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GAS LIFT DESIGN & OPTIMIZATION JOHN MARTINEZ [email protected]

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Page 1: Gas Lift

GAS LIFT DESIGN & OPTIMIZATION

JOHN [email protected]

Page 2: Gas Lift

GAS LIFT SEMINARGAS LIFT EQUIPMENTEQUIPMENT OPERATIONGAS LIFT CONCEPTRESERVOIR DELIVERABILITYMULTIPHASE PRESSURE GRADIENTSDELIVERY AND OPTIMIZATIONVALVE SPACING AND PRESSURIZINGTROUBLESHOOTING

Page 3: Gas Lift

INJECTION PRESSURE OPERATED (IPO) VALVEBELLOWS

ASSEMBLYSTEM WITH BALL

TIPSEAT (ORIFICE OR

PORT)CHECK ASSEMBLYPACKING

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INJECTION PRESSURE OPERATED (IPO) VALVE FOR CASING FLOW

NITROGEN INSIDE BELLOWS TO CLOSE VALVE

GAS PRESSURE OUTSIDE BELLOWS TO OPEN VALVE

FLUID PRESSURE UNDER SEAT

Page 5: Gas Lift

PRODUCTION PRESSURE OPERATED (PPO) VALVESPRING AND/OR

NITROGEN INSIDE BELLOWS TO CLOSE VALVE

FLUID PRODUCTION PRESSURE OUTSIDE BELLOWS TO OPEN VALVE

GAS PRESSURE UNDER SEAT

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CHECK ASSEMBLYCHECK WITH

METAL AND ELASOMER SEAT

LIGHT SPRINGLOCATED BELOW

THE SEAT (PORT)

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LATCHWIRELINE TOOLS

INSTALL AND RETRIEVE LATCH AND VALVE

POCKET LATCH PROFILE OR RIDGE HOLDS RING IN POSITION

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SIDE POCKET MANDRELMANDREL HAS A

VALVE POCKETPOCKET IS OFFSET

FROM TUBING CENTERLINE

VALVE INSTALLED AND REMOVED BY BY WIRELINE

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MANDRELCOMPONENTS

ORIENTING SLEEVEGUIDEPOCKETLATCH PROFILE IN

POCKET

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VALVE INSTALLATION

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VALVE INTHE WELLPRESSURES

EXPECTED IN THE WELL ARE USED TO SET THE VALVE PRESSURE

THE VALVE JUST CLOSING IS A BALANCE POINT

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VALVE INTHE TEST RACKVALVE PRESSURES

IN THE WELL ARE CONVERTED TO STANDARD TEMP AND USED TO CALCULATE THE SET PRESSURE

THE VALVE JUST OPENING IS A BALANCE POINT

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BELLOWS LOAD RATEPROBE TESTSTEM MOVEMENT

VERSUS PRESSURE APPLIED

METHOD TO CHECK VALVE FUNCTION

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GAS PASSAGEDYNAMIC FLOW

TESTGAS RATE PASSAGEUPSTREAM GAS

PRESSURE CONTROLS STEM MOVEMENT (IPO)

FLUID PRESSURE EFFECT INCLUDED

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DENSITYREDUCTION

INCREASE GAS-LIQUID RATIO

INCREASE MIXTURE VELOCITY

CHANGE FLOW REGIME

REDUCE WELLHEAD PRESSURE

Page 16: Gas Lift

RESERVOIR DRAWDOWNUNLOADING

BEGINS THE DRAWDOWN PROCESS

EACH DEEPER VALVE INCREASES DRAWDOWN

EACH VALVE HAS A GRADIENT

Page 17: Gas Lift

UNLOADINGVALVES ALL OPEN

WITH KILL FLUID IN WELLBORE AND GAS PRESSURE APPLIED

GAS PASSES THROUGH FIRST AND JUST REACHES SECOND

FIRST CLOSES WITH GAS RESTRICTED AT CHOKE

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STEADY STATE PRODUCTIONWELL UNLOADS TO

DEEP POINTFLUID FEEDS FROM

RESERVOIR AS FAST AS IT CAN FLOW UP THE WELLBORE

SEPARATOR, PIPING, AND RESERVOIR ARE IN EQUILIBRIUM

Page 19: Gas Lift

RESERVOIR DELIVERY

DARCY INFLOWVOGEL INFLOW PERFORMANCE

RELATIONSHIP (IPR)FETKOVICH MULTIPLE RATE

EQUATION

Page 20: Gas Lift

DARCY INFLOW

PI WELL TEST Q = PI (Pr - Pwf)DARCY EQUATION

0.00708 kh Q = ---------------------------- * (Pr - Pwf)

uB (ln re/rw -0.75 + s)

EXAMPLE PROBLEM

Page 21: Gas Lift

VOGEL IPR

PI WELL TESTVOGEL EQUATION

Q/Qm = 1 - 0.2 (Pwf/Pr) - 0.8 (Pwf/Pr)2

EXAMPLE PROBLEM

Page 22: Gas Lift

VOGEL CURVE

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FETKOVICH MULTIPLE RATE TESTS

MULTIPLE WELL TESTSFETKOVICH EQUATION

Q = C (Pr2 - Pwf

2)n

EXAMPLE PROBLEM

Page 24: Gas Lift

MULTIPOINT DATA

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MULTIPHASE GRADIENTS

MATCH MULTIPHASE GRADIENTS TO RESERVOIR INFLOW PERFORMANCE

VALIDATE MULTIPHASE GRADIENTS WITH MEASURED PRESSURE DATA

COMPARE TO GAS GRADIENTSUSE FOR WELL ANALYSIS AND

OPTIMIZATION

Page 26: Gas Lift

MULTIPHASE GRADIENTS

Page 27: Gas Lift

OUTFLOW WHP

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OUTFLOW WHP

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OUTFLOW BHP

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OUTFLOW BHP

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OUTFLOW BHP - TBG SIZE

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OUTFLOW BHP - TBG SIZE

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GAS INJECTION PRESSURE, 0.7 SG

Page 34: Gas Lift

GAS INJECTION PRESSURE, 0.7 SG

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GAS GRADIENTS

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WELL DELIVERABILITY AND OPTIMIZATION

DELIVERABILITY vs INJECTION GAS LIQUID RATIO

DELIVERABILITY vs DEPTH OF INJECTION

OPTIMUM PERFORMANCE IS OBTAINED WHEN THE HIGHEST PRESSURE IS USED TO REACH THE DEEPEST POINT OF LIFT

Page 37: Gas Lift

OUTFLOW BHP vs IGLR

Page 38: Gas Lift

OUTFLOW BHP vs IGLR

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PRODUCTION RATE vs IGLR

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PRODUCTION RATE vs IGLR

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INJ. PRESSURE REQUIRED

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VALVE DESIGN

VALVE SPACING SPACING FACTOR KILL FLUID GRADIENT

PRESSURE SETTING GAS PRESSURE AT CLOSING MINIMUM FLUID PRESSURE PORT SELECTION & GAS PASSAGE UNLOADING TEMPERATURE

Page 43: Gas Lift

SPACING METHOD

USE A DESIGN SPACING LINE SURFACE POINT IS:

Pd = Pwh + SF * (Pinj - Pwh) BOTTOM POINT IS:

Pf at VALVE OPERATING POINTUSE THE GAS GRADIENTUSE KILL FLUID GRADIENT AND SPACE

VALVES BETWEEN THE TWO LINES (GAS AND DESIGN)

Page 44: Gas Lift

DESIGN - SPACING

Page 45: Gas Lift

DESIGN - SPACING

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DESIGN - PRESSURE SETTING

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DESIGN - PRESSURE SETTING

Page 48: Gas Lift

DESIGN - PRESSURE SETTING

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TEMPERATURE CORRECTION

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MEASURED GRADIENT DATA