genesis carb presentation
DESCRIPTION
TRANSCRIPT
- 1. Genesis Products: Environmental Challenges and Opportunities
- Presentation
- May 2008
- 2. Formaldehyde is:
- a naturally occurring substance discovered in 1867
- present in most life forms: humans, animals & plants
- normally functioning cells produce and use formaldehyde
- used in the production of furniture, fabrics, paint, foam, rubber, insulation, textiles, paper, pharmaceuticals, wood paneling products and many other household items
- even found in outer space!
- 3. Formaldehyde is used as:
- an industrial disinfectant and/or as a preservative
- a raw material in resins, producing a unique glue bond for the manufacturing of items such as furniture, flooring, cabinets
- a component of dyes and inks - in magazines, newspapers and photo-copiers
- in our industry, HcHo is used in the glue or adhesive in pressed wood products - such as particleboard,hardwood plywood, and medium density fiberboard (MDF)
- 4. How can / will our Industry respond?
- Time and technology will resolve many of our challenges, as will ordinary business cycles- but not all of them
- Long term success, perhaps even survival, will depend in part on delivering a compelling message of leadership and stewardship (corporate responsibility, go green)
- Success will also depend on supplier/customer strategies that will ultimately lower manufacturing costs
- 5. The best plan?... Have a plan. Genesis rejected idea # 37: Deliver bundles of wood with flat bed concept-car to reduce HcHo rating.
- 6. Todays Topics
- Overview of CARB
- CARB 1 and 2: What it means for you
- The role Genesis is taking in this Industry transition
- 7. CARBs View: US Emission Standards
- Set in 1985 by U.S. Dept. of Housing and Urban Development (HUD)
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- This is considered dated and out-of-touch with World-wide standards
- Applies only to PB and HWPW in manufactured homes
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- Emissions occur with many products, and in many areas of living
- High emission rate compared to Europe, Australia, and Japan
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- Need to recognize our role and responsibility as a Global Supplier
- 8. CARBs View: International Emission Standards
- Lower than current U.S. standard
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- If the U.S. doesnt keep up, it will become obsolete in Global Market
- Programs are fundamentally different and not directly comparable
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- Asian, European, HUD all are measured and tested to different standards
- 9. Key Elements of the ATCM
- Establishes new formaldehyde emission limits for HWPW, PB, and MDF panels, and requires their use in finished goods
- Panel manufacturers must demonstrate compliance through third party certification
- Fabricators must use compliant products in their finished goods for California
- 10. ATCM Provisions
- Applies to products sold, supplied, used, or manufactured for sale in California
- Emission standards in two phases
- Sell-through
- Exemptions
- Enforcement
- 11. ATCM Applicability
- Panel manufacturers
- Distributors ( Genesis )
- Importers
- Fabricators ( Genesis, Keystone RV )
- Retailers
- Finished goods
- Consumer Products
-
- but Not Consumers
- 12. Composite Wood Products Covered Under ATCM
- Hardwood Plywood (HWPW)
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- Veneer core
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- Composite core
- Particleboard (PB)
- Medium Density Fiberboard (MDF)
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- Thickness >8mm
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- Thickness < 8mm (Thin MDF)
- 13. Phase 1 Standards ----- 0.21 ppm Thin MDF ----- 0.21 ppm MDF ----- 0.18 ppm PB 0.08 ppm ----- HWPW-CC ----- 0.08 ppm HWPW-VC Jul 1, 2009 Jan 1, 2009 Product
- 14. Phase 2 Standards 0.05 ppm Jan 1, 2010 ----- 0.13 ppm ----- Thin MDF ----- ----- 0.11 ppm MDF ----- ----- 0.09 ppm PB 0.05 ppm ----- ----- HWPW-CC ----- ----- HWPW-VC Jul 1, 2012 Jan 1, 2012 Jan 1, 2011 Product
- 15. Comparison of ATCM Standards* 0.05 0.05 0.08 0.08 0.20 None Hardwood Plywood: - Veneer Core - Composite Core 0.11 0.13 0.21 0.21 None None Medium Density Fiberboard (>8mm) - Thin MDF (