ROLLER

GALlON MANUFACTURING COMPANY, Gallon, Ohio 44833, U.S.A. FILEa Jeffrey Ga lion Inc. Company

This section is a complete Revision of LubricationSpecifications. Please Examine Carefully.

SECTIONLUBRICATION SPECIFICATIONS

Lubricants used in Galion graders, rollers and cranes should be (8/73)represented by the supplier as meeting the minimum quality requirements as listed in this section.

The Galion Manufacturing Company does not recommend any specificbrand of lubricant. Brand names given are listed only as aguideto enable the user to more readily select the recommended lubricantor its equivalent.

INDEX

TABLE A - SAE 90 straight mineral gear oil (Not an E.P. lubricant) 5TABLE B - SAE.80 straight mineral gear oil (Not an E. P. lubricant) 5TABLE C - SAE 140 straight mineral gear oil (Not an E. P. lubricant) 5TABLE D . SAE 50 HD engine oil 6TABLE E - SAE 30 HD engine oil 6TABLE F . SAE lOW engine oil 6TABLE G - Type A, Suffix A (or “Dexron”) automatic transmission fluid 6TABLE H - Hydraulic Oil 6TABLE I - Hydraulic Oil - Low Temperature 7TABLE J - SAE 90 Extreme Pressure (SCL) Gear Lubricant (Sulphur, Chlorine, Lead) 7TABLE K - SAE 80 Multi-Purpose Gear Lubricant Extreme Pressure Not SCL 8TABLE .L - SAE 90 Multi-Purpose Gear Lubricant Extreme Pressure NoLSCL —————. 8TABLE M - SAE 140 Multi-Purpose Gear Lubricant Extreme Pressure Not SCL 9TABLE N - Multi-Purpose Gear Lubricant MIL-L-10324A Low Temperature -

Extreme Pressure Not SCL 9TABLE 0 - Steering Gear Lubricant 10TABLE P - Semi-Fluid Gear Lubricant 10TABLE Q - Multi-Purpose Lithium Base Grease 11TABLE R - Circle & Circle Shoe Lubricant 11TABLE S - Open Gear Lubricant 12TABLE T - Special Purpose Open Gear Lubricant 12TABLE U - Worm Gear Compound 13TABLE V - High Temperature Lubricant Throw Out Bearing Grease 13TABLE W - Hydraulic Brake Fluid 14

Lubrication Change Procedur 14

GRADERSSERIAL NO. TEMPERATURE

MODEL FROM—TO RANGE TABLE

Transfer Case, TransmissionFinal Drive

101, 102, 103, 116, 201, 202,203, 303, 401, 402, 450 All Above 32° F. A or D

104, 118 To — 01588 Below 32°F. B or E160 (Clark) To — 01092503 01001—05100 (503A 05100—06112 3 To 100° F. B or E503L 06112 & Up ) Above 100° F. A or D104, 118 01 588—07245160 (Dana) 01092—02018 5 Above 32° F. E160A (Dana) 02018—02055 Below 32° F. F118A, 104H-A, 104A 07245—07600 Above 32° F. Aor D

j Below 32° F. B or ETransfer Case, Transmission (

118B, 104H-B, 104B 07600—10750 Above 32° F. AorD160B 02155—02714 ( Below 32° F. B or E104C 10750—11214118C 10750&Up All C160C 02714 & Up

Torque ConverterPowershift Transmission

T-400A 01001 & U~T-500 01001 —02601T500A 02601 & UpT.500L 03286 & Up All GT-600 01001—01501T-600B 01501 & UpT-700 01001 —01081

Transmission160L All C

Independent Rear AxIe*160B 02155—02714118B, 104H-B, 104B 07601—10750104C 10750—11214 All J16CC 02706 & Up or *160L 02101 & Up —20° F. to 60° F. K1 18C 10750 & Up 20° F. to 120° F. L*T-400A 01001 & Up Above 100° F. M*T-500A 02601 & Up 0~ F~ to —65° F. N*T-500L 03286 & UpT-600B 01501 & Up

Integral Final DriveT-500 01001—02601T-600 01001—01501 All A or DT-700 01001 —01081

Tandem Drive—Gear TypeAll Models <~ Above 0° A or D

( BelowO° BorETandem Drive—Chain Type*

All Models — Except 503A, 503L B or G*503A 05101—06112 ) All BorE503L 06112 & Up

I

Circle Reverse Gear Case (2nd Section)*503A160 B11BB1 04H- B104 B1 60LT-400AT-500AT-500LT-600B503A *

503 L1 04C1 60C11 8C1 60LT-400AT-500AT.-500LT-600B

GRADERS (Cont’dj

05101 —0587902155—0271407601 — 1075007619—1069307601 — 1075002101 —0272901001 —0116302601 —0419803286 — 0419801501 —0190605879 —0611206112 & Up1 0750 — 1121402706 & Up10750 & Up02729 & Up01163 & Up04198 & UP04198 & Up01906 & Up

TEMP ERATU RERANGE

SERIAL NO.MODEL FROM—TO

/

TABLE

Above 32° F.Below 32° F.

AB

U or L**

D or I\

Above 32° F.Below 32° F.

Drawbar Side Shift Gear Case *

All Models — Except T-400A, 503A,503L All

Independent Steering System JAll Models 1~ All

Hydraulic System *

503A 05101 —06112503L 06112 & Up160B 02155—02714160C 02706 & Up160L 02101 & Up104H-B 07619—10693104B 07601 — 10750 Above —20° F.1 04C 1 0750 & Up Below — 20° F.118B 07601—10750118C 10750 & UpT-400A 01001 & UpT-500A 02601 & UpT-500L 03286 & UpT-600B 01501 & Up

Front Wheel Bearings JAll Models ~ All

Pressure Gun Fittings JAll Models ~ All

Clutch Throwout Bearings303, 303A503 01001 —06123 All

Oil Clutch System JAll Models ~ All

Service Foot Brake System 3’All Models ~ All

DifferentialPTR

Service (Foot) BrakesPTRV-C-S Vibratory

ROLLERS

Final Drive — Enclosed Gears*R-.0-M TandemR-0-S TandemR-0-S 3—WheelV.0-S Vibratory

Final Drive — Open GearsR-0-M 3—WheelR-0-M TandemR-0-S Tandem

G

C

Above 0° F. A or L*Below 0° F. B or K*

SERIAL NO. TEMPERATUREMODEL FROM—TO RANGE TABLE

Transmission — R-O-StaticR-0-S TandemR-0-S 3—Wheel All Above —20° F. GV-C-S Vibratory Below —20° F.

Transmission — MechanicalR-0-M TandemR.0-M 3—Wheel All Above 0° F. APTR Below 0° F. B

• V-C-S Vibratory * All Above 0° F. A orL*~ Below 0° F. B or K*

Torque ConverterR-0.M Tandem (Except 3—5 & 4—6 Ton)R-0-M 3—5 & 4—6 Ton TandemR-0-M 3—WheelR-0-M PTR

Above 0° F. A1__~Lo~,_2°_F

R-0-S 3—Wheel * All J Above 0° F. A or L~V.0-S Vibratory * ~ Below 0° F. B or K

Chain DrivePTR All ~ Above 0° F. A

( Below0°F. B

Power Steering Hydraulic System —

Tiller SteeringR-C-M TandemR-0-S Tandem All Above —20° F. GR-0-M 3—Wheel Below —20° F.

Power Steering Hydraulic System —

Wheel SteeringPTRR-0-S 3—Wheel All Above —20° F. GR-0-M Tandem Below —20° F.R-C-S Tandem

Steering Gear *

PTR All )~ All 0 or K*Transport Wheel Bearings (

R-C-M 3—5 & 4—6 Tandem All ~ All QR-C-S 3—5 & 4—6 Tandem (

Pressure Gun FittingsAll All <~ All Q

S

All { All W

CRANESTEMPERATURE

RANGEMQDELSERIAL NO.FROM — TO TABLE C

Transmission — Mechanical * (~ Above 0°F. A or D( Below0°F. BorE

80 90 100 110 125 MI —— — ~—20°F.toóO°F. K*

20°F.tol2O°F. L*Above 100° F. M*—65°F.to0°F. N*

Transmission & Torque Converter —

Power Shift90A, 100A, 11OA, 125A, 150A All Above —20° F. G

Below —20° F. I

Torque Converter80, 90, 100, 110, 125 All Above —20° F. G

Below_—20°_F.

Planetary Drive Axles *

All Models — Except 80 All All Jor

80 01001 —04001 ~.200 F. to 60° F. K*20°F.tol2O°F. L*

Above 100° F. M*—65° F. to 0° F. N *

80 04001 & U~ ~ —20° F. to 60° F. K) 20°F.tol2O°F. L

<~ Above 100° F. M~ —65°F.to0°F. N

Steering Gear * J~. All 0

All Models — Except 80 All Above 32° F. L*80 01001 —04001 ( Below 32° F. K*

Swing Drive Final MeshAll Models All )~ All T

Winch *

~ All D

( orAll Mobile Models All ~ Above 32° F. L*125P, 150P, 150T All — Below 32° F. K*

Swing Drive Gear Case * I<~. All D

;~All Mobile Models All ~ Above 32° F. L*125P, 150P, 150T All Below 32° F. K*

Pressure Gun Fittings fAll All ~ All Q

Service Brake SystemAll Mobile Models All ~ All W

Hydraulic System * (All Models All ~ Above —20° F. G or H

~ Below —20° F.

(

GAllONROUSRS GRAO€RS CP)SES

TABLE A

SHOP MANUAL

TABLE C

FILE JSECTION 1

TRANSMISSION & GEAR LUBRICANTSPECIFICATIONS*

SAE Specification: 90Type: Straight Mineral Gear Lube

Straight mineral gear oils of the SAE viscosity recommended above which measure upto the quality standards of a reputablerefiner of petroleum products are preferable and should meet these requirements.

Viscosity S.SU. @ 210°F.-- 85-95Flash point °F, minimum 350Channel point °F 0Rust protection YesFoam inhibited Yes

TABLE B

TRANSMISSION & GEAR LUBRICANTSPEC IFICAT IONS*

SAE Specifications: 80Type: Straight Mineral Gear Lube

Straight mineral gear oils of the SAE viscosity recommended above which measure upto the quality standards of a reputablerefiner of petroleum products are preferable and should meet these requirements.

Viscosity S.S.U. @ 210°F 55.65Flash point °F, minimum -— 325Channel point °F 30Rust protection YesFoam inhibited Yes

TRANSMISSION & GEAR LUBRICANTSPECIFICATIONS*

SAE Specification: 140Type: Straight Mineral Gear Lube

Straight mineral gear oils of the SAE viscosity recommended above which measure upto the quality standards of a reputablerefiner of petroleum products are preferable and should meet these requirements.

Viscosity S.S.U. @ 210°F -- 120-160Flash point °F, minimum ----375Channel point °F 20Rust Protection YesFoam inhibited Yes

* DO NOT USE EXTREME PRESSURE LUBRICANTS--E.P. lubricants were compoundedprimarily for use in rear axles where unit gear tooth loads are very high and the rubbing action between the gear teeth is severe.

These oils contain added chemical compounds which, under certain conditions ofoperation, are designed to unite with the metal of the gear teeth and protect the rubbing surfaces. Extreme gear tooth loads have bees designed out” of Gallon transmissions and the use of E.P. oils is unnecessary. In fact, moat of these labricastohave certain undesirable characteristics for transmission use.

Sulphur and graphite are widely used as E.P. additives. Under certain Conditions ofsperatios, the sulphur is company with normal condensatiss of water will form corrosive sulfuric acid. Graphite, even in its purest form, must be classified as anabrasive material and will tend to increase wear when used in transmissinns.addition, the Chemical instability of such lubricants may result in heavy soap andoxide deposits inside the unit, clogging the oil passages.

The object is draining the transmission oil periodically is to eliminate possiblebearing surface abrasion and attendant wear. Minute particles of metal (the productof normal wear in service) are deposited in and circulate tb the Ii ansmisoinnThe oil changes chemically due to its repeated heating and cooling and also the terrific churning it undergoes in the presence of air. It is desirable to drain out thisused oil at least every 1000 hours of service—more frequently when operating in adusty or dirty environment. Do this only when the transmission is tirororrghly warm.

After draining, flashing is desirable. Replace the drain plug and fill the tianomisoionto the proper level with a light flushing oil. Drive the transmission tsr a short periodat fast idle in such a manner that the gears in the transmission are rotating withoutload. This washes out the old oil clinging to the interior of the gear case, covets, andshifter rails.

Be sure to drain out all of the flushing nil before attempting to refill with new oil.

BAUONRWRSGRA~RS.CR~ES

TABLE D

SHOP MANUAL

TABLE H

FILE J_SECTION 1

(

HEAVY DUTY ENGINE OIL

HD Engine OilMeeting Military SpecificationMIL-L-2lO4C or API Engine ServiceCC

TABLE E

HEAVY DUTY ENGINE OIL

HD Engine OilMeeting Military SpecificationMIL-L-2lO4C or API Engine Servicecc

TABLE F

HEAVY DUTY ENGINE OIL

SAE lOW Engine OilType: Meeting Military Specification

MIL-L-2104C or API Engine Servicecc

TABLE G

TORQUE CONVERTER and AUTOMATICTRANSMISSION FLUID

Types: AQ-ATF, Type A, Suffix ADexron V

These two products are interchangeable.They are completely compatible and canbe used as makeup or refill oil in anyproportion.

Typical Properties (Dexron) Test

HYDRAULIC OIL

The Galion hydraulic cranes are factoryfilled with this hydraulic oil. Thisoil may be topped with Dexron or AQ-ATFType A, Suffix A, but it is not advisedto top Dexron or Type A, Suffix A withthis oil.

Type: Military SpecificationMIL-L-l7672A, Grade 2llOTh

Properties

Saybolt universal viscosity @ 210°F:43 seconds, mm. ASTM-D-216l

Saybolt universal viscosity @ 100°F145—155 seconds ASTM-D—216l

Viscosity Index:90 minutes ASTM-D-2270

Pour Point (ASTM)-30° maximum ASTM-D-97-47

Neutralization number (ASTM).10 or less ASTM-D-974-51T

Copper strip test (corrosion)3 hours @ 212°F:negative

Rust test (ASTM) time distilled water:No rust ASTM-D-665A

Oxidation test (ASTM) time toneutralization #2.0:1500 hours, mm. ASTM-D-943-47T

Foam test (ASTM) sequence 1,2,3 mi. foamafter 10 minutes standing:none ASTM-D-892-46T

Most major oil companies have hydraulicoils meeting these specifications.Some example brands are:

Rando Oil HDATelIus 27DuroOil 160Nuto 43 or Nuto H44Sunvis 2llOthCitgo Pacemaker 15 orCitgo Pacemaker T-15D.T.E. 13Super Hydraulic Oil 15

V Magnus Oil 150

SAE 50Type:

SAE 30Type:

C

Gravity °API 28.2Viscosity SUS @ 100°F 185.0

@ 210°F 50.85Viscosity Index 172Pour Point, °F 45Flash Point, of 375Color Red

D2 870445,21610445,2 161D2270D9 7D9 2

Texaco, Inc.Shell CompanySinclair Refining Co~Humble Oil & Refining Co.Sun Oil Co.

Cities Service Oil Co~Mobil Oil Co.Continental Oil Co.Phillips Petroleum Co.

GAUONROU.ERS GRAOERS CRP~ES

TABLE I

SHOP MANUAL

TABLE J

FILE JSECTION 1

HYDRAULIC OIL, LOW TEMPERATURE

For operation at ambient temperaturesbelow -20°F and at no time exceedingabove 20°F use an oil meeting thesespecifications.

Military Specifications MIL-H-5606AAmendment 1,5.17/61

centistokes @ 210° Fcentistokes @ 100°Fcentistokes @ -40°Fcentistokes @ —65°F

Viscosity,Viscosity,Viscosity,Viscosity,Pour pointFlash pointAcid or base No.

Examples of brand names meeting thesesped fi cations.

Texaco 662 AircraftHydraulic Oil

Eldoran 5606Aeroshell Fluid 4Univis J-43

Mobil Aero HFA

Rando Oil HD ATell us 27Duro S-15OLP orDuro AW S—l50

Nuto 43 or Nuto H44 -

Sunvis 2llOthCitgo Pacemaker 15 orCitgo Pacemaker T-15

D.T.E. 13Super Hydraulic Oil 15

Continental Oil Co.Magnus Oil 150 Phillips Petroleum Co.

SAE 90 EXTREME PRESSURE (SCL)GEAR LUBRICANT

This specification covers a lubricantwhich may be used in gear cases tolubricate gears and pinions. CAUTION:DO NOT USE this lubricant at points notspecifically recommended in this lubrication section. DO NOT mix with any otherextreme pressure lubricant that is notSCL.

It shall be a well refined mineral oil,properly compounded with sulphur-chlorine-lead (SCL) type extreme pressure additives.It shall be free of fillers or abrasivessuch as fuller’s earth, talc, graphite,cork,etc. It shall be stable, non-abrasiveand non-corrosive to the materials used inthe case gear mechanism whether or not inthe presence of small percentages of water.

Physical and Chemical Properties

Viscosity S.U.S. @ 21 0°F 85.95A.P.I. Gravity 14.4-15.9 degreesPour Point 10°F max.Flash Point 350°F mm.Fire Point 400°F mm.Channel Point 0°F mm.Sulphur (added) 1.20% mm.Sulphur (total) 3.00% mm.Chlorine 1.20% mm.Lead as Lead Oxide (P60) 2.00% mm.Moisture .20% max.Load carrying capacity (TimkenTest 70 lbs. lever

load mm.Abrasion Test (33 lbs., 6 hours)

20 milligrams loss, max.SAE Test 750 RPM 350 pounds mm.

5.0145003000—75°F200°F.20

Texaco, Inc.Standard Oil, OhioShell Oil Co.Humble Oil & Refining Co.

Mobil Oil Co.

Texaco, Inc.Shell Company

Atlantic RichfieldHumble Oil & Refining Co.

Sun Oil Company

Cities Service Oil CoMobil Oil Company

~LtERS GRA~€RS CR.AI~ES

TABLE K

SHOP MANUAL

TABLE L

FILE (1SECTION 1

CMULTI PURPOSE GEAR LUBRICANT

SAE Specification: 80

Type: Extreme pressure gear oil(not SCL)Military SpecificationMIL-L-21 05B

API Classification GL-5

It shall be an extreme pressure gear oilwith sulphur-phosphorus extreme pressureadditives. DO NOT substitute straightmineral gear oils or oils with SCL additives. SAE 80 should be used in thesustained ambient temperatures of -20°Fto 60°F.

Typical Properties

Viscosity @ 210°FKinematic, centistokes 8.8-11.6(Saybolt universal seconds) —--— 55-65

Viscosity @ 0°F(Kinematic, centistokes,

maximum 10,850Channel point

°F minimum -30°FFlash Point °F, minimum 325Moisure Corrosion PassRust test PassCopper corrosion testexposed 3 hours @ 250°F Pass

MULTI PURPOSE GEAR LUBRICANT

SAE Specification: 90

Type: Extreme pressure gear oil (not SCL)Military Specification:MIL-L-2l 05B

API Classification: GL—5

It shall be an extreme pressure gear oilwith sulphur-phosphorus extreme pressureadditives. DO NOT substitute straightmineral gear oils or oils with SCL additives. SAE 90 should be used in thesustained ambient temperatures of 20°Fto 120°F.

Typical Properties

Viscosity ~ 210°FKinematic, centistokes 16.8-19.2(Saybolt universal seconds) 85-95

Viscosity @ 0°FKinematic, centistokes,

maximum 65,200Channel point°F, minimum 0°

Flash Point °F, minimum 350Moisure Corrosion Test PassRust Test PassCopper corrosion testexposed 3 hours @ 250°F Pass

EAUONR~LERS GR~WS

TABLE M

SHOP MANUAL

TABLE N

FILE JSECTION I

MULTI PURPOSE GEAR LUBRICANT

SAE Specification: 140

Type: Extreme pressure gear oil(Not SCL)Military Specification:MIL-L-2l05B

API Classification: GL-5

It shall be an extreme pressure gear oilwith sulphur-phosphorus extreme pressureadditives. DO NOT substitute straightmineral gear oils or oils with SCL additives. SAE 140 should be used in thesustained ambient temperatures above100°F.

Typical Properties

Viscosity @ 210°FKinematic, centistokes 25.7-34.3Saybolt universal seconds 120-1 60

Viscosity Index Minimum 75Channel Point °F Minimum 20Flash Point °F, Minimum 375Moisture Corrosion Test PassRust Test PassCopper Corrosion Testexposed 3 hours @ 250°F Pass

MULTI PURPOSE GEAR LUBRICANT

Type: Extreme pressure gear oil

(Not SCL)Military Specification:MIL-L-1 0324A

It shall be an extreme pressure gear oilwith sulphur-phosphorus extreme pressureadditives. DO NOT substitute straightmineral gear oils or oils with SCL additives. This oil should be used for sustained ambient temperatures of 0°F to-65°F.

Typical Properties

Viscosity @ 210°FS.U.S. 36

Viscosity @ -65°FKinematic, centistokes, max. --- 30,000

Channel Point °F 65Flash Point °F 250Moisture Corrosion PassRust test PassCopper Corrosion testexposed 1 hour @ 250°F Pass

SHOP MANUAL F~LE JSECTION 1

TABLE 0

STEERING GEAR LUBRICANT

MEETING THE FOLLOWING SPECIFICATIONS:

NLGI 0Soap Base Calcium or LithuimPenetration @ 77°F 355-385Drop Point 295°FTexture TackyWater TraceOil Viscosity: 100°F 600 SUS

210°F 60 SUS

Most major oil companies have a productmeeting these specifications. Someexample brands are:

Citgo H-O Cities Service Oil Co.Factran EP-O __~Standard Oil Co. (Ohio)Alvania EPRO~ Shell Oil Co.Lidok EP-0 -_ Humble Oil & Refining Co.Sun Prestige 740 EP Sun Oil Co.Multifak EPO Texaco,Inc.Mobilux EPO Mobil Oil Co.EP Conolith Grease No. 0

Continental Oil Co.Philube L-0 MPG-Phillips Petroleum Co.

TABLE P

, SEMI-FLU!D GEAR LUBRICANT

MEETING THE FOLLOWING SPECIFICATIONS:

NLGI Consistency 0Thickner Lithium 12 HydroxyThickner % 7Unworked penetration 355Worked, 60 strokes 355Worked, 100,000 strokes 363Rust, prevention, ASTM D-l743 1Rust, Prevention, ASTM D-1743-with

5% water added 1Timken EP OK Load, lbs. 70Timken Film Durability test,

8 hours, scar width mm. i.iOxidation Stability, ASTM D-942

500 hrs, PSI Drop 3,5Dropping Point 370Mineral OilViscosity @ 100°F, SUS 510Viscosity Index 93

C

GAUONROUfRS GRAL~RS CRWS SHOP MANUAL FILE J

SECTION 1

MULTI-PURPOSE LITHIUM BASE GREASE

Lithium base grease is recommended tofill the needs of a general purposelubricant. Even though this grease isof greater cost, its additional properties and characteristics thoroughlycompensate for the added expense. Thesupplier should meet the followingspecifications:

Penetration (D-217)unworked 275worked 60 strokes 270worked 10,000 strokes

less than 5% raiseDropping point (D-566) -- 380°F, mm.Water resistance excellentASTM oxidation (D-942) negativeTexture buttery & smoothSoap Base lithiumBase oil, pour 10

viscosity @ 210°F 78viscosity index 95oxidation inhibited yes

Coordinating Research Counciltest, wheel bearing passes

wheel bearing overpacked-passes

Grease meeting above specifications:

Factran 2 SohioMobilgrease 77 Mobil Oil Co.Marfak All-Purpose Texaco, Inc.Alvania EP2 Shell Oil Co.Maralube 526 Marathon Oil Co.Enco Multi-purpose Grease or

Lidok 2 -- Humble Oil & Refining Co.Sunfleet Multi-duty Grease-Sun Oil Co.Citgo Premium Lithium 2

Cities Service Oil Co.Super-Sta Grease No. 2

Continental Oil Co.Philube lB & RB Grease

Phillips Petroleum Co.

TABLE R

CIRCLE & CIRCLE SHOE LUBRICANT

The following products, or their equal, arerecommended for lubricating motor gradercircle, circle shoes and circle pinion wearsurfaces.

Lubriplate Mo-Lith #2-Fisk Bros.Refining Co.Molub Alloy #2 --- Imperial Oil & Grease Co.Molytex #2 Texaco, Inc.Beacon Q2 Humble Oil & Refining Co.0. G. Lubricant #1399 Marathon Oil Co.Sunaplex 872 EP Sun Oil Co.Citgo Premium Moly Lithium 2

Cities Service Oil Co.Mobil Grease Special Mobil Oil Co.Lithall MDS Shell Oil Co.Barium Outside Gear Compound

Phillips Petroleum Co.Super Lube N Continental Oil Co.

TABLE 0

GALION°ROLLERS. GR~RS SHOP MANUAL

FILE J•sac’r~ I

The following products, or their equal,are recommended for lubricating rolleropen gear final drive.

COMPOUND FLUID SUPPLIER

Texaco Crater Texaco Crater Texaco, Inc.Compound #5 Compound #5X

Fluid,_Texclad

Surett N1550 Surett Fluid 50 Humble Oil &Refining Co.

Sunep Compound Sun Oil Co.1250_Special

Citgo Open Gear Citgo Open Gear Cities ServiceCompound #5 Compound #5A Oil Co.

Mobiltac SS Mobiltac E Mobil Oil Co.

Cardium Cardium EP Shell Oil Co.Compound EPC Fluid G

Coglube No. 9 Spray-N-Stay ContinentalOil Co.

TABLET

SPECIAL PURPOSE OPEN GEAR LUBRICANT

This specification covers a lubricantfor use in certain gear drives and is notto be used for general chassis or anti-friction bearing lubrication.

It shall be made from well refined heavybase oils thickened with soda soap andother bodying agents and special extremepressure additives. This lubricant is tobe a fluid product and shall not containlead soap or sulphur-chlorine additives..

It shall be represented by the supplieras meeting the following specifications.

Penetration:unworked 340worked 60 strokes 330worked 5000 strokes 330

Dropping Point 0°F 370+Water resistance excellentRust protection excellentAdhesiveness excellentTimken OK load-lbs. 35+Corrosion NoneColor BlackSaponified Content

Type Soda-LeadPercent 15

Base OilViscosity SUS @ 210°F 200

Most major oil companies have a productmeeting these specifications. Someexample brands are:

Gearep G-l Standard Oil Co. (Ohio)Marfak HD EP 1 Texaco, Inc.Cardium EPB Shell Oil Co.Norva EP 375 orPen-O-Led EP 350

Humble Oil & Refining Co.Sun Gear Compound C orSunaplex 781 Sun Oil Co.Barium Outside Gear

TABLE S

OPEN GEAR LUBRICANT

OPEN GEAR LUBRICANT

GAUQNROUfRS GRADERS CRANEG SHOP MANUAL

FILE JSECTION 1.

TABLE UWORM GEAR COMPOUND TABLE V

This lubricant has long been availableas a compound steam cylinder oil. Itcontains fatty materials such as tallow,lard or degras, and a pour depressant.

If the ambient temperature is consistently below +32°F., drain and refiZlwith SAE 80 straight mineral gearlube or SAE 30 Heavy Duty engine oil(MIL-L-2l04C or API Engine Service CC).

TYPICAL PROPERTIES

Viscosity, S.U.S. @ 100°F ----3000-4000Viscosity, S.U.S. @ 210°F 125-1 75Pour Point 30°35°FSaponification No, 11-14Rust Test (ASTM-D-665A) Passed

Most major oil companies have a productmeeting these specifications. Some -

examples are:

Texaco 650T Cylinder Oil - Texaco, Inc.Marathon 598 Worm Gear

Compound Marathon Oil Co.Sohio Facto-Cyl 650

Standard Oil Co. (Ohio)Occident Cylinder Oil or

Sunoco Gear Oil 7-C Sun Oil Co.Citgo Cylinger Oil 140-5

Cities Service Oil Co.Cylesstic TK 180

Humble Oil & RefiningMobil Cylinder Oil 600-W—Mobil OilValvata J-78 Shell OilHector 3000 ---- Phillips Petroleum

HIGH TEMPERATURE LUBRICANT THROWOUT BEARING GREASE

This grease contains unusually high qualitysodium soap and is recomended for all typesof anti-friction bearings where extendedlubrication intervals are necessary.

This grease exhibits a high dropping pointto 500°F. and excellent oxidation resistanceas shown by 200 + hours in the Bomb Oxidation Test. Mechanical stability, an important property of ball and roller bearinggrease, is clearly shown by the small 5point change in penetration of these greasesfrom an unworked to a worked state.

This type grease is the choice of bearingmanufacturers for use in sealed bearingsand is especially effective in clutchthrow-out ball bearing application requiringa low torque lubricant. Its body permitsprompt channeling allowing the bearings tobe free running yet perfectly lubricatedwith a thin film of grease.

Penetration

TYPICAL PROPERTIES

unworked 200worked 60 strokes 205

N.L.G.I. Consistency 4Dropping Point °F 500Color BrownSoap Base SodiumBase Oil

Viscosity SUS @ 100°F. 510Bomb oxidation @ 210°F

Hours to 5 psi. Pressure Drop 510

Some Examples Are:

Fiberon AC - Standard Oil Co. (Ohio)Andok C Humble Oil & Refining Co.Thermatex EP2 Texaco, Inc.Mobiltemp 1 Mobil Oil Co.

Co.Co.Co.Co.

GALWN~RO~UR~ GRA~~ • t~I~ES SHOP MANUAL

FILE JSECTION 1

TABLE WHYDRAULIC BRAKE FLUID

At the time of assembly, Galion hydraulicbrakes are filled with:

Wagner Lockheed Brake Fluid 21B

This brake fluid is suitable for use atall ambients to -60°F.Use a fluid that meets the followingspecifications:

The new lubrication specifications arelocated on Pages 1-4 of this section andare indicated by an asterisk (*). When theexisting quantities of the previouslyutilized lubricants has depleted, it isrecommended that the new specifications beused. When changing to the new specifications, the following procedure shouldbe practiced:

It is inrperative the new specificationlubricants not be mixed with the oldspecifications -i-a a-ny manner.

1. After the unit has been operatedsufficiently to bring the lubricantto normal operating temperature,remove drain plug and completelydrain lubricant.

2. After draining, flushing is desirable.Clean and replace drain plug and cleanfill plug area. Fill the unit to thecorrect level with a light flushing oil(See machine operator’s manual forcorrect oil levels.) Operate the unitfor a short period of time (5-10 minutes)under extremely light or no load condition. Drain ALL of the flushing oilfrom the unit while it is warm. Cleanand replace drain plug.

3. To refill, clean the area around thefill plug and fill the unit to thecorrect level with the new specification lubricant. DO NOT OVERFILLas an excessive amount will serveno useful purpose.

4. Use same level checks and drainintervals outlined in the operator’smanual for the new lubricants.

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Note: If there is any doubt whether theunit has been filled with the oldor new lubricant3 the unit shouldbe drained and flushed. Mixing ofthe lubricants could cause damageand cannot be tok~rated.

The following serial numbers indicatefactory fill with new speiciciation:

TANDEM CASES

ll8C 11721 & UpT-400A 01414 & UpT-500A 05239 & Up160L, 16OC 02961 & UpT-600B 02043 & Up

SIDE SHIFT CASES

SAE70 R- 3

U.S. government specs.VV-H—9l0 (H58)

Procedures for making changes of new Lubrication

Specifications on Gallon Graders, Rollers and Cranes.

T-500A 05125 & Uo

SHOP MANUAL ________

CIRCLE REVERSE CASE

T-500A 05125 & Up118C 11673 & UpT-600B 02034 & UpT-400A 01399 & Up

GRADER AXLES

T-600B 02034T-500A, L 05125T-400A 01399118C, 160C 11673160L 02943

CRANE AXLES

90, 100, 110, 125 4815 & Up90A, bOA, lbOA,

125A, 150A 4815 & Up80 4001 & Up

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