gas turbine power plants gas turbine power plants are lighter and

20
Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2 © Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 1 of 20 Introduction to Thermodynamics, Lecture 27-28 Prof. G. Ciccarelli (2012) Gas Turbine Power Plants Gas Turbine Power Plants are lighter and more compact than vapor power plants. The favorable power-output-to- weight ratio for gas turbines make them suitable for transportation. Air-standard Brayton Cycle

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Page 1: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 1 of 20

Introduction to Thermodynamics, Lecture 27-28 Prof. G. Ciccarelli (2012)

Gas Turbine Power Plants

Gas Turbine Power Plants are lighter and more compact

than vapor power plants. The favorable power-output-to-

weight ratio for gas turbines make them suitable for

transportation.

Air-standard Brayton Cycle

Page 2: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 2 of 20

For steady-state: )(0 outinCVCV hhm

W

m

Q

1 2 Adiabatic compression )( 12 hhm

Win

2 3 Heat addition )( 23 hhm

Qin

3 4 Adiabatic expansion )( 43 hhm

Wout

4 1 Heat removal )( 14 hhm

Qout

Cycle Thermal Efficiency:

23

1411hh

hh

mQ

mQ

in

out

cycleBrayton

Back work ratio:

43

12

hh

hh

mW

mWbwr

out

in

Page 3: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 3 of 20

Ideal Air-standard Brayton Cycle (processes are

reversible)

1 2 Isentropic compression

2 3 Constant pressure heat addition

3 4 Isentropic expansion

4 1 Constant pressure heat removal

For the isentropic process 1 2

1

212 P

PPP rr

For the isentropic process 3 4

3

434 P

PPP rr

Qi

n

Qout

Page 4: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 4 of 20

Ideal Cold Air-standard Brayton Cycle

For isentropic processes 1 2 and 3 4

k

k

P

P

T

T1

1

2

1

2

and

k

k

P

P

T

T1

3

4

3

4

Since 4

3

1

2

P

P

P

P thus

4

3

1

21

4

31

1

2

T

T

T

T

T

T

T

T k

k

k

k

Thermal Efficiency

1/

1/111

232

141

23

14

23

14

TTT

TTT

TTc

TTc

hh

hh

P

P

constkBrayton

recall 2

3

1

4

4

3

1

2

T

T

T

T

T

T

T

T

k

kconstkBrayton

PPT

T1

122

1 111

Page 5: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 5 of 20

Efficiency increases with increased pressure ratio across

the compressor

Back work ratio

43

12

43

12 )(

TT

TT

TTc

TTc

mW

mW

mW

mWbwr

P

P

turb

comp

out

in

Typical BWR for the Brayton cycle is 40 - 80% compared

to < 5% for the Rankine cycle.

Recall, reversible compressor work is given by 2

1vdP

Since gas has a much larger specific volume than liquid

much more power is required to compress the gas from P1

to P2 in the Brayton cycle compared to the Rankine cycle

for which liquid is compressed.

The turbine inlet temperature is limited by metallurgical

factors, e.g., Tmax = 1700K

Page 6: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 6 of 20

Gas Turbine Irreversibilities

In the ideal Brayton cycle all 4 processes are assumed

reversible, thus processes 2-3 and 4-1 are constant

pressure and processes1-2 and 3-4 are isentropic.

The constant pressure assumption does not normally incur

any great errors but the compressor and turbine processes

are far from isentropic

These irreversiblities are taken into account by:

s

s

t

t

turbhh

hh

mW

mW

43

43

12

12

hh

hh

mW

mW

s

c

s

c

comp

Ideal (reversible) processes: 1 - 2s and 3 - 4s

Actual (irreversible) processes:

1 - 2 and 3 - 4

Page 7: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 7 of 20

Efficiency versus Power

Consider two Brayton cycles A and B with a similar

turbine inlet temperatures T3

Since

BAP

P

P

P

1

2

1

2 BA

Since (enclosed area 1-2-3-4)B > (enclosed area 1-2-3-4)A

A

cycle

B

cycle

m

W

m

W

Bcycle

Acycle

B

A

W

W

m

m

,

,

In order for cycle A to produce the same amount of net

power as cycle B, i.e., BcycleAcycle WW ,, , need BA mm .

Higher mass flow rate requires larger (heavier) equipment

which is a concern in transportation applications

Page 8: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 8 of 20

Increasing Cycle Power

The net cycle power is: ctcycle WWW

The cycle power can be increased by either increasing the

turbine output power or decreasing the compressor input

power.

Gas Turbine with Reheat

The turbine work can be increased by using reheat, as was

shown in the Rankine cycle

The turbine is split into two stages and a second

combustor is added where additional heat can be added

3 2

Compressor

a b

4 1

Page 9: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 9 of 20

Recall: '4

3

1

2

T

T

T

T so, isobars on T-s diagram diverge

Note:

hb - h4 > ha - h4’

The total turbine work output without reheat is:

mhhhhW aabasic '43

The total turbine work output with reheat is:

mhhhhWWW battreheatw

turbine 432,1,

/

Since hb - h4 > ha - h4’ basicreheatw

turbine WW /

Since the compressor work h2 - h1 is unaffected by reheat

basiccycle

reheatwcycle WW

/

The reheat cycle efficiency is not necessarily higher since

additional heat 2,inQ is added between states a and b

T

3

2

1

a

b

4

s

1,inQ

4’

2,inQ

Page 10: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 10 of 20

Compression with Intercooling

The compressor power can be reduced by compressing in

stages with cooling between stages.

Recall: '4

3

1

2

T

T

T

T so, isobars on T-s diagram diverge

2’

2’

d

h2’ – hc > h2 – hd

Page 11: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 11 of 20

The compressor power input without intercooling is:

mhhhhW ccbasic 1'2

The total compressor power input with intercooling is:

mhhhhWWW dcccreheatw

comp 212,1,/

Since h2’ – hc > h2 – hd basicreheatw

comp WW /

Since the turbine work h3 – h4 is unaffected by

intercooling

basiccycle

reheatwcycle WW

/

Page 12: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 12 of 20

Different approach: The reversible work per unit mass for

a steady flow device is vdP , so

Without intercooling :

-a-c-b-

vdPvdPvdPm

W

c

c

basic

c

'21 area

'22

1 1

With intercooling :

-a-c-d-b-

vdPvdPvdPm

W

d

c

w/

c

21 area

22

1 1int

Since area(b-1-c-2’-a) > area(b-1-c-d-2-a)

int/w

c

basic

c

m

W

m

W

2’

Page 13: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 13 of 20

Aircraft Gas Turbines

Gas turbine engines are widely used to power aircraft

because of their high power-to-weight ratio

Turbojet engines used on most large commercial and

military aircraft

Ideal air-standard jet propulsion cycle:

Nozzle

Diffuser

a

2

1 4 5

3

Page 14: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 14 of 20

Normally compression through the diffuser (a-1), and

expansion through the nozzle (4-5) are taken as isentropic

In the ideal jet propulsion engine the gas is not expanded

to ambient pressure Pa.

Instead the gas expands to an intermediate pressure P4

such that the power produced is just sufficient to drive the

compressor, no net cycle power produced ( 0cycleW ),

thus

4312 hhhh

m

W

m

W tc

After the turbine the gas expands to ambient pressure P5

which is the same as Pa.

inQ

outQ

Page 15: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 15 of 20

Apply the steady-state conservation of energy equation to

the Diffuser and Nozzle

220

22out

outin

inCVCV V

hV

hm

W

m

Q

Diffuser slows the flow to a zero velocity relative to the

engine:

Diffuser (a 1)

kconstant for 2

2

22

2

1

2

1

221

1

P

aa

aa

aa

c

VTT

Vhh

Vh

Vh

Nozzle accelerates the gas leaving the turbine (turbine

exit velocity negligible compared to nozzle exit velocity):

Nozzle (4 5)

kconstant for 2

2

22

545

545

25

5

24

4

TTcV

hhV

Vh

Vh

P

Page 16: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 16 of 20

The gas velocity leaving the nozzle is much higher than

the velocity of the gas entering the diffuser, this change in

momentum produces a propulsive force, or thrust Ft

at VVmF 5

Where V is flow velocity relative to engine

For aircraft under cruise conditions the thrust just

overcomes the drag force on the aircraft fly at high

altitude where the air is thinner and thus less drag

To accelerate the aircraft increase thrust by increasing V5

In military aircraft afterburners are used to get very

large thrust for short take-offs on aircraft carriers

An afterburner is simply a reheat device!

Page 17: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 17 of 20

Other Propulsion Systems

In turbofan bypass flow produces additional thrust for

take-off. During cruise thrust comes from turbojet

In a ramjet engine there is no compressor or turbine,

compression is achieved gasdynamically.

Ramjet engines produce no thrust when stationary thus

must be coupled with a turbojet engine to get off the

ground

Turboprop Turbofan

Subsonic ramjet

Page 18: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 18 of 20

Supersonic Ramjet Engine

The flow is decelerated to subsonic velocity before the

burner via a series of shock waves.

Combustion occurs at constant pressure

Turbojet-ramjet combination:

choked flow

Supersonic free stream flow

Supersonic exhaust flow

Page 19: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 19 of 20

Supersonic Combustion Ramjet (SCRAMJET) Engine

At very high Mach numbers the air temperature gets

extremely hot after deceleration through the diffuser

2

2

1

P

aa

c

VTT

For Mach 6 flight speed, the air temperature just before

the burner reaches about 1550K. At this temperature the

air dissociates resulting in a drop in enthalpy

At flight speeds greater than Mach 6 (hypersonic) better

to burn fuel- in supersonic air stream

Page 20: Gas Turbine Power Plants Gas Turbine Power Plants are lighter and

Source URL: http://me.queensu.ca/Courses/230/LectureNotes.html Saylor URL: http://www.saylor.org/courses/ME103/#6.2

© Ciccarcelli/Queens University (www.queens.ca) Saylor.org Used by permission. Page 20 of 20

US National Aero Space Plane (X-30)

Was to use 5 scramjet engines to achieve a Mach 12 flight

speed

To be used for travel to space and also as an airliner, a

flight between any two points on earth would take less

than 2 hours

Canceled in 1993!

Several countries have similar planes on the drawing

board, Canada is not one of them!