Gamma 263Functionality and economy ideally combined

THE WAY TO MAKE IT | AFFORDABLE

Although compact in size, this fully automatic crimping machine combines simplicity and functionality with economy and process reliability to deliver a high piece output. It is a real hit when it comes to obtaining excellent value for the money.Whether you opt for the roller or belt drive, you can adjust the use of this de-vice to your individual needs and be doing so yourself in no time at all.

Area of applicationThe Gamma 263 is designed for one and two-sided crimping and for one-sided seal loading. The new wire transport system ensures gentle pro-cessing of varying conductors with cross-sections

ranging from 0.13 mm² to 4mm² (AWG26–AWG12). The best possible processing is guaranteed with roller or belt drive.

TechnologyYou can process the entire cross-section range quickly, reliably and flawlessly using programmable, highly dynamic AC servo drives. Proven Komax quality monitoring systems are integrated. A second integrated encoder ensures maximum length and repetition accuracy for stripping and wire length.

Compact and user friendlyIn spite of its compactness, this model ensures that all processing stations are highly accessible. Fitted with safety covers that open vertically, the modules are readily accessible from all sides. All controls are modules are arranged in a neat and orderly manner.

The new touch screen control based on the TopWin graphical user interface is designed for fast and easy equipment operation. The layout is logical and easy to understand so user training can be kept quite short.

Touch screen control Gamma 263

The optional WPCS (Wire Processing Communica-tion Standard) interface allows Komax machines to be networked and easily integrated into existing production processes.

Optional feeding system For the Gamma 263

Fast changeover From roller to belt drive or reverse

Your benefits• Smallinvestmentforhighproductionoutput with reliable, well known processes• Beltorrollerdriveinonemachineforgentle wire handling• Wellknownandprovencrimpingpress technology on all Komax machines with CFA/CFA+• Compactanduserfriendlyonsmallestfloor space• Highlyergonomicthankstothetouchscreen control

Application sample Gamma 263

Split cycle

for closed barrel

Double sheath cables

Cut pulled strands /

Precision cut

Hot stamp marking

Ink-Jet marking

Cutting

Half strip

Full strip

Intermediate strip /

Intermediate slitting

Crimping

Seal insertion

Options and Accessories

Feeding systems Prefeeder with belt drive or roller drive

Marking systems Komax 26 hot stamp marking | Komax Inkjet marking system IMS

Wire infeed Roller drive | Belt drive

Processing modules Crimping module mci 712 | Crimping module mci 722 (with programmed crimp heights) | Seal loading module mci 765 C (with seal position monitoring SPM)

Quality control Integrated crimp height measurement | Integrated pull-off force measurement | Crimp force analyzer CFA/CFA+ | Wire length correction | Splice check

Deposit systems Basic module 2m (78.7in.) or 4m (157.5in.) | Extension module 2m (78.7in.) or 4m (157.5in.) | With or without automatic batch sorting

Accessories Barcodescanner PM8300 | Tool changer | Software: Networking WPCS | Data conversion TopConvert | Production control center KomaxCAO | Towerlight | Magnifying glass | UPS

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Technical data

Length range 40mm–20000mm (1.75in.–65.6ft.)

Length accuracy Repeat accuracy: ±(0.2% +1.0mm (0.04in.))

Stripping lengths 0.1mm–20mm (0.004in.–0.79in.)

Stripping lengths with partial strip

1mm–30mm (0.04in.–1.18in.)

Wire cross-sections* 0.13mm2–4mm2 (AWG26–AWG12)

Wire infeed speed max. 6m/s (19.7ft/s)

Noise level <75dB (no crimping module)

Electrical connection 3×208–400V / 50–60Hz 5kVA

Pneumatic system 5–8bar (73–116psi) | 3m3/h (106ft3/h)

Weight approx. 870kg (1918lb.)

* Extremely hard and tough wires may not be able to be processed even if they are within the above cross section range. If you are in doubt about your wires, we are happy to process samples of them.

3280mm (129in.)

Heigth with cover closed: 1610mm (63.4in.)Height with cover open: 2430mm (95.7in.)

1070

mm

(42.

1in

.)

Machine layout Gamma 263

More information about

our products:

www.komaxwire.com

Komax Wire is a division

of Komax Holding AG,

Switzerland.

Conductor AVSS 0.50mm2 (AWG18)Pneumatic pressure 6 bar (87psi)Speed 100%Acceleration 100%Crimping module mci 712Crimp force analysis activeSeal loading module mci 765 CSeal position monitoring active

Reference values for piece output of Gamma 263Pieces/h

Wire length [mm]