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Page 1: Fuel strategy Energy Business - Wärtsilä
Page 2: Fuel strategy Energy Business - Wärtsilä

© Wärtsilä 9.12.20202

PRESENTED BY:

DAY 1 AGENDA :

• 2-stroke portfolio update on Dual Fuel / LNG technology - WinGD• Review on Hybrid Fuels & Bunker analyses during 2020 and recommendations – Lloyd’s Register• Live Q&A session

Jeremy CrossmanGeneral Manager, Sales Excellence & Coaching,

Wärtsilä

Konrad RässHead of Engine Development &

Technology, R&D, WinGD

Naeem JavaidGlobal Operations

Manager for FOBAS, Lloyds Register

Page 3: Fuel strategy Energy Business - Wärtsilä

© Wärtsilä 9.12.20203

PRESENTED BY:

DAY 2 AGENDA :

• Operational Experience from fuels compliant to IMO's Global Sulphur Cap 2020 and their impact on 2-Stroke engine performance Wärtsilä

• How cylinder lubrication is affected by IMO's Global Sulphur Cap 2020 and new cylinder oils? Lukoil• Live Q&A session

Jeremy CrossmanGeneral Manager, Sales Excellence & Coaching,

Wärtsilä

Tony TanTechnical and Marketing

Manager, Lukoil

Tjeerd WijnjaTechnical Manager 2-Stroke, Middle East &

Asia, Wärtsilä

Page 4: Fuel strategy Energy Business - Wärtsilä

© Wärtsilä 9.12.20204

WEBINAR PRACTICALITIES

The webinar is 45 min + up to 15 min Q&A

9.12.2020

Test audio if neededFile>Preferences>Audio

Hide control panel

Ask a question using the widget

Use this to undock the Questions widget

• High bandwidth Wi-Fi or hardwire is better

• You will be muted when you join

• Questions can be sent with the questions widget in the control panel

• The recording will be shared after the webinar

• Local telephone numbers at own cost (in case audio by telephone)

• Sit back and gain insight!

Page 5: Fuel strategy Energy Business - Wärtsilä

WinGD Portfolio and 2 Stroke DF / LNG Technology updateKonrad RässHead of Engine Development & Technology, R&D, WinGD

Page 6: Fuel strategy Energy Business - Wärtsilä

Contents

6 © 2020 WinGD WinGD Two-Stroke DF / LNG Technology Update - Konrad Räss

1 WinGD introduction and portfolio

2 Combustion chamber technology updates with service feedback

3 Latest fuel related recommendations

4

5

6

7

8

Page 7: Fuel strategy Energy Business - Wärtsilä

China State Shipbuilding Corporation

310,000 employees globally.147 companies within the group.

Shipbuilding capability is 18 million dwt.

7 © 2020 WinGD

CSSC was established in 1999. It re-merged with CSIC in October 2019 to form the world’s largest shipbuilding group.

In January 2015, WinGD became a part of the CSSC group.

In July 2016, CSSC became the sole WinGD shareholder.WinGD is the only international company within the group.

Full vertical integration including ship design, building and repair yards, research & design institutes, equipment manufacturers and financing.

WinGD Two-Stroke DF / LNG Technology Update - Konrad Räss

Page 8: Fuel strategy Energy Business - Wärtsilä

Power Range for WinGDX-Engines(Diesel)

8 © 2020 WinGD WinGD Two-Stroke DF / LNG Technology Update - Konrad Räss

Page 9: Fuel strategy Energy Business - Wärtsilä

Power Range for WinGDX-DF Engines(Dual-Fuel)

9 © 2020 WinGD WinGD Two-Stroke DF / LNG Technology Update - Konrad Räss

Page 10: Fuel strategy Energy Business - Wärtsilä

10 © 2020 WinGD

Technology UpdatesCombustion chamber components

WinGD Two-Stroke DF / LNG Technology Update - Konrad Räss

Optimized liner wall temperatures– Cooling bore

insulation for low ratings

– Mid-stroke insulation– Shorter water

guide jacket– Adapted water cooling

Pulse Lubricating System+ grooves

Liner plateauhoned

Anti-polishing ring

2 piston rings for 52,62,723 piston rings for 35,40,82,92– Top ring gas-tight– Cr-ceramic coated, all rings

since 2006!– Pre-profiledPiston ring grooves withthick chromium layer

Piston skirt nitro carburized

Page 11: Fuel strategy Energy Business - Wärtsilä

Technology UpdatesCylinder lubricant distribution principle, key for reliability

11 © 2020 WinGD WinGD Two-Stroke DF / LNG Technology Update - Konrad Räss

– The Pulse Jet cyl. lubricating system in combination with patented lubricating oil grooves plus updated pump and nozzle design results in an excellent oil distribution

– Large list of validated cylinder oils support user to select the correct oil and to optimise the feed rates

– Very low wear rates of cylinder liners and piston rings

– It has been clearly demonstrated that WinGD’s tribology concept and engine design is well suited to the operating conditions expected into 2020 and beyond (0 up to 3.5% and higher sulphur fuels)

– Feed rate optimised according to scrape down oil analysis for residual BN and total iron

Page 12: Fuel strategy Energy Business - Wärtsilä

X-DF Service Feedback

12 © 2020 WinGD

X52, MV S, 5054hrs

₋ Excellent piston running behaviour

₋ Inspection done in 2019, fuel S% between 0.36 –1.7% S, BN 100 mostly, for the 0.36% S fuel BN < 25

WinGD Two-Stroke DF / LNG Technology Update - Konrad Räss

Liner wear >0.01mm/1000h

Page 13: Fuel strategy Energy Business - Wärtsilä

X-DF Service Feedback

13 © 2020 WinGD

X52DF, MV EB, 1848hrs, 25BN oil

WinGD Two-Stroke DF / LNG Technology Update - Konrad Räss

₋ Excellent piston running behaviour₋ Very clean components₋ No sign of blow by along the piston ring

pack

Page 14: Fuel strategy Energy Business - Wärtsilä

X-DF Service Feedback

14 © 2020 WinGD

Cylinder liner conditions after21’000 hrs on first X62DF

WinGD Two-Stroke DF / LNG Technology Update - Konrad Räss

– Excellent piston running behaviour

– Wear rates close to zero

– No corrosion is needed with our tribology concept to achieve long TBO

Liner wear >>0.01mm/1000h

Page 15: Fuel strategy Energy Business - Wärtsilä

X-DF Service Feedback

15 © 2020 WinGD

GAV valve conditions after21’000 hrs on first X62DF

WinGD Two-Stroke DF / LNG Technology Update - Konrad Räss

– Gas admission valves ready to be used again after overhaul

Page 16: Fuel strategy Energy Business - Wärtsilä

X-DF Service Feedback

16 © 2020 WinGD

12X92DF, Impressions after FAT and Seatrial

₋ Excellent piston running component behaviour

₋ Piston rings with perfect running in wear pattern

₋ Inspection after sea trial was carried out after a longer manoeuvring on diesel, therefore the black oil

WinGD Two-Stroke DF / LNG Technology Update - Konrad Räss

Page 17: Fuel strategy Energy Business - Wärtsilä

X-DF Service Feedback

17 © 2020 WinGD

12X92DF, Impressions after FAT and Seatrial

WinGD Two-Stroke DF / LNG Technology Update - Konrad Räss

Two different engines and pistons are shown

Page 18: Fuel strategy Energy Business - Wärtsilä

Technology Updates

18 © 2020 WinGD

Piston ring / groove cleanliness, DF- engine cylinder oil validation

WinGD Two-Stroke DF / LNG Technology Update - Konrad Räss

₋ Two different engines₋ Two different lubricants₋ Cylinder oil formulation

needs to be updated (left side case)

Not fully optimised product DF optimised product

Page 19: Fuel strategy Energy Business - Wärtsilä

Technology Updates

19 © 2020 WinGD

Piston ring / groove cleanliness, Diesel - engine cylinder oil validation

WinGD Two-Stroke DF / LNG Technology Update - Konrad Räss

₋ Same Unit, same hours (+-2’500hrs) –

₋ ECA fuel₋ Same trade route₋ Same BN and feed

rate₋ Low detergency vs

improved detergency

Page 20: Fuel strategy Energy Business - Wärtsilä

WinGD Lubricants Guideline

20 © 2020 WinGD

Find the guide at wingd.com Search Validated Cylinder Oils to see the latest version

₋ New oil list with detailed usage guideline for each product introduced beginning of June 2020

₋ Not every oil from the same BN category has the same usage guideline to consider the different formulations (e.g. detergency, thermal stability, etc.) and the results of the field tests performed.

₋ New list very transparent and customer friendly. The customer can better compare the oils and the usage differences are clearly visible. This will also push the oil companies to develop better products to be competitive on the premium segment. Additionally, it justifies the price differences for the premium products which was previously not obvious.

WinGD Two-Stroke DF / LNG Technology Update - Konrad Räss

Page 21: Fuel strategy Energy Business - Wärtsilä

WinGD Lubricants Guideline

21 © 2020 WinGD WinGD Two-Stroke DF / LNG Technology Update - Konrad Räss

Page 22: Fuel strategy Energy Business - Wärtsilä

22 © 2020 WinGD WinGD Two-Stroke DF / LNG Technology Update - Konrad Räss

Page 23: Fuel strategy Energy Business - Wärtsilä

Operation of WinGD Engines with VLSFO and LNG

23 © 2020 WinGD

Conclusions₋ Use of VLSFO did not lead to an increased number of damage reports.

₋ Our tribology concept works for all fuels from LNG to 3.5 % S.

₋ WinGD considers lubricant oil as a design element of that engine itself. The correct lubricant is key for reliable engine operation.

₋ WinGD works together with the oil companies to develop cylinder oils with higher cleaning ability.

₋ The latest lubricant guideline gives a more transparent insight of how products were tested.

₋ No component changes are required for 2020 compliant fuels.

WinGD Two-Stroke DF / LNG Technology Update - Konrad Räss

Page 24: Fuel strategy Energy Business - Wärtsilä

Thank youKonrad RässHead of Engine Technology & [email protected]

Page 25: Fuel strategy Energy Business - Wärtsilä

© Wärtsilä

POLL #1

9.12.202025

Page 26: Fuel strategy Energy Business - Wärtsilä

Naeem JavaidGlobal Operations

Manager for FOBAS, Lloyds Register

Page 27: Fuel strategy Energy Business - Wärtsilä

Overall off specification -2020

Lloyd's Register 27

Page 28: Fuel strategy Energy Business - Wärtsilä

VLSFO viscosity (@50oC) distribution

Lloyd's Register 28

Page 29: Fuel strategy Energy Business - Wärtsilä

Pour Point variations (RM) 2018 vs 2020

Lloyd's Register 29

Page 30: Fuel strategy Energy Business - Wärtsilä

Global VLSFO (RM) sulphur compliance spread

Lloyd's Register 30

Page 31: Fuel strategy Energy Business - Wärtsilä

Al + Si distribution VLSFO Vs HSHFO

Lloyd's Register 31

Page 32: Fuel strategy Energy Business - Wärtsilä

VLSFO Stability

Lloyd's Register 32

Page 33: Fuel strategy Energy Business - Wärtsilä

Acid number 2020 (All fuels)

Lloyd's Register 33

Page 34: Fuel strategy Energy Business - Wärtsilä

Fuel quality investigations

● Shale Oil

● Chemical contamination

● Fatty Acids

● Polymers

● Suitability of component’s materials

Lloyd's Register 34

Major reported problems Potential causes

Page 35: Fuel strategy Energy Business - Wärtsilä

Summary

●Seasonal quality trends ●Off specs consistent●Relevance of ISO 8217

tables●Fitness for purpose

– Clause 5 of ISO 8217 – MARPOL Annex VI 18.3

Lloyd's Register 35

VLSFO quality

Specifications

Fitness for purpose

Page 36: Fuel strategy Energy Business - Wärtsilä

Partnering with youtoday, tomorrow and in the future

Thank you

Lloyd's Register

Naeem Javaid

Global Operations Manager

E [email protected], M +447785901466

Page 37: Fuel strategy Energy Business - Wärtsilä

© Wärtsilä

POLL #2

9.12.202037

Page 38: Fuel strategy Energy Business - Wärtsilä

© Wärtsilä

Q&A SESSION

Jeremy CrossmanGeneral Manager, Sales Excellence & Coaching,

Wärtsilä

Konrad RässHead of Engine Development &

Technology, R&D, WinGD

Naeem JavaidGlobal Operations

Manager for FOBAS, Lloyds Register

9.12.2020

Page 39: Fuel strategy Energy Business - Wärtsilä

© Wärtsilä