gas lift - 2011.pptx

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    G A S L I F T

    S U C K E R R O D P U M P

    E L E C T R I C S U B M E R S I B L E P U M P

    O T H E R S

     Artificial Lift Methods1

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    Materi Kuliah

    IPedah!l!a Artificial LiftMethods

    IIGas Lift Method

    IIIElectric S!"#ersi"le P!#$

    IVS!c%er Rod P!#$

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    Pendahuluan Artificial Lift Wells (1)3

    Sistem Sumur Reservoir – Dasar Sumur Perforasi u!in" # Well Ke$ala Sumur %ho&e 'loline Manifold Se$arator

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     Production system represented as a network withbranches and loops.

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    Pendahuluan Artificial Lift Wells (*)

    P &f 

    P &h Pse$

    P &f 

    P &hPse$

    Pwf =Psep+dPf +dPt

    Pwf 

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    Pendahuluan Artificial Lift Wells (3)

    ,ntu& men"an"&at fluidasumur-

    Menurun&an "radienaliran dalam tu!in"

    Mem!eri&an ener".tam!ahan di dalam sumuruntu& mendoron" fluidasumur &e $ermu&aan

    P &f 

    P &hPse$

    No - Flow Well

    Eer'()

    /

    0radien

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    Pendahuluan Artificial Lift Wells ()

    0as Lift Well 2SP Well Suc&er Rod Pum$ Well

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    Gas Lift

    Method

      0as Lift Well S.stem

      0as Lift Well %om$onent  Performance of 2ach

    %om$onent

    • 

    4

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    Pendahuluan 0as Lift (1)5

    Persamaan ,mumPressure Loss

    Pen"uran"an densitasfluida a&an memnurun&an"radien aliran

    dZ 

     L

    dZ 

    dv

     g 

    v

     g 

     g 

    dZ 

    dp   w

    cc ρ 

     ρ 

     ρ    −−−=

    d  g 2

    v f   )

    dL

    dp( 

    c

    2

     f  

     

    P &f 

    P &hPse$

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    P26DA7,L,A6 0AS L8' (*)

    Desitas Ca#$!ra

    Gradiet Ele*asi Gradiet Fri%si

    Gradiet A%selerasi

    )

    )

    19

     µ 

     ρ vd  N    =Re

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    P26DA7,L,A6 0AS L8' (3)

    P &f 

    P &hPse$Pwf Psep+(dPf +dPt)

    Berkurang 

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    0AS L8' (1)1*

    0as lift technolo". increases oil$roduction rate !. in:ection ofcom$ressed "as into the loersection of tu!in" throu"h thecasin"–tu!in" annulus and anorifice installed in the tu!in" strin";

    ,$on enterin" the tu!in"< thecom$ressed "as affects li=uid flo into a.s-

    (a) the ener". of e+$asio$ro$els ,$!shes- the oil to thesurface and

    (!) the "as aerates the oil so that theeffecti*e desit( of the fl!id isless and< thus< easier to "et to thesurface;

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    13

    SURFACE COMPO.E.TS

    SUB/SURFACE COMPO.E.TS

    RESER0OIR COMPO.E.TS

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    1

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    Detail 0as Lift Surface >$eration1+

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    1/

    Sistem Sumur Gas Lift

    Gas Injection Line

    Pt

    P

    c

    Compressor Subsystem• intake system• outlet system• choke• pressure gauge

    • injection rate metering

    Flow Line

    Separator

     Wellhead Su!s.stem -

    • Production su!s.stem•  ellhead•  $roduction cho&e•  $ressure "au"e

    • 8n:ection su!s.stem•  in:ection cho&e

     ?alve

    Su!s .stem Well!ore Su!s.stem-• $erforation interval• tu!in" shoe• $ac&er

    Se$arator Su!s.stem-• se$arator• manifold• $ressure "au"es• flo meterin"

    ,nloadin" 0as LiftMandrells

    0as 8n:ection ?alve

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    1

    %om$ressor [email protected]

    ∆Pgas

    Compressor

     Wellhead

    Se$arator

    Pinta&e Pdischar"e

    7orse Poer%om$ressor

    Pin:ectionellhead

    Pin:ectionellheadBPdischar"e @ ∆P

    1'as1

    'as

    Wellhead

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     Wellhead [email protected]

    Production%ho&e

    8n:ection%ho&e

    Surface 8n:ectionPressure

     WellheadPressure

    Gas I2ectio

    Prod!ctio Fl!id

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    0as Lift ?alve [email protected]

    Pt

    P

    c

    Pc

    Pt

    Gas

    I2e%si

    Fl!idaProd!%si

    Pc 3 Pt

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    0as Lift ?alve*9

    GasI2ectio

    T!"i'Press!re

    Close coditio O$e coditio

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    Kriteria >$erasi Sumur 0as Lift*1

    here are four cate"ories of ells in hich a "as lift can !e considered-

    7i"h $roductivit. indeC

    (P8)< hi"h !ottom@hole$ressure ells 7i"h P8< lo !ottom@

    hole $ressure ells Lo P8< hi"h !ottom@

    hole $ressure ells Lo P8< lo !ottom@hole

    $ressure ells

     Wells havin" a P8 of 9;+9 orless are classified as lo$roductivit. ells;

     Wells havin" a P8 "reaterthan 9;+9 are classified as

    hi"h $roductivit. ells;7i"h !ottom@hole $ressures

     ill su$$ort a fluid columne=ual to 9 of the ell

    de$th;Lo !ottom@hole $ressures

     ill su$$ort a fluid columnless than 9 of the ellde$th;

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    Coti!o!s Gas Lift Iter#ittet Gas Lift

     A continuous "as lift o$erationis a stead.@state flo of the

    aerated fluid from the !ottom(or near !ottom) of the ell to

    the surface;

    %ontinuous "as lift method isused in ells ith a hi"h P8

    (9-+ st!Bda.B$si) and areasona!l. hi"h reservoir

    $ressure relative to ell de$th;

    8ntermittent "as lift o$eration is

    characteriEed !. a start@and@sto$ flo from the !ottom (ornear !ottom) of the ell to thesurface; his is unstead. state

    flo;

    8ntermittent "as lift method issuita!le to ells ith (1) hi"h P8and lo reservoir $ressure or(*) lo P8 and lo reservoir

    $ressure;

    **

    * .$es of 0as Lift >$eration

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    *3

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    Materi Perencanaan Sumur 0as Lift*

    his cha$ter covers !asic s.stem en"ineerin" desi"nfundamentals for "as lift o$erations;

    Relevant to$ics include the folloin"-

    1; Li=uid flo anal.sis for evaluation of "as lift $otential

    *; 0as flo anal.sis for determination of lift "as com$ressionre=uirements

    3; ,nloadin" $rocess anal.sis for s$acin" su!surface valves

    ;  ?alve characteristics anal.sis for su!surface valve selection

    +; 8nstallation desi"n for continuous and intermittent lifts.stems;

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    2valuation of 0as Lift Potential*+

    2valuation of "as lift $otential re=uires s.stem anal.sesto determine ell o$eratin" $oints for various lift "asavaila!ilities;

    he $rinci$le is !ased on the fact that there is onl. one$ressure at a "iven $oint (node) in an. s.stemF nomatter< the $ressure is estimated !ased on theinformation from u$stream (inflo) or donstream(outflo);

    he node of anal.sis is usuall. chosen to !e the "asin:ection $oint inside the tu!in"< althou"h !ottom holeis often used as a solution node;

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    0as 8n:ection Rates*/

    'our "as in:ection rates are si"nificant in the o$erationof "as lift installations-

    1; 8n:ection rates of "as that result in no li=uid (oil or ater) flou$ the tu!in"; he "as amount is insufficient to lift the li=uid; 8f

    the "as enters the tu!in" at an eCtremel. lo rate< it ill rise tothe surface in small semi@s$heres (!u!!l. flo);

    *; 8n:ection rates of maCimum efficienc. here a minimum volumeof "as is re=uired to lift a "iven amount of li=uid;

    3; 8n:ection rate for maCimum li=uid flo rate at the GGo$timum

    0LR;HH; 8n:ection rate of no li=uid flo !ecause of eCcessive "as in:ection;

    his occurs hen the friction ($i$e) $roduced !. the "as$revents li=uid from enterin" the tu!in"

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    T H E G A S I S I . 4 E C T E D C O . T I . U O U S L 5 T O A . . U L U S

    *

    %>686,>,S 0AS L8'

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    Parameter Desi"n*4

    Iumlah "as in:e&si .an" tersedia

    Iumlah "as in:e&si .an" di!utuh&an

    e&anan 0as 8n:e&si .an" di!utuh&an di setia$

    sumure&anan Kom$resor .an" di!utuh&an

    ,&uran ?alve 0as Lift

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    %ontinuous 0as Lift >$eration*5

    he tu!in" is filled ithreservoir fluid !elo thein:ection $oint and iththe miCture of reservoir

    fluid and in:ected "asa!ove the in:ection $oint;he $ressure relationshi$is shon in 'i"; 13;;

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    0as Lift >$erationPressure vs De$th

    39

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    Uli#ited a#o!t of lift'as

    Li#ited a#o!t of 'as

    8n a field@scale valuation< ifan unlimited amount of lift

    "as is availa!le for a "iven"as lift $ro:ect< the in:ection

    rate of "as to individual ellsshould !e o$timiEed to

    maCimiEe oil $roduction ofeach ell;

    8f onl. a limited amount of"as is availa!le for the "as

    lift< the "as should !edistri!uted to individual

     ells !ased on $redicted ellliftin" $erformance< that is<

    the ells that ill $roduce oilat hi"her rates at a "ivenamount of lift "as are

    $refera!l. chosen to receivemore lift "as;

    31

     Availa!ilit. amount of 0as 8n:ection

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    Ke!utuhan 0as 8n:e&si (1)3*

    6odal Anal.sis- 8PR %urve u!in" Performance

    %urve

    0LR formasi ?ariasi 0LR 

    0LR@total (assume)

    J"@in: B Jtotal – J=@f 

    Plot J"@in: vs Jli=uid

     

    0

    500

    1000

    1500

    2000

    2500

    0 200 400 600 800 1000

    Laju Produksi, stb/d

       T  e   k  a  n  a  n   A   l   i  r   D  a  s  a  r   S  u

      m  u  r ,  p  s   i

    IPR

    200 scf/stb

    400 scf/stb

    600 scf/stb

    800 scf/stb

    1000 scf/stb

    1200 scf/stb

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    Ke!utuhan 0as 8n:e&si (*)33

    J"@in:  ma&a Jli= Pertam!ahan Jli= ma&in

    &ecil den"an ma&inmenin"&atn.a J"@in:

    Sam$ai suatu saatden"an $ertam!ahan J"@

    in:< Jli= !er&uran"

    iti& $unca& dimana Jli= ma&simum dise!utse!a"ai Jo$timum

     

    0

    100

    200

    300

    400

    500

    600

    700

    0 200 400 600 800 1000 1200 1400

    Perbandingan Gas-Cairan, scf/stb

       L  a   j  u   P  r  o   d  u   k  s   i ,  s   t

       b

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    ,nlimited 0as 8n:ection %ase3

    8f an unlimited amount of "aslift "as is availa!le for a ell<the ell should receive a lift"as in:ection rate that .ieldsthe o$timum 0LR in the tu!in"

    so that the floin" !ottom@hole$ressure is minimiEed< andthus< oil $roduction ismaCimiEed;

    he o$timum 0LR is li=uid

    flo rate de$endent and can !efound from traditional "radientcurves such as those "enerated

     !. 0il!ert (0il!ert< 15+);

     

    0

    100

    200

    300

    400

    500

    600

    700

    0 200 400 600 800 1000 1200 1400

    Perbandingan Gas-Cairan, scf/stb

       L  a   j  u   P  r  o   d  u   k  s   i ,  s   t   b

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    ,nlimited 0as 8n:ection %ase3+

     After the s.stem anal.sisis com$leted ith theo$timum 0LRs in thetu!in" a!ove the

    in:ection $oint< theeC$ected li=uid$roduction rate (ell$otential) is &non;

    he re=uired in:ection0LR to the ell can !ecalculated !. 

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    Limited amount of "as in:ection3/

    8f a limited amount of"as lift "as is availa!le fora ell< the ell $otentialshould !e estimated

     !ased on 0LR eC$ressedas

     

    0

    100

    200

    300

    400

    500

    600

    700

    0 200 400 600 800 1000 1200 1400

    Perbandingan Gas-Cairan, scf/stb

       L  a   j  u   P  r  o   d  u   k  s   i ,  s   t

       b

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    0as 'lo Rate Re=uirement3

    he total "as flo rate of the com$ression stationshould !e desi"ned on the !asis of "as lift at $ea%o$erati' coditio for all the ells ith a safet.factor for s.stem lea& consideration< that is<

     here=" B total out$ut "as flo rate of the com$ression station< scf#da. 

    Sf  B safet. factor< 1;9+ or hi"her

    6   B num!er of ells

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    >ut$ut 0as Pressure Re=uirement ()34

     Accurate determination of thesurface in:ection $ressure $c

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    ,$@Stream %ho&e # 8n:ection %ho&e35

    he $ressure u$stream of thein:ection cho&e de$ends on flocondition at the cho&e< that is<sonic or su!sonic flo;

     Whether a sonic flo eCistsde$ends on a donstream@

    tou$stream $ressure ratio; 8f this$ressure ratio is less than a critical$ressure ratio< sonic (critical) floeCists;

    8f this $ressure ratio is "reater thanor e=ual to the critical $ressure

    ratio< su!sonic (su!critical) floeCists; he critical $ressure ratiothrou"h cho&es is eC$ressed as

    Production%ho&e

    I2ectio

    Cho%e

    Surface 8n:ectionPressure

     WellheadPressure

    Gas I2ectio

    Prod!ctio Fl!id

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    0as Lift 8n:ection Parameters9

    %om$ressorPressure

    P f 

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    Point of 8n:ection1

    vvf  vc   P  P  P    ∆+=,

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    Point of alanced*

    vvf  vc   P  P  P    ∆+=,

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    3

    Rb! tgl 3 Feb"!"i 2010# $% 17&30#

    %en$elng %s!' $ln (ol )"esi'-

    *!"b+

    S2LAMA

    S8A60;;

    'e!ruar.< 5

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    S!$er Cell at Kasas 6TOR.ADO7 S!ra"a(a

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    +

    Point of 8n:ection

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    >ut$ut 0as Pressure Re=uirement (1)/

    Kic&off of a dead ell (non@natural floin") re=uiresmuch hi"her com$ressorout$ut $ressures than theultimate "oal of stead.

    $roduction (either !.continuous "as lift or !.intermittent "as lifto$erations);Mo!il

    com$ressor trailers areused for the &ic&offo$erations;

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    >ut$ut 0as Pressure Re=uirement (*)

    he out$ut $ressure of the com$ression station should !e desi"ned on the !asis of the "as distri!ution $ressure under normal flo conditions< not the&ic&off conditions; 8t can !e eC$ressed as

     L

     f  

    out  P 

    S  P    =

    ∆Pgas

    Compressor

     Wellhead

    Se$arator

    Pinta&e Pdischar"e

    7orse Poer%om$ressor

    Pin:ectionellhead

    Pin:ectionellheadBPdischar"e @ ∆P

    1'as 1'as

    Wellhead

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    %>MPR2SS>R 4

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    >ut$ut 0as Pressure Re=uirement (3)5

    he in:ection $ressure at valvede$th in the casin" side can !e

    eC$ressed as-

    8t is a common $ractice to use∆$ v  B 199 $si; he re=uired siEe

    of the orifice can !e determinedusin" the cho&e@flo e=uations$resented in Su!section13;;*;3

    vvt vc   P  P  P    ∆+= ,,

    Pt

    P

    c

    Pc

    Pt

    GasI2e%si

    Fl!idaProd!%si

    Pc 3 Pt

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    e&anan u!in" ?alve 0as Lift+9

    P &f ∆$ tu!in"

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    G A S L I F T P E R F O R M A . C E C U R 0 E

    +1

    0as 8n:e&si .an" di$erlu&an

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    0as 8n:ection Allocation

    0as Lift @ Desi"n

    +*

    LIMITED TOTAL GAS I.4ECTIO.

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    Distri!usi 0as 8n:e&si

    0as Lift @ Desi"n

    +3

     Well A 

     Well B

     Well C

     Well D

     Well E

    Lapangan Minyak !"

    Co#$ressor

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    0as Lift @ Desi"n +

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    0as Lift @ Desi"n ++

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    0as Lift @ Desi"n +/

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    0as Lift @ Desi"n +

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    0as Lift @ Desi"n +4

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    0as Lift @ Desi"n +5

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    0as Lift @ Desi"n /9

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    0as Lift @ Desi"n /1

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    0as Lift @ Desi"n /*

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    0as Lift @ Desi"n /3

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    0as Lift @ Desi"n /

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    0as Lift @ Desi"n /+

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    0as Lift @ Desi"n //

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    0as Lift @ Desi"n /

    /4

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    Test 89

    'e!ruar. 11<

    *919

    /4

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    U . L O A D I . G P R O C E S SG A S L I F T : E L L S

    /5

    ,nloadin" Proces

    P i > i S 0 Lift

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    Persia$an >$erasi Sumur 0as Lift9

    A7AP >

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    A7AP >1

    Katu$ ,nloadin" sudahdi$asan";

    Sumur masih diisi&illin" fluid

    'luida $rodu&si masih !elum men"alir &edalam tu!in"

     ?alve 1 - er!u&a

     ?alve * - er!u&a

     ?alve 3 - er!u&a

     ?alve - er!u&a

    Permu&aanKillin" fluid

    .o flo& %ho&eutu$

    h 8

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    aha$ 8*

    Pada 0am!ar 1 ditun:u&&an $enam$an"sumur .an" sia$ dila&u&an $roses$en"oson"an (unloadin"); Pada tu!in"telah di$asan" em$at &atu$< .an" terdiridari 3 &atu$< .aitu &atu$ (1)< (*) dan (3)< .an" a&an !erfun"si se!a"ai &atu$unloadin"; Sedan"&an &atu$ () a&an

     !erfun"si se!a"ai &atu$ o$erasi; Se!elumdila&u&an in:e&si semua &atu$ dalam&eadaan ter!u&a;

    Sumur !erisi cairan or&@over<ditun:u&&an den"an arna !iru< dan$unca& cairan !erada diatas &atu$unloadin" (1);

    0as mulai diin:e&si&an< ma&a "as a&anmene&an $ermu&aan cairan or& over&e!aah< dan $enurunan $ermu&aancairan ini a&an menca$ai &atu$ unloadin"(1); Pada saat ini "as a&an men"alir dalamtu!in" melalui &atu$ (1) .an" ter!u&a;

     ?alve 1 - er!u&a

     ?alve * - er!u&a

     ?alve 3 - er!u&a

     ?alve - er!u&a

    Permu&aanKillin" fluid

    .o flo& 

    h 88

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    aha$ 883

    Pada 0am!ar * "as in:e&si mendoron"$ermu&aan cairan or&@over< dan telahme@lam$aui &atu$ unloadin" (1) danmenca$ai &atu$ unloadin" (*); Pada saatini &atu$ unloadin" (1) tertutu$ dan "asin:e&si mendoron" $ermu&aan cairan&e!aah;

    a"ian !aah tu!in" .an" semula !erisicairan or&@over ditem$ati oleh fluidafor@masi;

    Pada saat ini "as a&an masu& &edalamtu!in"< melalui &atu$ unloadin" (*) .an"ter!u&a; Den"an masu&n.a "as in:e&siterse!ut &edalam tu!in" ma&a &olom

    cairan dalam tu!in" a&an le!ih rin"andan aliran cairan or& over &e$ermu&aan a&an !erlan:ut;

     ?alve * - er!u&a

     ?alve 3 - er!u&a

     ?alve - er!u&a

     ?alve 1 - ertutu$

    Permu&aanKillin" fluid

    Permu&aan'luida Res;

    h 888

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    aha$ 888

    Pada 0am!ar 3 "as in:e&si mendoron"$ermu&aan cairan or&@over< sam$ai me@lam$aui &atu$ unloadin" (1)< (*) dan (3);Setia$ saat $ermu&aan &olom cairan or&@over menca$ai &atu$ unloadin"<ma&a "as in:e&si a&an men"alir masu&&edalam tu!in" dan aliran cairan or&@over dalam tu!in" a&an teta$ !erlan"sun"; Ii&a $er@mu&aan &olomcairan or&@over menca$ai &atu$unlaodin" (3)< ma&a &atu$ unloadin" (*)a&an tertutu$< dan "as in:e&si a&an masu&melalui &atu$ unloadin" (3);

    Selama ini $ula $ermu&aan cairan formasia&an !er"era& &e $ermu&aan; Pada saatcairan or&@over menca$ai &atu$tera&hir< .aitu &atu$ o$erasi ()< ma&a&atu$ unloadin" (3) a&an tertutu$ danseluruh cairan or&@over telah teran"&atsemua &e $ermu&aan< dan han.a &atu$o$erasi .an" ter!u&a;

    Permu&aanKillin" fluid

    Permu&aan

    'luida Res;

     ?alve 1 - ertutu$

     ?alve * - ertutu$

     ?alve 3 - ertutu$

     ?alve - er!u&a

    A7AP 8?

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    A7AP 8? +

    Pada 0am!ar ditun:u&&an !ahasemua cairan or&@over telahteran"&at dan sumur !er$rodu&sisecara sem!ur !uatan;

    Katu$ o$erasi () a&an teta$ter!u&a< se!a"ai :alan masu& "asin:e&si &edalam tu!in"; Katu$ inidihara$&an da$at !e&er:a dalam

     a&tu .an" lama; Dimasamendatan" a&an ter:adi $eru!ahan$er!andin"an "as@cairan dariformasi< .an" cenderun" menurunserta $enin"&atan $rodu&si air<ma&a :umlah "as in:e&si da$atditin"&at&an dan dihara$&an &atu$

    in:e&si da$at menam$un"$enin"&atan la:u in:e&si "asterse!ut; Den"an demi&ian$emilihan u&uran &atu$ in:e&si$erlu direncana&an den"an !ai&;

    'luidaProdu&si

     ?alve 1 - ertutu$

     ?alve * - ertutu$

     ?alve 3 - ertutu$

     ?alve - er!u&a

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    /

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    G A S L I F T 0 A L 0 E

    G A S L I F T 0 A L 0 E M E C H A . I C S

    ,nloadin" ?alves Desi"n

    Gas Lift 0al*e

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    Gas Lift 0al*e4

    Gas Lift 0al*e

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    Gas Lift 0al*e5

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    49

    Cotoh Pea#$a'S!#!r Gas Lift

    N 0as Lift Mandrell0as Lift ?alves0as Lift ?alves-•

     Mandrell O Dumm. ?alves• Mandrell O ?alves

     ?alves >$eratin" %onditions-• %asin" $ressure• est Rac& >$enin" Pressure

    • Port SiEe• em$erature La!;• Ienis ?alves

    0as Lift ?alve

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    0as Lift ?alve41

    Pt

    P

    c

    Pc

    Pt

    GasI2e%si

    Fl!idaProd!%si

    Pc 3 Pt

    Penam$an" 0as Lift ?alve

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    Penam$an" 0as Lift ?alve4*

    Ienis 0as Lift ?alves

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    Ienis 0as Lift ?alves43

    0as Lift ?alve

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    0as Lift ?alve4

    GasI2ectio

    T!"i'Press!re

    Close coditio O$e coditio

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    M E K A . I K A 0 A L 0 E

    C L O S I . G ; O P E . I . G P R E S S U R E

    4+

     ?alve Mechanics

    Me&ani&a ?alve (Mem!u&aOMenutu$)

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    Me&ani&a ?alve (Mem!u&aOMenutu$)4/

    Dome !erisi "as 6itro"en .an"mem$un.ai te&anan tertentu;

    0as 6itro"en ini mene&an !a"ian dasar dome< Pd< $ada

    luas $enam$an" !ello< A!Port ter!u&a untu& dilalui "as

    masu& &edalam tu!in"< :i&au:un" stem tida& menem$el$ada $ort;

    Ii&a "a.a mem!u&a sedi&itle!ih !esar dari "a.a menutu$;

    Posisi ?alve ertutu$

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    Posisi ?alve ertutu$4

    Per&alian antara te&anan dalam

    dome< Pd< den"an luas $enam$an" !ello< A!< men"hasil&an "a.a&e!aah .an" mendoron" stemdan u:un" stem &e!aah< sehin""amenutu$ $ort; 0a.a ini dise!utse!a"ai "a.a menutu$;

    0a.a menutu$B 'c B Pd A  ! 

    Posisi ?alve er!u&a

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    Posisi ?alve er!u&a44

    0a.a mem!u&a ini !erasal darite&anan "as in:e&si dari anulus<Pc .an" mene&an !ello &eatas< $ada luas $enam$an"efe&tif se!esar (A!@A$) sertate&anan fluida dari tu!in"< Pt

    (melalui $ort) .an" mene&anu:un" stem &eatas;

      0a.a mem!u&a B

    Pc (A! @ A$) O Pt A$

    Keseim!an"an 0a.a Mem!u&a dan Menutu$

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    Keseim!an"an 0a.a Mem!u&a dan Menutu$45

    Dalam &eadaan seim!an"< .aitu sesaat &atu$ a&anmem!u&a< "a.a mem!u&a sama den"an "a.a menutu$< halini da$at din.ata&an se!a"ai !eri&ut-

    ,ntu& te&anan tu!in"< Pt tertentu< "as a&an men"alir&edalam &atu$ a$a!ila-

    Ii&a $ersamaan (*) di!a"i den"an A!< ma&a di$eroleh$ersamaan !eri&ut-

     

    bd  pt  pbinj   A P  A P  A A P    =+−   )(

    P , , P , P ,c b - . b t -/ 0− = −

    P ,

     ,P P

     ,

     ,c

    -

    b. t

    -

    b

    1 − = −

    Penentuan e&anan 8n:e&si Katu$ er!u&a#ertutu$

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    Penentuan e&anan 8n:e&si Katu$ er!u&a#ertutu$

    59

     A$a!ila R B A $#A  !< ma&a

    7ar"a te&anan in:e&si< Pc< da$at ditentu&an

    den"an $ersamaan !eri&ut -

    Persamaan diatas da$at di"una&an untu&menentu&an te&anan "as in:e&si .an" di!utuh&anuntu& mem!u&a &atu$ di!aah &ondisi o$erasi;

    %ontoh Soal

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    %ontoh Soal51

    Katu$ sem!ur !uatan ditem$at&an di &edalaman /999 ft; e&anan dome dan te&anan tu!in" di &edalaman terse!ut masin"@

    masin" se!esar 99 $si dan +99 $si; A$a!ila A  ! &atu$ se!esar 1;9 in*dan A $ B 9;1 in*< tentu&an te&anan "as di annulus .an" di$erlu&anuntu& mem!u&a &atu$;

     Perhitungan:R B A $#A  ! B 9;1#1;9 B 9;1

    Pd B 99 $si

    Pt B +99 $si Den"an men""una&an $ersamaan (+)< te&anan "as in:e&si .an"

    di$erlu&an untu& mem!u&a &atu$ se!esar-Pc  B (99 @ +99(9;1) # (1;9@9;1) B ** $si

    Penentuan e&anan Dome

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    Penentuan e&anan Dome5*

     R

     R P  P  P    t d inj

    −=

    1

    Pd 3 )

    Pada em$eratureDi &edalaman ?alve

    Diu!ah men:adi e&anan

    $ada em$eratur en"&el

    Test Rac% O$ei'Press!re

    D>M2 PADA 0AS L8' ?AL?2

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    D>M2 PADA 0AS L8' ?AL?253

    Dome $ada 0as Lift ?alve< diisi "as 6itro"ense:umlah mole tertentu< sehin""a da$at mem!eri&ante&anan tutu$ valve .an" sesuai;

    Sesuai den"an

    P ?B n R

     P-dome

    Vol. dome Temperatur di sekitar dome

    Penentuan e&anan Dome

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    5

    Penentuan e&anan Dome

    e&anan dome D B Pd 

    e&anan casin" D B Pc

    Test Rac% ,di Be'%el-

    e&anan dome D 

    convert 

    e&anan dome /9

    o

    '  (a!el +@3)

    e&anan !u&a valve< $ vo

     R p R p p t cd    +−= )1(

    @T  D

    d t  F d    P C  P    o   =60@

    Tabel 5-3

    Gradien gas injeksi

    Gradien Aliran @ tubing

    R

     P  P 

      F d 

    vo

    o

    =1

    60@

    em$eratur $ada ?alve

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     em$eratur $ada ?alve5+

    @surface

    @!ottom

    0radient0eothermal

    (o'#ft)

    0radient em$eratur Aliran

    Retrei*a"le *al*e

    .o/Retrei*a"le *al*e

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    5/

    Penentuan >$enin"#%losin"

    Pressure di en"&el

    Penentuan est Rac& >$enin" Pressure

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    Penentuan est Rac& >$enin" Pressure5

    P9 3 PcP

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    Ptro (1)54

    Keseim!an"an 0a.a u&adan 0a.a utu$< $ada Pt BPatm -

    Dimana Pvc B te&anan tutu$di !en"&el

    Ii&a R B A$#A!< ma&a

    Ma&a P@dome di !en"&el -

    Ptro (*)

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    Ptro (*)55

    0a.a u&a han.a di$en"aruhioleh Pvc< .aitu-

    Pd di set $ada tem$eratur !en"&el (/9o')

    Perlu dila&u&an &ore&siterhada$ tem$eratur $ada&edalaman valve

    'a&tor Kore&si e&anan0as 6itro"en Dalam

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    199

    "Dome($ada em$eratur en"&el

    /9 o') 

    P? B nR v 

    P? B nR /9 o'

    Perhitun"an e&anan ellosecara Analitis

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    secara Analitis

    191

    P(C) B te&anan rata@rata .an" !e&er:a$ada !ello 

    P vi  B P(C) .an" di$erlu&an untu&

    mem!u&a &atu$E B $er"era&an stem dari $osisi tertutu$& B c$#cv   A  !  B luas $ermu&aan !ello 

    Pdi  B te&anan dome aal

    Pd(C)Bte&anan dome :i&a stem !er"era&se:auh C

    Penentuan ,&uran Port ?alve

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    19*J B la:u alir "as< M%'#d

    %d B dischar"e coefficient A $ B luas $enam$an" $ort

    Pu B te&anan in:e&si "as dalam

    annulus< $sia& B c$#c v R B $er!andin"an antara

    te&anan u$stream den"andonstream

    B tem$eratur aliranγ " B s$ecific "ravit. "as

     Ata! de'a #e''!a%aGrafi%> (a' di"!at $ada %odisi

    La:u Alir $ada &ondisi &riti& -

    S$ecific 0ravit. "as B 9;/+em$eratur alir B /9 o'e&anan dasar B 1;/+ $sia& B c$#c v  B 1;*

    Dischar"e coeficient B 9;4/+

    Penentuan ,&uran Port - R 

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    193

    erdasar&an rate in:e&si(di $ermu&aan – Mscf#d)<="i< sc tentu&an rate in:e&si

    D

    erdasar&an Pt dan Pc<

    "una&an 0am!ar +@**<untu& menentu&an

    u&uran PortPt B donstream $ress

    Pc B u$stream $ress

    520

     )460T ( qq

      vsc , g 

     gi  

    =

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    P E . E M P A T A . 0 A L 0 E U . L O A D I . G

     0 A L 0 E S P A C I . G

    19

    ,nloadin" ?alve Desi"n

     ?alve S$acin" (1)

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    $ " ( )19+

     ?arious methods are !ein" used in the industr. fordesi"nin" de$ths of valves of different t.$es; he. are theuniversal desi"n method< the AP8@recommended method<the fall!ac& method< and the $ercent load method;

    7oever< the !asic o!:ective should !e the same-1; o !e a!le to o$en unloadin" valves ith &ic&off and in:ection

    o$eratin" $ressures

    *; o ensure sin"le@$oint in:ection durin" unloadin" and normalo$eratin" conditions

    3; o in:ect "as as dee$ as $ossi!le

    Persia$an >$erasi Sumur 0as Lift

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    $ $19/

    he desi"n tu!in" $ressure at valve

    de$th is !eteen "as in:ection $ressure(loaded condition) and the minimumtu!in" $ressure (full. unloadedcondition);

    De$th of the first valve is desi"ned onthe !asis of &ic&off $ressure from as$ecial com$ressor for ell &ic&off

    o$erations; De$ths of other valves are desi"ned on

    the !asis of in:ection o$eratin" $ressure; Kic&off casin" $ressure mar"in<

    in:ection o$eratin" casin" $ressuremar"in< and tu!in" transfer $ressuremar"in are used to consider thefolloin" effects-

    Pressure dro$ across the valve

    u!in" $ressure effect of the u$$er valve 6onlinearit. of the tu!in" flo "radient

    curve;

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    19

    >ut$ut 0as Pressure Re=uirement (*)

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    $ = ( )194

    he out$ut $ressure of the com$ression station should !e desi"ned on the !asis of the "as distri!ution $ressure under normal flo conditions< not the&ic&off conditions;

    ∆Pgas

    Compressor

     Wellhead

    Se$arator

    Pinta&e Pdischar"e

    7orse Poer

    %om$ressor

    Pin:ectionellhead

    Pin:ectionellheadBPdischar"e @ ∆P

    1'as 1'as

    Wellhead

    U.LOADI.G

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    195

     0AL0EDESIG.

    0radient 0as 8n:e&si P&o

    0radient 0as 8n:e&si Pso

    0radient Aliran u!in"

    0radient Killin" 'luid

    Pt

    P

    c

    Keseti#"a'aTe%aa ? 0al*e

    7asil Desi"n ?alve S$acin"

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    " $ "119

    ,ntu& menentu&an- tem$eratur valve rate in:ection $ada &edalaman valve u&uran $ort (A$#A!)

    o$enin" dan closin" $ressure setia$ unloadin" valve test rac& o$enin" $ressure setia$ unloadin" valve

    Coti!o!s Gas Lift 0al*es Desi'

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    '111

    he $rocedure is illustrated "ra$hicall. !. ma&in" a $lot of $ressure versusde$th< such as in 'i"ure !ello;

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    C A M C O

    S C H L U M B E R G E R @ G A S L I F T D E S I G . A . DT E C H . O L O G 5  

    11*

    est Rac& >$enin" Pressure

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    113

  • 8/16/2019 Gas Lift - 2011.pptx

    114/137

    11

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    I . T R O D U C T I O .

     A . D

    D E S I G .

    11+

    862RM826 0AS L8'

    Pendahuluan

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    11/

    he intermittent@flo mechanism is ver. differentfrom that of the continuous@flo "as lift;

    8t is normall. a$$lica!le in either hi"h@7P–lo P8 orlo@7P–lo P8 reservoirs;

    8n these to reservoir cases< an eCcessive hi"hdradon is needed< hich results in a $rohi!itivel.hi"h 0LR to $roduce the desired =uantit. of oil (li=uid) !. continuous "as lift;

    8n man. instances< the reservoir sim$l. is not ca$a!leof "ivin" u$ the desired li=uid re"ardless of dradon;

    Pendahuluan

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    11

    he flo from a ell usin" intermittent "as lifttechni=ues is called GG!allisticHH or GGslu"HH flo;

    o ma:or factors that define the intermittent@"aslift $rocess must !e understood-1; %om$leC floin" "radient of the "as lifted li=uids from the

     ell;

    *; %ontri!ution of the P8 of the ell to the actual delivera!ilit.of li=uid to the surface;

    'enomena Produ&si Sumur 0as Lift

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    114

    0as 8n:e&siProdu&si

    P8 tin""iPr tin""i

    0as 8n:e&siida& Produ&si

    Permu&aan

    'luidaProdu&si

    P8 rendahPr rendah

    'enomena Produ&si Sumur 0as Lift

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    115

    0as 8n:e&siida& Produ&si

    Permu&aan

    'luidaProdu&si

    P8 rendahPr rendah

    Sumur 0as Lift 8ntermittent

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    1*9

    • 8n:e&si "as dihenti&an• 'luida reservoir a&an men"alirdari reservoir &e tu!in"• Permu&aan fluida menca$ai

      $an:an" &olom tertentu< .an"  e&ivalen den"an te&ananstati& sumur• 0as diin:e&si&an dan a&an  mendoron" &olom fluida &e

      $ermu&aan• 8n:e&si 0as !erfun"si se!a"ai  $endoron" &olom fluida dalam  tu!in"

    0as 8n:e&siida& Produ&si

    Permu&aan

    'luidaProdu&si

    P8 rendahPr rendah

    Sumur 0as Lift 8ntermittent

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    1*1

    • seluruh &olom fluida dalam tu!in"  a&an terdoron" &e $ermu&aan  dan men"alir &e se$arator• setelah fluida sam$ai di $ermu@  &aan< in:e&si "as dihenti&an  dan fluida reservoir &em!ali  men"alir &e dalam tu!in" sam$ai  menca$ai &edalaman tertentu

    • si&lus diulan" &em!ali

    0as 8n:e&si

    P8 rendahPr rendah

    'luida Produ&si

    Parameter Desi"n

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    1**

    Dua $eriode dalam o$erasi

    0as Lift 8ntermittent- Periode sumur ditutu$ (fluida  masu& &e dalam tu!in") Perioda Produ&si (fluida

    men"alir &e $ermu&aan

    Parameter .an" $erlu di&etahui-

     

    0as 8n:e&si

    ida& Produ&si

    Permu&aan'luida

    Produ&si

    P8 rendah

    Pr rendah

    Pressure Distri!ution in 8ntermittent 0as Lift

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    1*3

    3 Periode $ada >$erasi 0as Lift 8ntermittent

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    he lift $eriod< the inflo $eriod< and the $ressure reduction $eriod

    he inflo $eriod occurs hen fluidflos from the formation into the ell!ore and collects in the tu!in"a!ove the "as lift valve;

    he lift $eriod !e"ins hen a sufficient volume of li=uid has accumulated and"as is in:ected throu"h the o$eratin" valve to lift the slu" to the surface

    he $ressure reduction $eriod !e"insafter the "as slu" reaches the surfaceand the "as lift valve closes;

    Durin" this $eriod the lift "as $ressure isdissi$ated< alloin" the inflo $eriodto !e"in a"ain;

    1*

    Periode Shut@8n

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    1*+

    Pada saat sumur ditutu$ (in:e&si "astida& dila&u&an)< fluida dari formasimasu& &e lu!an" !or< .an" !esarn.ater"antun" $ada dra@don di dasarsumur;

     Wa&tu $enutu$an ini diatur sedemi&ianru$a sehin""a :umlah cairan .an"ter&um$ul di tu!in" menca$ai

    &etin""ian tertentu;  Wa&tu $enutu$an ini ter"antun" $ada- &edalaman sumur inde&s $rodu&tivitas  :umlah "as in:e&si .an"

    tersedia dan se!a"ain.a;

    Pada dasarn.a laman.a a&tu$enutu$an ini< ter"antun" $ada&om!inasi antara te&anan di$ermu&aan (&e$ala sumur dan anulus)< !erat &olom "as< te&anan hidrostati&cairan dalam tu!in" dan te&anan !u&a&atu$ o$erasi;

    Periode Produ&si

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    1*/

    Pada saat te&anan "as dalam

    annulus cu&u$ untu& mem!u&a&atu$ o$erasi< ma&a "as in:e&sia&an masu& &edalam tu!in"dan mendoron" &olom cairan(slu") &e$ermu&aan;

    0as a&an !er"era& le!ih ce$atdi!andin"&an den"an slu"cairan< sehin""a "asmem$un.ai &emun"&inanuntu& menem!us slu" cairan;7al ini men.e!a!&an se!a"iandari cairan a&an :atuh &em!ali

    &e dasar sumur dalam !entu&tetesan cairan atau se!a"aila$isan ti$is#film di dindin"tu!in";

    Periode Produ&si

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    1*

    Ii&a slu" cairan menca$ai$ermu&aan< te&anan tu!in" $ada&edalaman &atu$ o$erasi a&anmenurun sehin""a menin"&at&anla:u "as in:e&si &edalam &atu$; 7alini men.e!a!&an !er&uran"n.a"as dalam anulus den"an ce$atsehin""a ter:adi $enurunante&anan "as dalam anulus;

     A$a!ila $enurunan te&ananterse!ut menca$ai te&anan tutu$<ma&a &atu$ o$erasi a&an tertutu$;Periode selan:utn.a setelah$enutu$an ini adalah $eriodesta!ilisasi .aitu cairan .an" :atuh$ada saat $eriode aliran a&anter&um$ul &e dasar sumur danmen:adi !a"ian dari slu" !eri&utn.a .an" a&an didoron";

    Parameter Desi"n

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    1*4

    Parameter desi"n .an" $erludi&etahui-

     A&umulasi fluida dalamtu!in"

    La:u $rodu&si .an" da$atdihasil&an

    2ficienc. $en"an"&atan

    Iumlah c.clus in:e&si $er

    hari Iumlah "as in:e&si .an"

    di$erlu&an

    0as 8n:e&si

    ida& Produ&si

    Permu&aan'luida

    Produ&si

    P8 rendah

    Pr rendah

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    1*5

     P 

     P P T 

      P P T 

      P P T 

      D

    T we

    to wh I 

    tl t  II 

    tl t tot 

    tot 

    =

     

     

     

     

    2 2 2

    2

    1000

    min min

    q P P  s we 

    ( )

    in""i Kolom %airan

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    139

    h P P ! D

    ! ! t 

    tl wh gt  

    s gt 

     

     P P P tl v 

     P P ! Dv so g   

    Ke!utuhan 0as 8n:e&si

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    131

    sc B tem$eratur &ondisi standard< oR 

    Psc B te&anan &ondisi standard< $sia

    s B tem$eratur di $ermu&aan< o'

    0s B "radient te&anan stati&< $si#ft

    0t B "radien tem$eratur< ' # ft

    Pc B te&anan casin" Dvi< $sia

    Ph B te&anan tu!in" di $ermu&aan< $sia 7"c B $an:an" &olom "as dalam tu!in"< ft

    %a$ B &a$asitas tu!in" @ 9;99++1 d*

    B fa&tor &om$rtesi!ilitas< P dan

    L B &edalaman &atu$ o$erasi< ft

    S B su!mer"ence< ft

    ( )                

      

     =  Z T 

     P 

     P  xCap H  gasVolum   sc

     sc gc

    1 _ 

    ( ) L xS  Ld  x xCap H  gc 523 1071104541.5   −− −−=

    ( ){ }7.14

    2

    1071 5+

    −++=

    − s!c   Sx" L x P  P  P 

    ( )   ( )460

    2

    1071  5

    +++−+

    =

    −  L"T S  L x"T T    t  st  s

    Perencanaan 0as Lift 8ntermittent

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    13*

    ahan di Kermit 2;ron ?olume *A 

    %atatan Kuliah (a! 8Q) – !e!era$a varia!eldilen"&a$i dari ?ol; *A 

    Pela:ari $roses $eru!ahan te&anan di dasar sumur

    dan#atau di &e$ala sumur selama $eriode shut@indan $rodu&si

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    1330AS L8' >P8M8A8>6

    GAS LIFT OPTIMIATIO. SOLUTIO.

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    13

     Weatherford offers intelli"ence at the ellsite ithcontrollers that can handle sin"le or multi$le ells forin:ection control and $arameter monitorin";

    Gas Lift O$ti#iatio Sol!tio Hi'hli'hts

     Access to continuous real@time data%onstant "as in:ection !ased on controlled set$oint

    Su$$orts !oth orifice meter and tur!ine meter "asmeasurement

    ent.@four hour local o$timiEation Well sta!ilit. $rofile (headin" detection)

     Alarmin" interface for "as lift s$ecific control unit

    Beefits Of The Gas Lift O$ti#iatio Sol!tio

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    13+

    Geeral Beefits

    Monitor and control "as lift ells !. collectin" and dis$la.in" data frommulti$le "as lifted ells

    Provide "rou$in" of ells !. alarm codes< eCce$tion conditions or ellattri!utes

    Provide interface to com$rehensive anal.sis en"ine to determine currentcondition and future o$timiEation

    Ui!e Beefits

    etter utiliEation of man$oer resources

    etter utiliEation of assets

    >$timiEe in:ection versus $roduction ("as usa"e)

    Reduced deferment

    Mana"e "as allocation

    Production acceleration

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    13/

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