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George Griffith LWRS Advanced LWR Nuclear Fuels George Griffith Lightwater Reactor Sustainability Advanced LWR Nuclear Fuel Pathway Lead Second Workshop on U.S. Nuclear Power Plant Life February 2011

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Page 1: George Griffith Lightwater Reactor Sustainability Advanced ... - GRIFFITH - Fuel.pdf · SiC Ceramic Matrix Composite (CMC) Potential Benefits ... Secondary thermal creep (power law)

George Griffith

LWRS Advanced LWR Nuclear Fuels George GriffithLightwater Reactor Sustainability Advanced LWR Nuclear Fuel Pathway Lead

Second Workshop on U.S. Nuclear Power Plant LifeFebruary 2011

Page 2: George Griffith Lightwater Reactor Sustainability Advanced ... - GRIFFITH - Fuel.pdf · SiC Ceramic Matrix Composite (CMC) Potential Benefits ... Secondary thermal creep (power law)

Technology Drivers

Advanced LWR nuclear fuel development Advanced LWR nuclear fuel development – Nuclear fuel technology helps define safety margin at LWRs – Increased safety margin can be used to compensate for aging that is

related to loss of safety marginy g– Reduced operating and economic risks

Higher capability fuels allow for increased reactor economics– Improved economic optimization – fuel cycle length, power uprates, less p p y g p p

used fuel, and more reliable fuel Improved understanding allows for shorter design and test cycles

– Faster response to reactor needs– Improved fuel design process and better margin maintenance

Technology demonstration can allow step improvement in fuel designs– Step improvement allowed by higher risk/reward design work

Page 3: George Griffith Lightwater Reactor Sustainability Advanced ... - GRIFFITH - Fuel.pdf · SiC Ceramic Matrix Composite (CMC) Potential Benefits ... Secondary thermal creep (power law)

SiC Ceramic Matrix Composite (CMC) Potential Benefits

SiC Clad – Application to Current LWRS IssueSiC Clad Application to Current LWRS Issue– Flagship approach to LWRS advanced nuclear fuels

development– High-temperature strength and low chemical activity allows

cladding to operate at very high temperatures– Allows longer service life and exposureg p– Thermal creep may not be an issue at operational

temperaturesSiC fiber reinforced composite may exhibit better– SiC fiber-reinforced composite may exhibit better mechanical characteristics for PCI

– Use of SiC composite may mitigate flow-induced modes and subsequent fretting

Page 4: George Griffith Lightwater Reactor Sustainability Advanced ... - GRIFFITH - Fuel.pdf · SiC Ceramic Matrix Composite (CMC) Potential Benefits ... Secondary thermal creep (power law)

Supporting the nuclear renaissance

LWR Cladding Outside Surface Nanometer-Scale Coating f C i d C d C l

Create zirconium cladding that is less susceptible to fretting failures and

for Corrosion and Crud Control Haiyan Wang Texas A&M University

hydrogen reactions than conventional cladding Lower risk technology than fuel SiC cladding technology

Zircaloy-4 tube for TiN coating(a) Before polishing

(a)

(b)

(c)

( ) p g(b) Cut and polished(c) Mounted zircaloy-4

tube on heater of PLD chamber

(d)

PLD chamber(d) TiN-coated tube.

Page 5: George Griffith Lightwater Reactor Sustainability Advanced ... - GRIFFITH - Fuel.pdf · SiC Ceramic Matrix Composite (CMC) Potential Benefits ... Secondary thermal creep (power law)

Supporting the nuclear renaissance

•Simulation of heat

Tconduction in a UO2 fuel pellet, coupled to a mesoscale simulation of void nucleation under irradiation

BISON

k

irradiation

BISONte

(1/s

) 10-7

10-6

= 1.0x1018 n/m2s = 0.5x1018 n/m2s

thermal creep = f(T )

Irradiation creep (Hoppe empirical model) Secondary thermal creep (power law)

Cre

epst

rain

rat

10

10-9

10-8

irradiation creep = f ( )

f(T, ) creep (power law)Plasticity with linear strain hardeningThermal expansion

Temperature (K)500 600 700 800

10-10

Page 6: George Griffith Lightwater Reactor Sustainability Advanced ... - GRIFFITH - Fuel.pdf · SiC Ceramic Matrix Composite (CMC) Potential Benefits ... Secondary thermal creep (power law)

Status Commercial prototype SiC cladding is being irradiated

at the Oak Ridge HFIR reactorat the Oak Ridge HFIR reactor Fabrication of advanced SiC/metallic hybrid cladding is

ongoing completed.ATR i di ti l h d l f FY 2011 ATR irradiation plans are on schedule for FY 2011

Transient, Loop and Failure irradiations are being planned.

Thin ceramic films have been applied to zirconium samples

Advanced modeling is providing design inputsAdvanced modeling is providing design inputs Mechanical modeling has started A shared technology project on SiC reactor structures

is being developedis being developed