future fuel systems co sourcing
TRANSCRIPT
Christopher Peters VP Business Development CES 3035 Prospect Park Dr. Suite 150 Rancho Cordova, CA 95670
The Future of Oxy‐Fuel Systems for CO2
SourcingCO2
Conference Week ‐
CO2
Workshop Dec. 2012Midland, TX
•
CES Introduction•
Milestones 2012➯What was said in 2011➯The CES/SIEMENS Oxy Fuel Turbine, OFT‐900/SXT‐150 Development➯The CES Component Portfolio
•
CO2
Generation Concepts to Accelerate the Expansion of CO2
EOR➯Project Drivers
•
Summary
Agenda
2
Clean Energy Systems, Inc.Introduction
3
•
Founded in Sacramento, California by former Aerojet
(a GenCorp
company) aerospace engineers; incorporated in 1996•
CES technology portfolio➯
20 MWt
4ʺ
GG has completed over 2,000 hours of running and is now
insurable
➯
200 MWt
12ʺ
GG has been successfully tested on more than 500 starts➯
30 – 45 MWe
oxy turbine has successfully produced power in less than 10
seconds on more than 50 starts
•
30 patents issued on zero‐emissions oxy‐combustion technology power
cycles, 36 patents pending•
Owner of two power plants➯
5 MWe
Kimberlina
power plant (R&D site)➯
120 MWe
Placerita
power plant (commercial facility)
History and Recent Developments
Company Background
4
Equity and Strategic Partners
CES Overview
Equity PartnersPaxton Corporation is an energy‐focused company based in Calgary, Alberta; aggregator of technologies including CES’
oxy‐fuel
combustor for use in the extraction of hydrocarbons; significant
equity position currently held by the largest shareholder of
Paramount Resources Ltd.
Southern California Gas Company (a subsidiary of Sempra
Energy; $16.0 B+ market capitalization) sells, distributes, and
transports
natural gas in the United States.
The AES Corporation ($8.5 B+ market capitalization) is a global power company with generation and distribution businesses.
Strategic PartnersMaersk
Oil (subsidiary of A.P, Møller
–
Maersk
A/S. with a $29 B+ market capitalization) is an international oil and gas company
with operated production of about 625,000 barrels of oil (equivalent) per day.
Siemens Aktiengesellschaft
($80 B+ market capitalization) is a diversified international electrical and engineering company that
provides solutions to the energy and other sectors.
Paramount Resources Ltd. ($2 B+ market capitalization) is an independent energy company
that engages in the exploration,
development, and production of natural gas, crude oil, and natural gas liquids in North America.
US Department of Energy works together with the country’s private sector to develop and foster new technologies to ensure
America’s long‐term energy security.
LM Alternatives Inc.
and its sister companies have been providing quality parts and related services to turbo machinery users in
industrial, utility and aviation applications for more than four
decades.
5
CES TechnologyPlatelets
6
•
CES Technology: Platelet‐Based Fuel
Injectors➯
Hundreds of individual platelets are
photo‐etched to form 3‐D channels
➯
Precisely stacked the platelets get
pressure bonded into monolithic
structures
➯
Intricate pathways channel bulk fuel,
oxygen, and water into hundreds of
combustors
➯
Intimate, stoichiometric
mixing for
complete combustion
CES TechnologyOxy‐Fuel Combustion Gas Generator
7
•
CES Technology: Oxy‐Fuel
Combustors➯
Gaseous hydrocarbon fuels➯
Natural gas, associated gas,
recycle CO2
➯
High CO2
content natural gas➯
Intimate mixing of fuel and
oxygen to provide clean and
complete combustion
➯
Producing only steam and high‐
purity CO2
CES TechnologyOxy‐Fuel Combustion Gas Generator
•
CES 12”
GG•
200MWth
capacity•
15‐25MMscfd of CO2
from natural
gas•
Up to 500,000lbs/hr of drive gas
•
Unparalleled fuel flexibility•
Full power in seconds
•
Combustor: 6’
length/12”
dia.•
Packaged in 40’x11’x11’
container
8
CES TechnologyThe Oxyfuel
Process9
Milestones
2012 Developments
10
Copyright © Siemens AG 2010. All rights reserved
Oxy-Fuel Turbomachinery Development Cooperative Agreement Department of Energy
Page 11 2011‐07‐08
Task 2.10: Develop Oxy-Fuel Reheater
SystemTask 2.11: Finalization of Oxy-Fuel Turbine DesignTask 2.12: Design OFT Test SiteTask 2.13: Upgrade Test SiteTask 2.14: Purchase & Inspect SGT-900Task 2.15: Manufacture & Assemble OFTTask 2.16: Test Oxy-Fuel Turbine
Copyright © Siemens AG 2010. All rights reserved
Task 2.14: Purchase & Inspect SGT-900Disassemble & Inspect
Page 12 2011‐07‐08
Copyright © Siemens AG 2010. All rights reserved2011-07-08Page 13
Component Manufacture Kick-OffTask 2.15: Manufacture & Ship OFT
New components manufacture kick‐off – May 27, 2011
Sub‐task activities reviewed included:
Program management
Quality planning
Manufacturing schedule
Supply chain strategy
Upper Half Casting
Lower Half Machined
FWD
FWD
Upper Half Casting
Lower Half Machined
FWD
FWD
Manufacturing and Installation of the OFT‐900Rotor Work Including Removal of Air Compressor: January 2012
14
Manufacturing and Installation of the OFT‐900Turbine Shaft With Power Turbine Blades Re‐Installed: May 2012
15
Inlet Housing Cover
Inlet Plenum
Manufacturing and Installation of the OFT‐900Manufacturing of OFT‐900 Components: March 2012
16
Manufacturing and Installation of the OFT‐900Construction of OFT‐900 Foundation at Kimberlina: May 2012
17
OFT‐900 Re‐Heater Test Stand: May 2012
Installing and Testing the CES Re‐Heaters
18
Manufacturing and Installation of the OFT‐900Completion and Shipping of the OFT‐900: July 2012
19
Manufacturing and Installation of the OFT‐900Arrival of the OFT‐900 in Bakersfield: August 2012
20
Manufacturing and Installation of the OFT‐900Completed the OFT‐900 Installation: September 2012
21
Completed the OFT‐900 Installation: September 2012
Manufacturing and Installation of the OFT‐900
22
Enabling of Unique and Unconventional Solutions for EOR
CES Component Portfolio
23
“SXT‐150”150MWe
OFTG2S2
“OFJ‐79”43MWe
OFT
“4‐in GG”20MWth
OFT
“12‐in GG”200MWth
OFT
“CES Re‐Heater”30MWth
RHC
CO2
Generation Concepts to Accelerate the Expansion of CO2
EOR
24
•
Cumulative US CO2
EOR Production (2010): 1.5 billion bbl•
CO2
EOR accounted for 4.8% of US daily crude oil production➯
Daily CO2
EOR Production (2010): 0.28 million BOPD➯
US daily crude production: 5.47 million BOPD➯
US daily petroleum consumption: 19.15 million BOPD
•
2030 forecasts predict at least 11% of US domestic crude production from CO2
EOR➯
Between 0.651
and 3.62
million BOPD from CO2
EOR o Not including potential Residual Oil Zone (ROZ) productiono The limitations are seen due to difficulties of connecting sources and sinks in
adequate volumes
➯
Total daily US crude and NGL production forecasted at 6.371
million BOPD by 2030
•
For 100 BBbls, 33 BN MT CO2
are needed, 3 BN MT CO2
of natural supply!
CO2
EOR ‐
US Lower 48
Project Drivers for CO2
On‐Site Solutions
1EIA Annual Energy Outlook 2012 Early Release2Natural Resources Defense Council modeling
25
CO2
EOR Infrastructure
Market and Application
26
Enabling of Unique and Unconventional Solutions for EOR
CES Component Portfolio
27
200 MWthGas Generator
OFT 43
MWe
20 MWthGas Generator
SXT‐150 MWe
50,000 lb/h
G2S2
50,000 lb/h
PHRSG
30 MWthRe‐Heater
Coal‐Bed Methane
Pipeline Natural Gas
Off‐Spec Raw Gas
CO2
EOR Recycle
UCG Gas
CO2
‐Contaminated NG
Wet Gas
CO2
Supply
Incremental Oil
Power
Water
NG‐Liquids Recovery
Steam/Heat
Dry‐Gas Conversion
•
CO2
supply alternatives and shortages•
Infrastructure limitations
•
Fuel flexibility•
Fuel sourcing alternatives / resource asset strategy
•
Gas and recycle gas treatment•
NG liquid recovery, dry gas utilization
Strategic Drivers for CO2
On‐Site Solutions
28
Typical CES/SIEMENS Oxy‐Fuel Cycle for ZEPP / CO2
EOR
Oxy‐Fuel Solutions
GG
OFT
LP
RHAir ASU
Natural Gas/Contaminated Gas/
Associated Gas
HP
Natural Gas/Contaminated Gas/
Associated Gas
CO2
Excess Water
Power
Output
CW
CW
Power
Output
29
•
CO2
supply alternatives and
shortages•
Infrastructure limitations•
Fuel flexibility•
Fuel sourcing alternatives /
resource asset strategy•
Gas and recycle gas
treatment•
NG liquid recovery, dry gas
utilization
Project Drivers for CO2
On‐Site Solutions 30
CO2
Recycle Gas Processing Facility
Commercial
Exploitation of HC
Content in Recycle Gas
Direct Use of Off‐Spec
or Stranded Natural
Gas Resource
High‐CO2
Content, CBM,
UCG, etc
CO2
Commodity Facility50,000MScfd+ CO2
,
200MWe
, 500k gpd, 7‐
8,000BOEPD
Incremental
Off‐Infrastructure EOR
Anchor Reservoir
CO2PowerWater
The End
31