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3 26/08/2018 Update YK, DC NM SK, HM 2 21/3/2012 Issued for Tendering BC QA AZ Rev. No. Date Description Prepared Checked Approved Document Title General Technical Information Company Representatives : Mr. Haim Mosckovich Document-No. ENG-CSE-SPC-0013 (388007) Rev. 3 Reference : Document Originator : Yoav Klemperer

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Page 1: General Technical Informationtenders.ingl.co.il.websitepanel.co.il/userfiles/documents/... · 3.7.4. DIN 30670 Polyethylene coatings for steel pipes and fittings; ... shall be to

3 26/08/2018 Update YK, DC NM SK, HM

2 21/3/2012 Issued for Tendering BC QA AZ

Rev. No. Date Description Prepared Checked Approved

Document Title

General Technical Information

Company Representatives : Mr. Haim Mosckovich

Document-No.

ENG-CSE-SPC-0013

(388007)

Rev.

3 Reference :

Document Originator : Yoav Klemperer

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TABLE OF CONTENTS

1. BACKGROUND ............................................................................................................................ 3

2. DEFINITIONS AND ABBREVIATIONS ..................................................................................... 4

3. MANDATORY DOCUMENTS CODES AND STANDARDS .................................................... 5

4. STATUTORY ................................................................................................................................. 9

5. DESIGN ........................................................................................................................................ 10

6. EXECUTION OF THE WORKS ................................................................................................. 19

7. MATERIALS PROVIDED BY THE COMPANY TO THE CONTRACTOR ........................... 37

8. CHECKING THE WORK CONDITIONS BY THE CONTRACTOR ....................................... 38

9. SITE .............................................................................................................................................. 39

10. CROSSINGS ............................................................................................................................. 41

11. QUALITY CONTROL ............................................................................................................. 44

12. TEMPORARY ACCESS ROADS ........................................................................................... 47

13. ORGANIZATION OF CONTRACTOR'S SITE FACILITIES ............................................... 48

14. ENGINEER'S OFFICES ........................................................................................................... 49

15. LABORATORY ....................................................................................................................... 53

16. THE WORK TEAM EMPLOYED BY THE CONTRACTOR ............................................... 53

17. SUB-CONTRACTORS ............................................................................................................ 55

18. AVOIDANCE OF NUISANCE FROM THE WORKS ........................................................... 55

19. TRAFFIC REQUIREMENTS .................................................................................................. 55

20. DAY AND NIGHT SHIFTS..................................................................................................... 56

21. TEMPORARY APPROACHES BRIDGES, GANGWAYS, AND SIMILAR FACILITIES . 56

22. WORKS TO BE KEPT CLEAR OF WATER ......................................................................... 57

23. DISCHARGE OF WATER FROM WORKS ........................................................................... 57

24. RESTORATION OF EXISTING DITCHES AND OPEN DRAINS ...................................... 58

25. WATER SUPPLY..................................................................................................................... 58

26. SUPPLY OF ELECTRICITY ................................................................................................... 58

27. SURVEYING AND SETTING OUT ....................................................................................... 59

28. REVISION RECORD ............................................................................................................... 61

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1. Background

1.1. The Company's Role in the Israeli Energy Sector

1.1.1. The Israeli Natural Gas Lines Company Ltd (INGL) is a fully owned governmental

Company. Under its authorities according to Israeli law and government

resolutions, the Company is in charge of the construction and development of the

national high pressure natural gas transmission system.

1.1.2. The Company is also in charge of the operation of the System, including the

transmission of natural gas from natural gas suppliers to consumers

1.1.3. As of June 2018, parts of the Company's bonds are traded in the Israeli stock

exchange.

1.2. The High Pressure Natural Gas System (the System)

1.2.1. The System constructed and operated by the Company includes, inter-alia, High

Pressure Natural Gas On-shore, Off-shore Pipelines, LNG Buoy, Receiving

Terminals, Block Valve Stations and PRMSs, spread all over the State of Israel.

1.2.2. The existing System, as of 2018, includes approximately 660 km of high pressure

natural gas pipeline of various diameters between 10" to 36", 2 receiving terminals,

83 block valve stations, approximately 46 PRMSs and a LNG buoy.

1.2.3. In addition, as of 2018, under construction or about to begin construction are

approximately 100 km of 36'' high pressure natural gas pipeline, 2 receiving

terminals, 12 block valves stations and 5 PRMSs. (not included in the scope of this

Tender).

1.2.4. The Company shall continue to develop the System over coming years in

accordance with market demands and subject to regulatory approval granted from

time to time.

1.2.5. Typical pipeline Projects entails the construction of dozens of kilometers of

pipeline, block valve stations along the line, civil engineering, mechanical

installation works and rehabilitation works, over 12 – 24 months period for each

Project.

1.2.6. More about the Company can be viewed at its website: www.ingl.co.il

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1.3. Projects Goals

1.3.1. The works for the construction of specific section, sub-section or project of the

System (which shall be defined by the Company) include but not limited to:

engineering (except for engineering plans for construction provided by the

Company), Procurement (except of Material supplied by the Company),

construction, installation, completion (including Cold Commissioning) and

integration.

1.3.2. Each of the project is a vital element in Israel's national natural gas transmission

system, set at providing the power plants, power generation facilities and the

industry with natural gas supply.

1.4. Project Time Schedule

1.4.1. Each project has a general time schedule (the Schematic Frame Schedule for the

performance of any Project or any par (to be attached in Annex BB of the Tender).

The updated and binding Schematic Frame Schedule shall be issued to the

Contractor upon issuance of the Work Commencement Order by the

Company.

1.4.2. A detailed schedule for the construction of each of the sub – projects shall be

provided separately by to Contractor for the Company's approval, prior to the

execution of the works.

2. Definitions and Abbreviations

QA/QC Quality Assurance / Quality Control

HSE Health, Safety and Environment

ROW Right of Way

Company The Israel Natural Gas Lines Ltd. (or its nominated authorize representative)

Contractor The appointed Pipeline Construction Organization and its sub-Contractors,

performing the construction works.

TAMA The National Outline Plan for the Natural Gas Transmission System in Israel

EP Engineering Plan

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Engineer The VP Construction of the Company (The Company Representative according to

the Agreement)

Infrastructure Owners infrastructure or facilities utility, owners / holders / operators, including

private land holders and other relevant 3rd

party, including authorities.

Tender The Tender for construction works of the project or the Request for Quotations,

published by the Company

3. Mandatory Documents Codes and Standards

(Laws, Codes, Specifications, Norms and Regulations)

3.1. Israeli Laws and Standards

3.1.1. Natural Gas Market Law, 5762-2002, January 03, 2002.

3.1.2. Natural Gas Safety Decree, 5757-1997.

3.1.3. TAMA 37 – National Outline Plan, and it's all derivatives. TATAL's, TABA's and

other relevant NG statutory plans.

3.1.4. Israeli Standard (IS) 5664-1, 2 ,3 (based on NEN 3650)Israeli Standards (IS) for

building

3.1.5. IS 413 – Building in Seismic Areas.

3.1.6. Electricity Law – Israel Electricity Law (Hok Hahashmal)

3.2. Dutch Standards

3.2.1. NEN 3650-1:2003 Requirements for Pipeline Systems – Part 1: General

3.2.2. NEN 3650-2:2003 Requirements for Pipeline Systems – Part 2: Steel

3.2.3. NEN 3651:2003 Supplementary requirements for Steel Pipeline crossing major

public works.

3.3. U.S. – API Standards

3.3.1. API Spec 5L Specification for Line Pipes.

3.3.2. API RP 5L Recommended Practice for railroad transportation of line pipe.

3.3.3. API Spec 6D Pipeline Valves

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3.4. U.S. – ANSI/ASME Standards

3.4.1. ASME B 31.8 gas transmission and distribution piping system

3.4.2. ASME B16.5 Pipe flanges and flanged fittings

3.4.3. ASME B16.9 Factory-made wrought iron steel butt welding fittings.

3.4.4. ASME B16.20 Metallic Gaskets for Pipeline Flanges – Ring Joint, Spiral Wound

and Jacketed.

3.5. U.S. – ASTM Standards

3.5.1. ASTM A-105 Specification for forgings, carbon steel for piping components.

3.5.2. ASTM A-106-B Specification for seamless carbon steel pipe.

3.5.3. ASTM A234 Specification for piping fittings of wrought carbon steel and alloy

steel for moderate and elevated temperatures.

3.5.4. ASTM A381 Metal-Arc welded steel pipe for use with High Pressure transmission

systems.

3.5.5. ASTM A694 Carbon and alloy steel forgings for pipe flanges, fittings, valves and

parts for High Pressure transmission service.

3.6. International Standards

3.6.1. ISO 8501-1 Preparation of Steel Substrates Before Application of Paints and

Related Products-Visual Assessment of Surface Cleanliness - Part 1 - Rust Grades

and Preparation Grades of Uncoated Steel Substrates after Overall Removal of

Previous Coatings.

3.6.2. ISO 15589-1 Petroleum and natural gas industries – Cathodic protection of pipeline

transportation systems – Part 1: on-land pipelines

3.6.3. ISO 15590-1 Petroleum and natural gas industries – Induction bends, fittings and

flanges for pipeline transportation systems – Part 1: induction bends

3.6.4. ISO 15590-2 Petroleum and natural gas industries – Induction bends, fittings and

flanges for pipeline transportation systems – Part 2: Fittings

3.7. European Standards

3.7.1. EN 287 Approval testing of welders.

3.7.2. EN 1594 Gas supply Systems – Pipelines for maximum operating pressure over 16

bar – Functional requirements

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3.7.3. EN 1708-1 Welding – Basic weld joints details in steel – Part 1: pressurised

components

3.7.4. DIN 30670 Polyethylene coatings for steel pipes and fittings; Requirements and

testing.

3.8. EN 10204 Metallic products – Types of inspection documents

3.8.1. EN 12068 Cathodic protection - External organic coatings for the corrosion

protection of buried or immersed steel pipelines used in conjunction with Cathodic

Protection - Tapes and shrinkable materials

3.8.2. EN 12327 Gas supply systems – Pressure testing, commissioning and

decommissioning procedures – Functional requirements

3.8.3. EN 12732 Gas supply systems - Welding steel pipework - Functional requirements

3.8.4. EN 12954 Cathodic Protection of buried or immersed metallic structures - General

principles and application for pipelines

3.9. Company's Specifications & Typical Drawings

The, generic technical specifications and typical drawings of the Company, related to the

construction works of the system provided in the technical volumes of the Tender

(Annexes BB).

3.10. The “Blue Book”

The following chapters of the General Specification for construction works (published to

the public by the Inter-Ministerial committee for Agreement Document Standardization,

known as the "Blue Book", may also be referred to, where applicable to works being

undertaken according to the Agreement:

Chapter 1 – Earthworks.

Chapter 2 – Concrete Cast in Site.

Chapter 3 – Pre-cast Concrete Products.

Chapter 54 – Underground excavation.

Additional Chapters of the Blue Book are relevant in the event of relevant reference

is missing

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The provisions of Chapter "00" – "Preliminaries", as well as all provisions for

measurements and payments are not applicable to the Works.

3.11. General Instruction

3.11.1. The Contractor shall perform the works in according to the design and the

Engineering Plan (EP). The EP includes all relevant codes and Standards.

3.11.2. The Contractor shall fulfill all requirements and obligations under all Clauses of

the Specifications applicable to the Design, Supply, Construction, Installation and

Commissioning of works involved in the Agreement.

3.11.3. Neither the following clauses of this Document and the detailed description

therein, nor the quantities, shall diminish the obligations of the Contractor

under the Conditions of Agreement. All Standards and Norms mentioned herein

shall be deemed to form part of this document.

3.11.4. The Contractor shall inform the Company in writing when there is a conflict

between the “Mandatory Documents” or in case of any updates to any of them.

3.11.5. All references to Codes, Specifications, Standards, Norms and Regulations etc.

shall be to the latest edition or revisions thereof in-force at the time of bidding as

specified on the Agreement Documents. Where a standard is referred to in this

Specification, another standard shall not be acceptable, even if it ensures an equal

or higher quality of materials and workmanship.

3.11.6. The Contractor shall not order any material or perform any work until he has

obtained the Engineer approval of such standard.

3.11.7. Brand names where used in the Specification are only intended to define a

standard of quality and performance and the Contractor may use other equivalent

products if approved as equivalent by the Engineer.

3.11.8. The requirements of the last edition Part 1 and Part 2 of NEN 3650 “Requirements

for Pipeline Systems” take priority over all other referenced Codes,

Specifications, Standards, Norms and Regulations.

3.11.9. All the Israeli, Dutch, European and U.S. Codes, Standards, Norms and

Regulations listed in the Israeli Natural Gas Law and in those Codes,

Specifications, Standards, Norms and Regulations mentioned in the Safety

Decrees shall also apply.

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3.11.10. The Contractor shall acknowledge himself with all the documents listed above

and additional ones, as may be necessary, in order to perform the work fully and

properly, as requested by the Natural Gas Law and Safety Decrees.

3.11.11. The Contractor shall make himself confident regarding the accuracy and

completeness of any information included in the laws, Codes, Specifications,

Standards, Norms and Regulations etc. which supply information.

3.11.12. The Contractor may have to hire professional services of appropriate

professional bodies and their fees should be included in the unit prices of the

Contractor.

4. Statutory

4.1. Statutory Background

The works are defined in the following approved statutory plans:

4.1.1. National and municipal Outline Plan (NOP) for natural gas TAMA 37 and its all

derivatives.

4.1.2. TATAL's, TABA's and other relevant NG statutory plans.

4.2. Building Permits, Permits, licenses & Approvals

4.2.1. Company will obtain, by the date of commencement of the works by the Contractor

(if required by law) the part of the building permits which shall enable the

Contractor to perform the works in an uninterrupted fashion, subject to fulfillment

of all conditions set in the building permits.

4.2.2. Where the building permits will be provided in stages, as set forth below, the

Company shall obtain and provide that part of the building permits which is

sufficient to commence the works in accordance to the Company's judgment and

the schedules approved by the Company.

4.2.3. The building permits shall include the working strip, the organizational sites, the

stations, the environmental and landscaping requirements and access roads from

any existing paths and roads.

4.2.4. The building permits documents will be provided in Hebrew. Where information is

provided in both Hebrew and English, the Hebrew version will prevail. The

translation of such documents into English shall be carried out by the Contractor at

its sole expense.

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4.2.5. The Contractor is fully responsibility to work in full accordance with the terms and

conditions set in the building permits and all the relevant laws and regulations.

4.2.6. The Contractor's work would be subject to supervision by the relevant permitting

authorities as set in the laws and regulations. The Contractor is fully responsible to

cooperate with the relevant supervisors and work in full accordance to their

instructions.

4.2.7. Except of Building permit provided by the Company (and unless specifically

stipulated in writing in the Agreement), the Contractor shall be fully responsible to

obtain at its sole expense: all authorizations, records, licenses, approvals, permits,

work permits, excavation permits, documents etc., required by law or according to

the Agreement, including supervisions by Infrastructure Owners, in order to

perform all of its obligations including those which relate to the Contractor's

personnel, and permits required by Law in order.

5. Design

5.1. Basic Design

5.1.1. The principles to be obeyed for project, design, construction, operation and

maintenance of gas pipelines are fixed in the Natural Gas Market Law - 2002, the

Gas Law (Safety and Licensing) – 1989, the Gas Order (Safety and

Licensing)(Facilities for Transporting Natural Gas) – 1997 and furthermore by the

National Outline and municipal Plan for the Natural Gas Transmission System in

Israel No. 37 (TAMA 37) including all its derivatives. TATAL's, TABA's and other

relevant NG statutory plans.

5.1.2. According to the above Law and the TAMA 37 and other plans as mentioned

above, the design basis for the pipeline system are the following international

standards (latest edition):

Israeli Standard (IS) 5664-1, 2 ,3 (based on NEN 3650)

NEN 3650 (Main Standard, by Law*)

ASME B 31.8

ASME B 16.5

ASME B 16.9

API 5 L

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API 6 D

API 1104

5.1.3. In addition, other international recognized and accepted codes like EN Standards,

DVGW G Standards, VdTÜV and AD Leaflets, ASME-Guide and ASTM

Standards have been applied on design calculations and material selections.

5.1.4. Transport pipelines shall be designed and constructed in such way that the

probability of a limit state being exceeded during the planned service life is

sufficiently low.

Design Pressure (DP) = 80 barg

Design Temperature

Maximum (underground) = +50 °C

Maximum (above ground) = +65 °C

Minimum = -10 °C

5.2. Design Data for Pipeline Stations

5.2.1. Pipelines of the transmission system are "Piggable" therefore using Hot formed

bends must be included and will be fabricated with a minimum radius of R = 10 x

D.

5.2.2. In dedicated areas hot formed bends of R= 5 x D can be used when decided by the

designer.

5.2.3. The design for the vent stack and bypass diameter is based on need of venting

pipeline section within an hour.

5.3. Corrosion Protection

5.3.1. All buried parts and components of the gas transmission system, including the

joints and welds, shall be primarily protected against corrosion with an external

coating (Passive cathodic protection).

5.3.2. For the coating on site shall be prepared.

5.3.3. A temporary active cathodic protection system has to be installed from the

beginning of the construction, until the final cathodic protection system has been

installed and commissioned.

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5.4. Crossings

5.4.1. In crossings with all Highways, National Roads, Railways and selected

Municipality Roads shall be installed without casing pipe if it has been approved by

third party owner. Nevertheless, if the installation can't be done with open cut, the

carrier pipe shall be designed for the category of the area where the crossing is

located in. The pipeline shall be laid without bends under roads with an improved

surface (asphalt, concrete slabs).

5.4.2. Diameter of pipes used as casings shall be approx. 300 mm larger than the diameter

of the line pipes.

5.4.3. At cased crossings, the fiber optic cable (if applicable) shall be carried through the

pipeline casing in separate HD-PE cable conduits installed inside the casing pipe.

5.4.4. At water crossings such as small rivers, streams and ditches, the pipeline shall be

installed by the open cut method (if not requested by authorities otherwise) and

protected against buoyancy.

5.4.5. Crossing of infrastructures, facilities, private lands etc, shall be coordinated with all

parties including Company's operation department. The coordination should be

considered in the design stage and the construction stage. Coordination in the

construction stage, including with Infrastructure Owners, shall be done prior the

beginning of the works under the full responsibility of the Contractor and its sole

expense.

5.4.6. The Contractor shall prepare in the beginning of the project a working plan for all

HD/HDD or any other crossings of roads, railways etc. This working plan will

include detailed site and soil investigation, exploratory excavation, geotechnical

investigations and analysis.

5.4.7. The work includes preparation of procedures for each crossing including design,

shop drawing, measurements, surveying and all other requirements as necessary up

to the final acceptance by the Company. See relevant specifications in Annexes BB.

5.5. Marking of the Pipeline

5.5.1. Warning Tape

A warning tape shall be placed at 0.3 m above the top of pipe over the whole length

of the pipeline between stations. See relevant spec in Annexes BB.

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5.5.2. Marker Posts

Marker posts shall be installed to mark the position of the installed pipeline.

The location of marker posts shall be determined during the detail design.

Marker posts to mark the position of the pipeline shall be installed with a spacing of

max. 500 m, but all changes of direction and other characteristic points along the

route shall also be identified. Major crossings shall be supplied with pipeline

marker posts at both sides of the crossing. See relevant spec in Annexes BB.

5.6. Depth of Cover

5.6.1. The depth of cover for the pipelines will be adapted to local conditions. The normal

minimum depth of cover shall be 1.2 m and in additional the expected erosion for at

least 30 years.

5.6.2. The minimum depth of cover at crossings shall be designed considering the

minimum required and third party requirements at crossings.

5.6.3. The actual depth of cover shall be indicated on the Construction Drawings for the

relevant crossing sections.

5.7. Pressure Testing

5.7.1. After construction, the pipeline shall be pressure tested to demonstrate the strength

of the pipeline and its leak-tightness, acc. to NEN 3650-2: 2003 and Company

specification EEN-CSE-SPC-012.

5.7.2. The pipeline shall be subdivided into test sections which maximum lengths should

not exceed 15 km and / or the volume of the sections should not exceed 6000 m3.

5.7.3. The following pressure values are the minimum test pressures (at the highest point

of test section), dependent on class location:

Category

Test Fluid Minimum Test Pressure

1 Water 1.5 x DP

2 Water 1.5 x DP

3 Water 1.5 x DP

4 Water 1.5 x DP

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5.7.4. Test procedures shall be supplied by the Contractor for each test section to ensure

that the maximum stress (based on the minimum wall thickness) at the low points

shall not exceed 95% of the Specified Minimum Yield Strength (SMYS) and the

stresses at the high point is minimum 80% of SMYS (based on the maximum wall

thickness) of the pipe material. See relevant spec in Annexes BB.

5.8. Pipeline Stations

5.8.1. All pipeline equipment which contain above ground components as valve actuator

or hand wheels, scraper traps, vent stacks, etc., shall be installed in fenced areas

with lockable gates to prevent unauthorized access. The ground surface of all

pipeline stations shall be gravel inside the fenced area.

5.8.2. Security measures shall be carried out such as concrete fences and other physical

protection means.

5.8.3. Electrical, Instrumentation (including SCADA), lighting etc, shall be considered

also in accordance with Hazardous Area Classification (Explosion proof devices

etc).

5.8.4. The main pipeline shall be laid at a minimum depth of cover of 1.2 m at all

Stations. However if the cover will be less than 1.2 m for design reason additional

protection measures shall be chosen.

5.8.5. Station piping and components as valves and fittings shall have a design factor of at

least 2.0, pipes in vent lines usable for blow down operations shall have a design

factor of 2.5.

5.8.6. All valve controls and other equipment which needs to be operated and maintained

should be with easy access and above ground preferably.

5.8.7. Buried valves and other specified items shall be installed on concrete foundations

grouped on concrete plates. All buried equipment shall be electrically insulated

from reinforced concrete foundations by insulation mats or plates.

5.8.8. To avoid introduction of additional stresses, the equipment should not be fixed on

foundations, unless it is stated otherwise or shown in the design. In general, sliding

foils will be placed between foundation and equipment as it is shown on the

standard drawings.

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5.9. Pipeline Components

5.9.1. Line Pipe

Line Pipe shall be spiral or longitudinally welded. All line pipes are factory coated

with polyethylene in accordance with the coating specifications.

Line pipes >DN 450 are internal coated by Epoxy to reduce the roughness of pipe

surface and thereby reduce pressure loss.

The material grade for the line pipe shall be as follow:

pipeline diameter = 36“= X70

pipeline diameter = 30”= X60

24" ≥ pipeline diameter ≥ 20”= X70

18" ≥ pipeline diameter ≥ 8“ = X52

pipeline diameter ≤ 6”= Grade B

5.9.2. Casing Pipes

5.9.2.1. Casing pipes shall be installed at major crossings as required in the

design. Pipes to be used as casings will be in accordance with API 5L.

5.9.2.2. The diameter of the pipes used as casings shall be approx. 300 mm larger

than the diameter of the line pipes. The wall thickness and length

calculations for the casing pipes are made employing the German Code

VdTÜV 1063.

5.9.2.3. Casing pipes at road and railway crossings shall be installed by a defined

and approved crossing technique, and shall be equipped with a coating

sufficiently resilient to minimize damage during installation.

5.9.2.4. Line pipes shall be electrically isolated from casings using plastic

isolating spacers with slides and without any metal parts. The annular

space between the line pipe and the casing shall be sealed at both ends. A

test post shall be installed at each casing to monitor the effectiveness of

the insulation between the line pipe and the casing.

5.9.2.5. Casing pipe configurations shall be designed with conduits for cathodic

protection and fiber optic cables and shall be equipped with the following

accessories:

Isolating spacers

Polyethylene pads (saddles)

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Thrust blocks and anchors

Casing end seals

Cable conduits for the fiber optic cable and a separate cable conduit

for the cathodic protection measurement cable and one spare (three

conduits in total)

5.9.3. Bends

The three types of bends to be used for the “pigable” pipeline sections are

hot-formed bends, field bends and elastic bends.

5.9.4. Hot-formed Bends

Pipelines of the transmission system are "Piggable" therefore using Hot formed

bends must be included with a minimum radius of R = 10 x D.

In dedicated areas hot formed bends of R= 5 x D can be used when decided by the

designer

The wall thickness has been calculated by the manufacturer in accordance with the

requirements of EN Standard No. 13480-3.

5.9.5. Field Bends:

Field Bends shall be made on site according to the relevant specification.

The maximum out-of -roundness of field bends shall not exceed 3 %.

The radius of field bends, taking into consideration bending steps, bending angles

and the length of straight pipes required at each end of a bend shall not be less than

40 times the outside diameter of the pipe.

5.9.6. Elastic Bends

Elastic Bends shall be used for minor changes in direction or elevation and shall not

be less than 1000 times the outside diameter of the pipe.

5.10. Special Construction Considerations

5.10.1. Special Soil Conditions

5.10.1.1. Swampy and Flood Areas

In all areas with a groundwater level (primary or secondary) or potential

groundwater levels (i.e. flood areas) above the pipe bottom, and organic

soil, the buoyancy will be compensated with concrete flotation shells or

other constructive measures. The safety factor against buoyancy shall

be 1.3.

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5.10.1.2. Steep Slopes Areas with Soil Erosion

In slope areas, erosion and washout of the soil covering the pipeline is

possible. To avoid this, precautions have to be taken, using one of the

following methods:

Pipe Protection in Washout Area (concrete shells etc.)

Protection Against Erosion with Sand Bags

Protection Against Erosion with Sand-Cement Bags

Protection Against Erosion with Concrete Wall

5.10.2. Additional unforeseen areas of erosion shall require the Contractor to engage the

services of specialists to resolve the various Geographical conditions.

5.10.3. Rocky Areas

In the rocky areas, the pipeline shall have at least 1.2 m cover. In such areas, the

pipe- line shall also be surrounded by sand padding with a thickness of at least 20

cm, and where necessary additional, with rock shield.

5.11. Cathodic Protection System

5.11.1. In accordance with the applicable standards, the entire below ground pipeline

system shall be protected passively by coating and actively by an impressed

current cathodic protection system, which consists of two major components:

1) The CP stations with anode ground beds and transformer / rectifier units; and

2) Test points for regular checking of the system operation.

5.11.2. The requirements for operation of a cathodic protection system are listed below:

the entire pipeline system shall be polyethylene coated

the pipeline shall be electrically isolated from steel casings and reinforced

foundations at valves, vent stacks and scraper traps

instrumentation and devices (e.g. electric actuators) require electrical earthing

isolated from the pipeline by insulating couplings

max. pipeline temperature 50°C

5.11.3. Temporary cathodic protection system shall be installed for the pipeline from the

beginning of the construction.

5.11.4. At all points where the soil resistively survey indicates a soil resistively of less

than 20 ohms x m, the permanent cathodic protection system shall be installed and

energized immediately after the pipeline has been backfilled. Where this is not

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possible, a temporary cathodic protection system using sacrificial anodes (Mg) or

impressed current shall be installed and operated after backfilling.

5.11.5. The potential criteria of UoffCu/CuSO4 = 0.95 V must be achieved as a

minimum.

5.11.6. The Contractor shall ensure that the temporary cathodic protection systems with

impressed current or Mg anode is adequate for at least 2 years of independent

operation.

5.12. Electrical, SCADA, Station Control and Telecommunication System

5.12.1. The main operational requirement for delivery of contracted volumes to the

market is to maintain the flow of natural gas through the pipeline and reduce the

downtime to an absolute minimum. This requirement can be achieved by

operating the pipeline network as close as possible to its maximum efficiency

enabling rapid identification of abnormal conditions of flow or growth of

unaccounted volumes and verifying instrument inaccuracies.

5.12.2. Main criteria to get this achieved is the implementation of reliable field proven

state of the art equipment in combination with a proper redundancy concept for all

main electrical equipment at the stations, for the communication and in the

Dispatching Centers.

5.12.3. Pressure regulating and metering stations and block valve / scraper trap stations

shall be designed for unmanned operation. However, at all stations remote

operating capabilities are required.

5.12.4. In case of failure of the Supervisory Control and Data Acquisition (SCADA)

system the control of the stations shall be maintained, so that a hazardous situation

can be prevented.

5.13. Design Documents

The design documents provided by Company to Contractor would be based on initial

survey of the Site and the information known to the Company's during the design phase.

The design is based on the Israeli Standard (IS) 5664-1, 2 ,3 (based on NEN 3650)

and the Company Basis of Design which is following EN standards.

The design documents should always be read in conjunction with the relevant building

permits and statutory documents.

See relevant spec in Annexes BB.

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5.14. Contractor's Review of the Design

The Contactor is obliged to review the design in consideration of the detailed site

conditions, his professional experience and the utilities detection, and advice Company

within 7 days from receipt of the documents if any comments and / or proposals for

changes and modifications exist.

5.15. Crossings

5.15.1. The design of the crossing has been coordinated in principle with the

Infrastructure Owners and the relevant authorities. The design is being done in

accordance with the mentioned code and standards, surveying, investigations and

good engineering practice. However, in all crossing of major obstacles along the

pipe route, including roads and highways, railroads, streams and any other

element identified in the design documents, the Contractor shall prepare a detailed

working plan and Shop Drawings in order to assure that the design performed by

the Company or the designer is feasible. The Contractor will be fully responsible

for the detailed working plan and shop drawings of the crossing.

5.15.2. The detailed working plan of the crossing would be conducted in full accordance

to the conditions set in the statutorily documents.

5.15.3. The detailed working plan would be coordinated by the Contractor with the utility

owners / operators and all the relevant Infrastructure Owners / operators and

relevant authorities.

5.15.4. The work plan and shop drawings would be provided for Company review in

sufficient time to allow detailed review and approval prior to construction.

6. Execution of the Works

6.1. General

6.1.1. Pipeline construction activities, by their very nature, are fraught with potential

risks of accidents causing personal injuries. All personnel associated with pipeline

construction activities, shall undergo a safety induction course specifically related

to the pipeline construction industry, upon commencement of employment on the

project.

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6.1.2. All construction equipment employed on, or associated with, the pipeline

construction, shall be properly maintained and fit for purpose. A schedule of

inspection and maintenance shall be developed for all construction equipment.

6.1.3. Particular care shall be taken when operating under or near overhead power lines.

The relevant governing authority shall be consulted, to ascertain their particular

requirements with regard to such working. Height gauges shall be erected on each

side of the overhead power line and the crossing point clearly signposted.

6.1.4. All works will be performed in accordance with the approved design supplied by

the Company and that has been approved by the authorities (“Design”). Any

change from the Design shall be approved in writing by the Company or the

Designer.

6.1.5. Preparations Prior to Construction:

6.1.5.1. Obtain site access as needed for the construction

6.1.5.2. Review Company's design

6.1.5.3. Detect existing utilities

6.1.5.4. Prepare shop drawings for Crossings

6.1.5.5. Coordinate work with utilities owners

6.1.5.6. Obtain working permits from utilities owners and relevant authorities

6.1.5.7. Prepare and install Quality Control system and supervision

6.1.5.8. Insure that supervision by Infrastructure Owners and other relevant

authorities will be performed as needed

6.1.6. The work to be performed shall include, but is not limited to; the provision of all

supervision, plant, equipment, labour and consumables necessary for the

construction, and associated operations, on the Israel Gas Transmission System as

follows:

6.1.6.1. Site cleaning

6.1.6.2. Excavation including rock excavation.

6.1.6.3. Retaining walls and supporting structures.

6.1.6.4. Separation and disposal or storage of the topsoil.

6.1.6.5. Welding of pipes.

6.1.6.6. Coating repairing including coating of the welds.

6.1.6.7. Rehabilitation works and backfilling.

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6.1.6.8. Preparation of the trench floor for laying of the pipes and accessories,

and construction of the structures.

6.1.6.9. Controlled filling and compaction around the pipes, accessories and

manhole structures.

6.1.6.10. Construction of embankments and surfaces with controlled compacted

backfill.

6.1.6.11. Loading, and transport of materials to the site, stockpiling and handling.

6.1.6.12. Dismantling and bevelling of retaining walls, thrust blocks and thrust

walls as required.

6.1.6.13. Testing of pipeline sections including loading tests, tightness tests and

non-destructive testing.

6.1.6.14. Restoration of the site surface.

6.1.6.15. Dewatering and water removal.

6.1.6.16. Other works.

6.1.6.17. Transport and returning of Company Materials to the Company's

storage facilities, including unloading.

6.2. Environmental Impact Assessment

The Environmental Impact Assessment was approved during the Detailed Engineering

Phase. The Contractor is required to implement all the recommendations, and strictly

adhere to all constraints, identified in the Environmental impact Assessment.

6.3. Traffic Plan

Prior to the commencement of any pipeline construction activity, a detailed and

comprehensive traffic plan shall be developed in close coordination with Local, Regional,

and National Agencies / Authorities. The traffic plan shall identify all highways, roads,

tracks, and accesses authorized for use by construction traffic. Construction traffic shall not

travel on any public or private land, roads, or tracks, except where expressly permitted to

do so by the traffic plan.

6.4. Access to the Right of Way

6.4.1. Where access is granted from asphalt paved highways and roads, an area of

compacted crushed stone shall be constructed to mitigate damage to the existing

road surfaces.

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6.4.2. All pipeline stations shall be furnished with all-weather access roads.

6.4.3. The need for new roads, or access from existing roads to pipeline stations, shall be

determined during the Detailed Design Phase.

6.4.4. All access roads and access points shall be subjected to regular maintenance and

upkeep of the Contractor.

6.5. Route Alignment

Preliminary 1:5,000 scaled Plot Plans are providing the approved route corridor (100 m)

according to the TAMA. During the Detailed Engineering Phase, this route shall be

verified by conducting detailed surveys together with thorough soils and terrain

evaluations.

6.6. Definition of the Working Width

The pipeline ROW working width is depending on the pipeline diameter and can be up to

28 m for a 30" pipeline. However, there will be certain areas of restricted working, which

shall be defined during the Detailed Engineering Phase following approval of the

Environmental Impact Assessment.

6.7. Land Liaison

Experienced Land Liaison Officers shall be employed, with the prime responsibility of

liaising with all Landowners, Occupiers, and Local and Regional Authorities along the

pipeline route. Prior to any entry onto the pipeline ROW for construction purposes, the

Land Liaison Officers shall agree and compile a Pre-Entry Condition Log with all land

users.

6.8. Marking of the Working Width

6.8.1. The Contractor shall establish and maintain permanent reference points along the

pipeline route to create a pipeline geodetic network. The limits of the working

width, and any extra working width required at crossings, shall also be marked by

staking. The pipeline trench centerline shall be established and any stakes

disturbed or removed prior to the trenching operation shall be replaced.

6.8.2. Kilometer point markers shall be placed at the ROW boundaries for progress

reporting purposes. Stakes and markers shall not be removed until ROW

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restoration. Any permanent reference point disturbed or removed shall be

immediately replaced.

6.9. Existing Foreign Services

Liaison shall be established with Local and Regional Authorities to identify and locate all

known foreign service crossings, both overhead and underground. All foreign services

shall be located, adequately protected, and clearly signposted throughout the construction

period.

6.10. ROW Preparation

6.10.1. Clearing the ROW

The Contractor shall clean the Site before commencement of the works. All

existing tree stumps, saplings, bushes, and scrub within the working width shall

be taken off site to an approved disposal area. All ROW clearing debris shall be

removed offsite, and shall not be allowed to foul watercourses. The burning of

brushwood or any other material is not permitted on the ROW. Saleable timber

shall be cut into manageable lengths and stacked to the side of the ROW, for

disposal as directed. Care shall be taken to protect all survey markers during the

operations.

6.10.2. Topsoil Stripping

The Pre-Entry Condition Log will define areas to be topsoil stripped. Where

topsoil strip is requested for the full working width, the full depth of topsoil (to a

maximum depth of 30 cm) shall be pushed to the running track side of the ROW

to ensure topsoil and subsoil remain segregated during the trenching operations. In

areas of wetlands and peat, topsoil stripping should be avoided where possible, to

maximize the ground bearing capacity of the soils.

6.10.3. Grading the ROW

The working width shall be graded, only as much as to provide a safe and level

running track and working strip, and where practical, minimize the requirement

for cold field bending. Grading operations shall be confined to the limits of the

working width, and any agreed additional working areas. Specific procedures

shall be developed for the grading or benching of steep slopes and side slopes.

Under no circumstances are the banks of any watercourse to be breached, until

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such time as crossing installation is imminent. Survey markers removed during

grading operations shall be replaced.

6.10.4. Cross Spread Accesses

Where directed by the Pre-Entry Condition Log, accesses shall be provided across

the working width for landowners, pedestrian, and livestock traffic. Care shall be

taken to fence off potential danger areas such as open excavations, spoil heaps,

and other such obstructions.

6.10.5. Overhead Utility Lines

The particular requirements of the Governing Authorities for overhead utility lines

with regard to safety barriers and warning signs shall be strictly observed.

Crossing points must be clearly identifiable by construction equipment operators.

6.10.6. Fluming and Bridging of Watercourses

All natural watercourses shall be flumed or bridged, and designed in order to

maintain flow and minimize disturbance. Special consideration shall be given to

seasonal variations in flow, with regard to flume pipe sizing, and freeboard under

bridges. The crossing point shall be constructed to effect a smooth and safe

transition between the crossing and the running track. Construction equipment

shall not be permitted to ford watercourses.

6.10.7. Fencing

The Contractor shall supply and install fences along the working strip. The fences

shall be made of at least 3 mm fabric (wire mesh).

6.11. Pipe Dumps (Pipe Storage Yards)

6.11.1. General

In order to avoid excessively long hauls to, and from the ROW, it is inevitable

that several pipe storage dumps will be necessary along the route. Suitable and

acceptable locations shall be selected, and agreements negotiated with the

Landowner/Occupiers. Local Authorities must be consulted in order to obtain the

necessary temporary planning consent. The locations of all temporary pipe dumps

must be taken into consideration when formulating the traffic plan.

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6.11.2. Receipt and Inspection of Line Pipe

A formal computerized control system shall be developed and approved, for

recording materials throughout receipt, storage, issue, and installation. Pipe

lengths shall be handled by using slings, pipe hooks, and spreader bars, suitably

protected to prevent pipe and coating damage. Tag lines shall be attached to both

ends of the pipe, to control movement when the pipe is in the slung position. The

pipe lengths shall be inspected during offloading and all defects shall be marked.

Where practical, coating repairs shall be effected prior to load out.

6.11.3. Stacking of Pipes

All lifting plant and equipment shall be suitably padded, to avoid damage to the

pipe or coating during offloading/stacking. Pipes shall be stacked on timber or

steel grillages, suitably cushioned to avoid pipe coating damage; or on sand rows,

covered with a polythene sheeting material. Pipes of differing wall thickness shall

be stacked separately.

6.12. Load, Haul, and String

6.12.1. Pipe Loading

Pipes shall be loaded and unloaded using side booms or cranes. Tag lines shall be

attached to control pipe movement when in the slung position. Lengths of pipe

shall be separated by protective pads, or nylon rope hoops. Where trailer side

supports are used to secure loads, they shall be padded to prevent coating damage.

Nylon straps or similar shall be used for securing pipes to trailers, strap tightening

buckle devices shall not make contact with the pipe coating.

6.12.2. Pipe Hauling

Road hauling trailers shall be purpose rigged, and fitted with fender guards to

prevent road debris damaging the pipe coating on the overhang. All pipe hauling

activities shall comply with the approved traffic plan. Sufficient trailers shall be

employed to ensure a continuous supply of line pipe to the stringing operations.

6.12.3. Pipe Stringing

Whenever possible, pipe lengths shall be strung directly from road going

transport. Where ground or weather conditions do not allow this, pole trailers and

tractor units, or pipe carriers shall be used. Pipe lengths shall be supported on

pack pads and timber skids, or other approved methods. Changes in line pipe wall

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thickness shall be designated on the alignment sheets. Gaps in the stringing shall

be left where requested by landowners, and beneath overhead power lines.

6.13. Trenching

6.13.1. Excavation

The excavation/rock excavation works shall be carried out in accordance with the

work safety instructions (revised version) and work safety regulations

(construction works), as well as any additional and updated instruction of the

Ministry of Labor and the Safety and Hygiene Institute relating thereto, and any

relevant additional law.

6.13.1.1. The excavation works include

Excavation.

Storage of the excavated material and separation of topsoil, which is

suitable for backfill.

Loading, transport from the site and dispersion of the surplus

material at a dumping site to be determined by the Company.

Any additional work required for proper performance of the

excavation works

6.13.2. The centerline of the trench shall be marked by the construction survey team.

Generally, in reasonable ground conditions, the trench is dug with conventional

backhoes. The trench bottom width shall exceed the pipe diameter by the specified

margin, to ensure proper backfilling and compaction.

6.13.3. The trench bottom shall be prepared to permit even bedding of the pipe, and shall

be free of all objects and material, which could be injurious to the pipe or coating.

Minor variations in contour shall be excavated to minimize cold field bending. In

rocky ground conditions, heavy backhoes, rippers, and hydraulic hammers may be

necessary. In areas of hard rock conditions, a rock trencher should be considered.

6.13.4. Excavated spoil shall be deposited at a safe distance from the lip of the trench, to

minimize the possibility of trench collapse. Open trenches shall be kept free of

water. Where conventional pumping equipment is inadequate, dewatering systems

must be considered. Whenever necessary, trench support systems shall be

installed to safeguard the stability of the excavation.

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6.13.5. Underground Utility Crossings

Prior to any excavation activity in the vicinity of existing underground utilities,

the authority having jurisdiction over the service shall be notified. Such

notification, shall allow sufficient time for the relevant authority to have a

representative present, during the excavation operation. All utilities at crossings

shall be fully exposed, and where necessary adequately supported or relocated.

6.14. Bedding Excavation

6.14.1. On completion of the excavation, sand bedding has to be performed. The layer

thickness should be 0,2m. The surface of the excavation base shall be free of all

defects that are liable to cause local loads on the pipeline. In addition, the soil on

the excavation base must be free of all organic material, stones, rocks, boulders

and waste.

6.14.2. During the course of trench excavation, the excavation base shall be deepened by

about 20 cm below the planned pipe laying depth. The resultant empty space shall

be filled with a bedding layer as detailed in the drawings.

6.14.3. Details see Company Specification EEN-CSE-SPC-010 and EEN-CSE-SPC-014.

6.14.4. The natural granular bedding shall be compacted, as shown in the drawings. In

places where natural subsoil of the following types is exposed at the base of the

excavation, it shall be removed and replaced with compacted fill, as indicated in

the drawings:

Soft material (clay and/or granular material with a density less than 85%

Standard Proctor).

Hard material (composed of rock and/or soil with a density higher than 98%

Standard Proctor).

Soils subject to swelling (clay and/or soils containing organic material).

Unstable soils

6.14.5. The pipes shall be laid only after the height is checked and approved by a licensed

surveyor and an approval is obtained from the Company.

6.14.6. Soil that is excavated at the site or imported, free of waste and organic matter, and

with a content of fines and gravel as shown in the drawings, shall be suitable for

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use as granular material. The Contractor shall conduct laboratory tests to the

extent required before confirming compliance with the detailed requirements.

6.15. Factory Bends and Cold Field Bending

6.15.1. Where the use of cold field bending is impractical, factory made hot formed bends

shall be used. A hot bend schedule shall be produced, initially from the alignment

sheets, and to be confirmed by the bending engineer’s survey. Hot bends shall be

of a minimum radius of 5 D, and shall have a tangent/pup piece welded to both

ends, to correspond to the adjacent line pipe wall thickness.

6.15.2. For cold field bending, detailed procedures shall be produced and qualified, prior

to any production line bending. Pipe shall be bent by using a Bending Machine

supplied with lined bending shoes, and an expanding mandrel.

6.15.3. Pipes shall not be bent within 1 m of a girth weld, or 2 m from the ends of a pipe

length. Pipe lengths shall be placed in the bending machine, with the longitudinal

weld seam (where applicable) in the neutral axis. Combination bends shall have

the longitudinal weld seam placed as close as is possible to the neutral axis.

6.15.4. On completion of the bending operation, the pipe shall be gauged, and examined

for wrinkles, buckles, ovality, or any other signs of mechanical damage. Should

the bending operations show a trend to damaging the pipe coating, all bending

operations shall cease, until the cause has been established and rectified.

6.16. Pipeline Welding

6.16.1. All welding works for the Natural Gas Piping, will be performed in accordance

with welding procedures approved for the Natural Gas Project regardless of

previous qualification that the Contractor might have. The welding processes will

be performed by the Contractor and should include all data required in NEN 3650-

2, Appendix C1, and EN 288-2 / EN 15614.

6.16.2. All welders and welding operators should undergo authorization for the Gas

Project according to the requirements in NEN 3650-2, Appendix C1, and EN 287-

1.

6.16.3. All authorizations will be performed EC (European Committee) accredited 3rd

party or approved by an EC accredited Notified Body, experienced in Dutch

Standards / NEN Procedures and approved by the Company.

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6.16.4. All pipelines welding shall be carried out in accordance with NEN EN 12732 and

supplementary and/or deviating provision of NEN 3650-2, Appendix C.

The provisions of project specification Field Welding – EEN-CSE-SPC-001,

should be met.

6.16.5. Welding Joints

6.16.5.1. The fabrication and inspection Standard is NEN 3650-2, Appendix C

and NEN-EN 12732, and specification EEN-CSE-SPC-001.

All welding joints will be visually inspected and non-destructive tested,

according to NEN-EN 12732, para. 8.

6.16.5.2. All welding consumables for gas pipelines shall be according to the

relevant EN Standard. The material certificates shall be in accordance

with requirements of the Standard EN 10204 Type 3.1..

6.16.5.3. After removing the original wrapping, all electrodes will be protected

and stored in accordance with manufacturer's requirements so that their

quality and welding properties should not be damaged.

6.16.5.4. Field welding is generally carried out by the utilisation of A special

point welding crew followed by the main line welding crew and at last

the Tie-In crew.

6.16.6. Welding Procedure Specifications shall be established, to meet the requirements

of Specification NEN 3650, latest edition, Welding of Pipelines and Related

Facilities. The Welding Procedure Specifications, shall be qualified by none

destructive testing and mechanical testing to demonstrate that welds having the

suitable quality and soundness, can be continuously produced. Girth welding may

be undertaken by automatic, or manual welding processes.

6.16.7. Welding procedures, and each welder or welding operator, shall be qualified to

ensure compliance with NEN 3650. The qualified welding procedure shall specify

pre-heating and interpass temperatures, and post weld heat treatment followed

when: materials, welding consumables, mechanical restraints, or weather

conditions, make any or all of them necessary.

6.16.8. Section tie-in welding is generally carried out utilizing separate fully equipped

crews, with full provision being made for lifting and positioning, without

imposing undue stresses on the line pipe.

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6.17. Non-Destructive Testing

6.17.1. Radiographic tests of pipeline walls will be done according to Standard NEN

3650-2 Appendix C. Examination of the radiographic photography will be done

according to EN 1435 and EN 12732. The requirements of specification: EEN-

CSE-SPC-002 should be met.

6.17.2. Full and detailed non-destructive procedures shall be developed in accordance

with Specification NEN 3650, latest edition, and submitted for approval.

Radiographic procedures shall be qualified, and all production radiography shall

be in accordance with the approved procedures.

6.17.3. All tests required will be performed by authorized laboratories in accordance with

ISO 17025 by a certified body or organization. The tests results should comply

with the requirements according to EN 12732 and EEN-CSE-SPC-002. All butt

welds shall be 100% tested by X-Ray.

6.18. External Coatings

6.18.1. Buried line pipe shall be externally factory coated with a 3-layer FBE

polyethylene coating system. Field joints, uncoated pipes and factory made hot

bends shall be coated with a tape system according to EN 12068, class C50, which

shall be used exclusively. The total system thickness shall be 3.2 mm after

application.

6.18.2. Material storage requirements, and field application, shall be in strict accordance

with the latest manufacturer’s published recommendations and procedures.

6.18.3. All buried coating systems shall be inspected both visually, and by holiday

detection, in accordance with the Agreement Codes, Standards, and

Specifications.

6.19. Lower and Laying

6.19.1. Prior lower and lay, the line survey for as built and the padding and backfill

operation has to be organized in order to minimize the time between in between

them. The duration between lower and lay and padding shall never be more than 1

day. Backfilling should be completed within 3 working days

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6.19.2. Line pipe shall be lifted and handled at all times, in a manner which shall

minimize damage to the pipe coating, and avoid overstressing the pipe. The “A”

frames of side booms, and any other surface likely to cause damage, shall be

padded to afford protection to the pipe coating.

6.19.3. Side-booms shall be equally spaced along the pipe section, to avoid overstressing

the pipe during the lowering in operations. Quick release wide belt (width of belt

minimum 0.5 times pipe diameter) lifting straps shall be used to lift the pipe

section. While the pipe is in the slung position, the final coating inspection shall

be carried out on areas previously inaccessible.

6.19.4. Prior to lowering in the pipe, the trench bottom shall be inspected for the presence

of the required sand bedding of 0.2 m, sharp objects, or any other extraneous

material, and where necessary cleaned out. The bottom of the trench shall be

prepared in a way to provide continuous and even support and protection to the

pipe.

6.19.5. The pipe section shall be lowered off in a safe and controlled manner, ensuring,

no contact is made with the trench sides, that the pipe is positioned to afford all

round protection of backfill, and in such a way that the lifting straps can be

released and withdrawn without damaging the pipe coating.

6.19.6. The minimum bending radius for elastic bending is shown in the relevant

specification.

6.19.7. Immediately after lowering and lay, the survey has to be performed and padding

with sand up to 20cm on top of pipe has to be executed

6.20. Pipeline Crossings

6.20.1. General

6.20.1.1. Detailed crossing procedures and method statements, for each type of

crossing, shall be developed and submitted for approval. In the case of

crossings classified as major, site specific drawings, procedures and

method statements shall be developed.

6.20.1.2. Consideration should be given to the importance, and specific location

of each crossing, with regard to pre-testing the fabrication prior to

installation.

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6.20.1.3. Excavation on open-cut crossings shall not commence unless the

fabrication is complete and accepted, and all the necessary plant,

equipment labour and materials are onsite. Crossing installations should

be a continuous operation until completion has been achieved.

6.20.2. Road Crossings

6.20.2.1. Unless specified elsewhere, all roads and tracks not classed as major,

shall be installed by the open-cut method. Crossing installation shall be

carried out in a manner that shall minimize disruption to traffic,

pedestrians, and the public in general.

6.20.2.2. Where necessary, or instructed, temporary traffic bypasses shall be

constructed, giving consideration to the Statutory and Local Authority

requirements for warning signs and hazard lighting. Where paved roads

are to be crossed, the paving shall be saw-cut prior to excavation, to

ensure a smooth transition when reinstated. Cutting shall be done with a

cutting machine of approved type, following which the Contractor shall

remove the asphalt layer, taking care to ensure the integrity of the

asphalt section beyond the removed section. The Contractor shall haul

and dispose the removed asphalt layers in a waste disposal dumping site

approved by the Company.

6.20.2.3. Major roads and highways shall generally be crossed using the auger, or

thrust boring or any other approved technique and subjected to

Infrastructure owner requirements. Cased crossings shall only be

installed where explicitly requested by the Governing Authority. Major

roads and highways shall be site-specific crossings.

6.20.3. Railroad Crossings

Railroad crossings, shall generally be bored and cased crossings or by any other

approved technique, and subject to the Statutory Safety Regulations and the

particular requirements of the Authority exercising jurisdiction over the crossing.

All railroad crossings shall be site-specific crossings.

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6.20.4. Watercourse Crossings

6.20.4.1. Generally, all natural watercourse crossings shall be installed by the

open cut method, and subject to the approval of the Government

Agency exercising jurisdiction over the crossing. Particular attention

shall be given to any environmental constraints placed upon the

individual crossing, and to watercourse crossings in general. The depth

of cover from the true bed level to the top of pipe shall be not less than

1.5 m. above ground crossings shall not be used.

6.20.4.2. In some cases, Government Agency may approve only bored and cased

crossings and not by open cut method. Under no circumstances shall the

banks of any watercourse be breached, until installation of the

fabrication is imminent.

6.20.4.3. Various construction techniques are used for open-cut watercourse

crossings, and assessment should be made on a case-by-case basis,

which shall dictate the particular technique to be adopted.

6.20.4.4. For drainage ditches and dykes, where annual ditch cleaning is likely to

occur, a protective concrete slab should be placed in the backfill. The

slab should be situated a minimum of 30 cm below the firm ditch

bottom.

6.20.4.5. Pre-cast concrete irrigation channels shall normally be crossed by one

of the bored crossing techniques, to avoid disturbance and disruption to

the irrigation system.

6.20.4.6. In natural wetlands, areas of peat, floodplains, and areas with high

ground water tables, consideration shall be given to the installation of

concrete saddle weights or gravel filled saddlebags, for buoyancy

control.

6.20.5. Foreign Service Crossings

The location of underground services intersecting the pipeline trench shall be

determined in advance of construction activities, to prevent damage to such

utilities. A minimum clearance of 30 cm shall be maintained between the outside

surface of the pipeline, and the outside surface of the foreign service.

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6.21. Cathodic Protection

6.21.1. The pipeline system shall be protected against external corrosion, by a cathodic

protection system designed in accordance with NEN EN 12964 and NEN 50162.

The cathodic protection system shall be designed to meet a 40 year life span.

6.21.2. “Instantaneous off” potentials along the entire pipeline route, of (-) 950 mV versus

a Cu/CuSO4 reference electrode shall be achieved.

6.21.3. Protection shall be applied in two stages, a temporary system shall be installed

during pipe laying activities, to protect the system until such time as the

permanent cathodic protection system becomes operational.

6.21.4. Immediately following backfill and hydrostatic testing, a coating integrity survey

i.e. Person Survey by CP current drainage shall be carried out like specified by

Company. All coating defects identified shall be excavated and investigated, and

where necessary, repairs effected.

6.22. Intermediate Line Valves and Launcher / Receiver Stations

6.22.1. Intermediate line valve and scraper launcher / receiver stations are located along

the pipeline route in accordance with the design and environmental requirements.

The line valves will be normally buried and either manual or electrically operated.

6.22.2. Each station will have an electrical cabinet equipped with air conditioning for

housing UPS, electrical panels and panels for lighting, security and Scada.

6.22.3. All stations will have adequate security fencing to prevent third party intrusion,

with main vehicle entrance gates, and emergency evacuation personnel gates. All

weather access roads shall be provided to all line valve stations.

6.22.4. Details are shown on the relevant drawings and documents.

6.23. Backfilling

6.23.1. General

All pipeline backfilling shall follow as closely as possible to the lower and lay

operations. Therefore the Contractor shall coordinate all operations in advanced.

The Contractor has the responsibility to ensure (where possible), that the trench is

kept free of water during backfilling.

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6.23.2. As Built Survey

Prior to the commencement of any backfilling, survey crews shall record all the

data necessary for the as built survey, to comply with the requirements of the

Agreement Documents and Specifications.

6.23.3. Pipe Protection

6.23.3.1. Care shall be taken during the initial stages of backfilling to ensure that

the intimate backfill reaches around and under, all quadrants of the

pipe. Initial stage backfill should be carried out by backhoes, in order to

place the material around and over the pipe, and to avoid dropping the

backfill from an unacceptable height.

6.23.3.2. Where suitable intimate backfill cannot be imported, or achieved by

screening, a rock guard type material shall be used to protect the pipe

coating. Under no circumstances shall topsoil be utilized as intimate

backfill.

6.23.4. Backfill

6.23.4.1. When the initial stage backfill has been compacted, second stage

backfill can be accomplished by pushing in the native material with

bulldozers, working at right angles to the trench line. Backfill material

shall be free of carbonaceous material i.e. tree roots, branches etc.

Backfilling shall be completed in not more than 30 cm compacted

layers. Each subsequent layer being properly compacted to the same

consistency as the surrounding soil, up to the underside of the topsoil

level.

6.23.4.2. In areas of rock, the rock shall not be backfilled to an elevation higher

than the surrounding original level. All surplus rock shall be removed

from site to an approved disposal area.

6.23.4.3. Where indicated on the alignment sheets, or where directed by the

Company, erosion protection trench plugs shall be installed during the

backfill operations to prevent trench washout. Where applicable a

suitable drain to a soak away shall be installed.

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6.23.5. Pressure Testing, Cleaning, Gauging, Drying and Conservation of Pipeline

6.23.5.1. At the start of the construction work, Contractor shall provide a

pressure test planning, including the temporary supports for the

pipelines and load calculations, in regard to maximum section volume

and elevation difference, in order to minimize the number of test

sections and consequently to minimize the number of "Golden Welds"

to a minimum.

6.23.5.2. The Contractor shall provide all equipment and materials required for

pressure tests, including temporary supports for the pipelines.

6.23.5.3. After completion of a pipeline section, a hydraulic pressure test

(strength and tightness test) has to be performed in accordance to INGL

specification EEN-CSE-SPC-012.

6.23.5.4. Cleaning of the pipeline section may be performed together with the

water filling operation. After successful pressure testing, the pipeline

section has to be gauged.

6.23.5.5. Drying of the pipeline section shall normally be done with foam pigs

and pre dried air to a dew point of -25ºC or lower. Detailed

requirements are specified in EEN-CSE-SPC-015.

6.23.5.6. The dew point of the pipeline or a part system has to be kept and

monitored until the final handing over.

6.24. Reinstatement

6.24.1. General

The ROW shall be restored as closely as possible to the pre-construction

condition. All requirements of the Environmental Impact Assessment, the

Pre-Entry Condition Log, and Local and Government Authorities shall be strictly

observed.

As soon as is possible after backfilling, in areas where there is evidence of

compaction or rutting, the subsoil shall be ripped or ploughed, to leave the soil in

a loose and friable condition. Prior to any topsoil placement, all surplus material

and construction debris shall be hauled offsite to an approved disposal area.

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6.24.2. Reinstatement in Agricultural Land

Following the loosening of subsoil, the topsoil shall be replaced across the

working width, ensuring that an even distribution is achieved. The topsoil shall be

graded and tilled to leave a smooth, workable, and natural appearance to match

the original contours.

6.25. Valve Stations

Build intermediate block valve stations. Perform all Earthworks; preparation, and pipe

works; Perform civil and concrete works; Perform electrical and instrumentation works

and other works in accordance with the design.

6.25.1. Completion for operation approbation (Gassing up)

Submit all documents as per the quality plan required for obtaining the Gas

Authority’s approval for operation.

6.25.2. Handover

Prepare As Built documentation, Support Company in gassing up of the system;

Test, commission and handover to Company.

7. Materials Provided by the Company to the Contractor

7.1. The Contractor would be provided by Company with the natural gas pipes, casing pipes,

hot bends, fittings, flanges, isolating couplings, scraper traps, and valves, , in various

diameters, pressure and temperature transmitters, as required in order to perform the

works.

7.2. All the other materials required for the full performance of the works would be provided

by the Contractor.

7.3. The Contractor will return all unused material to Company’s storage facilities (including

unloading) together with a report based on the AS BUILT that shows that all other

materials were installed.

7.4. The unused materials shall be returned with all quality documents and without defects.

7.5. Materials with defects or can’t be used, will not be accepted in Company’s storage

facilities, and the Contractor will be charged with the material costs.

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8. Checking the work conditions by the Contractor

8.1. Preliminary inquiries

The Contractor must, before starting the Works, consult and coordinate with the Engineer,

the relevant authorities, the holders of land rights and any kind of utility owners/operators,

in order to obtain information on the following matters:

Irrigation systems

Third party installations.

Permits required for conducting work in the working site.

Permits for temporary use of land outside the working site for the storage of materials

and equipment, maintenance of equipment, temporary structures, storage and removal

of soil and waste (and will manage the waste removal as per client's demand), and for

any other activity required for the execution of the Works.

8.2. Coordination with other works

The Works under this Agreement may coincide with the work of other Contractors. Upon

Engineer’s instructions, the Contractor must promptly and without compensation, allow

any person or organization to perform work at or near the site. The Contractor must

coordinate this work and allow the use, of facilities installed by him, to the extent possible.

8.3. Soil investigations

8.3.1. The Contractor shall check and verify the subsurface conditions along the pipeline

route. The Contractor shall visit the work site, and thoroughly check the

conditions, the soil, services, access roads, structures, and shall base his proposal

on his findings.

8.3.2. It is emphasized that the Contractor must conduct his own responsibility and

expense site and laboratory tests (including of laboratories outside the site) for the

performance of his work. The Engineer will not accept any claim related to the

Contractor’s knowledge or lack of knowledge of the soil and working conditions.

8.3.3. The Contractor will prepare in the beginning of the project a working plan for all

HD/HDD or any other crossings of roads , railways etc. This working plan will

include detailed site and soil investigation, exploratory excavation, geotechnical

investigations and analysis.

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8.3.4. The work includes preparation of procedures for each crossing including design,

shop drawing, measurements, surveying and all other requirements as necessary

up to the final acceptance by the Company.

See relevant specifications Annex BB.

9. Site

9.1. Notice to enter the Site

Company would provide the Land Owners along the route the legal notice as provided for

under relevant law.

The notice to the landowners would cover the entire working strip, and access roads and

the mobilizations areas, per the relevant building permit documents.

9.2. Coordination with Landowners/Landholders

9.2.1. The Contractor is required to coordinate the entrance to the site with each of the

landowners/holders along the route. This will be done in coordination with the

Engineer.

9.2.2. The Contractor is required to plan the construction activities in consideration of

the detailed evaluation of each of the work section characteristics and

landownership details.

9.2.3. Should the Contractor be of the opinion that additional land is needed for the

construction of the project, for access roads and/or mobilization sites, it shall be

his full responsibility for obtaining those sites, including the approval of the

relevant authorities Contractor.

9.3. Work Site

9.3.1. The areas within the Site of Works in which the Contractor will be permitted to

execute the Works, to assemble his equipment, materials, plants and tools, to erect

his stores and to accommodate his personnel, as well as the rights of way for

access to the said areas, shall be coordinated by the Contractor with the relevant

agencies.

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9.3.2. The Engineer will determine the final limits of the above areas in co-operation and

mutual agreement with the relevant authorities and these areas shall be deemed to

be sufficient for the performance of the Works by the Contractor.

9.3.3. Before entering any areas the Contractor shall make all necessary arrangements

with the relevant third parties and agencies.

9.3.4. The Contractor shall fence the areas while any Work is in progress, so as to

prevent any accident and he shall take full responsibility for preventing

unauthorized persons from entering the Site of the Works.

9.3.5. The work area along the pipelines route (“Working Strip”) is as shown on the

drawings.

9.3.6. Prior to commencement of the Works, the Contractor shall record the working

strip area and surroundings by means of a video movie.

9.3.7. The working strip excludes areas in which the full width may not be realized.

9.3.8. The Contractor is not allowed to deviate from the working strip and make use of

any land outside the working strip without written agreement from the holders of

land rights, operators of adjacent service lines, relevant authorities and the

Engineer.

9.3.9. In addition, the Contractor is not allowed to place equipment or perform activities

within services line limits, roads, and yards of houses, even if these extend into

the working strip, without written agreements.

9.3.10. Before starting the Works, the Contractor must obtain the required agreements,

permits and approvals from the relevant authorities, from the holders of land

rights, utility owners / operators, and the Engineer (hereinafter “permits”). The

Contractor must show the permits to the Engineer, upon request, including among

others:

Permits for performing the Works within the working strip.

Permits for the temporary use of access roads to the working strip.

Permits for the temporary use of land outside the working strip limits for

storage of materials and equipment, maintenance of equipment, erection of

offices for the Contractor’s and the Engineer , storage and removal of excess

soil and waste materials, and any other activity needed for the execution of the

Works.

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9.3.11. The Contractor shall bear on its sole expense, all the costs for all the taxes,

compensations, payments and other expenditures for obtaining the permits and the

fulfillment of their conditions, and for the preparation of access roads (if

required), the preparation of areas, erections of temporary structures, support and

for all other work within the working strip. The Contractor shall be responsible for

all damages to property and persons made by him, within and outside the working

strip.

9.3.12. The Contractor must study the conditions prevailing within the working strip

before commencement of the Works. No consideration will be given to any claim,

by the Contractor, which is directly or indirectly related to his knowledge, or lack

of knowledge, of conditions prevailing in the working area or working strip.

10. Crossings

10.1. Utilities Detection

10.1.1. Prior to construction the Contractor is required to detect in detail all utilities along

the route and those that might be affected from the construction activities.

10.1.2. The detection of the utilities would include coordination with the utility

companies and authorities, including obtaining their supervision for the detection

works, detailed topographical survey, performing of trial pits, electronic detection

and all other activity required for full and detailed detection of the utilities.

10.1.3. The Contractor is fully responsible, at his own cost, to detect and identify all

utilities within the site and/or effecting his work.

10.2. Coordination with Utilities Owners/operators and Relevant Authorities

All works, including detection and construction in the vicinity of existing utilities, should

be performed in full coordination with the owners/operators companies and authorities.

All work should be coordinated by the Contractor with all the relevant authorities in

accordance to the regulations and relevant laws and performed only after obtaining full

permission by the Contractor.

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10.3. Relocation and protection of existing Utilities

10.3.1. The site has not been cleared from existing utilities at the site boundaries and as

stated, the Contractor is required to detect the existing utilities in detail and assess

their impact on the construction.

10.3.2. Following the detection and coordination with the utilities owners by the

Contractor, the design would be updated by Company to reflect the activities

required to either protect or relocate the existing utilities

10.3.3. The Contractor is fully responsible to provide the utilities information in sufficient

time to allow the design update. All delays and or changes due to late or

incomplete information would be under the Contractor's full responsibility.

10.3.4. The Contractor would be fully responsible to perform the relocation and / or

protection works in full accordance to the design and schedule.

10.3.5. The following are some of the works to be required:

Infrastructure for communication lines

Water supply lines and systems.

Irrigation lines and systems

Sewage lines and systems

10.4. Supervision by Utilities Owners/operators, Infrastructure Owners and Relevant

Authorities

The Contractor would be fully responsible to coordinate with the utility owners/operators

and relevant authorities for their supervision during the construction.

10.5. Work near existing utility systems (infrastructure)

10.5.1. Any damage caused to existing utilities or interference with their operation is a

criminal offence. The Contractor bears sole responsibility for any damage to

property and harm to persons, and for irreversible damage to the environment

(pollution of soil and water, etc.). The Contractor shall bear the direct and indirect

consequences and expenses resulting from his activities.

Any work by the Contractor near existing utility systems such as but not limited to

electricity, power, lighting, control lines, communication, fuel, gas, water, sewage

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drainage etc. ("Utility systems") must be performed with the utmost care, in order

to ensure the integrity and functioning of the existing Utility systems.

10.5.2. Excavation near these utility systems shall be performed in the presence of the

Engineer and of official representatives of the Infrastructure Owner of the Utility

System etc. Ensuring the presence of the supervision representing to the

Infrastructure Owner is the responsibility of the Contractor and the cost of this

supervision shall be borne solely by the Contractor.

In any case when damage is caused to buried or exposed piping, as a result of the

Contractors activities, the damage shall be repaired immediately upon and as

instructed by Engineer. The Contractor shall bear the sole responsibility for all

costs and for all other consequences of the damage.

10.5.3. Before starting the Works, the Contractor must establish the exact location of the

various utility systems, within and near his work area. The exact location of the

utility systems must be established by detecting equipment, test pits etc. The test

pits must be performed in the presence of the Engineer, and in the presence of the

Representative appointed by the relevant agency, third party or authority, in

charge of operating the utility systems.

10.5.4. The Contractor shall immediately notify the Engineer of any deviation between

the location of the utility systems, as detected in the field, and its location as

shown on plans.

10.5.5. All expenses for activities in connection with the securing the integrity of utility

systems shall be borne solely by the Contractor. These activities include

excavation of test pits for the detection of buried pipes, cables and trenches, the

use of special detecting equipment, gathering information, and coordination with

the authorities and the utility owners/operators.

10.5.6. Obtaining of permits, planning the relocation of utility systems, whether

performed by the Contractor or by the designer representing the owner/operator of

the utility systems, coordination before and during execution of the Works near

utility systems and systems are the Contractors responsibility, with approval of

Engineer. The Engineer will not recognize any claim related to the identification,

on plans, of the buried utility systems.

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10.5.7. The Contractor shall comply with all local requirements for safe working in close

proximity to existing roads and (aboveground and underground) utilities such as

fuel pipelines and other services. The Contractor shall establish adequate

emergency procedures according to the instruction of the relevant utility systems

operators in consultation with them and the Engineer.

11. Quality Control

11.1. General

11.1.1. The Contractor shall establish an independent Quality Control (QC) plan for

supervising the Works and checking the quality of the Works, the materials, plant

and equipment incorporated in the Works, and the quality of all manufactured

parts of the Works, such as concrete, metal components, welding, painting, and

related works, and testing of completed installations and all surveying. No work

shall be performed until the QC Unit has approved the preceding Work

11.1.2. The approval by Company would be provided by a local supervision firm and the

Third Party Company.

11.1.3. Work would be considered as approved only once an approval by Company

though the local supervision firm and the Third Party Company has been

obtained.

11.1.4. The QC shall be a permanent organization staffed by qualified personnel

experienced in their respective fields. The organization, staff and procedures

related to QC. require the approval of the Engineer. All activities of Q.C. shall be

performed in accordance with the Standards specified in the Agreement

Documents and when required in the presence of the Engineer.

11.1.5. Company’s Supervisor shall witness all testing activities. The Engineer shall

receive at least 72 hours advance notice of any QC activities to be performed on

Site, and a longer period, established by the Engineer, for tests to be performed off

Site. Each test result shall be presented to the Engineer for his approval not later

than 24 hour after being performed, with sufficient copies for the Engineer

records. All test results shall be filed by QC. In an orderly and easily accessible

manner and shall be submitted for inspection and approval by the Engineer.

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Furthermore, QC shall record and submit all required analyses of the test results to

the Engineer for his approval.

11.1.6. When the Engineer considers it necessary, it may order re-testing or additional

standard or non-standard tests at the Contractor’s expense. These shall be

performed on Site by QC or by an independent testing agency, as instructed by the

Engineer.

11.1.7. Prior to commencing the construction activities, the Contractor shall present a

fully-detailed QC program of his proposed QC activities for the Engineer

approval, including details of all staff, timetable, equipment, laboratory facilities,

procedure, administration, etc. that he intends employing in performing Q.C. In

his staff details, the Contractor shall include the name and qualifications of his

Chief QC Supervisor and the names and qualifications of the Sub- Supervisors in

charge of the various disciplines.

11.1.8. Prior to purchasing any equipment and materials for inclusion in the Works, the

Contractor shall present, for the Engineer approval, the manufacturer's

specification for the said items and details of the QC Procedure to be adopted in

order to ensure that they are up to Standard. The Contractor will be permitted to

order the materials only after all the above requirements have been approved by

the Engineer.

11.1.9. Contractor shall implement an Inspection procedure to assure the full traceability

of piping parts by marking all pipe segments with low stress-dye stamping after

cutting and by recording their location. The Contractor shall also monitor and

record all the changes and all the relevant data, on drawings, registration sheets, as

required by Specifications Procedures and by the Engineer per the Special

Specifications.

11.2. Inspection of Fabrication, Installation and Construction

11.2.1. Inspection: Supervision will be performed by Managing Firm.

11.2.2. In addition Company will appoint a Third Party Company that shall have the

power to perform on behalf of the Company, the following inspection and

approval works:

1) Checking and certifying the welding procedures

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2) Witnessing and certifying the welding procedure tests including the results of

the related NDT and destructive testing including

3) Yield test

4) Bending test

5) Tensile test

6) Macro grinding investigation

7) Witnessing and certifying of Cadweld-welding

8) Checking welder certificates

9) Witness and certifying welder qualification tests

10) Inspection of the pipe-laying/installation and welding work of the

pipeline/stations

11) Review and approve the documents of NDT carried out during construction

12) The pipe book in respect to the installed pipes and other material

13) The completeness of the NDT documents

14) Acceptance documentation of the hydrostatic and tightness tests

15) Issue of the provisional Certificate in respect to hydrostatic and tightness test

and available safety equipment

16) Issue of final certificate

11.2.3. The Company and the Inspector on its behalf, shall have access at any time to any

location where works related to fabrication, installation or construction are being

done and the Contractor shall cooperate and give all the necessary assistance to

enable an effective inspection of the works at any time.

11.2.4. The Company and the Inspector on its behalf will be entitled to supervise the

fabrication, installation and construction at all stages and processes, but this

supervision or lack of supervision or fulfillment of the Company requirements

shall not relieve the Contractor from his sole responsibility to the quality of the

works, their accuracy and fulfillment of all conditions in the Agreement.

11.2.5. The Contractor shall repair at his expense any defect and damage discovered,

immediately upon discovering the defect or damage.

11.2.6. The Company will check the prefabricated works before bringing them to the

construction sites and will confirm its acceptance, if in his opinion they will suit

the specification requirements. The Company will not receive any work unless it

has been approved by the Inspector as aforesaid, however the Inspector’s approval

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of the work’s quality and receipt by the Company as well as the Inspector’s

approval of the fabrication, installation and construction, shall not release the

Contractor of his full responsibility to the quality and accuracy of the construction

in accordance with the specification, or from any other obligation whatsoever

related to the Agreement Conditions.

11.3. Additional Conditions to Ensure the Quality of Works

11.3.1. In addition to all that is said in the Agreement documents, following are the

detailed requirements of the Contractor, to ensure the fabrication quality.

11.3.2. The Quality Inspector on behalf of the Contractor shall be present during all

stages of the work in the workshop where works are performed and on site, and

shall coordinate the inspections that will be done by the Inspector of the

Company.

11.3.3. The framework of the inspections and responsibility for execution are as detailed

in the Company Specifications. The Quality Inspector on behalf of the Contractor

shall submit a Check Form signed by him at each stage, properly filled, for

approval of the Company’s Inspector.

11.3.4. This framework may be extended and applied for all the activities of the project,

even if they are not included in this Specification.

11.3.5. It is emphasized that for Natural Gas Piping, fabrication works, welding and

checking will be done in accordance with the Dutch Standard NEN 3650.2003-1,

Chapter 9 and as mentioned in the relevant paragraphs above NEN 3650.2003-2,

Appendix C and the Special Specifications. The Contractor should apply the

maximum between NEN requirements and Company’s specifications as above

mentioned.

12. Temporary access Roads

12.1. The Contractor shall coordinate with the relevant authorities and utility owners/operators,

the possible use of existing roads for access to the Site, as well as the temporary

construction of access roads from the existing roads to the Site, and all other bypass roads

and internal Site roads, as may be required, Including traffic and road design and

precautions.

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12.2. These roads will be available to the Contractor and others, and the Contractor shall have

the right of access to the Site and within the Site through these roads. The existing roads,

curbs and other existing paved areas shall be adequately protected, and any portions which

may become damaged as a result of the Works under this Agreement shall be replaced and

repaired immediately without cost to the Company.

12.3. All necessary traffic safety gear required by the authorities to allow such use shall be also

at the Contractor expense.

12.4. The Contractor shall maintain the access roads to the Site during his Work. For this

purpose he shall keep at the Site, equipment, materials, grader, water-tanker, foreman,

workers whenever needed for the maintenance works. The Contractor shall have no rights

to claim any additional payments or extension of time, because of problems caused by road

conditions. Prior to leaving the Site the Contractor shall make good all temporary and

permanent roads used by him.

13. Organization of Contractor's Site Facilities

13.1. The "Building Permit" includes a specific number of Contractor fenced organization camps

as shown on the drawings.

13.2. If the Contractor wishes to establish some camp in a different location it shall be his

responsibility to obtain all the necessary permits and approvals from the relevant

authorities and from the land owners.

13.3. The Contractor will be permitted to establish his Site facilities for performing the Works,

in accordance with the conditions specified in the permits he obtained from the relevant

authorities, and according to the written instructions of the Engineer. The Contractor shall

exhibit the permits whenever he will be required to do so. No plant, equipment, materials

or temporary structures shall be located outside the areas allotted to the Contractor's Site

facilities. Upon completion of the Agreement and as approved by the Engineer the

Contractor shall remove his plant and equipment, materials and temporary structures,

except for structures which the Engineer and the Contractor shall agree upon. Prior to

establishing any Site facilities the Contractor shall submit detailed plans of these facilities

for the Engineer approval. After the approval, the Contractor shall prepare the area.

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14. Engineer's Offices

14.1. General

The Contractor shall provide the Engineer Offices according to the following requirements,

unless specifically agreed in writing otherwise.

14.1.1. Office rooms and service area's

14.1.1.1. All Site accommodation and equipment for the Engineer's Site staff

shall be new. Second-hand equipment shall not be permitted unless

approved in writing by the Engineer.

14.1.1.2. The office accommodation at each spread/ and Contractors head offices

for the sole use of the Engineer and his staff shall be under one roof and

comprise the following:

9 lockable offices of minimum floor area of 10.0 m2 each.

One conference room, of minimum floor area of 15.0 m2, with

separate access, to be well organized and equipped for visitors.

One kitchen of minimum floor area of 10.0 m2.

Two toilets (1 male 1 female) with hand wash basins.

One separate shower room with shower cubicle.

14.1.1.3. The offices, conference room and kitchen shall be fully air-conditioned

and heated.

14.1.2. Communication

14.1.2.1. The following telephone connections shall be supplied by the

Contractor for the Engineer’s use:

A telephone switchboard with a separate connection to the

telephone exchange, with 8 extensions; to the Engineer's offices,

conference room, and kitchen.

A separate connection to the telephone exchange for the Fax

machine.

14.1.2.2. The communication, whether by land line or cellular, is under the

responsibility of the Contractor and it must be fully operational one

week prior to commencement of works.

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14.1.2.3. All telephone bills shall be paid by the Contractor.

14.1.2.4. Broad band access to high speed Internet shall be arranged and paid by

the Contractor with guaranteed 24/7 service.

14.1.2.5. 4 telephones and 1 plain paper fax machine shall be supplied by the

Contractor for the Engineers use.

14.1.3. Offices and other accommodation shall be erected, decorated, furnished, equipped

and made ready for occupation within 14 working days from the Date of

Commencement of the Works.

14.1.4. The layout and location of the accommodation shall be submitted to the Engineer

for approval, prior to commencement of installation.

14.1.5. All accommodation shall be lockable, with three keys provided for each lock. A

suitable security system shall be installed to protect the accommodation.

14.1.6. The accommodation shall be properly supported and erected to the manufacturer

instructions. Floor level within the accommodation shall be as stipulated by the

Engineer.

14.1.7. Window area shall be 40% of the floor area with opening windows being 20% of

the floor area. All windows shall be fitted with external shutters that can be

secured internally.

14.1.8. The electricity supply to the offices (for heating, air-conditioning, lighting and all

charges) is under the responsibility of the Contractor and shall be to 240V. All

internal wiring shall be well secured.

14.1.9. Every office/rooms shall be provided with adequate sockets for power supply

(minimum 4 no. per office/room).

14.1.10. The accommodation shall be connected to a potable water supply and drainage

shall be to the public sewerage system or septic tank at the Contractors expense.

All installation work shall be in accordance with current appropriate regulations

and by-laws.

14.1.11. All toilets shall have a flushing WC and all washing facilities shall be provided

with hot and cold running water.

14.1.12. The Contractor shall provide for the cleaning of the Engineer's accommodation

on a daily basis and provide an adequate supply of consumable items (toilet

rolls, soap and etc.), a fully equipped first aid kit, adequate fire extinguishers and

smoke detection equipment for the full duration of the Agreement.

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14.1.13. The Contractor shall provide adequate waste disposal receptacles and dispose of

domestic rubbish on a regular basis as agreed with the Engineer.

14.1.14. Adequate car park spaces are to be provided (5 cars minimum) close to the

accommodation for the sole use of the Engineer staff. The access road, parking

area and connecting footways to the accommodation shall be properly surfaced,

drained, kept free of mud, debris and obstructions.

14.1.15. On completion of the Agreement, the Contractor shall remove the

accommodation, break out and remove all surfacing, hard standing, foundations

and debris, seal and grout any abandoned drains and return the site to as near its

original condition as possible to the satisfaction of the Engineer.

14.1.16. The Contractor shall provide, maintain, clean and replace, as necessary, the

following items for the sole use of the Engineer and his staff, for the full

duration of the Agreement.

14.2. Office furniture, equipment & software per office-room

All equipment shall be new and shall be maintained in full working order throughout the

project.

14.2.1. Writing desks with lockable drawers and chairs with arm rests X 2

14.2.2. Office chairs X 4

14.2.3. A0 size 6 drawer chest X 1

14.2.4. Incidental table (fax, photocopier and associated parts) X 1

14.2.5. Lockable cupboard (nominal size 1.8m high x 0.9m wide x 0.5m deep) X 1

14.2.6. 3-tier filing basket X 2

14.2.7. Adjustable desk top lamps X 2

14.2.8. Length of shelving X 3.0 m

14.2.9. Pin board (2.4m x 1.2m) X 2

14.2.10. Desktop with the following minimum requirements: i5 processor, with a

minimum 1 TB hard disk, DVD writer (DVDRW), minimum 8 GB RAM, high

speed LAN card, a minimum 23" HD display OR equivalent laptop.

14.2.11. The following software shall be installed on the Desktop or Laptop: minimum

Windows 7, Microsoft Office 2010 professional, MS Project (as per instructed

version), Adobe file creator (for five stations), AutoCAD or AutoCAD viewer

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for five stations only (as per software and version instructed by the Company to

its sole discretion).

14.2.12. Single phase UPS as backup for desktops power supply.

14.2.13. A HP A4/A3 color laser printer or similar approved with paper, toner, and

related facilities as required throughout the Agreement X 1

14.2.14. Ancillaries: waste paper bins, staplers, hole punches, coat hooks, doormats, boot

scrapers, to under office facilities complete in all respects.

14.3. Office furniture and equipment per Site-office

14.3.1. Plain Paper Fax, with toner cartridges as required throughout the Agreement X 1

14.3.2. Modern multifunction Color Photocopier (not for private use type) with the ability

to FAX Scan and Print A3/A4, with full reducing enlarging and document

handling facilities, with paper, toner, and related facilities as required throughout

the Agreement X 1.

14.3.3. A HP A4/A3 color laser printer or similar approved with paper, toner, and related

facilities as required throughout the Agreement X 1.

14.3.4. Flat screen TV (including HDMI input) set and machine (including any necessary

licenses) X 1

14.3.5. Large conference table (at least 4.0m x 1.5m) X 1

14.4. Kitchen furniture and equipment

The Contractor shall provide, maintain, clean and replace the following items as necessary

for the full duration of the Agreement:

14.4.1. Chairs X 10.

14.4.2. Sink and water heater X 1

14.4.3. Microwave oven 800 watts with carousel or 4 ring electric cooker with full size

oven X 1

14.4.4. Electric kettle X 1

14.4.5. Electric refrigerator with freezer compartment X 1

14.4.6. Cooler for filtered Water X 1

14.4.7. Sufficient crockery, cutlery and kitchen utensils for four people and occasional

visitors.

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14.5. Clothing and personal safety items

The Contractor shall provide, maintain clean and replace the following items as necessary

for the full duration of the Agreement:

14.5.1. Protective clothing as required including overalls, waterproof suits/overalls, safety

helmets (with lamp clips and ear protectors), safety boots (all boots shall have 200

joule toe and under sole protection), safety goggles, protective gloves as required

(approx. 50 pairs) X 7

14.5.2. Intrinsically safe waterproof hand lamps (batteries as required) X 3

14.5.3. Miners cap lamps with batteries and chargers X 3

14.5.4. Electronic combined gas detectors, capable of testing for oxygen, carbon dioxide,

carbon monoxide, hydrogen sulfide and flammable gases, complete with batteries

and mains charger. X 2

14.5.5. 10-minute emergency life support set X 6

14.5.6. Full safety harness with 35m safety line X 2

15. Laboratory

The Contractor shall contact a competent laboratory as approved by the Engineer to carry out

laboratory testing of materials and workmanship as required by the Engineer or these

Specifications. The location of the laboratory shall require the prior approval of the Engineer.

The Contractor shall not be allowed to start any work on Site prior to the laboratory being

established to the Engineer satisfaction. All costs relate to testing of the works and materials,

including but not limited to, establishing the laboratory, taking samples and performance of the

tests shall be born solely by the Contractor.

16. The work team employed by the Contractor

16.1. General

The Contractor’s work team for the execution of the Works must include an employee in

charge solely for safety (reference is also made to CSA-38-E) of the Works, not engaged

with any other duties on behalf of the Contractor.

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16.2. Construction Manager - the Contractor’s representative

16.2.1. The Contractor must employ a Construction Manager experienced in the work

performed under the present Agreement. The Construction Manager shall be

responsible for the execution of the work at the site.

16.2.2. The engineer’s name , qualifications and experience shall be submitted to the

Engineer's written approval for his employment.

16.2.3. The engineer shall have at least the minimum experience period in the works

performed, in such position, as stipulated in the RFQ and/or the Agreement.

16.2.4. The Construction Manager shall be the officially appointed representative of the

Contractor at the site. The Construction Manager must be present at the site

continuously throughout work period and must maintain full and close contact

with the Engineer. The official contact between the Contractor and the Engineer

shall be maintained by means of the site-engineer. The Engineer may instruct the

Contractor to replace the site-engineer if, in the Engineer opinion, the

site-engineer does not fulfill his duties satisfactory or if his qualifications are

inadequate for the performance of the work. Upon the Engineer instruction an

engineer with adequate qualifications shall replace the site-engineer, according to

the provision of the Agreement. The Engineer decision in this matter is final.

16.3. Foreman

16.3.1. The Construction Manager shall conduct the managing of the work by means of a

foreman, qualified by the ministry of Labour or other authorized authority in

Israel.

16.3.2. The foreman must be experienced in managing works similar to those included in

the project and at least the experience as stipulated in the Tender and/or the

Agreement. The foreman shall be present at the site during all working hours and

for the entire period of the work.

16.3.3. The foreman shall manage the work of any Sub-contractor, engaged by the

Contractor. The Sub-contractor’s foreman shall represent the Sub-contractor, but

the overall management of the work shall be the responsibility of the Contractor’s

Construction Manager. The Engineer must approve the Contractor’s foreman and

Sub-contractors.

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16.4. Other Key Personnel

The Contractor shall nominate the Key Personnel, including any other personnel, as

required under the Tender and/or the Agreement.

17. Sub-contractors

The engagement of any Sub-contractor requires prior approval by the Engineer. The Contractor

must immediately replace the Sub-contractor or any of his workers if the Engineer requests such

a replacement. The Contractor is not entitled to any compensation or work extension due to the

replacement of his Sub-contractor or any of his workers.

18. Avoidance of nuisance from the Works

The Contractor shall comply with the requirements of the relevant Israeli Authorities for

avoiding "Noise and Pollution" nuisance, and shall use the best practicable means to ensure that

all plant used on the construction of the works shall be suitably maintained to meet the above-

mentioned regulation.

The permissible noise levels on site may be further restricted by local regulations should

justifiable complaints be received.

In order to assure compliance with the requirements of the law, the Contractor shall use all good

engineering practice that may be required to reduce the amount of noise from his equipment.

19. Traffic Requirements

19.1. Where ramps are required, they shall be provided and maintained to a standard suitable in

all respects for the class or classes of traffic or pedestrians requiring using them.

19.2. The Contractor shall take all reasonable steps to prevent vehicles entering and leaving the

Site from depositing mud or other debris on the surface of adjacent roads or footways, and

shall remove expeditiously any materials so deposited.

19.3. Traffic and work on existing roads used for transportation or any other purpose, shall only

be executed by vehicles fitted with pneumatic tires. The Contractor, as specified in the

technical specifications herein, shall repair any damage, which may be caused to the

existing roads and/or pavements and surfaces and to the full satisfaction of the Engineer.

19.4. The Contractor shall be responsible for arranging any road and footpath diversions or

closures he requires with the relevant third parties. The Contractor shall allow adequate

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time so that all requirements and procedures are followed and approvals obtained without

delay to the Works.

19.5. If the Engineer shall be required to organize these closures, instead of the Contractor, all

associated charges shall be re-charged to the Contractor at its sole expense.

19.6. The Contractor shall note that local roads are narrow and were not intended for

construction Site traffic. Due consideration shall be given to the size, weight and speed of

vehicles delivering labor, plant, goods and materials to site.

19.7. The Contractor shall plan, supply and place devices needed for safe traffic at the site and

for incoming and outgoing traffic, during the entire Works period. The Contractor must

submit a traffic arrangement plan for approval by the Engineer and for obtaining permits

from the relevant authorities.

19.8. The coordination for obtaining the required permits from the authorities is the sole

responsibility for the Contractor. The Contractor must implement the temporary traffic

arrangements. The Contractor must implement the permit requirements given by the

authorities, whether these requirements are given to him, directly or indirectly by means of

the Engineer. It is the Contractor’s specific duty to ensure the operation and integrity of the

equipment and devices for the safe traffic during the work at the site.

20. Day and night shifts

The Contractor is not entitled to any change in unit prices because of work at night, whether such

work shall be required by the Engineer or will be required by the Contractor, and approved by

the Engineer, in order to meet the time schedule.

21. Temporary Approaches Bridges, Gangways, and Similar Facilities

21.1. The Contractor shall provide and maintain without additional charge all such fenced

approaches, gangways, bridges and ladders as may be necessary for safe and expeditious

access to different parts of the Works. Particularly, the Contractor shall provide means of

access to enable the adjacent occupiers to carry on their normal occupation, and shall

indemnify the Company against any claims for loss of business of amenities.

21.2. All approaches or gangways to mortar, concrete or block work upon which workmen are

required to tread shall be provided with grids to enable the men to clean their feet, and the

Contractor shall control such means of access as may be necessary and, especially in wet

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weather, shall provide suitable means to prevent fouling of mortar, concrete or block work

with marl, clay or other foreign materials.

22. Works to be Kept Clear of Water

22.1. The Contractor shall keep the whole of the Works at all times during construction free

from water, and shall perform all shuttering, pumping or diversion of surface and

groundwater, as may be necessary in carrying out the Works under dry conditions. He shall

pay special attention to the protection, from water damage, of pipelines, roads, plant,

equipment and materials that have been brought to Site.

22.2. At every point in the Works, at which water is liable to accumulate, proper drains and, if

required, sump holes or wells shall be formed. Such sump holes shall be placed entirely

outside the limits of the Works. Any pumping that may be necessary during the shaft

sinking or subsequently, shall be so conducted from such sump holes that no wash or

disturbance of the bottom or sides of the excavations shall occur.

22.3. During the process of casting any concrete, or performing any other work, the water in the

sump holes shall be maintained below the lowest level of such work. In cases of

foundations and trenches, the water shall be kept at least 50 cm below the bottom of the

excavation. The water shall be led to such sump holes or wells by specially constructed

drains, which shall, if necessary, be carried across the concrete or other works in troughs.

Unless required for shaft construction, dewatering or lowering groundwater level is not

permitted.

23. Discharge of Water from Works

23.1. The Contractor shall make such provision for the discharge of any water, whether fouled or

discoloured or otherwise, from the Works as shall be satisfactory to the Engineer and to

any persons having rights over the lands or water courses where such water is discharged

and in full coordination with the authorities and in accordance to the regulations. The

Contractor shall hold the Company indemnified against any claim that may be made

through non-compliance with this Clause.

23.2. In the event of there being any interference with the existing land or road drainage due to

the construction of the Works or to damping of spills, within or outside the limits of the

Works, the Contractor shall take immediate steps to restore the drainage to the satisfaction

of the Engineer, the Company, occupiers, or the authority concerned.

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24. Restoration of Existing Ditches and Open Drains

Where existing ditches or open drains are crossed they shall be kept open for as long as may be

required to allow for the passage of the actual quantity of water (taking into account the season).

On completion of the Works, the ditch or drain shall be restored over the working width to a

condition at least equal to that existed before the commencement of the Works.

25. Water Supply

25.1. The Contractor shall supply, at his own expense, the necessary quantities of water required

to perform the Works including pressure tests. The Contractor at his own expense shall

make the connection to the water supply point, under arrangements that will require the

prior approval of the Engineer. The Contractor at his own expense shall provide all the

means necessary for the transport of water from the said connection point to the points of

use. The quantities of water to be supplied to the Contractor at the connection point will be

subject, first, to the supply conditions coordinated with the supplier, and second, to the

total water requirements at the Site (for use by Contractor and others).

25.2. The Contractor must provide reserve water storage and sufficient water supply where

necessary. Any delays and expenses due to inadequate water supply shall be born solely by

the Contractor.

25.3. Prior to commencement of work the Contractor's would obtain all the approvals for the

water quality and usages by the Relevant Authorities.

26. Supply of Electricity

26.1. The Contractor shall supply any electricity necessary to construct the Works by means of a

generator. The Contractor shall make the connection of electricity to a connection point on

Site, the details of which shall be subject to the prior approval of the Engineer. The

Contractor shall also supply the cables, transformers, condensers, equipment and

accessories necessary for supplying electricity from the connection point to the points of

use.

26.2. All electrical installations must be installed according to Israel Electrical Regulations, and

must be certified by Certified Electrical Control Management. If so required by the

Engineer, the Contractor shall make available a copy of all certificates prepared upon

completion of electrical installations and prepared for all required periodic checks. The

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Contractor shall appoint a competent person to be solely responsible for ensuring the safety

of all temporary electric equipment on Site.

27. Surveying and Setting Out

27.1. General

27.1.1. The Contractor shall perform all surveying, setting out, control and measurement

of Works, specified and/or required by the Engineer.

27.1.2. The Contractor shall retain a Chartered Surveyor, and other qualified surveying

personnel, on Site, throughout the performance of the Agreement, for executing

all survey and measurement operations.

27.1.3. The Contractor shall keep permanently on Site the required surveying instruments

of type and quantity approved by the Engineer.

27.1.4. The Contractor shall verify the accuracy of the Site maps provided with the

Agreement Documents including the location and elevation of each benchmark

relative to official government beacons.

27.1.5. The Contractor shall replace missing benchmarks.

27.1.6. The Contractor shall confirm his acceptance of the benchmarks in writing.

27.1.7. All surveying activities shall be performed with the knowledge and approval of

the Engineer who shall be given prior notification well in advance of any such

intended work. Upon completion of any surveying the Contractor shall present to

the Engineer all the pertinent data for checking and approval, however this shall

not relieve the Contractor of the sole responsibility for their accuracy.

27.2. Basic Survey

27.2.1. The Contractor shall be provided by Engineer with a Baseline which shall be

marked in the drawings and a list of coordinates, including elevations,

benchmarks with defined coordinates, which shall be marked (by the Contractor),

on Site. The Contractor shall secure the existing benchmarks, increase their

number as required, and shall keep the baseline during the execution of the Works

enabling its reestablishment as needed or as instructed by the Engineer.

27.2.2. The Contractor shall check and verify the accuracy and validity of the markings

(Baselines) given to him before the commencement of the Works at the Site and

shall mark the pipeline centerline and the locations of shafts, and shall submit

them to the Engineer approval. Should the Contractor wish to dispute any level he

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shall submit to the Engineer a schedule of the position of the levels considered

being at error, and a set of revised levels. The existing ground, relevant to the

disputed levels, shall not be disturbed before the Engineer decision as to the

correct levels is given.

27.2.3. The Contractor shall carry out a topographical survey of the Contractor’s yards on

Site, as well as the surrounding areas extending at least 25 meters beyond the

borders of the Contractor’s yards.

27.2.4. The Contractor shall submit to the Engineer the following survey data:

27.2.4.1. Full records of fieldwork including original field books dated and

certified by the Chartered Surveyor.

27.2.4.2. A topographical map based upon above survey, drawn to a scale of

1:250 with contour intervals of 0.5 m.

27.2.4.3. All above and underground utilities and services.

27.2.4.4. Blocks and Parcels.

27.2.4.5. Land ownerships.

27.2.4.6. Cross-sections to a scale of 1:100 showing locations and elevations.

The Engineer will, after receipt of the above documents, check the

surveys and will issue a "First Survey Certificate" acknowledging

acceptance of the above survey material that shall be deemed to be the

"Basic survey" for the location of the Works.

27.3. Intermediate Surveys

27.3.1. The Contractor shall perform intermediate surveys to verify compliance with the

tolerances, and shall submit the results of said surveys to the Engineer. The survey

shall be performed weekly or every 50m advance according to the Engineer

instructions. The method of survey shall be at the Contractor’s discretion provided

the method chosen is customary for such surveys.

27.3.2. The field books of such intermediate surveys shall be made available to the

Engineer, if he so requires. The Contractor shall afford full opportunity for the

Engineer surveyor to perform intermediate surveys within the pipeline whenever

the Engineer will require doing such survey. In that case, the Engineer will give

the Contractor a prior notice of 24 hours.

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28. Revision Record

Rev. Date Description Prepared Checked Approved Date Approved

No.

1 14/03/2012 Internal review 28.1.1. B

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a

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OA AZ

2 21/3/2012 Issued for Tendering BC QA AZ 21/3/2012

3 26/08/2018 Update YK, DC NM SK, HM 26/08/2018