gas lift - 2011.pptx
TRANSCRIPT
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G A S L I F T
S U C K E R R O D P U M P
E L E C T R I C S U B M E R S I B L E P U M P
O T H E R S
Artificial Lift Methods1
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Materi Kuliah
IPedah!l!a Artificial LiftMethods
IIGas Lift Method
IIIElectric S!"#ersi"le P!#$
IVS!c%er Rod P!#$
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Pendahuluan Artificial Lift Wells (1)3
Sistem Sumur Reservoir – Dasar Sumur Perforasi u!in" # Well Ke$ala Sumur %ho&e 'loline Manifold Se$arator
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Production system represented as a network withbranches and loops.
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Pendahuluan Artificial Lift Wells (*)
P &f
P &h Pse$
P &f
P &hPse$
Pwf =Psep+dPf +dPt
Pwf
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Pendahuluan Artificial Lift Wells (3)
,ntu& men"an"&at fluidasumur-
Menurun&an "radienaliran dalam tu!in"
Mem!eri&an ener".tam!ahan di dalam sumuruntu& mendoron" fluidasumur &e $ermu&aan
P &f
P &hPse$
No - Flow Well
Eer'()
/
0radien
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Pendahuluan Artificial Lift Wells ()
0as Lift Well 2SP Well Suc&er Rod Pum$ Well
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Gas Lift
Method
0as Lift Well S.stem
0as Lift Well %om$onent Performance of 2ach
%om$onent
•
4
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Pendahuluan 0as Lift (1)5
Persamaan ,mumPressure Loss
Pen"uran"an densitasfluida a&an memnurun&an"radien aliran
dZ
L
dZ
dv
g
v
g
g
dZ
dp w
cc ρ
ρ
ρ −−−=
d g 2
v f )
dL
dp(
c
2
f
P &f
P &hPse$
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P26DA7,L,A6 0AS L8' (*)
Desitas Ca#$!ra
Gradiet Ele*asi Gradiet Fri%si
Gradiet A%selerasi
)
)
19
µ
ρ vd N =Re
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P26DA7,L,A6 0AS L8' (3)
P &f
P &hPse$Pwf Psep+(dPf +dPt)
Berkurang
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0AS L8' (1)1*
0as lift technolo". increases oil$roduction rate !. in:ection ofcom$ressed "as into the loersection of tu!in" throu"h thecasin"–tu!in" annulus and anorifice installed in the tu!in" strin";
,$on enterin" the tu!in"< thecom$ressed "as affects li=uid flo into a.s-
(a) the ener". of e+$asio$ro$els ,$!shes- the oil to thesurface and
(!) the "as aerates the oil so that theeffecti*e desit( of the fl!id isless and< thus< easier to "et to thesurface;
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13
SURFACE COMPO.E.TS
SUB/SURFACE COMPO.E.TS
RESER0OIR COMPO.E.TS
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1
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Detail 0as Lift Surface >$eration1+
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1/
Sistem Sumur Gas Lift
Gas Injection Line
Pt
P
c
Compressor Subsystem• intake system• outlet system• choke• pressure gauge
• injection rate metering
Flow Line
Separator
Wellhead Su!s.stem -
• Production su!s.stem• ellhead• $roduction cho&e• $ressure "au"e
• 8n:ection su!s.stem• in:ection cho&e
?alve
Su!s .stem Well!ore Su!s.stem-• $erforation interval• tu!in" shoe• $ac&er
Se$arator Su!s.stem-• se$arator• manifold• $ressure "au"es• flo meterin"
,nloadin" 0as LiftMandrells
0as 8n:ection ?alve
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1
%om$ressor [email protected]
∆Pgas
Compressor
Wellhead
Se$arator
Pinta&e Pdischar"e
7orse Poer%om$ressor
Pin:ectionellhead
Pin:ectionellheadBPdischar"e @ ∆P
1'as1
'as
Wellhead
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Wellhead [email protected]
Production%ho&e
8n:ection%ho&e
Surface 8n:ectionPressure
WellheadPressure
Gas I2ectio
Prod!ctio Fl!id
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0as Lift ?alve [email protected]
Pt
P
c
Pc
Pt
Gas
I2e%si
Fl!idaProd!%si
Pc 3 Pt
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0as Lift ?alve*9
GasI2ectio
T!"i'Press!re
Close coditio O$e coditio
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Kriteria >$erasi Sumur 0as Lift*1
here are four cate"ories of ells in hich a "as lift can !e considered-
7i"h $roductivit. indeC
(P8)< hi"h !ottom@hole$ressure ells 7i"h P8< lo !ottom@
hole $ressure ells Lo P8< hi"h !ottom@
hole $ressure ells Lo P8< lo !ottom@hole
$ressure ells
Wells havin" a P8 of 9;+9 orless are classified as lo$roductivit. ells;
Wells havin" a P8 "reaterthan 9;+9 are classified as
hi"h $roductivit. ells;7i"h !ottom@hole $ressures
ill su$$ort a fluid columne=ual to 9 of the ell
de$th;Lo !ottom@hole $ressures
ill su$$ort a fluid columnless than 9 of the ellde$th;
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Coti!o!s Gas Lift Iter#ittet Gas Lift
A continuous "as lift o$erationis a stead.@state flo of the
aerated fluid from the !ottom(or near !ottom) of the ell to
the surface;
%ontinuous "as lift method isused in ells ith a hi"h P8
(9-+ st!Bda.B$si) and areasona!l. hi"h reservoir
$ressure relative to ell de$th;
8ntermittent "as lift o$eration is
characteriEed !. a start@and@sto$ flo from the !ottom (ornear !ottom) of the ell to thesurface; his is unstead. state
flo;
8ntermittent "as lift method issuita!le to ells ith (1) hi"h P8and lo reservoir $ressure or(*) lo P8 and lo reservoir
$ressure;
**
* .$es of 0as Lift >$eration
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*3
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Materi Perencanaan Sumur 0as Lift*
his cha$ter covers !asic s.stem en"ineerin" desi"nfundamentals for "as lift o$erations;
Relevant to$ics include the folloin"-
1; Li=uid flo anal.sis for evaluation of "as lift $otential
*; 0as flo anal.sis for determination of lift "as com$ressionre=uirements
3; ,nloadin" $rocess anal.sis for s$acin" su!surface valves
; ?alve characteristics anal.sis for su!surface valve selection
+; 8nstallation desi"n for continuous and intermittent lifts.stems;
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2valuation of 0as Lift Potential*+
2valuation of "as lift $otential re=uires s.stem anal.sesto determine ell o$eratin" $oints for various lift "asavaila!ilities;
he $rinci$le is !ased on the fact that there is onl. one$ressure at a "iven $oint (node) in an. s.stemF nomatter< the $ressure is estimated !ased on theinformation from u$stream (inflo) or donstream(outflo);
he node of anal.sis is usuall. chosen to !e the "asin:ection $oint inside the tu!in"< althou"h !ottom holeis often used as a solution node;
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0as 8n:ection Rates*/
'our "as in:ection rates are si"nificant in the o$erationof "as lift installations-
1; 8n:ection rates of "as that result in no li=uid (oil or ater) flou$ the tu!in"; he "as amount is insufficient to lift the li=uid; 8f
the "as enters the tu!in" at an eCtremel. lo rate< it ill rise tothe surface in small semi@s$heres (!u!!l. flo);
*; 8n:ection rates of maCimum efficienc. here a minimum volumeof "as is re=uired to lift a "iven amount of li=uid;
3; 8n:ection rate for maCimum li=uid flo rate at the GGo$timum
0LR;HH; 8n:ection rate of no li=uid flo !ecause of eCcessive "as in:ection;
his occurs hen the friction ($i$e) $roduced !. the "as$revents li=uid from enterin" the tu!in"
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T H E G A S I S I . 4 E C T E D C O . T I . U O U S L 5 T O A . . U L U S
*
%>686,>,S 0AS L8'
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Parameter Desi"n*4
Iumlah "as in:e&si .an" tersedia
Iumlah "as in:e&si .an" di!utuh&an
e&anan 0as 8n:e&si .an" di!utuh&an di setia$
sumure&anan Kom$resor .an" di!utuh&an
,&uran ?alve 0as Lift
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%ontinuous 0as Lift >$eration*5
he tu!in" is filled ithreservoir fluid !elo thein:ection $oint and iththe miCture of reservoir
fluid and in:ected "asa!ove the in:ection $oint;he $ressure relationshi$is shon in 'i"; 13;;
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0as Lift >$erationPressure vs De$th
39
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Uli#ited a#o!t of lift'as
Li#ited a#o!t of 'as
8n a field@scale valuation< ifan unlimited amount of lift
"as is availa!le for a "iven"as lift $ro:ect< the in:ection
rate of "as to individual ellsshould !e o$timiEed to
maCimiEe oil $roduction ofeach ell;
8f onl. a limited amount of"as is availa!le for the "as
lift< the "as should !edistri!uted to individual
ells !ased on $redicted ellliftin" $erformance< that is<
the ells that ill $roduce oilat hi"her rates at a "ivenamount of lift "as are
$refera!l. chosen to receivemore lift "as;
31
Availa!ilit. amount of 0as 8n:ection
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Ke!utuhan 0as 8n:e&si (1)3*
6odal Anal.sis- 8PR %urve u!in" Performance
%urve
0LR formasi ?ariasi 0LR
0LR@total (assume)
J"@in: B Jtotal – J=@f
Plot J"@in: vs Jli=uid
0
500
1000
1500
2000
2500
0 200 400 600 800 1000
Laju Produksi, stb/d
T e k a n a n A l i r D a s a r S u
m u r , p s i
IPR
200 scf/stb
400 scf/stb
600 scf/stb
800 scf/stb
1000 scf/stb
1200 scf/stb
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Ke!utuhan 0as 8n:e&si (*)33
J"@in: ma&a Jli= Pertam!ahan Jli= ma&in
&ecil den"an ma&inmenin"&atn.a J"@in:
Sam$ai suatu saatden"an $ertam!ahan J"@
in:< Jli= !er&uran"
iti& $unca& dimana Jli= ma&simum dise!utse!a"ai Jo$timum
0
100
200
300
400
500
600
700
0 200 400 600 800 1000 1200 1400
Perbandingan Gas-Cairan, scf/stb
L a j u P r o d u k s i , s t
b
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,nlimited 0as 8n:ection %ase3
8f an unlimited amount of "aslift "as is availa!le for a ell<the ell should receive a lift"as in:ection rate that .ieldsthe o$timum 0LR in the tu!in"
so that the floin" !ottom@hole$ressure is minimiEed< andthus< oil $roduction ismaCimiEed;
he o$timum 0LR is li=uid
flo rate de$endent and can !efound from traditional "radientcurves such as those "enerated
!. 0il!ert (0il!ert< 15+);
0
100
200
300
400
500
600
700
0 200 400 600 800 1000 1200 1400
Perbandingan Gas-Cairan, scf/stb
L a j u P r o d u k s i , s t b
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,nlimited 0as 8n:ection %ase3+
After the s.stem anal.sisis com$leted ith theo$timum 0LRs in thetu!in" a!ove the
in:ection $oint< theeC$ected li=uid$roduction rate (ell$otential) is &non;
he re=uired in:ection0LR to the ell can !ecalculated !.
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Limited amount of "as in:ection3/
8f a limited amount of"as lift "as is availa!le fora ell< the ell $otentialshould !e estimated
!ased on 0LR eC$ressedas
0
100
200
300
400
500
600
700
0 200 400 600 800 1000 1200 1400
Perbandingan Gas-Cairan, scf/stb
L a j u P r o d u k s i , s t
b
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0as 'lo Rate Re=uirement3
he total "as flo rate of the com$ression stationshould !e desi"ned on the !asis of "as lift at $ea%o$erati' coditio for all the ells ith a safet.factor for s.stem lea& consideration< that is<
here=" B total out$ut "as flo rate of the com$ression station< scf#da.
Sf B safet. factor< 1;9+ or hi"her
6 B num!er of ells
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>ut$ut 0as Pressure Re=uirement ()34
Accurate determination of thesurface in:ection $ressure $c
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,$@Stream %ho&e # 8n:ection %ho&e35
he $ressure u$stream of thein:ection cho&e de$ends on flocondition at the cho&e< that is<sonic or su!sonic flo;
Whether a sonic flo eCistsde$ends on a donstream@
tou$stream $ressure ratio; 8f this$ressure ratio is less than a critical$ressure ratio< sonic (critical) floeCists;
8f this $ressure ratio is "reater thanor e=ual to the critical $ressure
ratio< su!sonic (su!critical) floeCists; he critical $ressure ratiothrou"h cho&es is eC$ressed as
Production%ho&e
I2ectio
Cho%e
Surface 8n:ectionPressure
WellheadPressure
Gas I2ectio
Prod!ctio Fl!id
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0as Lift 8n:ection Parameters9
%om$ressorPressure
P f
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Point of 8n:ection1
vvf vc P P P ∆+=,
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Point of alanced*
vvf vc P P P ∆+=,
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3
Rb! tgl 3 Feb"!"i 2010# $% 17&30#
%en$elng %s!' $ln (ol )"esi'-
*!"b+
S2LAMA
S8A60;;
'e!ruar.< 5
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S!$er Cell at Kasas 6TOR.ADO7 S!ra"a(a
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+
Point of 8n:ection
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>ut$ut 0as Pressure Re=uirement (1)/
Kic&off of a dead ell (non@natural floin") re=uiresmuch hi"her com$ressorout$ut $ressures than theultimate "oal of stead.
$roduction (either !.continuous "as lift or !.intermittent "as lifto$erations);Mo!il
com$ressor trailers areused for the &ic&offo$erations;
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>ut$ut 0as Pressure Re=uirement (*)
he out$ut $ressure of the com$ression station should !e desi"ned on the !asis of the "as distri!ution $ressure under normal flo conditions< not the&ic&off conditions; 8t can !e eC$ressed as
L
f
out P
S P =
∆Pgas
Compressor
Wellhead
Se$arator
Pinta&e Pdischar"e
7orse Poer%om$ressor
Pin:ectionellhead
Pin:ectionellheadBPdischar"e @ ∆P
1'as 1'as
Wellhead
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%>MPR2SS>R 4
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>ut$ut 0as Pressure Re=uirement (3)5
he in:ection $ressure at valvede$th in the casin" side can !e
eC$ressed as-
8t is a common $ractice to use∆$ v B 199 $si; he re=uired siEe
of the orifice can !e determinedusin" the cho&e@flo e=uations$resented in Su!section13;;*;3
vvt vc P P P ∆+= ,,
Pt
P
c
Pc
Pt
GasI2e%si
Fl!idaProd!%si
Pc 3 Pt
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e&anan u!in" ?alve 0as Lift+9
P &f ∆$ tu!in"
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G A S L I F T P E R F O R M A . C E C U R 0 E
+1
0as 8n:e&si .an" di$erlu&an
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0as 8n:ection Allocation
0as Lift @ Desi"n
+*
LIMITED TOTAL GAS I.4ECTIO.
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Distri!usi 0as 8n:e&si
0as Lift @ Desi"n
+3
Well A
Well B
Well C
Well D
Well E
Lapangan Minyak !"
Co#$ressor
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0as Lift @ Desi"n +
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0as Lift @ Desi"n ++
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0as Lift @ Desi"n +/
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0as Lift @ Desi"n +
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0as Lift @ Desi"n +4
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0as Lift @ Desi"n +5
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0as Lift @ Desi"n /9
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0as Lift @ Desi"n /1
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0as Lift @ Desi"n /*
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0as Lift @ Desi"n /3
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0as Lift @ Desi"n /
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0as Lift @ Desi"n /+
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0as Lift @ Desi"n //
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0as Lift @ Desi"n /
/4
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Test 89
'e!ruar. 11<
*919
/4
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U . L O A D I . G P R O C E S SG A S L I F T : E L L S
/5
,nloadin" Proces
P i > i S 0 Lift
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Persia$an >$erasi Sumur 0as Lift9
A7AP >
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A7AP >1
Katu$ ,nloadin" sudahdi$asan";
Sumur masih diisi&illin" fluid
'luida $rodu&si masih !elum men"alir &edalam tu!in"
?alve 1 - er!u&a
?alve * - er!u&a
?alve 3 - er!u&a
?alve - er!u&a
Permu&aanKillin" fluid
.o flo& %ho&eutu$
h 8
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aha$ 8*
Pada 0am!ar 1 ditun:u&&an $enam$an"sumur .an" sia$ dila&u&an $roses$en"oson"an (unloadin"); Pada tu!in"telah di$asan" em$at &atu$< .an" terdiridari 3 &atu$< .aitu &atu$ (1)< (*) dan (3)< .an" a&an !erfun"si se!a"ai &atu$unloadin"; Sedan"&an &atu$ () a&an
!erfun"si se!a"ai &atu$ o$erasi; Se!elumdila&u&an in:e&si semua &atu$ dalam&eadaan ter!u&a;
Sumur !erisi cairan or&@over<ditun:u&&an den"an arna !iru< dan$unca& cairan !erada diatas &atu$unloadin" (1);
0as mulai diin:e&si&an< ma&a "as a&anmene&an $ermu&aan cairan or& over&e!aah< dan $enurunan $ermu&aancairan ini a&an menca$ai &atu$ unloadin"(1); Pada saat ini "as a&an men"alir dalamtu!in" melalui &atu$ (1) .an" ter!u&a;
?alve 1 - er!u&a
?alve * - er!u&a
?alve 3 - er!u&a
?alve - er!u&a
Permu&aanKillin" fluid
.o flo&
h 88
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aha$ 883
Pada 0am!ar * "as in:e&si mendoron"$ermu&aan cairan or&@over< dan telahme@lam$aui &atu$ unloadin" (1) danmenca$ai &atu$ unloadin" (*); Pada saatini &atu$ unloadin" (1) tertutu$ dan "asin:e&si mendoron" $ermu&aan cairan&e!aah;
a"ian !aah tu!in" .an" semula !erisicairan or&@over ditem$ati oleh fluidafor@masi;
Pada saat ini "as a&an masu& &edalamtu!in"< melalui &atu$ unloadin" (*) .an"ter!u&a; Den"an masu&n.a "as in:e&siterse!ut &edalam tu!in" ma&a &olom
cairan dalam tu!in" a&an le!ih rin"andan aliran cairan or& over &e$ermu&aan a&an !erlan:ut;
?alve * - er!u&a
?alve 3 - er!u&a
?alve - er!u&a
?alve 1 - ertutu$
Permu&aanKillin" fluid
Permu&aan'luida Res;
h 888
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aha$ 888
Pada 0am!ar 3 "as in:e&si mendoron"$ermu&aan cairan or&@over< sam$ai me@lam$aui &atu$ unloadin" (1)< (*) dan (3);Setia$ saat $ermu&aan &olom cairan or&@over menca$ai &atu$ unloadin"<ma&a "as in:e&si a&an men"alir masu&&edalam tu!in" dan aliran cairan or&@over dalam tu!in" a&an teta$ !erlan"sun"; Ii&a $er@mu&aan &olomcairan or&@over menca$ai &atu$unlaodin" (3)< ma&a &atu$ unloadin" (*)a&an tertutu$< dan "as in:e&si a&an masu&melalui &atu$ unloadin" (3);
Selama ini $ula $ermu&aan cairan formasia&an !er"era& &e $ermu&aan; Pada saatcairan or&@over menca$ai &atu$tera&hir< .aitu &atu$ o$erasi ()< ma&a&atu$ unloadin" (3) a&an tertutu$ danseluruh cairan or&@over telah teran"&atsemua &e $ermu&aan< dan han.a &atu$o$erasi .an" ter!u&a;
Permu&aanKillin" fluid
Permu&aan
'luida Res;
?alve 1 - ertutu$
?alve * - ertutu$
?alve 3 - ertutu$
?alve - er!u&a
A7AP 8?
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A7AP 8? +
Pada 0am!ar ditun:u&&an !ahasemua cairan or&@over telahteran"&at dan sumur !er$rodu&sisecara sem!ur !uatan;
Katu$ o$erasi () a&an teta$ter!u&a< se!a"ai :alan masu& "asin:e&si &edalam tu!in"; Katu$ inidihara$&an da$at !e&er:a dalam
a&tu .an" lama; Dimasamendatan" a&an ter:adi $eru!ahan$er!andin"an "as@cairan dariformasi< .an" cenderun" menurunserta $enin"&atan $rodu&si air<ma&a :umlah "as in:e&si da$atditin"&at&an dan dihara$&an &atu$
in:e&si da$at menam$un"$enin"&atan la:u in:e&si "asterse!ut; Den"an demi&ian$emilihan u&uran &atu$ in:e&si$erlu direncana&an den"an !ai&;
'luidaProdu&si
?alve 1 - ertutu$
?alve * - ertutu$
?alve 3 - ertutu$
?alve - er!u&a
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/
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G A S L I F T 0 A L 0 E
G A S L I F T 0 A L 0 E M E C H A . I C S
,nloadin" ?alves Desi"n
Gas Lift 0al*e
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Gas Lift 0al*e4
Gas Lift 0al*e
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Gas Lift 0al*e5
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49
Cotoh Pea#$a'S!#!r Gas Lift
N 0as Lift Mandrell0as Lift ?alves0as Lift ?alves-•
Mandrell O Dumm. ?alves• Mandrell O ?alves
?alves >$eratin" %onditions-• %asin" $ressure• est Rac& >$enin" Pressure
• Port SiEe• em$erature La!;• Ienis ?alves
0as Lift ?alve
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0as Lift ?alve41
Pt
P
c
Pc
Pt
GasI2e%si
Fl!idaProd!%si
Pc 3 Pt
Penam$an" 0as Lift ?alve
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Penam$an" 0as Lift ?alve4*
Ienis 0as Lift ?alves
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Ienis 0as Lift ?alves43
0as Lift ?alve
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0as Lift ?alve4
GasI2ectio
T!"i'Press!re
Close coditio O$e coditio
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M E K A . I K A 0 A L 0 E
C L O S I . G ; O P E . I . G P R E S S U R E
4+
?alve Mechanics
Me&ani&a ?alve (Mem!u&aOMenutu$)
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Me&ani&a ?alve (Mem!u&aOMenutu$)4/
Dome !erisi "as 6itro"en .an"mem$un.ai te&anan tertentu;
0as 6itro"en ini mene&an !a"ian dasar dome< Pd< $ada
luas $enam$an" !ello< A!Port ter!u&a untu& dilalui "as
masu& &edalam tu!in"< :i&au:un" stem tida& menem$el$ada $ort;
Ii&a "a.a mem!u&a sedi&itle!ih !esar dari "a.a menutu$;
Posisi ?alve ertutu$
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Posisi ?alve ertutu$4
Per&alian antara te&anan dalam
dome< Pd< den"an luas $enam$an" !ello< A!< men"hasil&an "a.a&e!aah .an" mendoron" stemdan u:un" stem &e!aah< sehin""amenutu$ $ort; 0a.a ini dise!utse!a"ai "a.a menutu$;
0a.a menutu$B 'c B Pd A !
Posisi ?alve er!u&a
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Posisi ?alve er!u&a44
0a.a mem!u&a ini !erasal darite&anan "as in:e&si dari anulus<Pc .an" mene&an !ello &eatas< $ada luas $enam$an"efe&tif se!esar (A!@A$) sertate&anan fluida dari tu!in"< Pt
(melalui $ort) .an" mene&anu:un" stem &eatas;
0a.a mem!u&a B
Pc (A! @ A$) O Pt A$
Keseim!an"an 0a.a Mem!u&a dan Menutu$
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Keseim!an"an 0a.a Mem!u&a dan Menutu$45
Dalam &eadaan seim!an"< .aitu sesaat &atu$ a&anmem!u&a< "a.a mem!u&a sama den"an "a.a menutu$< halini da$at din.ata&an se!a"ai !eri&ut-
,ntu& te&anan tu!in"< Pt tertentu< "as a&an men"alir&edalam &atu$ a$a!ila-
Ii&a $ersamaan (*) di!a"i den"an A!< ma&a di$eroleh$ersamaan !eri&ut-
bd pt pbinj A P A P A A P =+− )(
P , , P , P ,c b - . b t -/ 0− = −
P ,
,P P
,
,c
-
b. t
-
b
1 − = −
Penentuan e&anan 8n:e&si Katu$ er!u&a#ertutu$
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Penentuan e&anan 8n:e&si Katu$ er!u&a#ertutu$
59
A$a!ila R B A $#A !< ma&a
7ar"a te&anan in:e&si< Pc< da$at ditentu&an
den"an $ersamaan !eri&ut -
Persamaan diatas da$at di"una&an untu&menentu&an te&anan "as in:e&si .an" di!utuh&anuntu& mem!u&a &atu$ di!aah &ondisi o$erasi;
%ontoh Soal
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%ontoh Soal51
Katu$ sem!ur !uatan ditem$at&an di &edalaman /999 ft; e&anan dome dan te&anan tu!in" di &edalaman terse!ut masin"@
masin" se!esar 99 $si dan +99 $si; A$a!ila A ! &atu$ se!esar 1;9 in*dan A $ B 9;1 in*< tentu&an te&anan "as di annulus .an" di$erlu&anuntu& mem!u&a &atu$;
Perhitungan:R B A $#A ! B 9;1#1;9 B 9;1
Pd B 99 $si
Pt B +99 $si Den"an men""una&an $ersamaan (+)< te&anan "as in:e&si .an"
di$erlu&an untu& mem!u&a &atu$ se!esar-Pc B (99 @ +99(9;1) # (1;9@9;1) B ** $si
Penentuan e&anan Dome
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Penentuan e&anan Dome5*
R
R P P P t d inj
−
−=
1
Pd 3 )
Pada em$eratureDi &edalaman ?alve
Diu!ah men:adi e&anan
$ada em$eratur en"&el
Test Rac% O$ei'Press!re
D>M2 PADA 0AS L8' ?AL?2
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D>M2 PADA 0AS L8' ?AL?253
Dome $ada 0as Lift ?alve< diisi "as 6itro"ense:umlah mole tertentu< sehin""a da$at mem!eri&ante&anan tutu$ valve .an" sesuai;
Sesuai den"an
P ?B n R
P-dome
Vol. dome Temperatur di sekitar dome
Penentuan e&anan Dome
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5
Penentuan e&anan Dome
e&anan dome D B Pd
e&anan casin" D B Pc
Test Rac% ,di Be'%el-
e&anan dome D
convert
e&anan dome /9
o
' (a!el +@3)
e&anan !u&a valve< $ vo
R p R p p t cd +−= )1(
@T D
d t F d P C P o =60@
Tabel 5-3
Gradien gas injeksi
Gradien Aliran @ tubing
R
P P
F d
vo
o
−
=1
60@
em$eratur $ada ?alve
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em$eratur $ada ?alve5+
@surface
@!ottom
0radient0eothermal
(o'#ft)
0radient em$eratur Aliran
Retrei*a"le *al*e
.o/Retrei*a"le *al*e
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5/
Penentuan >$enin"#%losin"
Pressure di en"&el
Penentuan est Rac& >$enin" Pressure
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Penentuan est Rac& >$enin" Pressure5
P9 3 PcP
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Ptro (1)54
Keseim!an"an 0a.a u&adan 0a.a utu$< $ada Pt BPatm -
Dimana Pvc B te&anan tutu$di !en"&el
Ii&a R B A$#A!< ma&a
Ma&a P@dome di !en"&el -
Ptro (*)
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Ptro (*)55
0a.a u&a han.a di$en"aruhioleh Pvc< .aitu-
Pd di set $ada tem$eratur !en"&el (/9o')
Perlu dila&u&an &ore&siterhada$ tem$eratur $ada&edalaman valve
'a&tor Kore&si e&anan0as 6itro"en Dalam
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199
"Dome($ada em$eratur en"&el
/9 o')
P? B nR v
P? B nR /9 o'
Perhitun"an e&anan ellosecara Analitis
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secara Analitis
191
P(C) B te&anan rata@rata .an" !e&er:a$ada !ello
P vi B P(C) .an" di$erlu&an untu&
mem!u&a &atu$E B $er"era&an stem dari $osisi tertutu$& B c$#cv A ! B luas $ermu&aan !ello
Pdi B te&anan dome aal
Pd(C)Bte&anan dome :i&a stem !er"era&se:auh C
Penentuan ,&uran Port ?alve
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19*J B la:u alir "as< M%'#d
%d B dischar"e coefficient A $ B luas $enam$an" $ort
Pu B te&anan in:e&si "as dalam
annulus< $sia& B c$#c v R B $er!andin"an antara
te&anan u$stream den"andonstream
B tem$eratur aliranγ " B s$ecific "ravit. "as
Ata! de'a #e''!a%aGrafi%> (a' di"!at $ada %odisi
La:u Alir $ada &ondisi &riti& -
S$ecific 0ravit. "as B 9;/+em$eratur alir B /9 o'e&anan dasar B 1;/+ $sia& B c$#c v B 1;*
Dischar"e coeficient B 9;4/+
Penentuan ,&uran Port - R
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193
erdasar&an rate in:e&si(di $ermu&aan – Mscf#d)<="i< sc tentu&an rate in:e&si
D
erdasar&an Pt dan Pc<
"una&an 0am!ar +@**<untu& menentu&an
u&uran PortPt B donstream $ress
Pc B u$stream $ress
520
)460T ( qq
vsc , g
gi
=
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P E . E M P A T A . 0 A L 0 E U . L O A D I . G
0 A L 0 E S P A C I . G
19
,nloadin" ?alve Desi"n
?alve S$acin" (1)
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$ " ( )19+
?arious methods are !ein" used in the industr. fordesi"nin" de$ths of valves of different t.$es; he. are theuniversal desi"n method< the AP8@recommended method<the fall!ac& method< and the $ercent load method;
7oever< the !asic o!:ective should !e the same-1; o !e a!le to o$en unloadin" valves ith &ic&off and in:ection
o$eratin" $ressures
*; o ensure sin"le@$oint in:ection durin" unloadin" and normalo$eratin" conditions
3; o in:ect "as as dee$ as $ossi!le
Persia$an >$erasi Sumur 0as Lift
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$ $19/
he desi"n tu!in" $ressure at valve
de$th is !eteen "as in:ection $ressure(loaded condition) and the minimumtu!in" $ressure (full. unloadedcondition);
De$th of the first valve is desi"ned onthe !asis of &ic&off $ressure from as$ecial com$ressor for ell &ic&off
o$erations; De$ths of other valves are desi"ned on
the !asis of in:ection o$eratin" $ressure; Kic&off casin" $ressure mar"in<
in:ection o$eratin" casin" $ressuremar"in< and tu!in" transfer $ressuremar"in are used to consider thefolloin" effects-
Pressure dro$ across the valve
u!in" $ressure effect of the u$$er valve 6onlinearit. of the tu!in" flo "radient
curve;
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19
>ut$ut 0as Pressure Re=uirement (*)
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$ = ( )194
he out$ut $ressure of the com$ression station should !e desi"ned on the !asis of the "as distri!ution $ressure under normal flo conditions< not the&ic&off conditions;
∆Pgas
Compressor
Wellhead
Se$arator
Pinta&e Pdischar"e
7orse Poer
%om$ressor
Pin:ectionellhead
Pin:ectionellheadBPdischar"e @ ∆P
1'as 1'as
Wellhead
U.LOADI.G
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195
0AL0EDESIG.
0radient 0as 8n:e&si P&o
0radient 0as 8n:e&si Pso
0radient Aliran u!in"
0radient Killin" 'luid
Pt
P
c
Keseti#"a'aTe%aa ? 0al*e
7asil Desi"n ?alve S$acin"
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" $ "119
,ntu& menentu&an- tem$eratur valve rate in:ection $ada &edalaman valve u&uran $ort (A$#A!)
o$enin" dan closin" $ressure setia$ unloadin" valve test rac& o$enin" $ressure setia$ unloadin" valve
Coti!o!s Gas Lift 0al*es Desi'
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'111
he $rocedure is illustrated "ra$hicall. !. ma&in" a $lot of $ressure versusde$th< such as in 'i"ure !ello;
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C A M C O
S C H L U M B E R G E R @ G A S L I F T D E S I G . A . DT E C H . O L O G 5
11*
est Rac& >$enin" Pressure
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113
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11
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I . T R O D U C T I O .
A . D
D E S I G .
11+
862RM826 0AS L8'
Pendahuluan
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11/
he intermittent@flo mechanism is ver. differentfrom that of the continuous@flo "as lift;
8t is normall. a$$lica!le in either hi"h@7P–lo P8 orlo@7P–lo P8 reservoirs;
8n these to reservoir cases< an eCcessive hi"hdradon is needed< hich results in a $rohi!itivel.hi"h 0LR to $roduce the desired =uantit. of oil (li=uid) !. continuous "as lift;
8n man. instances< the reservoir sim$l. is not ca$a!leof "ivin" u$ the desired li=uid re"ardless of dradon;
Pendahuluan
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11
he flo from a ell usin" intermittent "as lifttechni=ues is called GG!allisticHH or GGslu"HH flo;
o ma:or factors that define the intermittent@"aslift $rocess must !e understood-1; %om$leC floin" "radient of the "as lifted li=uids from the
ell;
*; %ontri!ution of the P8 of the ell to the actual delivera!ilit.of li=uid to the surface;
'enomena Produ&si Sumur 0as Lift
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114
0as 8n:e&siProdu&si
P8 tin""iPr tin""i
0as 8n:e&siida& Produ&si
Permu&aan
'luidaProdu&si
P8 rendahPr rendah
'enomena Produ&si Sumur 0as Lift
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115
0as 8n:e&siida& Produ&si
Permu&aan
'luidaProdu&si
P8 rendahPr rendah
Sumur 0as Lift 8ntermittent
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1*9
• 8n:e&si "as dihenti&an• 'luida reservoir a&an men"alirdari reservoir &e tu!in"• Permu&aan fluida menca$ai
$an:an" &olom tertentu< .an" e&ivalen den"an te&ananstati& sumur• 0as diin:e&si&an dan a&an mendoron" &olom fluida &e
$ermu&aan• 8n:e&si 0as !erfun"si se!a"ai $endoron" &olom fluida dalam tu!in"
0as 8n:e&siida& Produ&si
Permu&aan
'luidaProdu&si
P8 rendahPr rendah
Sumur 0as Lift 8ntermittent
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1*1
• seluruh &olom fluida dalam tu!in" a&an terdoron" &e $ermu&aan dan men"alir &e se$arator• setelah fluida sam$ai di $ermu@ &aan< in:e&si "as dihenti&an dan fluida reservoir &em!ali men"alir &e dalam tu!in" sam$ai menca$ai &edalaman tertentu
• si&lus diulan" &em!ali
0as 8n:e&si
P8 rendahPr rendah
'luida Produ&si
Parameter Desi"n
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1**
Dua $eriode dalam o$erasi
0as Lift 8ntermittent- Periode sumur ditutu$ (fluida masu& &e dalam tu!in") Perioda Produ&si (fluida
men"alir &e $ermu&aan
Parameter .an" $erlu di&etahui-
0as 8n:e&si
ida& Produ&si
Permu&aan'luida
Produ&si
P8 rendah
Pr rendah
Pressure Distri!ution in 8ntermittent 0as Lift
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1*3
3 Periode $ada >$erasi 0as Lift 8ntermittent
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he lift $eriod< the inflo $eriod< and the $ressure reduction $eriod
he inflo $eriod occurs hen fluidflos from the formation into the ell!ore and collects in the tu!in"a!ove the "as lift valve;
he lift $eriod !e"ins hen a sufficient volume of li=uid has accumulated and"as is in:ected throu"h the o$eratin" valve to lift the slu" to the surface
he $ressure reduction $eriod !e"insafter the "as slu" reaches the surfaceand the "as lift valve closes;
Durin" this $eriod the lift "as $ressure isdissi$ated< alloin" the inflo $eriodto !e"in a"ain;
1*
Periode Shut@8n
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1*+
Pada saat sumur ditutu$ (in:e&si "astida& dila&u&an)< fluida dari formasimasu& &e lu!an" !or< .an" !esarn.ater"antun" $ada dra@don di dasarsumur;
Wa&tu $enutu$an ini diatur sedemi&ianru$a sehin""a :umlah cairan .an"ter&um$ul di tu!in" menca$ai
&etin""ian tertentu; Wa&tu $enutu$an ini ter"antun" $ada- &edalaman sumur inde&s $rodu&tivitas :umlah "as in:e&si .an"
tersedia dan se!a"ain.a;
Pada dasarn.a laman.a a&tu$enutu$an ini< ter"antun" $ada&om!inasi antara te&anan di$ermu&aan (&e$ala sumur dan anulus)< !erat &olom "as< te&anan hidrostati&cairan dalam tu!in" dan te&anan !u&a&atu$ o$erasi;
Periode Produ&si
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1*/
Pada saat te&anan "as dalam
annulus cu&u$ untu& mem!u&a&atu$ o$erasi< ma&a "as in:e&sia&an masu& &edalam tu!in"dan mendoron" &olom cairan(slu") &e$ermu&aan;
0as a&an !er"era& le!ih ce$atdi!andin"&an den"an slu"cairan< sehin""a "asmem$un.ai &emun"&inanuntu& menem!us slu" cairan;7al ini men.e!a!&an se!a"iandari cairan a&an :atuh &em!ali
&e dasar sumur dalam !entu&tetesan cairan atau se!a"aila$isan ti$is#film di dindin"tu!in";
Periode Produ&si
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1*
Ii&a slu" cairan menca$ai$ermu&aan< te&anan tu!in" $ada&edalaman &atu$ o$erasi a&anmenurun sehin""a menin"&at&anla:u "as in:e&si &edalam &atu$; 7alini men.e!a!&an !er&uran"n.a"as dalam anulus den"an ce$atsehin""a ter:adi $enurunante&anan "as dalam anulus;
A$a!ila $enurunan te&ananterse!ut menca$ai te&anan tutu$<ma&a &atu$ o$erasi a&an tertutu$;Periode selan:utn.a setelah$enutu$an ini adalah $eriodesta!ilisasi .aitu cairan .an" :atuh$ada saat $eriode aliran a&anter&um$ul &e dasar sumur danmen:adi !a"ian dari slu" !eri&utn.a .an" a&an didoron";
Parameter Desi"n
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1*4
Parameter desi"n .an" $erludi&etahui-
A&umulasi fluida dalamtu!in"
La:u $rodu&si .an" da$atdihasil&an
2ficienc. $en"an"&atan
Iumlah c.clus in:e&si $er
hari Iumlah "as in:e&si .an"
di$erlu&an
0as 8n:e&si
ida& Produ&si
Permu&aan'luida
Produ&si
P8 rendah
Pr rendah
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1*5
P
P P T
P P T
P P T
D
T we
to wh I
tl t II
tl t tot
tot
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min min
q P P s we
( )
in""i Kolom %airan
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139
h P P ! D
! ! t
tl wh gt
s gt
P P P tl v
P P ! Dv so g
Ke!utuhan 0as 8n:e&si
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131
sc B tem$eratur &ondisi standard< oR
Psc B te&anan &ondisi standard< $sia
s B tem$eratur di $ermu&aan< o'
0s B "radient te&anan stati&< $si#ft
0t B "radien tem$eratur< ' # ft
Pc B te&anan casin" Dvi< $sia
Ph B te&anan tu!in" di $ermu&aan< $sia 7"c B $an:an" &olom "as dalam tu!in"< ft
%a$ B &a$asitas tu!in" @ 9;99++1 d*
B fa&tor &om$rtesi!ilitas< P dan
L B &edalaman &atu$ o$erasi< ft
S B su!mer"ence< ft
( )
= Z T
T
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sc gc
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Perencanaan 0as Lift 8ntermittent
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13*
ahan di Kermit 2;ron ?olume *A
%atatan Kuliah (a! 8Q) – !e!era$a varia!eldilen"&a$i dari ?ol; *A
Pela:ari $roses $eru!ahan te&anan di dasar sumur
dan#atau di &e$ala sumur selama $eriode shut@indan $rodu&si
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1330AS L8' >P8M8A8>6
GAS LIFT OPTIMIATIO. SOLUTIO.
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13
Weatherford offers intelli"ence at the ellsite ithcontrollers that can handle sin"le or multi$le ells forin:ection control and $arameter monitorin";
Gas Lift O$ti#iatio Sol!tio Hi'hli'hts
Access to continuous real@time data%onstant "as in:ection !ased on controlled set$oint
Su$$orts !oth orifice meter and tur!ine meter "asmeasurement
ent.@four hour local o$timiEation Well sta!ilit. $rofile (headin" detection)
Alarmin" interface for "as lift s$ecific control unit
Beefits Of The Gas Lift O$ti#iatio Sol!tio
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Geeral Beefits
Monitor and control "as lift ells !. collectin" and dis$la.in" data frommulti$le "as lifted ells
Provide "rou$in" of ells !. alarm codes< eCce$tion conditions or ellattri!utes
Provide interface to com$rehensive anal.sis en"ine to determine currentcondition and future o$timiEation
Ui!e Beefits
etter utiliEation of man$oer resources
etter utiliEation of assets
>$timiEe in:ection versus $roduction ("as usa"e)
Reduced deferment
Mana"e "as allocation
Production acceleration
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