gb assembly instruction exhaust Ø800 · 2019. 6. 13. · assembly instruction - exhaust cut of the...

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T:\Montageblade\Vent\FrameMaker\GB\M-5105_GB_Udsugning_Ø800\M-5105_GB_UDSUGNING_Ø800.fm M-5105 120603 Installation sheet page 1/15 Assembly instruction Exhaust Ø800 GB

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Page 1: GB Assembly instruction Exhaust Ø800 · 2019. 6. 13. · Assembly instruction - Exhaust Cut of the pipe Click the two rolling junctions together Assembled pipes Cut of the pipe Motor

T:\Montageblade\Vent\FrameMaker\GB\M-5105_GB_Udsugning_Ø800\M-5105_GB_UDSUGNING_Ø800.fm

M-5105120603

Installation sheet page 1/15

Assembly instructionExhaust Ø800

GB

Page 2: GB Assembly instruction Exhaust Ø800 · 2019. 6. 13. · Assembly instruction - Exhaust Cut of the pipe Click the two rolling junctions together Assembled pipes Cut of the pipe Motor

T:\Montageblade\Vent\FrameMaker\GB\M-5105_GB_Udsugning_Ø800\M-5105_GB_UDSUGNING_Ø800.fm

M-5105120603

Installation sheet page 2/15

Push the sleeve down the pipe, and fasten it with 8 pcs. of sheet metal screws 4,8x16 (N136-121) and washers 5,3x15 stainless (02-420) Then push the next pipeinto the sleeve and fastenwith 8 pcs. of sheet metal screws 4,8x16 (N136-121)and washers 5,3x15 stainless (02-420)

Mount the flange on the motor with4 set screw 6x16Bolt +

nut

Mount 4pcs. motor fittings inside the pipe in rough-boredholes

Assembly instruction - Exhaust

Cut of the pipe

Click the two rolling junctions together

Assembled pipes

Cut of the pipe

Motor suspension

Fasten the fan on the shaft

Page 3: GB Assembly instruction Exhaust Ø800 · 2019. 6. 13. · Assembly instruction - Exhaust Cut of the pipe Click the two rolling junctions together Assembled pipes Cut of the pipe Motor

T:\Montageblade\Vent\FrameMaker\GB\M-5105_GB_Udsugning_Ø800\M-5105_GB_UDSUGNING_Ø800.fm

M-5105120603

Installation sheet page 3/15

Fig.1

Mount the exhaust on one side of the roof

Fig.1Fig.1

Cut hole forthe exhaust

Hole size for exhaust Ø800

15°Roof

857 mm 882mm 913 mm

828

mm

20°Roof

25°Roof

1. Mount the bell mouth on thepipe with 8 pcs. machine screws6x16 (02-160), washer 6,4x18 (02-430) and self-locking nut 6mm (02-202)

Angleiron 45°(900-061)

Assemble the wirewith wire clamp3mm stainless steel(01-031)

Coach screw8*70 (02-312)

4.Mount the swivel damper in the bell mouth.Mount the axle with spacer (R163-012) andcotter pin 4x20 (N136-131) at one side of the damper , and at the other side the axle for the damper regulator.

2. Hang up the exhaust in 4wires. Mount as high up against the rafter as possible

The angle ironis placed onthe exhaust

Stay tightener6mm stainless steel (01-121)

Assemble thewire with wireclamp 3mm stainless steel(01-031)

Wire 3mm stainless steel (01-002)

Cotter pin (N136-131)

Spacer black (R163-012)

Fasten the spindle withset screw 8x20 (02-022) Fasten the spindle

with set screw 8x20 (02-022)

3. Mount the fan onthe motor suspension,which are mounted inthe pipe. The fan bladesmust point downwards

Remove the insulation

Set screw 8x20 (02-022)

Axle for swivel damper (6-101-2)

Hole for spindleHole for spindle

Page 4: GB Assembly instruction Exhaust Ø800 · 2019. 6. 13. · Assembly instruction - Exhaust Cut of the pipe Click the two rolling junctions together Assembled pipes Cut of the pipe Motor

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M-5105120603

Installation sheet page 4/15

Fig.1

1. Mount the bell mouth on the pipe with 8 pcs. machine screws 6x16 (02-160), washer 6,4x18 (02-430) and self-locking nut 6mm (02-202)

Fig.1Fig.1

Mounting the exhaust in the ridge

Ø800 - minimum 90 cm

3. Mount the fan onthe motor suspension,which are mounted inthe pipe. The fan bladesmust point downwards

2. Hang up the exhaust in 4wires. Mount as high up against the rafter as possible

4. Mount the swivel damper in the bell mouth.Mount the axle with spacer (R163-012) andcotter pin 4x20 (N136-131) at one side of the damper , and at the other side the axle for the damper regulator.

Cut hole forthe exhaust

Remove the insulation

Cotter pin (N136-131)

Spacer black (R163-012)

Set screw 8x20 (02-022)

Axle for swivel damper (6-101-2)

Fasten the spindle withset screw 8x20 (02-022)

Fasten the spindle with set screw 8x20 (02-022)

Hole for spindleHole for spindle

Angleiron 45°(900-061)

Assemble the wirewith wire clamp3mm stainless steel (01-031)

Coach screw8*70 (02-312)

The angle ironis placed onthe exhaust

Stay tightener6mm stainless steel (01-121)

Assemble thewire with wireclamp 3mmstainless steel (01-031)

Wire 3mm stainless steel (01-002)

Page 5: GB Assembly instruction Exhaust Ø800 · 2019. 6. 13. · Assembly instruction - Exhaust Cut of the pipe Click the two rolling junctions together Assembled pipes Cut of the pipe Motor

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M-5105120603

Installation sheet page 5/15

Fig.1

Mounting the exhaust on one side of the roof -through the loft

15°Roof

857 mm 882 mm 913 mm

828

mm

20°Roof

25°Roof

Fig.1Fig.1

Angleiron 45°(900-061)

Assemble thewire with wireclamp 3mm electroplated(01-021)

Coach screwelectroplated.8*70 (02-312)

Hole for spindle4.Mount the swivel damper in the bell mouth. Mount the axle with spacer (R163-012) andcotter pin 4x20 (N136-131) at one side of the damper , and at the other side the axle for the damper regulator.

Fasten the spindle with set screw 8x20 (02-022)

Fasten the spindle with set screw 8x20 (02-022)

2. Mount the fan onthe motor suspension,which are mounted inthe pipe. The fan bladesmust point downwards

1.Hang up the exhaust in 4wires. Mount as high up against the rafter as possible

Self-lockingnut 8 mm (02-203)

Machine screw 8x16 58

0 m

m

Cut hole in the ceilingfor the exhaust

Assemble to a ring with8 set screws 8x16 (02-021) and self-locking nuts 8 mm(02-203)

Ø828

Ceiling

Ceiling

Mount the support ring 58 cmfrom the top edge of the pipeto the top edge of the support ring.

Cut hole forthe exhaust

Remove the insulation

Support ring

Cotter pin (N136-131)

Spacer black (R163-012)

Set screw 8x20 (02-022)

Axle for swivel damper (6-101-2)

The angle ironis placed onthe exhaust

Stay tightener6mm electroplated (01-102)

Assemble thewire with wireclamp 3mm electroplated (01-021)

Wire 3mm stainless steel (01-002)

Hole for spindle

Hole size for exhaust Ø800

Page 6: GB Assembly instruction Exhaust Ø800 · 2019. 6. 13. · Assembly instruction - Exhaust Cut of the pipe Click the two rolling junctions together Assembled pipes Cut of the pipe Motor

T:\Montageblade\Vent\FrameMaker\GB\M-5105_GB_Udsugning_Ø800\M-5105_GB_UDSUGNING_Ø800.fm

M-5105120603

Installation sheet page 6/15

Fig.1

Mounting the exhaust in the ridge -through the loft

Fig.1Fig.1

Angleiron 45°(900-061)

Assemble thewire with wireclamp 3mm electroplated(01-021)

Coach screwelectroplated.8*70 (02-312)

Hole for spindle4.Mount the swivel damper in the bell mouth. Mount the axle with spacer (R163-012) andcotter pin 4x20 (N136-131) at one side of the damper , and at the other side the axle for the damper regulator.

Fasten the spindle with set screw 8x20 (02-022)

Fasten the spindle with set screw 8x20 (02-022)

2. Mount the fan onthe motor suspension,which are mounted inthe pipe. The fan bladesmust point downwards

1.Hang up the exhaust in 4 wires. Mount as high up against the rafter as possible

580

mm

Cut hole in the ceilingfor the exhaust

Assemble to a ring with8 set screws 8x16 (02-021) and self-locking nuts 8 mm(02-203)

Ø828

Ceiling

Ceiling

Ø800 - minimum 90 cm

Cut hole forthe exhaust

Remove the insulation

The angle ironis placed onthe exhaust

Stay tightener6mm electroplated (01-102)

Assemble thewire with wireclamp 3mm electroplated(01-021)

Wire 3mm RF(01-002)

Cotter pin (N136-131)

Spacer black (R163-012)

Set screw 8x20 (02-022)

Axle for.swivel damper (6-101-2)

Hole for spindle

Mount the support ring 58 cmfrom the top edge of the pipeto the top edge of the support ring.

Self-lockingnut 8 mm (02-203)

Machine screw 8x16

Support ring

Page 7: GB Assembly instruction Exhaust Ø800 · 2019. 6. 13. · Assembly instruction - Exhaust Cut of the pipe Click the two rolling junctions together Assembled pipes Cut of the pipe Motor

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M-5105120603

Installation sheet page 7/15

Seal up with weatherstrip(birds are not included in the delivery from Funki) and fasten withscrews (H72-016)

Push the rubber band over thepipe and flashing. Remove thewhite edging, and press the rubber band onto the pipe.

Ceiling

Fasten the flashing in the sides with screws

Multiflex ridge flashingplaced on the pipe

Fasten the flashing on the pipe with 4 screws 4,8x16(N136-121)

Important! Fasten the rubber band at 6 points both on the pipe and the flashing with screws, except the screws at the rolling junctions.Fasten with screws close to the edge of the rolling junctions.

Push the cone 60 mm down over thepipe and fasten with drilling screww/washer 4,8x19 (H71-002)

Mount the flashing in the ridgeMultiflex Ridge can be used for slopes of 10°, 15° and 20°

The same procedure

Mounted exhaust

Page 8: GB Assembly instruction Exhaust Ø800 · 2019. 6. 13. · Assembly instruction - Exhaust Cut of the pipe Click the two rolling junctions together Assembled pipes Cut of the pipe Motor

T:\Montageblade\Vent\FrameMaker\GB\M-5105_GB_Udsugning_Ø800\M-5105_GB_UDSUGNING_Ø800.fm

M-5105120603

Installation sheet page 8/15

NB! If the roof is made of asbestos cement , put intermediate plate under the slit, and the procedure is the same as with steel plates

4. Cut a slit in the roof 50 mm wide and 100 mm from the multiflex upper edgeImportant: End the slit in the steel plate on the first top in both sides by the multiflex edge.

5. Mount the intermediate plate into the slit with a weatherstrip under the steel plate, and fasten with screws through every top.

6. Joint in the cornersafter mounting.

Cut of a roofwith steel plate

100 mm

200 mm300 mm

700 mm7. Place the plain side on the Multiflexflashing. Tighten withsilicone and fasten with screws through the intermediate plate, the flashing and the roof.

2. Make tight with weatherstrip (birds are not included in the delivery from Funki) and fasten the flashing with screws all the way round.

8. Fasten the flashing along the sides with screws.

3. Push the rubber band over thepipe and flashing. Remove thewhite edging, and press the rubber band onto the pipe.

Important! Fasten the rubber band at 6 points both on the pipe and the flashing with screws, except the screws at the rolling junctions. Fasten with screws close to the edge of the rolling junctions.

9. Push the cone 60 mm down over thepipe and fasten with drilling screww/washer 4,8x19 (H71-002)

Mount the flashing on one side of the roofMultiflex can be used for slopes of 10°, 15° and 20°

1. Push the flashing down the pipe

Mounted exhaust

Page 9: GB Assembly instruction Exhaust Ø800 · 2019. 6. 13. · Assembly instruction - Exhaust Cut of the pipe Click the two rolling junctions together Assembled pipes Cut of the pipe Motor

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M-5105120603

Installation sheet page 9/15

Cut a hole in the flashing accordingto the size in the drawing. The hole can be moved.

The flashing is presseddown around the exhaust

This edge is pushed under slitIf steel plates, use intermediate plate(see mounting Multiflex flashing)

Fasten the flashing with self-drillingscrews 10x1-6 (D25-001)

Mounting flexible flashing

Join the flashing at the edge.

80 cm

200 cm150 cm

75 cm

Page 10: GB Assembly instruction Exhaust Ø800 · 2019. 6. 13. · Assembly instruction - Exhaust Cut of the pipe Click the two rolling junctions together Assembled pipes Cut of the pipe Motor

T:\Montageblade\Vent\FrameMaker\GB\M-5105_GB_Udsugning_Ø800\M-5105_GB_UDSUGNING_Ø800.fm

M-5105120603

Installation sheet page 10/15

Mounting the light dimmer

The light dimmer placed under the exhaust

Fittings and stay tightenermounted on the light dimmer

Page 11: GB Assembly instruction Exhaust Ø800 · 2019. 6. 13. · Assembly instruction - Exhaust Cut of the pipe Click the two rolling junctions together Assembled pipes Cut of the pipe Motor

T:\Montageblade\Vent\FrameMaker\GB\M-5105_GB_Udsugning_Ø800\M-5105_GB_UDSUGNING_Ø800.fm

M-5105120603

Installation sheet page 11/15

Screw the angle iron ( 900-061) into the ceiling with coach screw 8x70 (02-312)

Fasten the wire 3mm (01-002) with clamps 3mm stainless steel (01-031

The distance betweenthe exhaust and the driptray must be min. 50 cm

Ceiling

Fasten the wire to the snap hook 5mm stainless steel (D47-001) with clamps 3mm stainless steel (01-002). Fasten the snap hook into the eye on the drip tray.

Mounting the drip tray PE1200

Page 12: GB Assembly instruction Exhaust Ø800 · 2019. 6. 13. · Assembly instruction - Exhaust Cut of the pipe Click the two rolling junctions together Assembled pipes Cut of the pipe Motor

T:\Montageblade\Vent\FrameMaker\GB\M-5105_GB_Udsugning_Ø800\M-5105_GB_UDSUGNING_Ø800.fm

M-5105120603

Installation sheet page 12/15

Mounting the light dimmer -exhaust through the loft Ø800

Loft

Loft

Screw the angle iron 45°(900-061) into the ceiling with coach screw 8x70 (02-312)

Set screw 6x35 RF (02-013)Self-locking nut 6 mm (02-202)

Set screw 8-20 (02-022)Washer 8,5x24 (02-440)

Self-locking nut 8 mm (02-203)

Washer 8,5x24 (02-440)

Nut 8mm (02-213)

Eyebolt 8x30 (03-020)

Clamp 3 mm (01-031)

Wire3 mm (01-002)

Clamp 3 mm (01-031

Stay tightener 6 mm (01-121)

Page 13: GB Assembly instruction Exhaust Ø800 · 2019. 6. 13. · Assembly instruction - Exhaust Cut of the pipe Click the two rolling junctions together Assembled pipes Cut of the pipe Motor

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M-5105120603

Installation sheet page 13/15

1. M

ount

the

fittin

gs o

n th

e su

ppor

t rin

g w

ith m

achi

ne

scre

w a

nd n

ut

2. T

he s

pind

le is

mou

nted

thro

ugh

spac

e bl

ock

10m

m, f

ittin

gs,

spac

e bl

ock

22 m

m, r

ing

and

bell

mou

th in

to th

e sw

ivel

dam

per,

then

fast

ened

on

the

swiv

el d

ampe

rThe

Lina

k O

N/O

FF m

ount

ed a

s sh

own

The

Lina

k LA

12P

is m

ount

ed in

the

farth

erho

les

Lina

k

Lina

k

Mou

ntin

g th

e Li

nak

ON

/OFF

or t

he L

inak

LA

12P

on th

e sw

ivel

dam

per

Page 14: GB Assembly instruction Exhaust Ø800 · 2019. 6. 13. · Assembly instruction - Exhaust Cut of the pipe Click the two rolling junctions together Assembled pipes Cut of the pipe Motor

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M-5105120603

Installation sheet page 14/15

Neptronic4060

3. M

ount

fitti

ngs

toge

ther

w

ith th

e An

gle

iron 5.

Scr

ew c

over

ont

oth

e N

eptro

nic

2. F

aste

n th

e N

eptro

nic

onto

the

pipe

with

scr

ews

1. P

ut th

e sp

indl

e fo

r the

Nep

troni

c in

to b

ox fr

om b

ehin

d.M

ount

the

spin

dle

into

the

dam

per s

pind

le. P

ush

the

Nep

troni

c on

to th

e sp

indl

e.

4. A

djus

t the

sw

ivel

dam

per t

o cl

osed

po

sitio

n an

d fa

sten

.

Bel

l mou

th w

ithou

tsu

ppor

t rin

g

Self-

lock

ing

nut

8 m

m (0

2-20

3)

Spac

er

(R16

3-01

3)

Fitti

ngs

for N

eptro

nic

Mac

hine

scr

ew 8

x30

(02-

173)

Was

her 8

mm

(02-

440)

Sup

port

ring

Mou

ntin

g th

e N

eptr

onic

406

0 on

the

exha

ust

Bell

mou

th

Page 15: GB Assembly instruction Exhaust Ø800 · 2019. 6. 13. · Assembly instruction - Exhaust Cut of the pipe Click the two rolling junctions together Assembled pipes Cut of the pipe Motor

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M-5105120603

Installation sheet page 15/15

Mou

ntin

g th

e w

ire p

ullin

g sy

stem

on

exha

usts

with

regu

lato

r arm

Fast

en th

e re

gula

tor a

rmon

to th

e da

mpe

r spi

ndle

.W

hen

the

dam

per i

s cl

osed

the

regu

lato

r arm

is in

a p

ositi

on o

f45

° an

gle

in p

ropo

rtion

to t

he

dam

per s

pind

le

Fig.

4P

ut th

e w

ire th

roug

h a

snap

hoo

k an

d fa

sten

w

ith 2

cla

mps

.H

ang

the

wei

ght i

n th

e sn

ap h

ook

The

wire

and

pia

no w

ire a

re a

ssem

bled

with

1 th

imbl

e, 1

sta

y tig

hten

er a

nd 2

cla

mps

Cla

mp

3 m

m(0

1-03

1)

Pian

o w

ire 3

mm

(L11

1-02

9)

Fig.

5

Fig.

4

Cla

mp

3 m

m(0

1-03

1)C

lam

p 5

mm

(01-

023)

Pia

no w

ire 3

mm

(L11

1-02

9)W

ire 4

mm

(01-

003)

Thim

ble

5mm

(01-

122)

Thim

ble

5 m

m(0

1-12

2)

(120

-081

)S

top

fittin

gs

Bar

with

hol

es(B

11-1

25)

Lina

k

Bot

tom

fitti

ngs

(120

-080

)

Lina

k LA

32Fi

g. 2

Thim

ble

5 m

m(0

1-12

2)

(120

-081

)S

top

fittin

gs

Bar w

ith h

oles

(B11

-125

)

Bot

tom

fitti

ngs

(120

-080

)

Oilh

ydro

mat

Fig.

1

Cla

mp

5 m

m(0

1-02

3)

Spl

it-pi

n 5m

m(N

136-

108)

or 2

See

fig. 1

Fig.

3

Wire 4 mm (01-003)

Pian

o wi

re 3

mm

(l111

-029

)

Fig.

3

Sta

y tig

hten

er8m

m (0

1-10

3)

Fig.

5

Whe

n ad

just

ing,

the

actu

ator

rod

mus

t be

dow

n (c

lose

d). T

he s

troke

of

the

Oilh

ydro

mat

and

Li

nak

LA32

are

32

cm.

Scre

w in

to th

e ce

iling

with

eye

scr

ew

Loos

en th

e th

umbs

crew

and

put

the

pian

o w

ire in

to th

e sl

ot.

Tigh

ten

the

thum

bscr

ew