general purpose mixers instruction manual - omcan inc. · general purpose mixers instruction manual...

General Purpose MixersInstruction Manual

Version 1.2

1-800-465-0234www.omcan.com

3115 Pepper Mill Court, Mississauga, ON, L5L 4X54450 Witmer Industrial Estates, Unit 4, Niagara Falls, NY, 14305

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Table of Contents

Section

General Information

Technical Specifications

Installation

Operation Instructions

Maintenance

Troubleshooting

Mixer Capacity Chart

Parts Breakdown

Electrical Schematics

Warranty Registration

Model SP200 / Model SP300 / Model VFM10

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GeneralOmcan Manufacturing And Distributing Company Inc. and Food Machinery Of America, Inc. dba Omcan are not responsible for any harm or injury caused due to any person’s improper or negligent use of this equipment. The product shall only be operated by someone over the age of 18, of sound mind, and not under the influence of any drugs or alcohol, who has been trained in the correct operation of this machine, and is wearing authorized, proper safety clothing. Any modification to the machine voids any warranty, and may cause harm to individuals using the machine or in the vicinity of the machine while in operation.

CHECK PACKAGE UPON ARRIVAL

Upon receipt of an Omcan shipment please inspect for external damage. If no damage is evident on the external packaging, open carton to ensure all ordered items are within the box, and there is no concealed damaged to the machine. If the package has suffered rough handling, bumps or damage (visible or concealed), please note it on the bill of lading before accepting the delivery and contact Omcan within 24 hours, so we may initiate a claim with the carrier. A detailed report on the extent of the damage caused to the machine must be filled out within three days, from the delivery date shown in the shipping documents. Omcan has no recourse for damaged products that were shipped collect or third party.

The Omcan Mixers are ideally suited for light to medium production environments. Please review the Capacity Chart on page 10 for production capacities. The Omcan 10 and 20 quart mixers are bench-style mixers that feature a manual bowl lift and a 3 attachments, a stainless steel bowl and a #12 hub(only on the SP200), as standard equipment. The Omcan 30 quart mixers are floor models that feature a manual bowl lift and a 3 attachments, a stainless steel bowl and a #12 hub, as standard equipment.


1. Gear change hand lever.2. Planetary Shaft.3. Mixer Attachment.4. Stainless bowl.5. Power switch.6. Bowl lift handle.7. Support Frame.8. #12 Hub

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Installation


UNCRATING

Immediately after uncrating the mixer, check for possible shipping damage. If the machine is found to be damaged after uncrating, save all packaging materials and contact the carrier within 3 days of delivery. Failure to contact the carrier or supplier in a timely fashion may cause you a loss.

LOCATION

Prior to installation, test the electrical service to assure that it agrees with the specifications on the machine’s rating plate. Place the mixer on a sturdy and level surface. There should be adequate space around the mixer for the user to operate the controls and to install and remove the bowls. Holes are located in the base to permanently secure the mixer, although this is not necessary in normal installations.

ELECTRICAL CONNECTIONS

The electrical cords on these machines are equipped with a three-pronged grounding plug, which must be connected to a properly grounded receptacle. If the receptacle is not the properly grounded, contact an electrician. DO NOT remove the grounding prong from the plug. Electrical and grounding connections must comply with the applicable regulations and local electrical codes.

Check Initial Operation

1. Install the bowl and raise into the mix position, with the bowl support up and bowl safety guard closed.2. Apply power to the mixer by inserting the cord plug into a properly grounded outlet.3. Turn the Speed Lever to position 1.4. Run the machine by pushing the START and then the STOP buttons.

Name Bowl Volume

Power (KW)

Weight (Kg)

Speed of Planetary Shaft (r/min)Overall Dimensions (mm)

1st Speed 2nd Speed 3rd SpeedVFM10 10 L 0.5 75 108 195 355 485 x 410 x 635SP200 20 L 1.1 90 108 195 355 600 x 600 x 780SP300 30 L 1.5 180 91 166 282 700 x 620 x 1200

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Operation InstructionsWarning

Moving agitator in bowl. Keep hands, clothing and utensils out of bowl while in operation. Do not use without interlocked safety guard.

The Omcan mixers are equipped with Standard Safety features. Refer to Figure 1 for an explanation of their functions. The bowl must be raised and remain in mixing position on bowl support or the mixer will not operate.

1. Standard power supply 110V / 60Hz AC. (Please use a plug with 3 wide contacts and good grounding.)2. Speed transformation: if you want to change the speed, please turn off the power switch (5) first, and then

pull the gear change hand lever (1) to the position required.3. Shutting down: when the operation is completed, turn off the power switch (5) first, then pull the gear

change hand lever (1) to position 1, and pull back the bent lever (6) to the lowest point and finally disconnect the power supply.

Notes

• The power socket must be provided with a good ground wire to guarantee the mixer is grounded properly. There will be an electric shock if there is no ground wire or if it is improperly mounted. Never connect the ground wire to gas pipes, water pipes, lightning rods or telephone lines. Electric leakage should be checked after installation. If the power line is damaged, it must be replaced by the a Service Company.

• Don’t put your hand into the stirring barrel during operation. Disconnect the power supply before the installation of the mixer.

• Don’t operate the mixer beyond the time limit to prevent reduction of its service life.• The mixer should be mounted on a stable and clean place, keep it away from heat sources and wet places,

and away from equipment with strong electromagnetic properties.• Keep the machine clean constantly. Disconnect power supply before maintenance. Clean machine with a

soft damp cloth. Do not clean it with water spray or use harsh detergents.

On/Off Switch - VFM10

Features:

1. Standard Controls

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Operation InstructionsOn/Off Switch - SP200

Features:

1. On Button2. Off Button

On/Off Switch - SP300

Features:

1. On Button2. Off Button3. Speed Adjusting Lever with Handle

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1

2

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Operation InstructionsInstalling Mixer Bowls - All Models

1. Place the bowl on the two arms to keep it in place. Insert the bowl pin into pin support located on frame. Carefully align holes on the bowl with the studs on the bowl arms. (Fig.1)

2. Once the bowl is seated properly, swing the locking levers into position. (Fig.2)3. To remove the bowl, follow the instructions above in reverse order.

Fig.1

VFM10 / SP200

SP300

Fig.2

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Operation InstructionsInstalling Mixer Attachments - VFM10

Ensure machine is off, lower bowl to loading position. Keep note of the notch on the shaft (Fig.3) and raise the attachment over the shaft. (Fig.4) Turn the attachment to the left until you can turn no more (Fig.5) and release, the attachment should now dip down a bit and lock in place. To Remove the attachment, follow the instructions above in reverse order.

Installing Mixer Attachments - SP200 / SP300

Ensure machine is off, lower bowl to loading position. Raise the attachment over the shaft, keeping note of where the notch is. (Fig.6) Guide the notch through the path until it reaches the end and locks. (Fig.7) To remove attachment, follow the instructions above in reverse order.

Fig.3 Fig.4 Fig.5

Fig.6 Fig.7

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MaintenanceClean the bowl and attachments daily or after use to maintain hygiene standards. Clean the mixer with a soft wet cloth. The transmission gear box is greased in factory. Check the greasing each 6 months. To add or refill grease, open the top cover, then fill grease from aperture or replace the grease directly.

TroubleshootingProblems Causes Solutions

Planetary does not rotate after starting the machine

Loose electric wiring Check electric wiring tighten any loose connections. Press reset button.

Oil leakage The seal rings are worn out Replace seal ringsMotor temperature raises while reduced output speed

Too low voltage Check the power supplyOver-loaded Reduce loadThe speed of mixing is too high, or wrong attachment is being used, or mixing too long.

Select a suitable speed and attachment. Reduce load.

The mixing knocks with the bowl The attachment or bowl is deformed

Repair of replace the attachment or bowl

Abnormal noise and high temperature from gearbox

Insufficient lubrication Add or replace the grease

Bowl lift is difficult to pull up Guide rails are not lubricated. Lubricate guide rails.

Warning!

If the equipment is out of function, please make sure it is serviced by a professional person. Please turn to a special service centre!

For parts or service call 1-800-465-0234.

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Mixer Capacity ChartAGITATORS SUITABLE

FOR OPERATION

ALLOWABLE AGITATORSPEEDS

VFM10 SP200 SP300

PRODUCTCAPACITY OF BOWL (QTS. LIQUID) 10 20 30

Egg Whites Whip 1, 2, 3 1 1/2 pts 1 qt 1.5 qtMashed Potatoes Beater 1,2 8 lbs 12 lbs 20 lbs

Mayonnaise (Qts of Oil) Whip 1, 2 4 1/2 qts 10 qts 12 qtsMeringue (Qty. of Water) Whip 1, 2, 3 1/2 pts 3/4 pts 1 qtWaffle or Hot Cake Batter Whip 1,2 5 qts 8 qts 12 qts

Whipped Cream Whip 1, 2, 3 2 1/2 qts 4 qts 6 qtsCake, Box or Slab Beater 1,2 8 lbs 16 lbs 22 lbs

Cake, Cup Beater 1,2 8 lbs 16 lbs 22 lbsCake, Layer Beater 1,2 8 lbs 16 lbs 22 lbsCake, Pound Beater 1,2 8 lbs 16 lbs 22 lbs

Cake, Short (Sponge) Beater 1,2 6 lbs 12 lbs 16 lbsCookies, Sugar Beater 1,2 8 lbs 12 lbs 16 lbs

Dough, Bread or Roll (Lt.-Med.) 60% AR Hook 1 8 lbs 16 lbs 20 lbsDough, Heavy Bread 55% AR ** Hook 1 6 lbs 12 lbs 16 lbs

Dough, Pie Hook 1 8 lbs 14 lbs 20 lbsDough, Thin Pizza 40% (max mix time is 5 min.) *** Hook 1 N/R N/R 10 lbs

Dough, Med. Pizza 50% AR Hook 1 N/R N/R 12 lbsDough, Thick Pizza 60% AR Hook 1 N/R 10 lbs 14 lbs

Dough Raised Donut 65% AR Hook 1 N/R 6 lbs 10 lbsDough, Whole Wheat 70% AR Hook 1 6 lbs 10 lbs 16 lbs

Icing, Fondant Beater 1 5 lbs 9 lbs 14 lbsShortening & Sugar, Creamed Beater 1 7 lbs 12 lbs 18 lbs

Pasta, Basic Egg Noodle Hook 1 1 lbs 3 lbs 6 lbs

pts - Pints (US Liquid) ● qts - Quarts (US Liquid) ● lbs - Pounds (US Weight) ● N/R - Not Recommended

The following maximum capacities are intended as a guideline only, varying factors such as the type of flour used, temperature of water used, and other conditions may require the batch to be reduced. (1 gallon of water weighs 8.33 lbs.)

NOTE: AR% = (Absorption Ratio % - water weight divided by flour weight) The mixer capacity depends on the moisture content of the dough. The capacities mentioned above are based on flour at room temperature and 70°F water temperature. If high gluten flour is used, reduce above dough batch size to 10% If using chilled flour, water below 70°F, or ice, reduce batch size by 10% 2nd speed should never be used on 50% AR

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Parts BreakdownModel VFM10 13181

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Parts BreakdownModel VFM10 13181

Item No. Description Position Item

No. Description Position Item No. Description Position

25061 Wire Whip 1 25095 Declutch Shift Shaft 35 25123 Gear 6025062 Hook 2 25096 Spring Washer 36 25124 Ring 6125063 Spring 3 25097 Gear 37 25125 Bearing 6225064 Pin Shaft 4 25098 Spring Washer 38 25126 Shaft Worm Gear 6325065 Shifting Yoke 5 25099 Support 39 25127 Circlips for Shaft 6425066 Flat Beater 6 25100 Bearing 40 25128 Worm Gear 6525067 Main Shaft 7 25101 Spindle Boring Cover 41 25129 Bearing 6625068 Nut 8 25102 Super Machine Parts 42-1 25131 Back Guard 6825069 Lining Ring 9 25103 Gear 42-2 25132 Worm Pole 6925070 Bearing 10 25104 Roller 42-3 25133 Back Cover 7025071 Speed Handle 11 25105 Spring 42-4 25134 Motor Box 7125072 Handle Shaft 12 25106 Taper Gear Wheel 1 43 25135 Crank Lever 7225073 Bushing 13 25107 Motor 44 25136 Handle 7325074 Oil Seal 14 25108 Combination of Gear 45 25137 Connecting Rod 7425076 Block Handle 16 25109 Bushing 46 25138 Stud 7525077 Block Handle Cover 17 25110 Claw Type Clutch 47 25139 Spring 7625079 Cam-Gear Shifter 19 25111 Inner Gear 48 25140 Spacer 7725083 Planetary Gear 23 25112 Gear Box 49 25141 Nut 7825084 Bearing 24 25113 Support 50 25142 Press Board 7925085 Operating Shelf 25 25114 Base 51 25143 Brand 8025087 Working Shaft 27 25115 Retainer-Spring 52 25144 Green Button 8125088 Bearing 28 25116 Nut 53 25145 Red Button 8225089 Oil Seal 29 25117 Spring Washer 54 25146 Run Capacitor 20 UF25090 Bowl 30 25118 Gear Shaft 55 25147 Start Capacitor 100 UF25091 Cover 31 25119 Key 56 25148 Contactor-Relay25092 Plug 32 25120 Circlips for Shaft 57 25149 Power Cord25093 Nut 33 25121 Gear 58 25150 Reset-Overload Switch25094 Control Nut 34 25122 Bushing 59 25151 Safety Guard-Bowl Switch

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Parts BreakdownModel SP200 13164

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25153 Wire Whip 1 24888 Operating Shelf 32 24921 Oil Seal 6525154 Dough Hook 2 24889 Bearing 33 24922 Green Button Square 6625155 Flat Beater 3 24890 Oil Seal 34 24923 Green Button Round 6625157 Bowl 5 24891 Working Shaft 35 24924 Red Button Square 6725158 Plunger-Shifteryoke 6 24892 Retainer-Pin 36 24925 Red Button Round 6725159 Spring 7 24893 Spring Washers 37 24926 Brand 6825160 Pin Shaft 8 24894 Pressing Plate 38 24927 Motor Box 6924862 Shifting Yoke 9 24895 Transmission Shaft Support 39 24928 Key 7024863 Cam-Gear Shifter 10 24896 Bearing 40 24929 Shaft Worm Gear 7124864 Plate-Shifter Index 11 24897 Spacer-Lower 41 24930 Gear 7224865 Handle-Shifter Cover 12 24898 Circlips for Shaft 42 24931 Motor 7324866 Handle-Shifter 13 24899 Taper Gear Wheel 1 43 24932 Back Housing 7424867 Speed Handle 14 24900 Gear 44 24933 Back Cover 7524868 Plug 15 24901 Bushing 45 24934 Handle-Shifter 7624869 Attachment Hub 16 24902 Sleeve 46 24935 Crank Lever Q 7724870 Tighten Handle 17 24903 Claw Type Gear Wheel 47 24936 Connecting Rod 7824871 Ring 18 24904 Gasket 48 24937 Stud 7924872 Tapered Gear Wheel 19 24905 Bearing 49 24938 Spacer 8024873 Top Cover 20 24906 Bushing 50 24939 Spacer 8124874 Nut 21 24907 Oil Seal 51 24940 Spring 8224875 Pressing Plate 22 24908 Press Board 52 24941 Hood Ring 8324876 Plug Cover 23 24909 Support 53 24942 Run Capacitor - 40 UF24877 Super Machine Parts 24-1 24910 Case 54 24943 Start Capacitor - 300 UF24878 Gear 24-2 24911 Nut 55 24944 Contactor-Relay24879 Roller 24-3 24912 Bearing 56 24945 Power Cord24880 Spring 24-4 24913 Mid-Gear Wheel 57 25204 Magnet24881 Declutch Shift Shaft 25 24914 Key 58 24946 Reset-Overload Switch24882 Ring 26 24915 Circlips for Shaft 59 25202 Clip24883 Nut 27 24916 Gear 60 25203 Knob24884 Main Shaft 28 24917 Bushing 61 24947 Safety Guard - Bowl Switch24885 Gear Box 29 24918 Gear 62 25205 Screw24886 Internal Gear 30 24919 Plug Cover 6324887 Gear 31 24920 Worm Wheel 64

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24951 Dough Hook 1 24988 Super Machine Parts 38-1 25024 Brass Gear-New Style 7024952 Beater 2 24989 Gear 38-2 25025 Brass Gear-Old Style 7024953 Wire Whip 3 24990 Roller 38-3 25026 Gear 7124955 Bowl 5 24991 Spring 38-4 25027 Gasket 7224956 Top Cover 6 24992 Gear 39 25028 Plug 1 7324957 Screw 7 24993 Bushing 40 25029 Nut 7424958 Spring 8 24994 Sleeve 41 25030 Spring Washers 7524959 Pin Shaft 9 24995 Gear 42 25031 Bearing 7624960 Shifting Yoke 10 24996 Gasket 43 25032 Shaft Worm Gear 7724961 Cam-Gear Shifter 11 24997 Bearing 44 25033 Key 7824962 Plate-Shifter Index 12 24998 Bushing 45 25034 Circlips for Shaft 7924963 Handle-Shifter 13 24999 Oil Seal 46 25035 Circlips for Shaft 8024964 Handle Set 14 25000 Body Housing 47 25036 Plug 2 8124965 Turnset 15 25001 Bowl Hold down Kit 48 25037 Motor 8224966 Speed Handle 16 25002 Support 49 25038 Rubber Set 8324967 Plug Attachment Hub 17 25003 Spacer 50 25039 Green On Button 8424968 Attachment Hub 18 25004 Nut 51 25040 Red Stop Button-Old Style 8524969 Locking Bolt 19 25005 Base 52 25041 Red Stop Button-New Style 8524970 Circlips 20 25006 Bearing 53 25042 Crank Lever 8624971 Gear 21 25007 Transmission Shaft Support 54 25043 Handle-Shifter 8724972 Hood Ring 22 25008 Key 55 25044 Connecting Rod 8824973 Circlips for Shaft Q 23 25009 Circlips for Shaft 56 25045 Spacer 8924974 Planetary Gear 24 25010 Gear 57 25046 Spring 9024975 Operating Shelf 25 25011 Bushing 58 25047 Spacer 9124976 Bearing 26 25012 Front Housing 59 25048 Angle Iron 9224977 Oil Seal 27 25013 Worm Wheel-New 60 25049 Rail Guide Plater 9324978 Pin 28 25014 Worm Wheel-Old 60 25050 Run Capacitor 60 UF - New24979 Working Shaft 29 25015 Mark 61 25051 Run Capacitor 40 UF - Old24980 Declutch Shift Shaft Q 30 25016 Case 62 25052 Start Capacitor 400 UF24981 Spacer 31 25017 Back Cover 63 25053 Contactor-Relay24982 Main Shaft 32 25018 Internal Gear 64 25054 Power Cord24983 Nut 33 25019 Screw 65 25055 Reset-Overload Switch24984 Top Batter Valve Cap 34 25020 Seal Up Ring 66 24950 Rear Cover Screws24985 Flat Valve Cap 35 25021 Gear Shift 67 25056 Safety Guard-Bowl Switch24986 Bearing 36 25022 Gear 6824987 Spacer-Lower 37 25023 Bushing 69

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No. Name Model Specs QTY Remark1 Motor 110V 60Hz / 1725rpm / 1PH 0.4Kw 12 Micro Switch V-152-1C25 250V 10A 23 Contact Switch CJX2-0910 Ac110V 60Hz 14 Start Button SPL63 250V 10A 1 Green5 Stop Button SPL63 250V 10A 1 Red6 Overload Protector Ac125/250V 15A 1 KUOYUH7 Start Capacitor 20uF 125VAC 1 C18 Running Capacitor CBB60 100uF 300VAC 1 C2

Model VFM10 13181

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No. Name Model Specs QTY Remark1 Motor 110V 60Hz / 1725rpm / 1PH 1.1Kw 12 Micro Switch V-152-1C25 250V 10A 23 Contact Switch CN--11 Ac110V 60Hz 14 Start Button SPL63 250V 10A 1 Green5 Stop Button SPL63 250V 10A 1 Red6 Overload Capacitor Ac125/250V 15A 1 KUOYUH7 Start Capacitor 300MF 125VAC 1 C18 Running Capacitor CBB60 40uF 300VAC 1 C2

Model SP200 13164

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No. Name Model Specs QTY Remark1 Motor 110V 60Hz / 1725rpm / 1PH 1.8Kw 12 Micro Switch V-152-1C25 250V 10A 23 Contact Switch CN--11 Ac110V 60Hz 14 Start Button SPL63 250V 10A 1 Green5 Stop Button SPL63 250V 10A 1 Red6 Overload Protector Ac125/250V 20A 1 KUOYUH7 Start Capacitor 4000pF 125VAC 1 C18 Running Capacitor CBB60 60uF 300VAC 1 C2

Model SP300 13168

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Warranty Registration

Thank you for purchasing an Omcan product. To register your warranty for this product, complete the information below, tear off the card at the perforation and then send to the address specified below. You can also register online by visiting:

OMCAN INC.PRODUCT WARRANTY REGISTRATION

3115 Pepper Mill Court,Mississauga, Ontario

Canada, L5L 4X5

www.omcan.com/warrantyregistration.html

Thank you for choosing Omcan

Purchaser’s Information

Name: Company Name:

Address:

Telephone:

City: Province or State: Postal or Zip: Email Address:

Country: Type of Company:

Restaurant Bakery Deli

Dealer from which Purchased: Butcher Supermarket Caterer

Dealer City: Dealer Province or State: Institution (specify):

Invoice: Other (specify):

Model Name: Model Number: Serial Number:

Machine Description:

Date of Purchase (MM/DD/YYYY): Date of Installation (MM/DD/YYYY):

For mailing in Canada For mailing in the US

OMCANPRODUCT WARRANTY REGISTRATION

4450 Witmer Industrial Estates, Unit 4,Niagara Falls, New York

USA, 14305

Over the last 60 years, Omcan has grown to become a leading supplier to the food service industry in Canada and the USA. Our success over these many years is directly attributed to our established relationships with all of our valued customers and through providing them with Diverse, Dependable and Proven products. Omcan continues to help our customers remain competitive.

With associates in North America, Europe, and Asia, our global footprint continues to expand as we hold to the principle that clients benefit from the accessibility and familiarity of our sales team. In 2013 as our geography and brand recognition continued to grow, we changed to one name Omcan Food Machinery.

In over 200,000 sq ft of warehouse space we stock over 2,500 quality food equipment and supplies for the food preparation market.

general purpose mixers instruction manual - omcan inc. · general purpose mixers instruction manual...

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