fuels and fuel technology” w. francis and m.c. peters) · (“fuels and fuel technology” w....
TRANSCRIPT
Fuels
Solid fuels
(“Fuels and Fuel Technology”W. Francis and M.C. Peters)
Liquid fuels
Gaseous fuels
(these slides include some notes by Mário Nina)
Diagram of fuels
Solid fuels have the lowest ratio of hydrogen to carbon and may contain an appreciable fraction of oxygen
Despite the wide variety of solid fuels, their composition is located in typical bands
Coal presents the largest reserves of fossil fuels and are more distributed than any other reserves
Classification of solid fuels
Solid fuels can be classified into natural fuels and manufactured(or artificial) fuels
Natural solid fuels
wood
peat
lignitebituminous
(often peat and lignite are considered vegetable coal, while bituminous and
Manufactured solid fuels
hard coalbituminous
anthracites
wood charcoal
peat charcoal
lignite coke
coal briquettes
coke (from coal)
low-temperature
medium-temperature
high-temperature
bituminous and anthracite coal are considered mineral coal)
Analysis of solid fuels
Composition is characterized by two types of analysisUltimate analysis
Proximate analysis
Ultimate analysis - mass fraction of the elements present:
C, H, O, N, S and ashes (nowadays it includes Cl, Ca, ... )
Nitrogen (NP1012), Sulphur (ASTM D3177)
Proximate analysis - mass fractions according to the decomposition:
Nitrogen (NP1012), Sulphur (ASTM D3177)
Moisture (determined at 110ºC)
Volatile matter (gases released by heating to 950ºC) - NP3423
Fixed carbon (computed from the difference to the remaining values)
Ash (residue obtained when fuel is burned in air) - NP1019
Note: NP – Portuguese Standard
Ultimate analysis
The composition of the fuel is characterized by:
Moisture
Volatile matter
Fixed carbon
Ash content
Bases of reporting
The following bases are generally used for reporting analysis of solid fuels:
As received (Ar - including moisture and ash)
Dry basis (Db - dry base by excluding moisture)
Dry ash free (Daf - excludes moisture and ash)
Usually the proximate analysis is Ar and the ultimate analysis is Daf
The conversion between bases is straightforward, e.g.
xCAr = xCDaf * (1 – xAshAr - xHumAr)
Dry ash free (Daf - excludes moisture and ash)
xVolDb = xVolAr/(1 - xHumAr)
(7.1)
(7.2)
Characteristics of wood
Wood is a solid fuel with less maturity and can be considered renewable
Moisture in the trees varies between 25 to 50%,and after drying at open air is 10 to 15%
The ash content is low (0,5%)
Wood consists of cellulose (including hemi-cellulose) (51-60%), lignin (44-32%), resins (<2%), and water soluble (3-6%), apart from moisture
The calorific value ranges from 17 to 19 MJ/kgAr, with cellulose being 16 MJ/kg and resins 32.5 MJ/kg
Wood can be burned directly or converted to gas or charcoal
Combustion of woodThe combustion of wood begins with heating, release of moisture, and pyrolysis (which releases volatile matter)
6 CO + 6 H2 + 6 O2 → 6 CO2 + 6 H2O
The combustion of wood may occur (mainly!) with flame or at the air-solid interface. This depends on the temperature at which pyrolysis occurs
Pyrolysis of cellulose:
C6H12O6 → 6 CO + 6 H2
k1
6 C + 6 H2O + 6 O2 → 6 CO2 + 6 H2OC6H12O6 → 6 C + 6 H2Ok2
predominance of smouldering
predominance of combustion with flame
k1
k2
k
T
Carbonization and gasificationof wood
The combustion of wood can be inefficient and a large amount of volatile matter may not be burned. Moreover the use of gaseous fuel is generally more versatile
The wood heated at low temperature (<350 ° C) under oxygen deficiency gives rise to approximately 40% of charcoal and 12 to 17% volatile matter gives rise to approximately 40% of charcoal and 12 to 17% volatile matter (≈ 30 MJ⋅kg-1)
The charcoal (already with very little volatile matter) burns without such losses. The absence of flame can also be an advantage
The wood heated at high temperature (1000 to 1200 ºC) under oxygen deficiency leads to approximately 20% of charcoal and high quantity (≈ 2,75 m3⋅kg-1) of volatile matter (carbon monoxide, carbon dioxide, nitrogen, hydrogen, and methane)
Type and composition of coals
Type of coal Carbon
% mass
Hydrogen
% mass
Age (years*106)
Anthracite 93 - 95 3.8 - 2.8 210 - 250
Carbonaceous 91 - 93 4.25 - 3.8 210 - 250
Bituminous 80 - 91 5.6 - 4.35 150 - 180
Sub-bitum. 75 - 80 5.6 - 5.1 60 - 100
Lignitous 60 - 75 5.7 - 5.0 20 - 60
Peat 50 - 60 6.1 - 5.8 1
Wood* 46 - 51 6.2 - 5.9 0
* Wood is considered renewable (non-fossil)
Typical compositions of solid fuelsFuel
Composition in % mass (dry base, ash free)
Carbon Hidrogen Nitrogen Sulfur Oxigen Volatile
matter Ash
Cedar 49.0 6.4 − − 44.6 0.4
Pine 52.6 6.1 − − 41.3 0.1
Red pine 53.6 5.9 0.1 − 40.4 0.2
Birch 49.9 6.5 − − 43.6 0.3
Quercus (Oak) 50.5 6.6 − − 42.9 0.2
Populus (Poplar) 51.9 6.3 − − 41.8 0.7
Wood (typical) 52.2 6.1 0.1 − 41.6 79.3 1.5
Peat 57.5 5.5 1.6 0.4 35.0 68.0 8.0
Lignite 74.8 4.8 1.2 1.2 18.0 46.8 29.0 Lignite 74.8 4.8 1.2 1.2 18.0 46.8 29.0
Semi-bituminous coal 72.5 4.8 1.5 4.0 17.2 47.5 17.5
Bituminous coal (high content of
volatile matter)
85.0 5.6 1.5 1.4 6.5 36.7 7.0
Bituminous coal
(medium content of
volatile matter)
89.0 5.0 1.7 0.6 3.7 22.9 3.0
Bituminous coal
(low content of
volatile matter)
89.8 5.0 1.6 0.8 2.8 16.8 5.2
Anthracite A 89.8 4.0 0.9 2.6 2.7 8.7 19.5
Anthracite B 93.0 3.7 1.3 0.7 1.3 7.5 8.0
Charcoal 93.0 2.5 0.8 0.1 3.6 10.0 1.0
Coke 93.0 3.0 1.0 1.0 2.0 8.0 7.0
Mass balance
The mass balance equations are generally made in mass basis
1kg Caol + s kg Air -> (1+s) kg Products
(xC C + xH H + xN N + xS S + xO O + xAsh Ash + xHum H2O) + λ xOstoic (O2 +
+ 3,31 N2 ) → xC CO2 + (xH + xHum) H2O + xS SO2 + (xN + 3,31 λ xOstoic) N2 + 2 → 2 2 2 stoic 2
+ xAsh Ash + (λ -1) xOstoic O2
Note that 3,31 = 1 – 0,232
0,232
The equation can also be written without ash (which is a solid product), and can also be written on a molar basis for air and gaseous products.
where xOstoic= xC + xH + xS - xO32
32
32
12
16
2
(7.3)
(7.4)
Calorific value
The calorific value can be expressed in different mass bases (Ar, Daf, Db), with regard to the LHV and HHV at constant volume or pressure
Its determinations follows the standard ASTM D2205
The enthalpy of formation of coal is close to zero and the calorific value can be calculated from the enthalpy of formation of combustion productsbe calculated from the enthalpy of formation of combustion products
There are several approximate expressions
HHV ~ 33,8 xC + 144,3 (xH - xO/8) + 9,4 xS (Dulong)
HHV ~ 34,1 xC + 132,3 [xH - (xO + xN)/11] + 6,8 xS – 1,5 xAsh
(Mason and Gandhi, 1983)
(in MJ⋅kg-1 and dry basis. The second includes the effect of ash xAsh)
(7.5)
(7.6)
Classification of coals
In order to characterize the coals and reconciling various nomenclatures there are several classifications
ASTM (USA)
NCB (UK)
EC for bituminous coals
Seyler’s classification
Besides rank (maturity or age) and composition, the rankings include:
Swelling index (variation of the diameter in the pyrolysis)
Agglomerating character (it also indicates plasticity)
Coking and Caking indexes (behaviour of coal according to the rate of
heating – slow and fast, respectively)
NCB classification
The National Coal Board uses numeric codes associated with volatile content, and coking power of clean materialclean material
This concept is extended in the classification of the European Economic Community
Diagrams with analysis
ProximateUltimate
A – anthracite, B – semi-anthracite. Bituminous (1% to 5% moisture),
C – bituminous agglomerating, D – bituminous partialy agglomerating,
E – bituminous non-agglomerating, F – semi-bituminous (3% to 20%
moisture), G – lignitous (12% to 25% moistur),
H – peat (20% a 35% de humidade).
Seyler’s classificationRank Carbon (%)
Hidrogen
(%)
Volatile
matter (%)
CV
(MJ/kg)
B.S.
Swelling
index
Anthracite > 93.3 3.0-3.8 5-10 32.9 1
Carbonaceous
Semi-anthracite 93.3-91.2
3.8-4.4 10-14 37.4 1
Semi-bituminous 4.4-5.0 14-20 33.7 3.5
Bituminous
Meta- 91.2-89.0 4.4-5.4 20-28 33.5 9
Orto- 89.0-87.0 4.7-5.6 28-31 33.1 9
Para- 87.0-84.0 4.9-5.7 31-36 32.0 6
Lignitous Lignitous
Meta- 84.0-80.0 5.0-5.7 36-42 30.5 2
Orto- 80.0-75.0 5.0-5.7 42-49 28.4 1
Lignite < 75.0 5.0-5.7 49-59 25.0 1
The bituminous coal may distort during the volatilization
The volatile matter content is given by:
VM = 10,61 xH – 1,24 xC + 84,15
ln(VM) = 0,23364 xH – 0,02706 xC + 2,579
except for anthracite:
Other important properties
Temperature of melting of ashes
at different stages: IDT, Hemi, Fluid
Indexes of grading Hardgrove (HGI) and of abrasiveness
Indexes of Fouling and Slagging Indexes of Fouling and Slagging
(deposit formation based on the ashes)
Apparent density (1.2 – 1.8 103 kg⋅m-3)
Porosity (varies during combustion)
Internal area (~ 100 m2⋅g-1)
Other propertiesFuel
Higher
CV
(MJ/kg)
Initial
moisture
(% mass)
Temperature
range for
melting of
ashes (K)
Swelling
index
Hardgrove
index
Apparent
density
(kg/m3) (A/F)stoich, mass
#
Cedar 19.62
Non
applicable
5.92
Pine 20.72 20
1300-1600 Non
applicable
6.37
Red pine 21.07 50 6.46
Birch 20.18 6.10
Quercus (Oak) 20.53 8 6.23
Populus (Poplar) 20.89 6.34
Wood (typical) 20.88 48 6.31
Peat 20.93 93 53-79 700-1100** 7.0 Peat
Lignite 27.80 47 1310-1480 66-82 400 9.48
Semi-bituminous coal 28.97 26 100 640-800 9.25
Bituminous coal
(high content of volatile matter)
35.82 1.5 1830 + 3-7.5 57-62 11.42
Bituminous coal
(medium content of
volatile matter) 36.37 3.5 1610 + 8.5 44-54 11.80
Bituminous coal
(low content of volatile
matter) 26.68 3.8 8.5-9 68 11.93
Anthracite A 34.66 6.3 1520
Non
applicable
25-35 11.59
Anthracite B 36.28 1.0 11.91
Charcoal 34.75 2.0 300-600 11.40
Coke 34.33 8.0 > 1600 370-510 11.64
Coal preparation
The coal preparation is intended to obtain a fuel with the appropriate characteristics to the equipment and application concerned
separation of coal types (hardsand brights)
screening of different sizes
hand-picking (D > 100 mm)
crushing of larger sizes (avoiding creating very small particles)
cleaning (to remove inorganic impurities)
drying (when small-sized coal are washed
blending (to modify properties of a coal
Storage of coal
Coals deteriorate during storage by low-temperature oxidation
Factors affecting deterioration by oxidation:
volatile matter content ⇒ oxidation
surface / volume ratio ⇒ oxidation
ventilation of the coal pile ⇒ oxidationventilation of the coal pile ⇒ oxidation
If the temperature does not exceed 50 ºC for lignite and 80 ºC for the bituminous spontaneous ignition does not occur. However, coal deteriorates:
– decrease in calorific value CV
– decrease in C and H
– increase in O
– reduction in size grading
The critical period for the occurrence of spontaneous ignition is 4 to 5 weeks after extraction. Coal stored for more than six months usually will not be subject to spontaneous ignition
Summary (Fuels and Fuel Technology - W Francis & M C Peters - 1980)
Classification of liquid fuels
Liquid fuels can be classified into natural fuels and manufactured(or artificial) fuels
The natural fuels are essentially those derived from petroleum (though they result from human intervention). They are sometimes classified as light(petrol, oil, diesel, ...) and heavy (heavy fuel-oil and bunker). The former are mainly used in engines, and the latter in boilers and large (and slow) engines
Manufactured liquid fuels
alcohols
biofuels
products from the synthesis of hydrocarbons
products from the synthesis of coal
mainly used in engines, and the latter in boilers and large (and slow) engines
...
Hydrocarbons (and alcohols)Almost all of the liquid fuels are formed by hydrocarbons or oxygenated hydrocarbons
Paraffin (alkanes)
n-alkanebranched-chain
Olefin (alkenes) - paraffin with double bondsOlefin (alkenes) - paraffin with double bonds
Alkyne (alkynes) - paraffin with triple bonds
Naphthenic (cyclo-paraffin)
Aromatic single ring
multiple rings
Petroleum oil and crudePetroleum oil is generally considered to be formed from the decomposition of plants (mostly marine - and also animals) in the near absence of oxygen. Once extracted and with no gas nor solids, is usually called by crude
Typical composition
CarbonHydrogenNitrogen
80 a 89 %12 a 14 %0,3 a 1 %Nitrogen
SulphurOxygen
0,3 a 1 %0,3 a 3 %2 a 3 %
Petroleum oil classification
Paraffinic
Naphthenic
Asphaltic(aromatic)
Fractional distillationCrude oil is distilled in distillation towers. The heavier fractions are distilled again at sub-atmospheric pressures
Gasolina Etileno
Gas and lightfractions
LPG
Ethylene
Gasoline
GAS
Óleo base mineral
(source: BP)Distillation tower
Gasoline
Light gas oil
Heavy gas oil
Lubricating oils
Bitumen
LIQUID
Gas
Gasoline
Kerosine
Light Dieselfuel
MediumDiesel fuel
HeavyDiesel fuel
LightDiesel fuel
Watervapour
Naphtha
Watervapour
C1
to C
4
C1 to C3Fractional distillation at atmospheric pressure and at low pressure
Although much depends on its type (paraffinic, naphthenic, asphaltic), an average crude oil could lead to
20 to 30 % of gasoline
30 to 45 % of intermediate fractions
25 to 50 % of residual fuel oil
The vacuum distillation allows more light and intermediate fractions
Crude
BoylerAtmosphericdestillationtower
BoylerLow-pressuredestillationtower
ResidueButhane Propane
Buthane extraction unit
Propane extraction unit
Cracking processes allow to obtain lighter grades
thermal cracking – heating (≈ 500 º C and 25 bar) of heavy oil above its decomposition temperature, yielding 50 to 70% of low-quality gasoline
thermal reforming – similar to thermal cracking but with heating at higher temperatures, yielding 50 to 70% of gasoline of better quality
catalytic cracking – heating in the presence of a catalyst of aluminium and silica, yielding good quality gasoline
hydrocracking – heating in the presence of catalysts and hydrogen, yielding large amounts of kerosine and diesel fuel
Kerosine – mixture of heavier hydrocarbons than those of gasoline. Used in gas turbines, ram-jets, heating and lighting
Gasoline – mixture of light hydrocarbons, mainly used in internal combustion engines. Additives are added to gasoline to suit the required applications
Types of liquid fuels
Light Diesel fuel – mixture of heavier hydrocarbons than those of kerosine. Light Diesel fuel – mixture of heavier hydrocarbons than those of kerosine. Used in high-speed diesel engines
Medium Diesel fuel – the next mixture. Used in medium-speed diesel engines
Residual fuel – distillation residue. Very viscous (needs pre-heating). It has a high amount of sulphur, and some contain metal compounds (which give rise to adverse reactions). It is used in boilers and in very large (and slow) Diesel engines
Heavy Diesel fuel – the next mixture. Used in low-speed diesel engines
Some typical values for liquid hydrocarbons
FuelMean
composition (approx.)
LHV
(MJ⋅kg-1)Density (kg⋅m-3)
Tboiling (ºC)
(at 1.0 bar)
Kinematic viscosity
(cSt @ 50ºC)
Gasoline C8H15 44.0 750 30 to 200 0.8 (@ 20ºC)
Kerosine C10,5H20 44 800 150 to 300 -
Light Diesel fuel C H 43.2 810 210 to 235 2.5 (@ 20ºC)
Properties
Light Diesel fuel C11H19 43.2 810 210 to 235 2.5 (@ 20ºC)
Medium Diesel fuel C12,3H22 43.0 840 185 to 360 2.8
Heavy Diesel fuel C14,5H25 42.8 900 > 200 8
Residual (fuel-oil) > C14,5H25 40 950 - 180 to 380
Notes: – almost all values given show appreciable variations. Only for Tboiling
variations were presented– references used are varied and not always very coherent, which is mainly
due to the wide variety of hydrocarbon mixtures that these fuels may have
Note that some properties vary very little and others vary widely
Calorific values vary very little (43 to 44 MJ⋅kg-1, except for residual fuels) as well as the stoichiometric mass air/fuel ratio (typically 14.4 to 14.6)
The density also varies little, and only in residual fuels is a little higher, approaching the water’s (which raises major problems in the separation of water from the fuel !)
Important differences are found in volatility (illustrated in the table by the boiling temperature), and viscosity. This is very important in the formation of boiling temperature), and viscosity. This is very important in the formation of drops (and droplets), and therefore in the characteristics of sprays. The more viscous fuel must be preheated for pumping and/or injection
Another important difference is the sulphur content of the fuel, substantially increasing from gasoline (≈ 0.07 wt%) to heavy diesel (≈ 1.7%). The fuel-oils have much higher values (2.5 to 4%)
Another important difference in engines is the ease (or difficulty) of spontaneous ignition. This behaviour is characterized by the Cetane and the Octane Numbers
Alcohols are oxygenated hydrocarbons where a hydrogen atom was replaced by an OH radical
Alcohols
There are many alcohols, but the most common are methanol and ethanol
Methanol is produced as a product of the carbonization of wood, or through a synthesis process 2 H2 + CO → CH3OH
The process yields about 75% methanol and 25% heavier alcohols, which are then separated by fractional distillationare then separated by fractional distillation
Ethanol is obtained from fermentation of sugars, followed by fractional distillation
Methanol and ethanol are good fuel for spark ignition engines. But they have a high latent heat of vaporization, which can cause problems when starting from cold. They are good solvents, so their blend with gasoline provides a cleaner operating engine. However, they cause some problems of corrosion and attack the elastomers.
Other biofuels
The demand for alternative fuels to products derived from petroleum oil has led to development of techniques for production of vegetable oils specifically for combustion (although from ancient times animal and vegetable oils have been used as fuel)
The oils obtained are not compatible with spark ignition engines, but are (up to
These biofuels (particularly biodiesel) are made from oils extracted from plants (sunflower, palm, soybean, rapeseed, ...), using a chemical process called transesterification, which makes the extracted oil to react with an alcohol in the presence of catalysts
The oils obtained are not compatible with spark ignition engines, but are (up to a point) compatible with diesel engines. A great deal of research has been done to allow a mutual adaptation of these oils and diesel engines, mainly for diesel-biodiesel blends
Classification of gaseous fuels
biogas
petroleum
coal
wood gas (distillation or carbonization)
peat gas (distillation or carbonization)
coal gas (carbonization)producer gas (gasification in air)
Natural gas
producer gas (gasification in air)
coal gas (hydrogenation)water gas (gasification in air and steam)Lurgi gas (gasification in O2 and steam)
refinery gas (cracking)oil gas (hydrogenation)oil gas (partial oxidation)oil gas (water gas reaction)
acetylene (reaction of water and carbide)
hydrogen (electrolysis)
Manufactured gas
from coal
frompetroleumand oil shale
Typical composition
CH4 75 to 95 %
Natural gasfrom coal
CH4
C2H6
CO2
93 to 99 %
up to 3 %
up to 4 %
N2 and inerts
up to 4 %
Biogas
CH4
CO2
LHV
≈ 75 %
≈ 25 %
29.6 MJ⋅m-3 (0ºC, 1 bar)
Natural gas from petroleum deposits
4
C2H6
C3H8
3 to 12 %
up to 6 %
BiogasBiogas is obtained from the decomposition of organic matter by bacteriological action in closed digesters, in the absence (or nearly) oxygen. It requires a high moisture content
Organic matter (provided it has high
Pressure can be adjusted with weights
Floating metallic ceiling
above the gasGas output
Pasty manure
Solid waste
Fermentation chamberOrganic matter (provided it has high
moisture content) can be of various origins, either plant or animal, being very common the use of organic manure
In operation the digesters maintain a temperature around 30 to 40 °C
Since the process is not totally anaerobic, the gas has a significant percentage of CO2, but the solid waste is a good fertilizer
Baffle
chamber
Use of Natural Gas
Natural gas has a high calorific value, is uniform in its properties (depending on its source), and contains no harmful impurities (or their content is very low)
Its flame propagation speed is relatively low, requiring special burners
Its flame is not sooty, rendering heat transfer by radiation very difficult.
It has a high octane rating (it is good resisting self-ignition) and it is a good fuel for spark ignition engines (but incompatible with Diesel - except in Dual-Fuel version). It is also a good fuel for gas turbines
This is an advantage when reducing heat loss is a goal, but it is a drawback if heat transfer by radiation is the objective (e.g., boilers); therefore large areas for heat exchange by radiation are required
Natural gas forms explosive mixtures with air (within the Limits of Flammability). Safety devices are required, particularly to allow the starting and stopping the firing systems
However its density is lower than that of the air, so they are easily dispersed in the atmosphere, reducing the risk of formation of explosive mixtures in air
The calorific value per unit volume of natural gas is very low. Thus, in its The calorific value per unit volume of natural gas is very low. Thus, in its storage or transport compressed or liquefied gas is used. In large pipelines it is typically compressed to 60 to 70 bar (at room temperature). The pressures of storage are around 200 to 250 bar. Its density is much higher when liquefied, so that the transport and storage in the liquid phase is very attractive. However the temperature required is very low (≈ -160 °C). Hence, the vessels must be cryogenic. The temperature is kept very low by letting some of the liquid to vaporize. This is indeed a loss of fuel, which should be burned afterwards
Liquefied Petroleum Gases (LPG)The liquefied petroleum gas are hydrocarbons (or mixtures of hydrocarbons) that are gaseous at normal atmospheric pressure and temperature, but that can be stored in the liquid phase at atmospheric temperature at relatively low pressures
They end up having the usual advantages associated with gas together with the high energy density per unit volume associated with liquids
Main components of LPG
The main sources of LPG are natural gas, crude oil, thermal and catalytic cracking, as well as thermal reforming
Propane Propylene N-butane Iso-butane 1-butene
=
Bottled gases
Commercial liquid butane consists mainly of saturated and unsaturated C4
hydrocarbons, with less than 20% of C3 and less than 2% of C5 hydrocarbons
Commercial liquid propane consists mainly of C3 hydrocarbons (propane and propylene if obtained from refinery gases), with less than 5% of C2
hydrocarbons and less than 10% of C4 hydrocarbons
. Evil-smelling organic sulphides may be added to give warning of leaksThey contain low percentages (<0.02%) of sulphur compounds
Propane is often used in pressurized burners
When the rate of evaporation is intense freezing can occur in the depressurization valve (L = 0.22 MJ⋅dm-3 at atmospheric pressure). In this case it is necessary to heat the valves
Propane is an excellent fuel for spark ignition engines (terrible for Diesel) because of its high octane number and low ratio C/H, resulting in low formation of carbon deposits
It is used in oxy-propane torches. The flame temperature is lower than that of oxy-acetylene torches, but is sufficient for many applications. The flame propagation speed is lower than the one for oxygen-acetylene mixtures, hence decreasing the problems of flashback,, and the flammability limits are much narrower (2 to 10% in air compared with 2.5 to 80% for acetylene),
Butane and propane can be added to other gases to increase the calorific value of the mixture
much narrower (2 to 10% in air compared with 2.5 to 80% for acetylene), highly reducing the risk of explosion
Butane is best suited for domestic applications. Propane is more suitable for industrial applications due to its higher storage pressure
Boiling point (atmospheric pressure)
Specific gravity of the liquid (at 15 ºC)
Density of the gas (relative to the air)
HCV
Latent heat of vaporization (atmospheric pressure)
(ºC)
(MJ⋅kg-1)
- 42
0.51
1.5
50.0
0.43
- 6
0.59
2,0
49.3
0.45
Propane Butane
Latent heat of vaporization (atmospheric pressure)
Latent heat of vaporization (atmospheric pressure)
Flammability limits (% of gas in the mixture)
Stoichiometric air
Ignition temperature
Adiabatic flame temperature
Storage pressure (at 20 ºC)
(MJ⋅kg )
(MJ⋅dm-3)
(m3air / m3
gas)
(ºC)
(ºC)
(bar)
0.43
0.22
2.0 to 9.5
23
500
1950
8.6
0.45
0.22
2.0 to 8.5
30
480
1880
2.0
Wobbe index
CV – calorific value
d
CVW =
d – density relative to the air (section 1.4.11 of NP-927)
Gaseous fuels are grouped into families based on the Wobbe index in
accordance with similar combustion characteristics
(7.7)
This classification seeks to group gaseous fuels with similar characteristics of burning. These characteristics are so distinct from family to family that two different families of gases are not interchangeable, and changing from one family to another requires the conversion of the burning equipment
Therefore, equipment, burners, and gas appliances are manufactured specifically for each indicated family of gases
1st Family (town gas) – Wobbe index from 21.5 to 28.7 MJ⋅m-3.Mainly these are gases obtained from coal and, more recently, from gases of similar characteristics produced from gaseous and liquid hydrocarbons. Their main components are hydrogen, methane, carbon monoxide and inert gases C02 and N2.
2nd Family (natural gas) – Wobbe index from 37.1 to 52.4 MJ⋅m-3.
3rd Family (LPG) – Wobbe index from 72.0 e 85.1 MJ⋅m-3.
It includes all gaseous hydrocarbons usually supplied as liquids in vessels or bottles, in which the main constituents are butane and propane
2 Family (natural gas) – Wobbe index from 37.1 to 52.4 MJ⋅m .
It includes all natural gases in which the main component is methane, as well as the manufactured gases for replacement of natural gas
Comparison of fuelsSource: Ferreira dos Santos (1986)
From the standpoint of the consumer, readiness and certainty of supply are factors of great importance. Thus, to make a choice of fuel, one must consider the place of production, transport and mode of delivery, and consumption points, in addition to the actual use
Solid fuelsSolid fuels
These, including coal and coke, have the following advantages over other energy sources:
a) their prices are lower;
b) they can be stored in large quantities in hard, flat surfaces;
c) having a low hydrogen content, a larger proportion of their HCV can be used;
d) the average value of sulphur in coal is lower (less than half the average level found for the residual fuel oil), hence creating less pollution and corrosion problems;
e) coal ash has hardly any vanadium, which exists in the oil;
f) coal can be used in its powdered form, whose advantages are similar to those of the oil;
g) they have a greater diversification of suppliers.
However, there are disadvantages related to their handling and use:However, there are disadvantages related to their handling and use:
h) their operation in terms of handling is dirty due to dust. Transportation systems are often subject to halts;
i) they suffer deterioration during storage with reduced particle size and calorific value. In extreme cases, spontaneous combustion can occur;
j) sometimes they have high proportions of mineral matter, which present in the ash can cause serious problems;
k) the presence of sulphur leads to the formation of sulphur oxides during combustion, which accounts for problems of corrosion and pollution;
l) controlling the combustion of solids is more difficult to perform than that of liquid and gaseous fuels, enhanced by a wide range of quality and sizes.
Liquid fuels
With regard to solid fuels, liquid fuels have the following advantages:With regard to solid fuels, liquid fuels have the following advantages:
a) they can be stored more compactly. On the basis of calorific value / weight the oils contain about 50% more energy than coal. Based on area occupied, the oil storage is almost 5 times more compact;
b) handling and transport takes place more easily than solids. Thus, the pumping equipment, transport and control becomes cheaper;
c) the higher calorific value implies a higher power for a given mass of fuel;
d) regulation and control of combustion processes are easier;
e) the burners are more easily adaptable to different calorific powers;
f) start-up is also simpler than in coal plants;
g) minimum excess air is lower, so temperatures are higher. Furthermore, the use of aromatic oils leads to brighter flames and therefore more heat transfer by radiation;transfer by radiation;
h) the supply of fuel is more uniform in composition than that of coal. There are no problems of dust when loading and unloading;
i) oils have very low levels of ashes. There are no problems with pitch, nor is there deposits ("bird nesting") in the boilers;
j) coal has problems of spontaneous ignition during storage. Oil does not;
k) the light distillates (diesel and kerosine) have less sulphur than coal. They are suitable for central heating and domestic applications.
Gaseous fuels
The use and handling of gaseous fuels have great advantages over other solid and liquid fuels:
a) they are clean, and their combustion does not produce ash, dust nor particles that can pollute the atmosphere;
b) any compound of sulphur or sulphur itself that may exist in the gas is easily removed by simple and economic processes before the gas being burned ;burned ;
c) can be burned efficiently with minimal amounts of excess air (50-10%) and produce no fumes if there is good control on combustion;
d) can be burned uniformly without requiring any special process for control and handling;
e) can be easily distributed to various locations using underground piping, as was the case of town gas and is currently the case with domestic natural gas;