WELCOMES YOU

AGENDA

WHAT IS GLASS???

“Glass is a hard, fragile and transparent material” also referred as Super Cool Liquid

Composition : Silica, Sodium Carbonate, Soda Lime, Soda Ash & Raw Glass (Cullet)

Natural lightOutdoor viewEnergy conservation by choosing right glass & processStrength to weight ratio superior to concreteSmaller & less costly foundationsFreedom of color, design and shapeHigh on aestheticsMeets life & safety requirementsIncreases comfort and productivityNo need to re-paint building structures

Advantages of Glass

Let us now look at various applications of glass that we see in our daily life

Applications

and also……… BalustradesFurniture & Table Tops Mirrors Solar Modules Automotives etc…

Raw glass is generally referred as Annealed glass / Kaccha glass

It is very fragile & easily breakable into sharp & dangerous knife like pieces

SUCH AS

OR THIS……

OR LIKE THIS…….

FUSO MAKES GLASS INTERESTING & USABLE

BY INDUCING

SAFETY, STRENGTH & ENERGY EFFICIENCY

WITH VARIOUS PROCESSES

Annealed glass is heated to a temperature of 650 degrees centigrade and rapidly cooled (quenched) down by uniform blast of air.

TOUGHENED GLASS

Advantages4-5 times stronger than annealed glassImpact resistant Breaks into harmless small crystalsIncreases resistance to thermal cracks

DisadvantagesCannot be cut once toughenedRelatively high optical distortion

TOUGHENED GLASS

Breaking pattern

Like this

or like this

Glass partitionsGlass doorsShower cubiclesShop fronts and many more…

Applications

Glass once toughened can break spontaneously without any warrant. This may be due to possible NiS content in raw glass. To reduce the probability (98%), glasses are subjected to temperature of about 280 degrees for few hours. It’s a destructive testing method.

HEAT SOAKED TOUGHENED GLASS

....... ...“Late last year the Australian Building Codes Board agreed to implement a national test for impurities in new toughened glass panes by heat soaking them. “This latest achievement will help stop impure panes of new toughened glass being fitted in tall buildings where sufficient protection from falling glass, such as balconies or awnings, is not provided. “From 1 May, a new test for new high-rise glass window panes will be phased in over a 12-month period to allow industry to adjust.’’

Mr Hinchliffe said from May 1 the Australian Building Code would be amended to include the new test provisions. The test, for glass in all windows more than 5m above floor or ground level, will become mandatory in May 2011.......

HEAT SOAKING MANDATORY IN AUSTRALIA

Same as toughened glass but where high level of safety with regard to spontaneous breakage is required.

Applications

Annealed glass is heated to a temperature of 620 degrees centigrade and gradually cooled down.

HEAT STRENGTHENED GLASS

Advantages2-3 times stronger than annealed glass Increases resistance to thermal cracksRelatively less optical distortion

DisadvantagesCannot be cut once processedBreaks in annealed form

HEAT STRENGTHENED GLASS

Curtain wall glazing (reflective glass in specific)

Applications

Two or more glasses (annealed / tempered) are bonded together with an interlayer called PVB (Poly Vinyl Butyl) or Sentry Glass.

LAMINATED GLASS

AdvantagesMakes it shatter proof Sound reduction100% protection from UV radiationBurglary resistant

DisadvantagesCannot be separated once bonded

LAMINATED GLASS

SkylightsGlass railingsGlass flooringsAutomotivesBurglary resistant requirements

Applications

Sentry Glass 1 (Click on the Video)

Sentry Glass 2 (Click on the Video)

Two glass panes are separated by aluminium spacer filled with desiccant (drying agent) and surrounded by primary sealant such as polyisobutylene. It is finally sealed with secondary sealant such as polysulphide / silicon. These units are commonly referred as Insulated Glazed Units (IGU) /Double Glazed Units (DGU)

Double Glazed Units

EDGE OF A TYPICAL IGU

AdvantagesLowers U valueSound reductionCoating at #2 / #3 is protected

Double Glazed Units

Structural glazingCurtain wall glazingAcoustic studios

Applications

Bullet-Resistant Glass

Bullet resistant glass (colloquially known as bullet proof glass) is a type of strong but optically transparent glass shield that is particularly resistant to being penetrated when struck by bullets. It is also known as transparent armour.Bullet resistant glass is usually manufactured using polycarbonate thermoplastic & layers of laminated glass

Bulletproof glass of a jeweler window after a burglary attempt

Ceramic fitting Argon gas fillingBend toughening Bend lamination Bend double glazing

Other processes

• Tempering technology - Top & Bottom Forced Convection

• IG technology - Robotic sealing• Basic infrastructure such as EOT

cranes, DM water plant etc in place• Back up support of power• In-house glass testing facilities• Dimensional limitations• Logistics & warehouse• Spacious atmosphere• All processing facilities under one

roof

• Safety standards for employees• Proximity to glass supplier• Past experience in executing large

size projects• Past experience in executing

green building projects• Ongoing projects• Audit ratings such as SGC Stars• Multi location set up• Total production capacity• ERP system• Crisis management capacity

Glass processor - Selection Criteria

FUSO GROUP – IN GLASS FIELD

SINCE 1964

• 1st to introduce Laminated glass in India• 1st to introduce High Performance Reflective glass in India• 1st to introduce Low E Reflective glass in India• 1st to introduce Bend Tempered glass in India• 1st to introduce High End Interior glass products in India• 1st to introduce Magic Glass / Privacy Glass in India

FUSO – THE PIONEERS

• Toughened Glass• Heat Soaked Toughened Glass• Heat Strengthened Glass• Bend Toughened Glass• Annealed Bend Glass• PVB Laminated Glass• Insulated Glazed Units

• Ceramic Fritted glass• Argon Gas filled IG units• Bend Toughened IG units• Annealed bend laminated gls• Toughened bend laminated gls• Bullet resistant glass• EVA Laminated Glass

Fuso Product Range

– 2 handling equipments– One between de-airing & autoclave– Second one at Robotic Line– Both can handle 750kg– Direct / Indirect advantage to customers :

• Faster & safe movement of glass• Fuso employee safety• Speedy production

Glass Handling Equipments

Fuso – Infrastructure

Fuso - Infrastructure

– In house DM plant– Water with low conductivity– No dissolved solutes stay on glass– Direct / indirect advantages to customers

• It protects from coating damage especially in high performance low e glasses such as SKN / KT series

• Reduces internal work order thus helping in speedy production• Excellent on aesthetics

– Capacity of 1kilo ltr / hr– Direct / indirect advantages to customers

• Meets water processing requirement of the plant• Uninterrupted production

Demineralization plant

RO Plant

– 11 KVA substation– Direct / indirect advantages to customers

• Quality power supply• Uninterrupted power supply

– Catterpillar DG set of capacity of 380KVA– Direct / indirect advantages to customers

• Uninterrupted power supply

– 2 Compressors out of which one acts as back up for the other– Direct / indirect advantages to customers

• Uninterrupted production

Dedicated power supply from APSEB

DG Set

Compressor

Fuso - Infrastructure

– 2 cranes– One with 5T capacity for smooth loading & unloading– Other with 1T capacity which helps in loading PVB in the magazine– Direct / indirect advantages to customers

• Speedy production• Safer atmosphere for Fuso work force

– Facilitates glass cutting without touching coated side– Direct / indirect advantages to customers

• Protects from coating damage• Reduces internal work order thus helping in speedy production• Excellent on aesthetics

EOT Cranes :

Automatic Glass Loader :

Fuso - Infrastructure

– Automatic Edge Deletion for online processing– No change of axis required– Minimizes glass handling– Possibility of edge deletion before tempering– Direct / Indirect advantage to customers

• Helps in annealed glass orders• Speedy production

– Unique pre wash to remove glass powder & dirt if any– Direct / indirect advantages to customers

• Protects from coating damage• Reduces internal work order thus helping in speedy production• Excellent on aesthetics

Double Edger

High pressure pre wash

Fuso - Infrastructure

– 2 washing machines– Automatic thickness adjustment– Soft bristles with 0.2mm dia– DM water with conductivity less than 12micro siemens. – Direct / Indirect advantage to customers

• Protects from coating damage• Reduces internal work order thus helping in speedy production• Excellent on aesthetics

Washing Machine

Fuso - Infrastructure

• Radiation / Heat Balance :– First generation furnaces– Heat is transferred thru

radiation mode– Glass is subjected to longer

stay in the furnace– Uneven heating of glass– Inability to temper high

performance low e glasses

Radiation Tempering Ovens

• Heat transferred due to forced air convection• Can process high performance low e

glasses such as SKN / KT series of SGG• Can temper glass with emissivity as

low as 0.03• Bed size – 4.3 mtr X 2.44 mtr• Bending of glass –3.66 mtr X 2.44mtr

Top & Bottom Convection Tempering Ovens

• Uniform heating of glass on sides & edges• Lesser stay of glass in the furnace• Minimal optical distortion, local warp & bend• Lesser chances of over heating thereby helps to reduce

common problems such as roller wave marks, bow, edge dip < 15mm.

• Can process high performance low e glasses such as SKN, KT series

Direct / indirect advantages to customers

– DM water used for proper adhesion– Clean room with controlled humidity & temperature– Dust free atmosphere– PVB stored in clean area– Automatic laying up of PVB magazine– Infrared heaters for de-airing and edge sealing– Max dimensions : 2.44mtr X 4.2mtr– Direct / Indirect advantages to customers

• Better tempered glass leads to better lamination quality• Auto system reduces contact with glass• Speedy production

Lamination line

Fuso - Infrastructure

– Online edge deletion– Clean room for glass assembly– Automatic spacer bending facility– Automatic desiccant (bead size of 0.6mm dia) filling facility– Robotic sealant sealing (Vertical sealing)– 4 sided step glazing– Direct / Indirect advantages to customers

• Minimal deflection in glass while application of secondary sealant thereby ensuring minimal optical distortion

• Uniform sealant application without bubbles• Ensures accurate sealant bite in the IGU• Bendable spacer strongly reduces chances of condensation• Lesser contact of desiccant with air thereby enhancing lifespan of IGU• Smaller dia of desiccant (i.e 0.6mm) ensures denser filling (95%) which in turn enhances lifespan of

IGU. Note : Desiccant used by most of the processors is of 1.2mm dia which results in mere 65% filling.

• Accurate and speedy filling of desiccant in the aluminium spacer• All the above facilities enhances overall lifespan of IGU• Speedy production

Insulated Glaze / Double Glaze Line :

Fuso - Infrastructure

Pl refer enclosed attachment.

Ceramic Fritting, Argon Gas Filling, EVA Lamination, Acid Etching, Sand Blasting, Bevelling and all other glass processing facilities.– Direct / Indirect advantages to customers

• Dealing with one stop shoppe with all glass processing facilities has its

own advantages.

Heat Soak Testing

Other facilities

Fuso - Infrastructure

In house Glass Testing Facilities

• Impact test• Fragmentation test• Bend measurement• Warpage measurement• Visual inspection by zebra

lines• Shore A test• Airgap test• Delta T test

• Pot life test• Butterfly test• Dew drop test• Boil test• UV test• Pummel bag test• Ball drop test

Types of testing facilities

Application The light transmittance meter is built to meet the ISO3538 and ECE R43 and used to

measure the light transmission of glass. The unique design makes it possible to use either a small specimen or a real product for light transmission measurement.

Technical data: a. Repeatability: ±0.2% b. Accuracy: ±1% c. Light source: 12V 20W halide-tungsten lampd. Specimen size: ≥30 ×30mm e. Overall dimensions: 1448×450×878mm.

Light transmittance meter (SGT-A)

Application:

MCJ-12/6 Impact Machine is built to meet the ISO 3537 and ECE R 43 and used for head form impact, 227g ball impact and 1040g, 2260g resistance-to-penetration test.

Technical data:

a. Elevator speed: ~ 4.5 m/min. b. Tower height: ~13 m c. Magnetic force＞ 15kg d. Height Display: LED e. Power supply: AC 220V, 50Hz f. 227g ball capability: 12

MCJ-12/6 Impact Machine

Application:

Shot Bag Impact Apparatus is built to meet GB9963,GB/T9963,ECE R43 and used to shot bag impact testing or pendulum test for glass in building

Technical data:

a. Weight of the shot bag: 45Kg b. Two pneumatic type Type: 3.50-R8 4PR Weight: 50kg c. Dimensions of the test pieces: 1930 × 864 (mm)

SBI-1 Shot bag Impact Apparatus

Application: The instrument is applicable to non-destructively determine surface stress of the heat-

strengthened or tempered float glass, and can also be used to measure the surface stress of the chemically ion-exchanged glass.

It is build to meet the requirements of ASTM C 1048 and GB 15763.2.

Technical data:

a. Contact oil: Index of refraction at 25 is equal to 1.54 ℃b. Magnification of micrometer eyepiece: 15× c. Min. degree scale of micrometer eyepiece: 0.01mm. d. Power supply: Input voltage AC 220V, 50HZ Output DC 3V

SSM-II surface stress measurement meter

Application:

The instrument is use to measure the edge stress of the laminated glass and tempered glass or the residual stress of annealed glass.

Technical data:

a. Diameter of the dolarizer: Φ=100mm.

b. Light source: 13W fluorescent light.

c. Min. degree scale of the polarizer : 1°

d. Max. measurable thickness: 40mm.

e. Power supply: AC 220V, 50HZ

Edge stress meter (SGS-1)

Main technical parameters:

• Unit of display ：mm • A / D transformation: 16bit successive transformation • Measuring accuracy: 0.01mm • Resolution limit: 0.001mm • Working period: Continuous use of battery for 300 minutes • Screen: Twin-row LCD screen • Working Temperature: 0~+40 ℃• Power supply: 4.8V chargeable lithium • Frequency of sampling: 50 Hz • Maximum range： 4 mm • Applications: tempered glass, laminated glass, etc.

SFG-1 Surface Flatness Gauge

Application:

The ZF-2 high-temperature test chamber is used to heat the water until specified temperature and conduct high-temperature test according to GB9656,ECE R43,etc.

Technical data:

• Temperature range: R·T+10～ 100 ℃• Temperature fluctuation : ± 0.5 ℃• Power: 4KW • The size of glass: 300×300(mm)

ZF-2 high-temperature test chamber

Application

The EN-500B insulating glass weather cycling apparatus is used to conduct durability test of the insulating glass in temperature-cycling and high humidity condition according to EN 1279-2.

Technical data

• Temperature range : -20～ +80 ℃• Temperature fluctuation: ±0.5 ℃• Temperature uniformity: ≤2 ℃• Humidity range： 45%R·H—98%R·H • Humidity fluctuation： ±3% R·H • Temperature rising/falling speed: 0.7～ 1/min ℃• The specimens size: (502 ±2) ×(352±2)×20(mm)

EN-500B Insulating Glass Weather Cycling Apparatus

• Tempering : ASTM C1048 - 04 / EN 12150

• Lamination : ASTM C1172 – 03 / EN 12543 – 5

• Double Glazing : ASTM C661 / EN1279 – 2

• Heat Soaking : EN 1663

International Standards

Glass Process Chennai Plant Hyderabad PlantMin Max Min Max

H W H W H W H W

Toughening 300 250 4200 2440 300 250 5000 2440

Heat Strengthening 300 250 4200 2440 300 250 5000 2440

Bend Toughening 300 250 2440 2440 300 250 3660 2440

PVB Lamination 400 250 6000 2440 400 250 5000 2440

Insulated Glazing (Robotic) NA NA NA NA 300 250 3700 2500

Insulated Glazing (Semi Auto) 300 250 3500 2500 NA NA NA NA

Ceramic Fritting 800 600 3660 2440 NA NA NA NA

Heat Soak Testing 300 250 5000 2440 NA NA NA NA

EVA Lamination 100 100 3000 2000 NA NA NA NA

Notes

Bend Toughening (Thinner) - Radius of Curvature (ROC) > 1000mm

Bend Toughening (Thicker) - Radius of Curvature (ROC) > 1500mm

NA - Not available

Min & Max Dimensions

Total per day production capacity (Chn & Hyd)

Glass Process CHENNAI (m2)

HYDERABAD (m2)

TOTAL (m2)

Tempering 2000 2500 4500

PVB Lamination 700 900 1600

IG / DG 1200 1600 2800

Heat Soaking 600 0 600

Launch of Fuso Protective Film (FPF)

FEW OF OUR LANDMARK PROJECTS

Tidel Park (Chennai)

Lanco Hills Township (Hyderabad)

Ramanuja IT City (Chennai)

Modern State Library (Chennai)

Naman Midtown (Mumbai)

Tata Consultancy Services (Pune)

ITPL - MTB (Bangalore)

Nippon Towers (Kochi)

L&T Techno Park (Kochi)

Wankhede Stadium (Mumbai)

Rajiv Gandhi International Airport (Hyderabad)

KGISL (Coimbatore)

Express Avenue (Chennai)

Infosys Pyramid (Bangalore)

Quantum Towers (Pune)

Le Meridian (Coimbatore)

Sixth Sense (Chennai)

Bell Towers (Bangalore)

Some of our other Prestigious Projects

Project Name Category List / Project Type Location (City)

Delhi International Airport Airport Delhi

Bangalore Airport Airport Bangalore

Mumbai Airport Airport Mumbai

Hyderabad Airport Airport Hyderabad

Chennai Airport Airport Chennai

Trichy Airport Airport Trichy

Mangalore Airport Airport Mangalore

VARANASI AIR PORT Airport VARANASI

Naman Commercial Building Mumbai

Arihant Nitco Park Commercial Building Chennai

Arihant Majestic Tower Commercial Building Chennai

Bell Tower Commercial Building Bangalore

SD Tower Commercial Building Mumbai

Bharani Tower Commercial Building Mumbai

Diamond Tower Commercial Building Hyderabad

Parini Towers Commercial Building Mumbai

Bellusino Commercial Building Mumbai

Quantum Towers Commercial Building Pune

Honeywell Commercial Building Hyderabad

Patni Computers Commercial Building Chennai

Cont..Reliance Communications Commercial Building HyderabadKMV Projects Commercial Building HyderabadNSIC Commercial Building MumbaiCyber Pearl Commercial Building HyderabadPowermech Commercial Building Hyderabad

Kernex Micro Systems Commercial Building HyderabadDelloitt – 2ND Phase Commercial Building HyderabadNippon Toyota Commercial Building CochinINOX Commercial Building VijayawadaAirtel Commercial Building ChennaiApollo Hospitals Commercial Building HyderabadAlappat Jewellery Commercial Building KochiSixth Sense Commercial Building ChennaiMCM Commercial Complex Commercial Building Chennai

KRISH CORP Commercial Building HyderabadMERCEDEZ BENZ Commercial Building Hyderabad

B.M.W Commercial Building Hyderabad

KARVY FINANCIALS Commercial Building HyderabadVMC COMPONENTS LTD Commercial Building HyderabadBSNL Corporate Office Chennai

Cont..Airtel Corporate Office Chennai

ISB Student Village Educational Institution Hyderabad

I.S.B HOSTELS Educational Institution Hyderabad

Moden State Library Govt. Institution Chennai

Tamil Nadu Legislative Assembly Govt. Institution Chennai

Wankhade Stadium Govt. Institution Mumbai

General Hospitals Govt. Institution Chennai

Chepauk Stadium Govt. Institution Chennai

ACB Govt. Institution Hyderabad

SBI Govt. Institution Hyderabad

A.P. STATE FINANCIAL CORPORATION Govt. Institution Hyderabad

Appu Hotels Hotel Coimbatore

Trident Hotel Bangalore

Hyatt Roboust Hotel Chennai

Park Hyatt Hotel Chennai

Courtyard Marriott Hotel Chennai

Golconda Hotel Hyderabad

Novotel Hotel Hyderabad

Dasapalla Hotel Hyderabad

Laila Credits Hotel Vijayawada

Cont..Viceroy Hotel Hyderabad

ITC Grand Kakatiya Hotel Hyderabad

Asrani International Hotel Hyderabad

La Hospin Hotel Rajamundry

Mansarovar Hotel Kakainada

Lemon Tree Hotel Hyderabad

Westinn- Raheja Park Hotel Hyderabad

Aditya Sarovar Hotel Hyderabad

Empee Hotel Chennai

Istha Hotel Pune

Le Meridian Hotel Coimbatore

Ceebros IT Park Chennai

Leela IT Park IT Park Chennai

MRV IT Park Chennai

TCS IT Park Pune

TCS IT Park Chennai

TCS IT Park Hyderabad

Infosys IT Park Hyderabad

Infosys IT Park Bangalore

Infosys IT Park Chennai

Cont..KGISL IT Park Coimbatore

Hexaware IT Park Chennai

Ascendas IT Park Chennai

Ascendas (Mahindra City) IT Park Chennai

Quatalys IT Park Chennai

ITPL (MTB) IT Park Bangalore

TRIL (Ramanuja IT City) IT Park Chennai

Tidel Park IT Park Chennai

Wipro IT Park Kolkata

Wipro IT Park Chennai

Wipro IT Park Mysore

Wipro IT Park Pune

Wipro IT Park Bangalore

Wipro IT Park Hyderabad

Olympia Tech park IT Park Chennai

Brown Star IT Park Chennai

Ramanium IT Park IT Park Chennai

India Land Properties IT park Chennai

INFOTECH IT Park Hyderabad

Krisp IT Park Chennai

Cont..L & T PHEONIX IT Park Hyderabad

Express Avenue Mall Chennai

Ampa kywalk Mall Chennai

Ripple Mall Mall Vijayawada

Maheshwari Mall Mall Hyderabad

Dell Pvt. Org. Chennai

Nokia Siemens Pvt. Org. Chennai

Motorola Pvt. Org. Chennai

Nagarjuna Construction Pvt. Org. Hyderabad

Bosch Pvt. Org. Coimbatore

POWERMECH PROJECTS LTD Pvt. Org. Hyderabad

Sarvana Stores Shopping Centre Chennai

Lanco Township Hyderabad

ISO Certification

SGC 2 Star Certificate - 2008

SGC Customer Delight - 2008

SGC Customer Delight - 2009

SGC 3 Star Certificate – 2009

EHS Certification

Fuso & Green Building

Extra scoring in Green Building Certification

• Fuso state-of-the-art plants at strategic locations• Post operation of our mumbai plant, Fuso shall become largest glass

processing company in the country• One stop Shoppe for all types of glass processing requirements• ERP system in place for online data tracking• International quality standards and in house glass testing facilities• Capacity to handle huge volumes• Capacity to handle heavy weight glass• On time deliveries guaranteed• Free technical guidance on glass & glass processing• Best services from technically qualified Fuso team

Long term benefits to our esteemed customers