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  • GEOTECHNICAL ENGINEERING DIVISION OF MATERIALS AND TESTS

    GEOTECHNICAL REPORT

    US-441 / SR-71

    FROM US-411 (SR35/SR-338)

    TO MACON LANE

    STATE PROJECT NO. 78008-0244-14

    PIN NO. 104959.01

    SEVIER COUNTY

    FILE NO. 7809312

    N

    PROJECT SITE

  • 1

    File No. 7809312

    GEOTECHNICAL REPORT US-441/STATE ROUTE 71 FROM

    US-411 (SR 35/ SR358) TO MACON LANE SEVIER COUNTY

    PROJECT NO. 78008-0244-14 PIN NO. 104959.01

    Executive Summary

    Summarized in the report are the results from visiting the site, reviewing

    the proposed plans, drilling, and CBR/Bulk testing for the redesign of State Route

    71 (Chapman Hwy.) from US 411 (SR 35/SR358) to Macon Lane in Sevier

    County. The project consists of widening the existing roadway and realigning the

    intersection for safety. It is recommended that all cut and fill slopes be placed at

    no steeper than a 2:1 ratio. It is also recommended that riprap be placed in the

    existing ditch along Macon Lane from approximately Station 17+00± to Station

    21+00±, refer to the report for details.

  • 2

    File No. 7809312

    GEOTECHNICAL REPORT US-441/STATE ROUTE 71 FROM US-411

    (SR 35/ SR 358) TO MACON LANE SEVIER COUNTY

    PROJECT NO. 78008-0244-14 PIN NO. 104959.01

    Introduction

    The following report contains the site investigation for State Route 71

    (Chapman Hwy./US 441) from US 411 (SR 35/ SR 358) to Macon Lane in Sevier

    County. The proposed safety project is designed to add a middle turn lane and

    to improve the intersections with the adjoining roads. The investigation

    performed consisted of visiting the site, reviewing the proposed plans, auger

    drilling and CBR/Bulk testing.

    Geology, Soils and Site Conditions

    The site is located in the Valley and Ridge Physiographic Province. The

    underlying geology consists of bedrock from four different groups/formations.

    The northernmost formation (the beginning of the project) is the Nolichucky

    Shale, which consists of pastel-colored flakey clay shale and gray commonly

    oolitic shaley limestone lenses. The next formation is the Copper Ridge

    Dolomite, which consists of a coarse, dark-gray, knotty dolomite with gray,

    medium-grained, well-bedded dolomite and abundant chert. The project then

    crosses into the Maynardville Limestone. The Maynardville Limestone is thick

    bedded, bluish-gray, ribboned silt and dolomite, nodular limestone and a light

    gray, fine-grained, laminated to thin-bedded non-cherty dolomite. The final

    formation the projects crosses is the Well Creeks Formation which consists of

  • 3

    File No. 7809312

    gray limestone and dolomite, with angular chert blocks and fragments and minor

    shole, mottled red and green, calcareous.

    Surface and Subsurface Exploration

    Visual inspection along the greater portion of the project was

    accomplished except along intervals where the landscape is heavily covered in

    vegetation. Auger drilling in areas of cut sections that were accessible was

    completed. Some cut sections were in accessible or utilities were located in the

    area. The drilling indicated that the cut sections will be in soil material throughout

    the project. Refer to the boring logs, soils sheets and typical cross-section at

    Station 176+00 for details.

    Recommendations and Discussion

    SR 71 – Chapman Hwy

    The alignment of SR 71 (stations increasing north to south) alternates

    between cut and fill sections right and left of centerline, with the centerline

    elevation basically unchanged except between approximately Station 174+00 to

    Station 182+50. The maximum cut depth is approximately 23 feet and the

    maximum fill height is approximately 17 feet.

    A retaining wall is proposed right of centerline from approximately Station

    177+00± to Station 181+50± to minimize the encroachment of the cut slope on to

    a private residence. The cross sections produced as part of the Preliminary Field

    Review Plans indicate that the proposed Right-Of-Way is to be located 10 feet

    right of the wall face. As a general rule for standard or conventional cut walls,

    the ROW should be located at a minimum a distance equal to the wall height (H)

  • 4

    File No. 7809312

    from the wall face – see attached typical section at Station 177+50. It should be

    noted that for a 20 foot-high wall, an additional 10 feet of ROW is recommended

    to construct standard Cast-in-Place Semi-Cantilever, Mechanically Stabilized

    Earth (MSE), or Soil Nail walls.

    For constructability purposes, a construction easement beyond the ROW

    limit is also needed to construct the standard walls without temporary shoring, if

    no existing permanent structures are present. The construction of a soil nail wall

    requires an easement to the end of the nails, which are expected to range in

    length from 0.7H to 1.0H, depending on the soil conditions and the horizontal and

    vertical spacing of the nails.

    If the ROW is not adjusted, three wall types may be used if the Right of

    Way is located 10 feet beyond the face of a 20 foot-high cut wall:

    Pile and lagging wall Piling framed wall Reverse L-shaped semi-cantilever wall in conjunction with sheet piling

    An anchored wall may be considered if a permanent underground easement

    were obtained that extended 35 feet from the wall face. Conventional

    Mechanically Stabilized Earth (MSE) or cast-in-place semi-cantilever walls are

    not feasible with the currently proposed ROW limitation – see the typical cross

    section at Station 177+50. It should be noted that the cost to construct an

    anchored, pile and lagging, or piling framed wall is expected to range between

    100 to 120 dollars per square foot of exposed wall face. It is estimated that a

    450 foot-long pile and lagging, piling framed, or anchored wall with an average

    height of 18 feet would cost approximately $890,000 dollars to construct. It is

  • 5

    File No. 7809312

    recommended that the cost of obtaining the additional ROW required to construct

    conventional retaining walls be determined. A conventional MSE or cast-in-place

    semi gravity wall is expected to have a lower unit cost, including the expense of

    excavating and backfilling the zone behind the wall, than the specialty walls,.

    It should also be noted that additional engineering will be required to

    design and incorporate a wall into the construction plans, as the roadway

    designer will develop the retaining wall conceptual drawing, and a more detailed

    geotechnical investigation of the proposed wall site will be required. These tasks

    are considered part of the structures-related activities, and the completed wall

    drawing is to be included with the Final Construction Plans

    Macon Lane

    Macon Lane is to be widened with small cuts right of centerline and fills

    left of centerline. It is recommended when filling the existing ditch left of

    centerline, from Station 17+00± to Station 21+00±, that the ditch be constructed

    during dry conditions, or to place geotextile and 2 feet of Type B rip-rap in the

    bottom of the existing ditch to allow the excess water to drain out. This is to be

    done if a drainage pipe is not placed in the existing ditch. Refer to the typical

    cross-section at Station 19+00.

    It is recommended that no slopes be steeper than 2:1. It is also

    recommended that a note be added to the plans to advise the contractor about

    following TDOT Standard Specifications For Road and Bridge Construction

  • STATE OF TENNESSEE DEPARTMENT OF TRANSPORTATION

    GEOTECHNICAL ENGINEERING

    BORING LOG Project Reference Number 7809312 Region I Project Number 78008-1244-14 County Sevier Location US – 441/SR 71 from US 411 (SR 35/SR338) to Macon Lane Data Started 5-14-13 Date Completed 5-14-13 Geologist/Soils Engineer McDowell Drill Crew Chief Plemons

    Station Hole Location Depth Sample Description No. Reference C/L No.

    173+00 1 65’ Rt. 0 CLAY ● topsoil (0’-1’) ● reddish orangish, slightly moist, firm, stiff @ 4’ (1’-17’) 17 Terminated 174+00 2 100’ Rt. 0 CLAY ● topsoil (0’-1’) ● reddish orange with light chert, slightly moist, firm, stiff @ 9’ (1’-27’) 27 Terminated 175+00 3 80’ Rt. 0 1 CLAY ● topsoil (0’-1’) ● reddish orange with light chert, slightly moist, firm, stiff @ 7’ (1’-27’) 27 Terminated 176+00 4 50’ Rt. 0 CLAY ● topsoil (0’-1’) ● reddish orange with light rock fragments (chert & sandstone), slightly moist, firm, stiff @ 15’ (1’-27’) 27 Terminated 177+00 5 50’ Rt. 0 CBR #1 CLAY ● topsoil (0’-1’) ● reddish orange with light chert, slightly moist, firm, stiff @ 17’ (1’-27’) 27 Terminated

  • SR 71/US 4

    41

    SR 71/US 441

    FO

    RD

    HIL

    L L

    AN

    E

    SH

    AD

    Y L

    AN

    E

    c

    PC

    169+

    67.3

    1

    170

    175180

    S 4

    3%

    %d 3

    8’

    59" W

    S 1

    8%

    %d 3

    2’ 5

    9" W

    50

    PC 50+82.29

    PT 51+80.86

    POT 52+17.77

    c

    c

    c

    A

    c

    S 4

    7%

    %d 3

    3’

    15" W

    S 2

    0%

    %d 4

    6’ 5

    3" W

    POT 60+00.00

    PC 60+47.79

    PT 61+52.92

    POT 61+88.03

    c

    c

    c

    A

    c

    60

    PROP. CONST. ESMT.

    PROP. CONST. ESMT.PROP. SLOPE ESMT.

    PROP. SLOPE ESMT.

    PRES. R.O.W.

    PRES. R.O.W.SR 71/US 441 STA. 171+75.00 =SHADY LANE STA. 52+17.77N 569539.6717E 2629469.4517SR 71/US 441 STA. 173+60.00 =FORD HILL LANE STA. 61+88.03N 569477.4176E 2629643.6502

    PROP. R.O.W.

    C

    CU

    RB

    CU

    RB

    ASP

    11’ A

    SP

    26’ A

    SP

    N

    CONST.

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    STATE OF TENNESSEE

    DEPARTMENT OF TRANSPORTATION

    SEALED BY

    MA

    TC

    H L

    IN

    E S

    TA

    . 169+

    50 M

    AT

    CH

    L

    IN

    E S

    TA

    . 182+

    50

    117’

    327’

    427’

    527’

    SCALE: 1"=50’STA.169+50 TO STA.182+50SEVIER COUNTYSOILS

    227’

    SAMPLE

    NO.DESCRIPTION DENSITY

    MOISTURE

    OPTIMUM MOISTURE

    RANGE

    IN-SITU

    MOISTURELL PL

    CLASS

    AASHTO

    CLASS

    USCS

    1 75 37 MH

    HOLE SAMPLE DEPTH

    NO NO

    1

    -

    1

    2

    -

    -

    1

    -

    1

    1

    -

    INDICATES LOCATION WHERE SAMPLE WAS TAKEN AND LAB TEST PERFORMED.

    ALL OTHER SAMPLE NUMBER LABELS IN CATE AN APPARENT SIMILARITY

    BASED ON VISUAL IDENTIFICATION IN THE FIELD.

    DI

    CLAY - reddish orange with light chert 85.5 25.8-37.9 N/A A-7-5(45)30.0

    NO.DESCRIPTION DENSITY

    MOISTURE

    OPTIMUM MOISTURE

    RANGE

    IN-SITU

    MOISTURELL PL

    CLASS

    AASHTO

    CLASS

    USCS

    1 50 29 CHCLAY - reddish orange with light chert 93.8 20.0-28.5 N/A A-7-6(23)23.5

    CBR

    5

    CBR

    0-1.0

    1.0-17.0

    0-1.0

    1.0-27

    3

    4

    5

    0-1.0

    1.0-27

    0-1.0

    1.0-27

    0-1.0

    1.0-27.0CBR 1

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    STATE OF TENNESSEE

    DEPARTMENT OF TRANSPORTATION

    SEALED BY

    EXISTING GROUND

    FINISHED GRADE

    1130

    1135

    1140

    1145

    1150

    1155

    1160

    1165

    1170

    1175

    1180

    1185

    1190

    1195

    1130

    1135

    1140

    1145

    1150

    1155

    1160

    1165

    1170

    1175

    1180

    1185

    1190

    1195

    VPC 173+10.11EL. 1175.17

    c

    VPI 178+17.61EL. 1205.96

    c

    6.07

    % -5.97%

    c

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    SR71 171+75.00 =SHADY LANE 52+17.77ELEV. 1166.97SR71 173+60.00 =FORD HILL LANE 61+88.03ELEV. 1178.05

    170+00 171+00 172+00 173+00 174+00 175+00 176+00 177+00 178+00 179+00 180+00 181+00 182+00

    1200

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    5(50’RT)4(50’RT)

    3(80’RT)

    2(100’RT)

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    1205

    A. SOIL MATERIAL

    SOIL MATERIAL IS MATERIAL THAT IS PREDOMINANTLY MADE UP OF NATURALLY

    OCCURRING MINERAL PARTICLES WHICH ARE FAIRLY READILY SEPARATED INTO

    RELATIVELY SMALL PIECES, AND IN WHICH THE MASS MAY CONTAIN AIR, OR

    ORGANIC MATERIALS. THIS MATERIAL MAY CONTAIN ROCK PIECES IN THE FORM

    OF DISCONNECTED SLABS, LENSES, OR BOULDERS OF LESS THAN APPROXIMATELY

    0.5 CUBIC YARDS. THE N SOIL GROUPS CONSIST OF CLAY, SILT, SAND,

    GRAVEL, COBBLES, BOULDERS (LESS THAN 0.5 CUBIC YARD VOLUME) OR A

    COMBINATION OF ANY OF THE CONSTITUENTS. FOR CONSTRUCTION PURPOSES,

    THIS MATERIAL WOULD TYPICALLY BE CONSIDERED TO BE EXCAVATABLE BY

    CONVENTIONAL EXCAVATION MACHINERY SUCH AS PANS, TRACK HOES, OR FRONT

    END EXCAVATORS/LOADERS. THIS MATERIAL WOULD HAVE A SHRINK FACTOR AS

    GIVEN IN THE SHRINK FACTORS SHOWN IN SECTION 2-145.10 OF THE DESIGN

    GUIDELINES OR AS RECOMMENDED BY THE GEOTECHNICAL ENGINEERING SECTION

    OF THE MATERIALS AND TESTS DIVISION

    4-203.02

    .

    MAI

    SCALE: 1"=50’STA.169+50 TO STA.182+50SEVIER COUNTYSOILS

    CLAY A. SOIL MATERIAL

    TOPSOIL A. SOIL MATERIAL

    1(65’RT)

    NOTE: SHRINK FACTOR OF 5 PERCENT RECOMMENDED BY

    THE GEOTECHNICAL ENGINEERING SECTION

  • 00 1023040506070 10 20 30 40 50 60 70 80 90 100 1 0 1 0 1 0 1 0 1 01 2 3 4 580901001 01 01 01 01 0 12345

    STATE ROUTE 71

    SEVIER COUNTY

    0

    1

    1

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    1

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    1190

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    220

    230

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    8

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    A. SOIL MATERIAL

    SOIL MATERIAL IS MATERIAL THAT IS PREDOMINANTLY MADE UP OF NATURALLY

    OCCURRING MINERAL PARTICLES WHICH ARE FAIRLY READILY SEPARATED INTO

    RELATIVELY SMALL PIECES, AND IN WHICH THE MASS MAY CONTAIN AIR, OR

    ORGANIC MATERIALS. THIS MATERIAL MAY CONTAIN ROCK PIECES IN THE FORM

    OF DISCONNECTED SLABS, LENSES, OR BOULDERS OF LESS THAN APPROXIMATELY

    0.5 CUBIC YARDS. THE N SOIL GROUPS CONSIST OF CLAY, SILT, SAND,

    GRAVEL, COBBLES, BOULDERS (LESS THAN 0.5 CUBIC YARD VOLUME) OR A

    COMBINATION OF ANY OF THE CONSTITUENTS. FOR CONSTRUCTION PURPOSES,

    THIS MATERIAL WOULD TYPICALLY BE CONSIDERED TO BE EXCAVATABLE BY

    CONVENTIONAL EXCAVATION MACHINERY SUCH AS PANS, TRACK HOES, OR FRONT

    END EXCAVATORS/LOADERS. THIS MATERIAL WOULD HAVE A SHRINK FACTOR AS

    GIVEN IN THE SHRINK FACTORS SHOWN IN SECTION 2-145.10 OF THE DESIGN

    GUIDELINES OR AS RECOMMENDED BY THE GEOTECHNICAL ENGINEERING SECTION

    OF THE MATERIALS AND TESTS DIVISION

    4-203.02

    .

    MAI

    TYPICAL SECTION REPRESENTATIVE OF

    STATIO

    0

    1

    1

    1

    1

    118

    1190

    200

    1210

    220

    230

    240

    CLA

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    SEALED BY

    L A. SOIL MATERIAL

    Y A. SOIL MATERIAL

    N 170+50 TO STATION 177+00

    NOTE: SHRINK FACTOR OF 5 PERCENT RECOMMENDED BY

    THE GEOTECHNICAL ENGINEERING SECTION

  • 00 1023040506070 10 20 30 40 50 60 70 80 90 100 1 0 1 0 1 0 1 0 1 01 2 3 4 580901001 01 01 01 01 0 12345

    STATE ROUTE 71

    SEVIER COUNTY

    0

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    CLAY (A. SOIL MATERIAL)

    TOP (A. SOIL MATERIAL) SOIL

    A. SOIL MATERIAL

    SOIL MATERIAL IS MATERIAL THAT IS PREDOMINANTLY MADE UP OF NATURALLY

    OCCURRING MINERAL PARTICLES WHICH ARE FAIRLY READILY SEPARATED INTO

    RELATIVELY SMALL PIECES, AND IN WHICH THE MASS MAY CONTAIN AIR, OR

    ORGANIC MATERIALS. THIS MATERIAL MAY CONTAIN ROCK PIECES IN THE FORM

    OF DISCONNECTED SLABS, LENSES, OR BOULDERS OF LESS THAN APPROXIMATELY

    0.5 CUBIC YARDS. THE N SOIL GROUPS CONSIST OF CLAY, SILT, SAND,

    GRAVEL, COBBLES, BOULDERS (LESS THAN 0.5 CUBIC YARD VOLUME) OR A

    COMBINATION OF ANY OF THE CONSTITUENTS. FOR CONSTRUCTION PURPOSES,

    THIS MATERIAL WOULD TYPICALLY BE CONSIDERED TO BE EXCAVATABLE BY

    CONVENTIONAL EXCAVATION MACHINERY SUCH AS PANS, TRACK HOES, OR FRONT

    END EXCAVATORS/LOADERS. THIS MATERIAL WOULD HAVE A SHRINK FACTOR AS

    GIVEN IN THE SHRINK FACTORS SHOWN IN SECTION 2-145.10 OF THE DESIGN

    GUIDELINES OR AS RECOMMENDED BY THE GEOTECHNICAL ENGINEERING SECTION

    OF THE MATERIALS AND TESTS DIVISION

    4-203.02

    .

    MAI

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    SEALED BY

    + .000177 5

    WALL HEIGHT

    TYPICAL SECTION REPRESENTATIVE OF

    APPROXIMATE STATION 177+00 TO STATION 181+50

    EASEMENT NECESSARY FOR CONSTRUCTION OF STANDARD

    (CAST-IN-PLACE SEMI-CANTILEVER OR MSE)

    RETAINING WALLS

    WITHOUT SHORING

    PROPOSED R.O.W. FOR CONSTRUCTION OF RETAINING WALL

    IF USING SHEET PILES, OR FOR SOIL NAIL WALL

    NOTE: SHRINK FACTOR OF 5 PERCENT RECOMMENDED BY

    THE GEOTECHNICAL ENGINEERING SECTION

  • + .0000

    00 1023040506070 10 20 30 40 50 60 70 80 90 100 1 0 1 0 1 0 1 0 1 01 2 3 4 580901001 01 01 01 01 0 12345

    SEVIER COUNTY

    1

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    MACON LANE

    5’

    5’

    2’ RIP-RAP

    GEOTEXTILE FABRIC TYPE IV (ITEM NO. 740-10.04)

    TYPICAL SECTION REPRESENTATIVE OF

    STATION 17+00 TO STATION 21+00

    1

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    evier\F

    Y2012\7809312\cadd files\S

    R71_(7809312).dgn

    SEALED BY