general presentation january 28, 2015
TRANSCRIPT
Construction
Engineering
Fabrication
Maintenance
The Company – New Office
8641 United Plaza Suite 102Baton Rouge, LA 70809
The Company
EXCEL was established in 1983 to provide construction services to industrial clients on the Gulf Coast. Since then, the company has grown significantly in both size and capability and diversified its services offering to better suit the needs of its clients. EXCEL is consistently recognized for safety, quality, technical competence, and reliable performance.
Corporate Headquarters: Baton Rouge, LALocations: Louisiana, Kentucky, and Texas
Employees: 2800
Corporate Services
EXCEL MAINTENANCE
• MAINTENANCE
EXCEL FABRICATION
• FABRICATION
EXCEL ENGINEERING
• ENGINEERING - EPC
EXCEL Contractors
• CONSTRUCTION
SAFETY
ALL ACCIDENTS & INJURIES
ARE PREVENTABLE
ACCOUNTABILITY&
RESPONSIBILITY
TRAINING &EDUCATION
EMPOWERMENT
SAFETY CULTURE
Safety Culture & Process
ResponsibilityDetailed Job DescriptionsSubcontractor Evaluation
Full-Time Certified HSE
Employee InvolvementNew Employee Orientation
Empowerment ProgramRecognition & Rewards
Corporate CommitmentPolicy/Objectives
FeedbackPerformance Appraisals
FundingTraining
Goal SettingZero Incidents
Long & Short TermStrategies
Audits
ManagementCompliance Audits
Root Cause IncidentInvestigation
Corrective Action Core ValueAll Accidents &
Injuries are Preventable
Safety Program
Manpower
Current Manpower 2800 HR Database of over 25,000 Local, National and Inernational
Recruiting Up-to-Date Market Conditions &
Wages Craft Skills Assessment--NCCER NCCER Supervisor & Craft
Training ABC Supervisor & Craft Training Performance Evaluations Certifications Background/Security/Substance TWIC Competitive Benefits
QUALITY
CLEARLYDEFINED
RESPONSIBILITIESACCOUNTABILITY
ETHICS&
INTEGRITY
ADHERANCE
TO CODES& STANDARDS
Zero Defects
Reduction of Costs Associated With Rework
Corporate Quality Assurance Manager
Fabrication Quality Assurance Manager
In-House Mechanical, Civil, E&I Inspectors and
CWI’s
ASME Code Work (R, S, U Stamps)
Accredited Quality Contractor
Recognition
17 - ABC Chapter Excellence in Construction (EIC) Awards - annually 2008 to 2014
3 - ABC National Safety Excellence & Merit Awards - 2007, 2008, 2013
7 - ABC National EIC Eagle Awards - annually 2008 to 2013
7 - GBRIA Contractor Safety Awards - annually 2007 to 2014
9 - ABC Platinum STEP (Safety) Awards - annually 2005 to 2013
2 - ABC National Pyramid Awards - 2009
7 - ABC Accredited Quality Contractor – AQC - annually 2007 to 2014
Greater New Orleans Business Roundtable CURT - CICE Award - 2010
National Safety Council Fleet Award - 2009
NPRA National Safety Award - 2008
PROJECT MANAGEMENT
SCHEDULE PREDICTABILTY
BUDGET CERTAINTY
REPORTINGDaily
Weekly Monthly
SCHEDULINGPrimavera
6.0
PROGRESS TRACKINGViewPoint
Earned Value Systems
EXCEL Custom
DETAILED COST ESTIMATE
Estimation, MC2, Custom
Scheduling
Software
• Primavera-Corporate standard for project planning and scheduling
• ViewPoint
Function
• Accurate snapshot of project progress
Function
• Identification of key activities
• Adherence to the critical path
Progress Tracking
Progress Tracking
Job Analysis (JA)/Budget vs. Spent Reporting
Derived From the Estimated Quantities and Man-Hours
Generic or Specific Commodities
Productivity Metrics
Early Warning
Accurate, Detailed, “Real-Time” Audits
Progress Reporting
Weekly Package
• Job Overview (% Complete)• Safety Statistics• Updated Schedule• Manpower Charts • Productivity• Commodity Curves• Equipment Logs• Invoice Log• Restraint Log• Change Order Log• Letter Log• FCN
WEEKLY PROGRESS REPORT
Report Number
Client Name
EXCEL Contractors Project Numbers
Job NumberP.O. Number
Week Ending DateJune 1, 2014
Construction
CIVIL STRUCTURAL MECHANICAL E&I
Multi-Discipline Direct Hire Construction
Construction
CIVIL
SITEWORK
EQUIPMENT FOUNDATIONS
TANK RINGS
MULTI-LEVEL STRUCTURES
SUMPS
AREA PAVING
WALLS
BASINS
IMPOUNDMENTS
Construction
STRUCTURAL
PIPE RACKS
UNIT STRUCTURES
BUILDINGS
ELECTRICAL SUPPORT
SYSTEMS
MODIFICATION
REPAIR
Construction
MECHANICAL
PIPING SYSTEMS
EQUIPMENT SETTING
VESSEL SETTING
HEATER & FURNACES
BOILERS
SPECIALTY WELDING
TURNAROUNDS
Construction
ELECTRICAL & INSTRUMENTATION
ELECTRICAL DISTRIBUTION
POWER AND CONTROLS
FIBER OPTICS
TERMINATIONS & TESTING
DCS INSTALLATION
LOOP CHECK
SHUTDOWN SYSTEMS
SWITCH YARDS
MCC / SWITCHGEAR
TURNAROUNDS
Fabrication
SERVICES
PIPE FABRICATION
SKID MOUNTED UNITS
HEATER TUBE FABRICATION
VESSEL FABRICATION
CARBON, STAINLESS, ALLOYS
IN HOUSE TRANSPORT
B31.3 and B31.1, DOT, API
U, R, and S CODE WORK
Fabrication
Permanent Work Force of 45 (up to 75 shift) Full Time QC Spool Output: 750 per week 50,000’ Shop Space 25,000’ Supplemental Material Storage 15 Acre Lay Down Area Segregated Carbon & Stainless Bays 6 Overhead Cranes (10 ton & 5 ton) 27 Swing Boom Cranes 25 Shielded Metal Arc Welders 15 Gas Metal Arc Welders 15 Flux Core Arc Welders 2 Submerged Arc Welders 3 Semi-Automatic Arc Welders 24 Tungsten Arc Welders 2 Plasma Arc Cutters
FACILITY
Fabrication
• Air Products• BELCO• CF Industries• DOW • Dynamic Fuels• Enterprise• EXXON MOBIL• Formosa• Honeywell• Hovensa• IMTT• LBC• Lion Copolymer
• Marathon• Mosaic• Murphy • NALCO• Northrop Grumman• Petro Logistics• Rubicon• Shell / Motiva• Shintech• TOTAL• Valero• Williams Olefins
Client Certifications
Maintenance
SERVICES
MECHANICAL MAINTENANCE
E & I MAINTENANCE
TURNAROUNDS
PRODUCTION SUPPORT
LOGISTICS
SUPPLEMENTAL LABOR
CAPITAL PROJECTS
PROFESSIONAL & TECHNICALOUTSOURCING
Client Avg. Head Count StateK-Bin Inc 80 TXNalco-Freeport 30 TXNalco-Odessa 3 TXNalco-Pampa 3 TXNalco-Sugarland 80 TXShin-Etsu 5 TXShintech 380 TXDeltech Corp 25 LADynamic Fuels 25 LANalco-Garyville 105 LANalco-Port Allen 3 LANalco-Scott 3 LAShintech 110 LAWestlake PVC 20 LANAPCO 15 KYPella Corp 5 KYWestlake CA&O Corp 45 KYWestlake CA&O Corp 35 KYWestlake PVC 20 KYNalco 25 IL
Total Employees 1017
MAINTENANCE AND PLANT SERVICES
Engineering
MULTI-DISCIPLINE ENGINEERING
PROJECT DEVELOPMENT
FRONT-END ENGINEERING & DESIGN
TOTAL INSTALLED COST ESTIMATES
PROGRAM/PROJECT MANAGEMENT
EPC, EPCM
ALL DISCIPLINE 3-D
START-UP/COMMISSIONING SUPPORT
SERVICES
EXCELEngineering.com
Multi-Discipline Engineering
PROCESS
CIVIL/STRUCTURAL
MECHANICAL/PIPING
ELECTRICAL
CONTROLS SYSTEMS
PROJECT MANAGEMENT
PROJECT SERVICES
DISCIPLINES
Projects
DOW ChemicalSamsung Engineering USA
Chlorine 7 – Falcon ProjectFreeport, TX
• Executed E&I construction and start-up services
• 816,000 metric ton per year chlorine facility
• Project consisted of: two hydrogen units, five chlorine electrolyzers, a cooling tower, and associated interface pipe racks, etc.
• Peak manpower – 500+ craftsmen
• Installed ABB DCS
Value: $79 Million
DOW-Mitsui Chlor-Alkali, LLC
DOW-Mitsui Chlor-Alkali Falcon #7 Projectfor Samsung Engineering America, Inc.
Grass roots, state of art, Chlor-Alkali unit to produce 816,000 MTPA of chlorine. First major project by Samsung Engineering America, Inc. to be executed in the United States.
INSTALLED QUANTITIES
31, 900 ft ofCable Tray
186,000 ft of Conduit
2,938,000 ft of Cable
89,000 Terminations
1,664 Field Devices
11,717 I/O Checks
MANPOWER
500+ E&I Crafts
1,250,000 Man Hours
SCHEDULE
100% Attainment
PROCESS UNITS
Hydrogen
Cell Effluent & Electrolyzer
Brine System
Central Control Room
Dry Chlorine & Caustic
Letters Of Recommendation
Letters Of Recommendation 2301 N BRAZOSPORT BLVD B84 FREEPORT, TX 77541 TEL: 979-871-3185, FAX: 979-871-3219 16 January 2014 Excel Companies Baton Rouge, LA To: Excel Management As you are aware Samsung Engineering is responsible for the engineering and construction management of a large chlorine plant located within Dow Chemical in Freeport, Texas. Samsung Engineering contracted Excel to install the electrical and instrumentation throughout the plant. Excel successfully managed hundreds of employees who provided electrical and instrumentation for the plant and substantially contributed to the project achieving a stretch of over three million man hours without a serious incident. Mr. Toby Burgett and Marty Hayden were directly responsible for the outstanding results of a well run safety program for Excel here at Project Falcon in Dow Chemical for Samsung Engineering. Mr. Toby Burgett’s and Marty Hayden’s consistent hard work, due diligence, proactive initiatives and accountability was instrumental in the overall project achieving a 0.20 TRIR. Their people skills, lengthy safety experience and managerial abilities to achieve peak safety performance through a well-disciplined company process are certainly impressive. I thank you both for your accomplishments attained here at Project Falcon, and I hope we work together on another project in the near future. “Leaving No Regrets on the Field”
Jimmy J. Humason Project HSE Manager PROJECT FALCON Samsung Site Integrated Team Freeport, Texas Mobile: 979-480-7439 [email protected]
EXCELLENCE in CONSTRUCTION Awards
ABC Bayou Chapter 2010ABC Pelican Chapter 2010
Projects
Marathon Refining
GME ProjectGaryville, LA
• Direct hire of electrical and instrumentation construction for the refinery expansion.
• Peak manpower of 800 skilled crafts.
• Over 1.5 million man-hours executed without a recordable.
Value: $62 Million
Projects
EXCELLENCE in CONSTRUCTIONEAGLE Award
ABC National 2008ABC Pelican Chapter 2008
KINDER - MORGAN
Geismar Logistics CenterGeismar, LA
EXCEL provided engineering and construction to include civil, structural steel, mechanical, electrical and instrumentation.
Value: $42 Million
Projects
EXCELLENCE in CONSTRUCTION Awards
ABC Bayou Chapter 2010ABC Pelican Chapter 2010
VALERO REFINING
Crude Unit/Vac TurnaroundNorco, LA
EXCEL provided civil, structural steel, equipment installation and E&I
• 300,000 man-hour project without an OSHA recordable
• Peak manpower - 260 craftsmen
• EXCEL installed over 50,000 lf of process piping
• 1800 bolt-ups, and 3037 welds
• Weld rejection rate of less than 2%.
Value: $20 Million
EXCELLENCE in CONSTRUCTIONEAGLE Award
ABC National 2011ABC Bayou Chapter 2011
Projects
BEAM GLOBAL BRANDS
Cruzan Rum Distillery ExpansionSt. Croix U.S.V.I.
• EPC project was executed in St.
Croix U.S.V.I.
• The modernization project
doubled the capacity of rum
production at the site.
Value: $25 Million
Projects
LBC Terminals
Terminal ExpansionSt. Gabriel, LA
The scope of construction services for the terminal expansion included installation of eight large storage tank foundations
• Our team field-fabricated and erected structural steel for piperacks and buildings
• Fabricated and installed pipe in excess of 5000 lf of pipe.
Value: $15 Million
Projects
EXCELLENCE in CONSTRUCTIONEAGLE Award
ABC National 2011ABC Pelican Chapter 2011
SNF FlopamPolyacrylamide Facility - Plaquemine, LA
• EXCEL fabricated, erected, and installed structural steel and equipment for SNF’s new polymer production facility.
• 45,000 pieces of steel weighing over 1300 tons was erected.
• 224 pieces of equipment, some as large as 92 ft tall and 47,000 lbs were transported, set and installed.
• 50 crafts persons were supervised by 5 project staff totaling 90,000 man hours without an OSHA recordable incident.
Value: $10.3 Million
Projects
Louisiana Sugar Refinery
Gramercy, Louisiana
• EXCEL provided EPC services for a grass roots processing unit.
• Scope consisted of EPC for the LSR’s electrical and instrumentation systems .
• Peak craft was 106 with total construction, man-hours of 48,000 hours
• The project was completed with Zero recordables.
Value: $4.5 Million
Projects
EXCELLENCE in CONSTRUCTIONEAGLE Award
ABC National 2012ABC Pelican Chapter 2012
VALERO REFINING
HCU Off-Module PipingNorco, LA
EXCEL was contracted to fabricate heavy-wall, large-bore steel and Inconel pipe spools.
• 9350 feet (34.5 tons) of pipe was welded to 400 plus flanges, fittings, and valves
• Work schedules were reconfigured to 24-7 shifts over 5 months to meet Valero’s schedule.
• The project resulted in spools with zero-defects, record production time, delivery ahead of schedule, under budget and with NO safety incidents.
Value: $3.3 Million
Projects
IMTTVGO - Six Oil Pipe andThermal BoilersSt. Rose, LA • Scope included the demolition and
installation of four new thermal boilers
• Performed civil, piping, and structural modi f icat ions.
• The project was complex and fast track requiring precise timing and coordination of the boiler replacements.
• Installed nearly 25,000 feet of pipe.
• Value: $1.5 Million
EXCELLENCE in CONSTRUCTION Eagle Award
ABC National 2009ABC Pelican 2009
Projects
NALCO
Reactor Replacement ProjectFreeport, TX
• EXCEL Group performed this Design Build project. Nalco took advantage of EXCEL’s engineering and construction capabilities to achieve significant savings in project cost and schedule.
• The scope of EXCEL’s EPC Contract was to replace the obsolete reactor with a more efficient, larger unit.
Value: $7.5 Million
Projects
TDC - Genesis
Natchez, MS
• EPC project to design and construct a Bitumen rail car unloading and storage facility
• Capable of unloading 40 railcars and piped to storage tanks
Value: $7.5 Million
EXCELLENCE in CONSTRUCTIONEAGLE Award
ABC National 2011ABC Pelican Chapter 2011
Projects in Progress
Future Manpower Commitments
CF Industries – Fertilizer Plant ExpansionDonaldsonville, LA
• EXCEL is responsible for the Civil, Structural, Mechanical and E&I for the OSBL
• Approximately 300 craftsmen on site
Value: $85 Million
Clients
Since 1983, EXCEL has performed thousands of projects for many Fortune 500 Clients in the domestic and international process industry and manufacturing markets.
CHEMICAL & PETROCHEMICAL REFINING FOOD & BEVERAGE•AEP•Air Products •BASF•Bercen Chemicals•BF Goodrich•CF Industries•Calpine•Chemtura•Deltech•DOW•Dupont•Enterprise•Formosa Plastics•Georgia Gulf•Hexion•Honeywell•HPD•Ineos Fluor•Ingersoll Rand•K-Bin•Lion Copolymer•Lyondell / Equistar•Methanex•Momentive•Mosaic
•Occidental•Olin Chemical•PAX Cryogenics•PCS Nitrogen•Petro Logistics•Rhodia •Shell Chemical•Shintech•Shin-Etsu, Texas•SNF Flopam•Terra•Texas Brine•Total•Westlake•Williams Olefins
POWER•Dynegy•Entergy•Georgia Power•NRG Energy •Louisiana Generating
•Chevron•Conoco Phillips•ExxonMobil•Hess Oil •Hovensa•Marathon•Motiva•Murphy Oil USA•Total•UOP•Valero
TERMINAL•IMTT•Kinder Morgan•LBC•TDC
PROCESS
•Samsung•Siemens Water•Veolia Water• Water & Power
•Beam Spirits•Cruzan Viril•Louisiana Sugar Refinery•Proctor & Gamble•Zapp’s Potato Chips
SPECIALTYMANUFACTURING•A M D•Cap Technologies•Intel •LIGO•Lockheed Martin•National Semiconductor•Mannington Flooring
PULP & PAPER•Georgia-Pacific•Tembec
GOVERNMENT•U. S. Corps of Engineers
What Sets Us Apart
We help our Clients solve their most difficult construction, engineering and maintenance challenges. Our success in accomplishing these tasks can be directly attributed to our attitudes towards:
S a f e t yQ u a l i t y
E c o n o m i c a l l y F e a s i b l e S o l u t i o n sC o l l a b o r a t i o n
I n n o v a t i o nU n m a t c h e d C o r p o r a t e S e r v i c e s
Questions & Answers