gea food solutions product and application guide
DESCRIPTION
GEA Food Solutions Product and Application guide Full overview of all Food Solutions and possible Applications in GEA Food Processing, Marination, Preparation, Slicing, Loading, Packaging, Thermoforming, Traysealing and vertical form fill seal bagging (VFFS).TRANSCRIPT
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© G
EA G
roup
AG
. All
right
s re
serv
ed. V
ersi
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umbe
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/ 12
2013
GEA Food Solutions
GEA Food Solutions GmbH
Peter-Müller-Str. 10, 40468 Düsseldorf, GermanyPhone: +49 (0) 211-9136-1552gea.com, [email protected]
GEA Group is a global engineering company with multi-billion euro sales and operations in more than
c ies ded i he c is e he l es ide s i i e e i e d
process technology. GEA Group is listed in the STOXX® Europe 600 Index.
We live our values.
Excellence • Passion • Integrity • Responsibility • GEA-versity
Taking you forward
Product and Application Catalogue
engineering for a better world d S l i s
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Content
WELCOME
LEADING TECHNOLOGY
Preparation
Marination
Processing
Slicing and Loading
Horizontal Packaging
Vertical Packaging
Lollipops
Sugar
COMPLETE LINE SOLUTIONS
TECHNOLOGY CENTERS
GLOBAL SERVICES WITH LOCAL TOUCH
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Imprint
Publisher
d S l i s Peter-Müller-Str. 1040468 DüsseldorfGermanyWebsite: www.gea.com
All rights reserved ©No part of this document may be reproduced
or transmitted in any form or by any means,without prior written permission
d S l i s
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“ Food is our common ground, a universal experience”
James Beard (1903 – 1985) the father of American gastronomy andinspiration for creative culinary arts
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Welcome
GEA Food Solutions Product and Application Catalogue
is designed to help you to come up with, develop and
produce appetizing new products as cost-effectively as
possible, and focuses on food as our common ground.
ONE GEA FOOD SOLUTIONS
Being part of the GEA Group, we are an integral part of a truly global technology company,
geared up to deliver complete solutions anywhere in the world.
Complete lines from a single source, individual solutions or a global service can only be
supplied by a highly integrated business partner, who has gained profound experience in
building one of the largest installed bases in the industry. That is exactly what GEA Food
Solutions offers.
We strive to continuously improve our business structure, ensuring that you talk to the right
person at any time, no matter where you are; no matter where we are.
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Taste, appearance, variety and mouth feel; all vital ingredients for your next
product’s success. Add innovative, economical and appealing packages to sharpen
its competitive edge. And then produce it cost effectively without compromising
d c li e i l e i ili
At GEA Food Solutions, we are committed to helping you achieve these goals
with innovative food processing equipment and solutions. This is our promise. So
whether you need a single machine or packaging material or a complete line, we
are with you all the way.
IT’S YOUR RESULT THAT COUNTS
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For each step in the food processing chain, we have machines that have changed
the game and are leading in their respective segments. Benefi ting form our long legacy
in the industry, our machines and their technology help build and expand business.
GEA PowerGrind
GEA CutMaster
GEA ColdSteam T
GEA MultiJector
GEA CookStar
Leading Technology
Like no other company, GEA Food Solutions
provides complete solutions across the whole chain
in food processing.
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This is a selection of some of our machines.
GEA MaxiFormer
GEA GigaSlicer GEA OptiScan
GEA PowerPak
GEA SmartPacker
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he c i i ech l ic l e e ise eli le e i ee i d e s
e e ie ce lies ehi d e e si e e e i e i e esi ed
e ficie d e le e i l le e i ls e i e
e les i i li i ise ield d ide he es ssi le
results in your production environment.
Preparation
GEA UniMixer
MIXINGANALYZING
GEA PowerGrind GEA MultiTrack GEA CombiGrind
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GEA CutMaster GEA EcoCut 225
MEAT RECOVERY CUTTING/EMULSIFYING/MIXING CONTINUOUS EMULSIFYING
GEA RecoScreen
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Preparation
Smoked German sausageSmoked German sausage
Grinding
Ground meat e lls
Chicken nugget Coarse dry sausage
e Processed cheese
Ground meat
Analyzing
Pork cutlet Chicken nuggets
Bologna Salami
e
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Mixing
Pork cutlet Chicken nuggets
Bologna Salami
e
Mixing/Grinding
e Smoked sausage
S i less e s s s es Minced meat
s s e Ground meat
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Preparation
Cutting/Emulsifying/Mixing
Bologna Salami Ham sausage Smoked sausages
Paté Loaf Mortadella Wiener sausages
Black pudding Surimi s s es
Coarse paté Italian salami
Pepper salami
Fine paté
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Emulsifying
Bologna Frankfurter
Lyoner Coarse sausage
Smoked sausage Mortadella
Lyoner Coarse sausage
Meat recovery
Chicken Fish sticks
e lls ish e s
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Juicy, tasty and easy-to-prepare products – precisely what today’s consumers
demand. With our marinating equipment you can turn an ordinary cut of
e l fish i he sis s cc le e l i i l
dds l e che e c s ls c e es e d c s i h hei
i e s e file
Marination
BRINE PREPARATION INJECTING ZING
GEA ScanBrine GEA TenderCarveGEA MultiJector
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S
GEA ColdSteam T
PROTEIN ACTIVATION/S
GEA MultiShaker
MASSAGING/TUMBLING
GEA ScanMidi
LINE SOLUTIONS
GEA BeltHopper
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Marination
Brine/Marinade Preparation Injecting
ll l i e SalmonMarinade Beef pieces
Marinade Whole chicken
c
Chicken wing
Gravy S e i
hic e fi lle
Pork loin
Top side/silver side pork Tuna
hic e fi lleHam pickle
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Pork ham
Turkey ham
Injecting Tenderizing
Chicken leg
Pork ham
s ee Chicken ham
Chicken drumstick e e s fi lle
si s fi lle hic e e s c
Whole turkey Shrimps
Pork shank ell
Whole duck
Half chicken
Mackerel
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Marination
Massaging/Tumbling
Chicken leg
Half chicken
Chicken wing
hic e fi lleChicken drumstick
Mackerel
Salmon
Beef c es
Whole chickensi s fi lle c es Pork loin
S e i Pork chop
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ell
Defrosting
hic e fi lle S e i Chicken wing
Pork middle Whole chicken Shrimps Pork shank
Chicken drumstick e e s fi lle Topside/silverside pork
hic e fi lle
Whole chicken
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WET COATING MIXING
e e d e d c s ec se e h e cessi e i e h
will preserve their quality, freshness, structure and weight. You can create
all shapes and sizes, coated products for extra appeal and taste, cook, roast,
steam or smoke products to perfection. GEA processing equipment meets all
h ie e i d e i ili e i e e s
Processing
FORMING
GEA MultiFormer GEA MultiDrum GEA OptiCoater GEA TempuMixer
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FRYING STEAMING/COOKING/ROASTING/SMOKING
GRILLING
GEA EasyFry XL GEA CookStar GEA TwinGrill
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Processing
Forming
e ed h e S c ed h e Pork cutlet
S i less e s s s es Minced meat nugget Minced meat nugget e lls
Skinless sausages Sc ed ee Corduroy patty Corduroy patty in tray
hic e sh ed fi lleCorduroy patty Chicken on stick Chicken nuggets
Nuggets with cheese d s ic Chicken kiev chic e fi lle s
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Forming
Boneless drumstick Coated nuggets Whole muscle product ed chic e e
Tempura chicken nuggets Calamari Fish shapes ish fi lle
Fish portion Spinach Vegetarian rice patty Potato dragon
Rösti Cheese crocodilePotato FlinstonesPotato Flinstones
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Processing
hic e fi lle
(Pre-)dusted
Cutlet
Nuggets
s ic
Chicken wing
omest e ( o r) coated
Chicken popcorn Chicken drumstick
Chicken tender
Chicken chunk
hic e fi lle
hic e i e
Fried shrimps
Seasoning
ell i h d
Shrimps with seasoning
s ic i h se s i
ch i h he s
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Croquettes
Sch i el i h c se c s
Oriental style schnitzel
Breaded Tempura
Chicken nuggets Calamari
es le e ded sch i el Fish portion Shrimps
llsSchnitzel with rice crisps
Mushroom
Shrimps with Japanese s le c s
Fish portion
llsish e
Chicken nuggetChicken patty with
s ee c e
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Processing
Frying
Schnitzel German “frikadel” Breakfast sausages Breaded drumstick
ie l s le e ded c le Sch i el i h c es Meat on stick d le
Chicken Kiev Croquettes
e ded fi sh
e lls Breaded chicken nuggets
Breaded shrimps Shrimp with tempurach i del
German “frikadel” Breaded drumstickBreakfast sausages
ie l s le e ded c le
Chicken Kiev e lls Breaded chicken nuggets
Sch i el i h c es
Breakfast sausages
Meat on stick
Breakfast sausages
ie l s le e ded c le d le
e ded fi sh Breaded shrimps Shrimp with tempura
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Frying
Fish portions Rösti sticks
Vietnamese spring roll dle i
Mushrooms Spring roll
Vegetarian products
Homestyle shrimps
MushroomsFish portions
Vegetarian productsVegetarian rice patty
Homestyle drumstick
Vietnamese spring roll Rice patty / “nasi” e e i ee e i e
Boneless drumstick Homestyle chicken chunk
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Processing
e fi lled i h e
Pasteurizing Steaming
Cooked ham hic e e s fi lleSausages
Marinated mussels Shrimps
Chicken stripes
Chicken hic e c es
e e les
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e
Coated chicken nuggets
Chicken nuggets
Cooking Roasting
Pork roll s ee
ed e i h i S e i Whole chicken
YakitoriCutlet Pork loin
i ed chic e fi lle s
BL steak
Chicken wings
Lasagna
Chicken leg hic e fi lle
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Processing
Smoking
Mackerel Shrimps S e i c e s
Chicken thigh hic e fille Chicken wingChicken leg
hic e fille
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Grilling
e e Meat on stick hic e fi lle
Sausage Fish portion e Beef
hic e fi lle
ed chic e fi lle
Herring Salmon
Steak
e hic e fi lleMeat on stick
Fish portion e
hic e fi llehic e fi lle
SalmonSalmon
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Get on the cutting edge of innovative slicing and loading technology for
c h s s e e cheese i h h h i ield d
ed ced i e e s e he c s s i e efi s e si
Slici d di e i e e el ed ee h h ie e d
safety standards, our machine portfolio provides high slicing performance
c i ed i h s l di d ll ic h ds ee d c i
Slicing and Loading
SLICING
GEA OptiScanGEA UniSlicer GEA MegaSlicer GEA DualSlicer GEA GigaSlicer
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GEA FlexLoader GEA RobotLoader GEA InlineLoaderGEA ShingleLoader
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Slicing and Loading
Bacon - Ham - Sausage - Meat - Cheese
Shaved salami Folded ham Oval shingled salami Interleaved processed cheeseShaved salami
Shaved cheese Shaved meat
Shi led c
Interleaved cheese
Chunks
Shingled cheese
Round shingled salamiRound shingled salami Stacked cheese
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Bacon - Ham - Sausage - Meat - Cheese
Paté Stacked salami
Zig-zag stacked salami Stacked ham Stacked cheese Shingled cheese
Overlapped processed cheese Folded mortadella Paté Stacked salamiFolded mortadellaOverlapped processed cheese
Stacked cheeseStacked ham
Folded mortadella
Interleaved processed cheese Interleaved dry cured ham Shingled salami c c
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d c i s s is d c s dis i i ese i d
ese i eeds i h c c he e ficie c s eed d
eli ili c i e i e e h i cl des he e s
se le s d e ic l c e s s ell s l elle s d i e s
improve attractiveness of your product.
Horizontal Packaging
THERMOFORMING
GEA PowerPakXT GEA PowerPakRT
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TRAYSEALING
GEA PowerPakNT GEA Twinstar
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Thermoforming
Vacuum Packages
Ham e e s s e Fine salami
Smoked pork sausage
Cooked cheese
Turkey salami Salami
Sausages
e i fi lle i h i de S i i fi sh s ic sFish slices
ish fi lleHalf chicken Turkey sausage hic e e s fi lle
Wiener sausage 2x2
Cheese strings Cheese sticks Military survival kit
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Contour Cut Reclosable Packages
Turkey sausage slices Leerdammer cheeseSalami Stacked cheese
Poultry sausage Various types of cheesee i fi lle i c e Ham slices
heese l c Fresh salad portion packsFlat loaf Meat salad
Zipper pack e e s
CheeseCream cheese
Poultry sausage
Cake
Turkey
Pizza
Sliced sausage
e e s
Cheese
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Thermoforming
Modifi ed Atmosphere Packages (MAP)
Pork chops Sliced salami and ham Sliced salami and cheese Sliced ham
Sliced salami Ham sticks Sliced sausage Minced meat
Sliced smoked ham Minced meat Sliced salamiMinced meat
Schinkenwürfel Fillet of ham
Smoked ham
Prepared meat
Sliced ham Minced meat variations Ham MortadellaMortadella
Bacon
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Modifi ed Atmosphere Packages (MAP)
Sausages Sausages
Salami
“Almkäse”
Sliced salami Smoked ham
Wiener Curry sausage Wiener sausage
Sausage Chicken wings Turkey ham sliced
Hering salad
Turkey ham sliced
Chicken schnitzel Cooked salmon ham sliced Hering salad Sliced fi sh
Turkey ham sliced
Crab sticks Stacked cheese CheeseCheese
Sausages
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Thermoforming
Modifi ed Atmosphere Packages (MAP)
Cheese Cheese
RollsRolls Pastry
Pita breadRolls
Cheese Parmesan
Flatbread
Cheese slices
CheeseCheese
Sliced mozzarella Cheese Cheese
Chili cheese
Pita breadPita bread
Pappadums Bread Wrap Pita bread
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Pasta
Modifi ed Atmosphere Packages (MAP)
Marinated drumsticksQuiche LorraineQuiche Lorraine
Pizza slicesPizza slices
Pancakes
Pizza Pizza
Ready meal Ready meal
i d c s
i e d Baguettes Chocolate pastry
Hot dogs
Wrap
i e d Cereals
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Thermoforming
Skin Packages
Scalded sausage and salamiScalded sausage Sliced salami Fresh meat
Fish s l i sliced Marinated meat Bacon sausage
Cooked sausages S ed fi sh Fresh meat Fresh meat
Skin Packages
Scalded sausage and salami Sliced salami Fresh meatScalded sausage
Marinated meat
Scalded sausage and salami
Bacon sausage
Fresh meat
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ShrinkPak
Marinated meatBeef joint Roast heese l c s
Salami sausage Cooked ham Roast Whole chicken
Roast meat Sausages Liver sausage
Feta cheese Cheese heese l c s heese l c
heese l c Sausages Smoked sausage Bacon
heese l c s
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Traysealing
Formed trays
Curry snackS l d l Ready meal Ham paté
Shaved ham Chunky cod ish fi lle Cutlets
Marinated meat Cheese Snacks Sliced raw ham
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Formed trays
e e les hic e fi lle Cutlets Olives
Filet AmericanFilet American Luxury chocolates Sliced cooked ham
Fresh sausage Corduroy patty esh chic e fi lle s e e i fi lle s
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e i l c es di e e i e d c s d he e e s s s les
That’s why our Vertical Form-Fill-Seal packaging equipment provides a wide
ie i s ls l e s e ll c s e shi i i i
h h d i e i h s l i s c ll i ds d c s
in a wide range of vertical packaging styles. This guarantees outstanding
d c di e e i i he l es c s e
Vertical packaging
GEA SmartPacker SX GEA SmartPacker CX
VERTICAL PACKAGING
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GEA SmartPacker TwinTube GEA SmartPacker LowDrop
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ertica o pack
Pi o Block bottom Quatro seal Doy
ConfectioneryConfectioneryConfectionery
IQF
Salad
Cheese
Protein
IQF
Salad
Cheese
Protein
IQF IQF
Confectionery
Protein
Cheese
Protein
Cheese
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Zipper Envelope Ultrasone
Confectionery
IQF
Cheese
Protein
Cheese
Protein
Cheese
Confectionery Salad
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Labelling
Labelled and Printed Packages
Half ring pork sausage Twin package poultry sausage s ic l c
Smoked ham pieces
Skin package with cooked sausage Salami Bavarian veal sausage
Poultry sausage Pistachio mortadello
fi le
Sliced cheese
Smoked ham eel ese l l el
se e s “Feldkieker”
Label on e i e ag
ecl s le l el
ecl s le l el
i l el
d c l el
e e s
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Printing
Various sliced poultry products e e s
Breakfast sausage Ham slices Soft cheese
hic e e s fi le Sliced smoked ham
Salami
Salami
Pepper pork sausage Breakfast snack sausage Pepper ham
“Feldkieker” Salami Corduroy patty
Smoked sausage
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e isi e s d s s ch s ll c d d l lli s is e s i h
i s chi e c ed c h e s i h ici e c s e
demands with the tastiest lollipops and matched with the most popular packaging styles
s ch s s d ich ch d is
As a world leader with over 60 year track record GEA Aquarius stands out in innovation,
d ili eli ili i h e celle e ce li e s l i s i he
d es i e s ield de ili e i ili d c s e shi
Lollipops
FORMING COOLING
GEA PopCooler B GEA PopCooler FGEA FlexFormer
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WRAPPING
GEA BunchWrapper GEA FormWrapper GEA TwistWrapper
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Lollipops
Forming Cooling
Ball, cylindrical Ball, cylindricalFlat, spherical Flat, spherical
Ball, cylindrical Flat, spherical Ball, cylindrical Flat, spherical
Ball, cylindrical Flat, spherical ll s he ic l l s he ic l
ll s he ic l
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Bunchwrap
Wrapping
Bunchwrap
Twistwrap
Twistwrap
Twistwrap
Twistwrap
Sandwichwrap
Sandwichwrap Sachetwrap
Bunchwrap Sandwichwrap
Sandwichwrap
Bunchwrap
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i h e e s e e ie ce e e ec i ed e he le di s eci lis i
he d ced desi d c i S i l s he s
i d s hich e e ed de he e he s c i
chi es e e ed ld ide d s es l l e h h
i di id l chi es d ll ic l s h e ee i s lled i e h
c ies h i c e d ee e s
Sugar
GEA Sugar cube line
SUGAR CUBING
GEA ElbaDryer GEA ElbaDryer
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GEA ElbaPacker
PACKAGING
GEA ElbaPacker
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Forming/Drying
Forming/Drying
Lingot Bulk S li c e Bulk
Bulk Circulair id ec e id ec e
e
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Packing
Packing
i h i d i h i d
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Complete Line Solutions
Beyond our equipment, technologies and ability to engineer preferred solutions for specifi c applications, we offer complete line solutions. We provide customized machines, solutions and services.
Highly reliable machines, working in synergy with each other, deliver outstanding
business results. A common operator interface and integrated line control increase
effi ciency.
Not all machines are the same. Our line proven equipment and specifi c knowledge
of installing complete lines that serve individual application needs best, make us
a perfect partner for success. We can offer the experience of one of the largest
installed bases in the business to fulfi ll and exceed your personal expectations in
food production.
Defrosting
Mixing/Grinding
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TRADITIONAL NUGGET LINEForming/Coating Frying
Cooking
Freezing Packaging
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Minced Meat Products
PreparationProcessing
Packaging
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Burger Products
Preparation Processing Packaging
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6666
Fresh Enhanced
Preparation Marination Packaging
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Processing Packaging
Fully Cooked Roasted Meat
Marination
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Sliced/Diced Products
Preparation MarinationProcessing
Packaging
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MarinationPreparation Processing Packaging
Natural Cooked (Roasted) Poultry Products
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Coated Products
Preparation Processing Packaging
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Preparation Processing Packaging
Size-portioned Whole Muscle Products
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Sausages
Preparation Slicing Packaging
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Slicing Packaging
Sliced products with ri ble output high fl exibility
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Sliced products with highest fl exibility
Slicing Packaging
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Sliced products with highest output
Slicing Packaging
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7676
Ready meals
time
Assembly CookingPacking(thermoformer)Chilling
Pasteurisation value
oC
High care zone
time
Assembly CookingPacking(traysealer)
Pasteurisation value
oC
High care zone
Chilling
Assembly CookingPacking(traysealer) Chilling
Pasteurisation value
oC
time
Post Chill Packing
Pre Chill Packing
Post Pack Pasteurisation
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Post Chill Packing
Assembly Cooking Chilling Packaging
Pre Chill Packing
Assembly Cooking Packing Chilling
Post Pack Pasteurisation
Assembly Packing Cooking Chilling
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What our customers say
GEA Food Solutions Technology Centers
We have built the largest, most modern and complete
technology centers in the industry.
“For over twenty years, GEA’s Technology Center has played a role in our decisions
to buy particular machines. Not only did we see the equipment in action, but
GEA’s application specialists also carried out trials with our products. We were
confi dent the solution would meet our expectations.”
“There’s no substitute for hands-on experience. All equipment suppliers make
performance promises, but through the Technology Center GEA Food Solutions
can actually demonstrate our objectives are achievable. So no surprises, delays or
disappointments after delivery.”
“The food industry has a reputation for being conservative with new ideas.
GEA Food Solutions breaks through this by using its Technology Center (or
seminars) to show us that their innovations really do deliver measurable benefi ts
to our processes and profi ts.”
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COME VISIT US TO EXPLORE NEW POSSIBILITIES
AT OUR TECHNOLOGY CENTERS
Our Technology Centers provide a unique opportunity to explore the possibilities
of our solutions and technologies. Our facilities can be used for testing new
applications, processes and techniques, using our solutions and applying our
knowledge. We closely team up with you in our Technology Centers, fulfi lling our
ambition to turn our relationships into real partnerships. At GEA Food Solutions
we will continue to expand these centers to offer more possibilities to test your
application ideas or recipes before you invest.
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What our customers say
Global Services with Local Touch
Taking our service to a whole new
customer satisfaction level.
“This company sells more than just machines - they give us solutions!“
“All from one hand – delivery straightforward from one contract partner.
Therefore we have clear responsibilities, effi cient project management, as well as
service from one single source supplier. That enables us to operate extremely fast
and very effective.”
“Maximum product utilization, optimum output, product safety by virtue of the
hygienic machine design, durability, fl exibility and future-proofness – these are
the success factors that GEA Food Solutions offers us with the latest technology.”
“Optimum accessibility and a hygienic design are from my point of view the
key factors behind the high degree of product safety as well as short and thus
economical cleaning times.”
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WE DO MORE
The GEA network of production sites, sales and service offi ces enables us to
provide global service. At the same time, our global presence allows us to provide
local service.
You always get a voice helping you out. To reduce downtime and to ensure the
highest possible yield, we have made service reliability one of our top priorities.
Our services are supported with the latest remote and online monitoring
technologies, giving you full control over your system performance and enabling
you to anticipate on irregularities or system drop outs at the earliest possible
stage, no matter where you are.
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Notes
82
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Content
WELCOME
LEADING TECHNOLOGY
Preparation
Marination
Processing
Slicing and Loading
Horizontal Packaging
Vertical Packaging
Lollipops
Sugar
COMPLETE LINE SOLUTIONS
TECHNOLOGY CENTERS
GLOBAL SERVICES WITH LOCAL TOUCH
4
6
62
78
80
Imprint
Publisher
d S l i s Peter-Müller-Str. 1040468 DüsseldorfGermanyWebsite: www.gea.com
All rights reserved ©No part of this document may be reproduced
or transmitted in any form or by any means,without prior written permission
d S l i s
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14
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© G
EA G
roup
AG
. All
right
s re
serv
ed. V
ersi
on N
umbe
r: B
00.0
0.03
/ 12
2013
GEA Food Solutions
GEA Food Solutions GmbH
Peter-Müller-Str. 10, 40468 Düsseldorf, GermanyPhone: +49 (0) 211-9136-1552gea.com, [email protected]
GEA Group is a global engineering company with multi-billion euro sales and operations in more than
c ies ded i he c is e he l es ide s i i e e i e d
process technology. GEA Group is listed in the STOXX® Europe 600 Index.
We live our values.
Excellence • Passion • Integrity • Responsibility • GEA-versity
Taking you forward
Product and Application Catalogue
engineering for a better world d S l i s
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