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  • 8/19/2019 Gardner Denver ELECTRA SAVER II

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    Price $5.00

    GARDNER-DENVER@

    13-9/1 0-641

    4th Edition

    ELECTRA-SAVER@

    ELECTRA-SAVER ll@

    STATIONARY BASE-MOUNTED

    COMPRESSOR

    MODELS

    40 THRU 100 HP

    EA_ & EB_

    OPERATING AND

    SERVICE MANUAL

    COOPER

    Gardner-Denver

    Industrial Machinery

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    MAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITH

    GENUINE GARDNER-DENVER AND JOY COMPRESSOR

    PARTS AND SUPPORT SERVICES

    Gardner-Denver and Joy Compressor genuine parts,

    engineered to original tolerances, are designed for opti-

    mum dependability --- specifically for Gardner-Denver

    and Joy compressor systems. Design and material inno-

    vations are the result of years of experience with hun-

    dreds of different compressor applications. Reliability in

    materials and quality assurance are incorporated in our

    genuine replacement parts.

    Your authorized Gardner-Denver and Joy Compres-

    sor distributor offers all the backup you’ll need. A

    worldwide network of authorized distributors provides

    the finest product support inthe air compressor industry.

    Your local authorized distributor maintains a large inven-

    tory of genuine parts and he isbacked upfor emergency

    parts by direct access to the Gardner-Denver Industrial

    Machinery Master Distribution Center (MDC) in Mem-

    phis, Tennessee.

    Your authorized distributor can support your Gardner-

    Denver or Joy air compressor with these services:

    1.

    2.

    3.

    4.

    Trained parts specialists to assist you in selecting

    the correct replacement parts.

    Factory warranted new and remanufactured rotary

    screw air ends. Most popular model remanufac-

    tured air ends are maintained in stock at MDC for

    purchase on an exchange basic with liberal core

    credit available for the replacement unit.

    A full line of factory tested AEON ‘“ compressor

    lubricants specifically formulated for use in Gard-

    ner-Denver and Joy compressors.

    Repair and maintenance kitsdesigned with the nec-

    essary parts to simplify servicing your compressor.

    Authorized distributor service technicians are fac-

    tory-trained and skil led in compressor maintenance

    and repair. They are ready to respond and assist you

    by providing fast, expert maintenance and repair

    services.

    For the location of your local authorized Gardner-Denver and Joy Air Compressor distributor refer to the yellow

    pages of your phone directory or contact:

    Distribution Center:

    Factory:

    Gardner-Denver Gardner-Denver

    Industrial Machinery Division

    Industrial Machinery Division

    Master Distribution Center

    1800 Gardner Expressway

    5585 East Shelby Drive Quincy, IL 62301

    Memphis, TN 38115

    Phone: (217) 222-5400

    Phone: (901) 363-6100

    Fax: (217) 223-5897

    Fax: (901) 393-1095

    INSTRUCTIONS FOR ORDERING REPAIR PARTS

    When ordering parts, specify Compressor MODEL,

    required per unit, quantity is indicated in parenthesis.

    Method of Cooling, HORSEPOWER and SERIAL NUM-

    SPECIFY EXACTLY THE NUMBER OF PARTS RE-

    BER (see nameplate on unit). Serial Number is also

    QUIRED.

    stamped on top of the cylinder flange to the right of the

    inlet housing.

    DO NOT ORDER BY SETS OR GROUPS.

    All orders for Parts should be placed with the nearest

    authorized distributor.

    To determine the Right Hand and Left Hand side of a

    compressor, stand at the motor end and look toward the

    Where NOT specified, quantity of parts required per compressor. Right Hand and Left Hand are indicated in

    compressor or unit is one (1); where more than one is

    parenthesis following the part name, i.e. (RH) & (LH).

    AIR ENDS

    NOTE: Factory warranted new and rebuilt air ends are available from your authorized Gardner-Denver and JOY

    Compressor Distributor.

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    FOREWARD

    Gardner-Denver Rotary Screw compressors are the result of advanced engineering and skilled manufacturing. To be

    assured of receiving maximum service from this machine the owner must exercise care in its operation and

    maintenance. This book iswritten to givethe operator and maintenance department essential information for day-today

    operation, maintenance and adjustment. Careful adherence to these instructions will result in economical operation

    and minimum downtime.

    DANGER

    Danger is used to indicate the presence of a hazard which will cause severe personal

    injury, death, or substantial propery damage if the warning is ignored.

    I

     

    WARNING

    I

    I

    Warning is used to indicate the presence of a hazard which can cause severe personal

    injury, death, or substantial propery damage if the warning is ignored.

    I

    I

    ~cAuTION

    I

    I

    Caution is used to indicate the presence of a hazard which will or can cause minor

    personal injury or propery damage if the warning is ignored.

    I

    I

    NOTICE

    I

    Notice is used to notify people of installation, operation or maintenance information

    which is important but not hazard-related.

    This book covers the following models:

    HP

    PSIG Air Cooled Water Cooled

    40 HP

    100, 125 EBHQHA

    EBHSHA

    EBHQHC

    EBHSHC

    50 HP 100, 125,

    EBHQJA EBHSJA

    150 EBHQJC

    EBHSJC

    60 HP 100, 125

    EBMQKA EBMSKA

    EBMQKC EBMSKC

    75 100, 125, EBMQLA

    EBMSLA

    150 EBMQLC EBMSLC

    100 HP

    100, 125,

    150

    EBPQMA

    EBPQMC

    EAPQMD

    Parts List

    13-9-555

    13-9-550

    13-9-555

    13-9-550

    13-9-557

    13-9-551

    13-9-557

    13-9-551

    13-9-556

    13-9-548

    13-10-507

    13-9/10-S41 Page i

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    TABLE OF CONTENTS

    GENERAL INFORMATION .............................................................................................................................SECTlON 1

    lNsTALMTloN .................. ................... .......................... .......................... .................... ..................................sEcTloN2

    STARTING AND OPERATING PROCEDURES .............................................................................................. SECTlON 3

    CONTROLS AND instruments ................................................................................................................. SECTlON 4

    LUBRICATION, OIL COOLER, OIL FILTER AND SEPARATOR .................................................................... SECTlON 5

    AIR FILTERS ...................................................................................................................................................SECTlON 6

    COUPLING

    ......................................................................................................................................................SECTlON 7

    MAINTENANCE SCHEDULE ..........................................................................................................................SECTlON 8

    TROUBLE SHOOTING ...................................................................................................................................SECTlON 9

    13-9/10-841 Page ii

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    INDEX

    NOTE: Numbers preceding dash are Section Numbers

    Numbers following dash are Page Numbers

    Air Control Components

    ....................................4a-3. 4b-4

    Air Cooled Unit installation ............................................ 2-1

    Air Filter Element Life ....................................................6.l

    Air Filter Element - Service Instructions ........................ 6-1

    Air Filter Vacuum Switch ...................................4a-4. 4b-5

    AIR FILTERS (SECTION 6) ...........................................6-1

    Air/Oil Flow Diagram ...............................................5.2. 5-3

    Air/Oil Flow Diagram - Remote Overhead

    Cooler .......................................................................5-4

    Auto Sentry-ES, Controller Display ....................4a-5. 4b-6

    Auto Sentry-ES, operation .................................4a-5. 4b-5

    Auto Sentry-ES, Operation (Automatic

    Male) .............................................................4a.5. 4b-6

    Auto Sentry-ES, Operation (Constant Run

    Male) .............................................................4a.5. 4b-6

    Auto Sentry-ES, Operation (Low Demand

    Male) .............................................................4a.5. 4b-6

    Auto Sentry-ES, Operation (Sequence Mode).. 4a-5, 4b-6

    Auto Sentry-ES, Programming And Set-Up

    instruction ......................................................4a%. 4b-7

    Auxilia~Ar Receiver .....................................................2.3

    Basic information .......................................................

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