general presentation pec - handelskammer...
TRANSCRIPT
The solution to your Production at
the International standard
General Presentation
PEC
Hammam-Zriba, September 2014
P.E.C France has a state of art factory with 3500 square
meters, 16 injection molding machines from 25T to 400T and
23 employees.
2www.groupepec.comStrictly confidential and can not be distributed without
the prior approval of PEC.
.
Facilities Locations
P.E.C.+ TunisiaPEC + has a state of art factory with 4500
square meters working area, 3 injection molding machines form 420 T to 500 and 250 employees dedicated to assembling
technical products.
P.E.C Morocco Will Start operation in Q2 2014 state of art factory
with 3250 square meters, 10 injection molding machines from 30T to 350T and 100 employees.
P.E.C. TunisiaPEC has a state of art factory
with 8500 square meters working area, 800 employees
and 42 injection molding machines from 25T to 500 T
P.E.C ChinaDedicated to mold development and production for the group and local
production need.
P.E.C.+ PEC + has a state of art factory with 4500 square meters working area and employs more than 250 employees.
P.E.C. has a sate of art factory with a total area of 8500 sqm and a working area of 8000 sqm,
800 employees work in this plant.
www.groupepec.comStrictly confidential and can not be distributed without
the prior approval of PEC.
.
Site Locations
3
PEC France
4www.groupepec.comStrictly confidential and can not be distributed without
the prior approval of PEC.
.
PEC France, specialized in very technical injected
plastic parts, has been acquired in February 2012
in order to get closer to our customers in Europe.
PEC Morocco
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the prior approval of PEC.
.
Automotive Industrial Development in Morocco leads us to
evaluate two potential areas of implementation: the Free Zone of
Kenitra or Industrial Zone of Tanger Med.
The development plan below is for the Free Zone in Kenitra.
Clamping Force
(Tons)
Quantity of
machines
Screw Diameter
(mm)
35 1 25
50 1 35
80 1 40
100 1 40
150 2 50
200 2 60
350 1 65
500 1 90
Estimated Machines Characteristics
PEC China
6www.groupepec.comStrictly confidential and can not be distributed without
the prior approval of PEC.
.
� This location allows us to benefit from resources since the
molds and plastics industry is the main economic driver in the
region of Ningbo.
� PEC China aims to design and implement at european
standard molds for:
- Plastic injection
- Zamak injection
- Extrusion blowing
- Prototyping
� We work with local suppliers, who were selected and
audited by us
CEO
Imed CHARFEDDINE
Sales Manager
Imed CHARFEDDINE
Sales Manager
Gérard CHAMPEAUX France
Sales Manager
Guido Stark Germany
Development And Innovation
Manager
Christian LANDAIS
Operations Manager
Imed Charfeddine
Human Ressources Manager
Kamel Morjane
Administration And
Finance Manager
Atef ALOULOU
Consulting Firm Of Quality and Process Management
Selim GHALLEB
Consulting Firm Og Finance and Administration
Mondher KESIBI
General Organization chart
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Plastic Molding
APU Manager
Tarek Ben Taarit
Assembly APU
Manager
Nizar SEHLI
Automotive
Components APU
Manager Aws ASMI
Medical Instruments
APU Manager
Youssef ZAWAY
Harness APU
Manager
Hafedh Gozzi
PEC France
Manager
Christian LANDAIS
PEC Moroco
Manager
Claude Lagaise
Quality Management Approach
2007- June:
Implementation of Integrated System Quality
ISO 9001, ISO TS 16949, ISO 14001 et OHSAS 18001
2008 - December:
Certified by the AFAQ
ISO 9001, ISO TS 16949, ISO 14001 et OHSAS 18001
2004- June:
Plant Strating December 2003
Deployement of ISO 9001 Quality System from the Operation Starting
2010 - November:
Quality System Certification Follow up:
ISO 9001, ISO TS 16949, ISO 14001 et OHSAS 18001
2013:
PEC MI is certified ISO 13485 For medical field
Integrated Quality Culture
Guarantee ZERO Defect to Customer
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2010 - 2011:
Develop Operation in the Aeronautic Field
Start process for NF 9100 Certification
2012 - November:
Quality System Certification Follow up:
ISO 9001, ISO TS 16949, ISO 14001 et OHSAS 18001
7-Company vision & strategy
8-Quality, Safety and
Environment Management
5-Competences and Human Resources management
6-Ensure administration and finance
General Cartography
4- Equipment & Machines Resources Maintenance
C
U
S
T
O
M
E
R
1- Gain Contracts
2- Projects Management
3- Production Management :A. Plastic InjectionB. AssemblyC. Harness and Steering WheelsD. Medical Instruments
C
U
S
T
O
M
E
R
9- Moulds Maintenance
Requirements Satisfaction
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Objectives,Structure
Implemented
• Job Description
• Goal and Objectifs
• Training Program
• Coaching
Coaching and Evalution
� Values sharing
� Job and Position
� Goals Achievement
� Potential Development
Involve and Promotion
� Salary revue
� Recognition by Objective
• Best Team
• Best Suggestion
� Specific Support
• Marriage, Health
Develop and Build a Local Team,
Stable, Effective and Performing
Human Ressources Management
Staff Repartition
Shared Values and Vision
� Team Work
� Excellence
� Speed & Energy
�Customer Satisfaction
�Involvement & Implication
�Integrity 10
Guarantee Product Quality
to Customer Expectations
Product Quality Control
Develop and Produce
� Feasibility Study
� FMEA
�Control Plan
�Gage Control
�Manufacturing Process Organization
� Production File
Analyze and Solve Quality Issues
� In stock in Progress Production Control
� Analyze and Resolve Quality Issues
( QRQC, 8D, 6 Sigma,…..)
� Dedicated Space of Team Meeting
in the production area, stand Up & Win
Production Process Validation
• Full Day Production Validation
• Worker Training and Homologation
• Guarantee Production Tractability
• Follow, Audit, and Control Production Process
with Internal Audit
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Supplier Homologation
Low Energy Lamp usage
Wing Energy Project
Development 2 MW
Cost of Non Quality Follow Up
Action to Reduce Customer Non Quality ,
Logistic Service Rate Follow Up and Improvement
Action Implementation
Supplier Quality & Energy Cost Management
Analyze and Improve
Manufacturing Process
Analyze and Control
Energy Cost
Month Follow Up of Improvement
Quality Action and
Cost Reduction
Scrap Cost Data
Rework Cost
Shorting Cost
Financial Return to Customer
Customer Quality Report
12
Centralized feeding Unit
Production Unit Optimized and Dedicated to Satisfy Customer Expectations !
Plastic unit Injection
Machines more than 150T are equipped with robot
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Production Unit with 42 from 25T to 500 T
18www.groupepec.com
PEC Key Figures
8 735 2599 113 050 11 521 206
15 300 043 17 860 000
24 000 000
0
10 000 000
20 000 000
30 000 000
2008 2009 2010 2011 2012 2013
Sales Evolution (K TND)
Strictly confidential and can not be distributed without
the prior approval of PEC.
.
Plastic Injection
49%
Assembling
19%
Harness
21%
Moulds
8%
Steering Wheels
3%
Sales distribution
PEC Key Figures
Strictly confidential and can not be distributed without
the prior approval of PEC.
.
www.groupepec.com 19
France
56,63%USA 23,01%
Spain
11,97%
Italy 4,57%
Belgium
2,32%Germany
1,50%
Automotive
45,34%Electric
19,54%
Industry
17,08%
Medical
12,73%
Aeronautic
5,12%Appliances
0,19%
Revenues Breakdown by Business Segments and Countries 2012
Automotive Parts
A9 Steering wheel overmolded on
automatic cell
25
Thermoplastic
Elastomer (TPE)
Thermoplastic
Elastomer (TPE)
Assembly of Electrical parts
Gave Electro,S.A.
46
Assembling and testing of
parts for electrical industry
Parts Analyze
Study and design
Realize
following planning
Mould qualifying
Tuning and trial run
Our expertise
49