german mining industry overview 2014 final

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1 GERMAN MINING INDUSTRY OVERVIEW INDUSTRY OVERVIEW AT SUSTAINABLE TECHNOLOGIES IN THE MINING SECTOR AT SUSTAINABLE TECHNOLOGIES IN THE MINING SECTOR 2014 INDUSTRY CONFERENCE BRISBANE 15 TH SEPTEMBER 2014 Dr Martin Wedig

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Page 1: German mining industry overview 2014 final

1

GERMAN MINING INDUSTRY OVERVIEWINDUSTRY OVERVIEW

AT SUSTAINABLE TECHNOLOGIES IN THE MINING SECTORAT SUSTAINABLE TECHNOLOGIES IN THE MINING SECTOR2014 INDUSTRY CONFERENCE BRISBANE 15TH SEPTEMBER 2014

Dr Martin Wedig

Page 2: German mining industry overview 2014 final

Bridge to Mutual SuccessBridge to Mutual Success

• Requirements:Mine economics and cost cutting efforts

Th A t li P iti • The Australian Position: Increasing mineral production and number of mines, complexity of sizes, deterioration of deposits, strong mineral supply to world marketto world market

• The German Position:Technology leadership, automation and optimisation of processes, gy p, p p ,long history in mining (Life Cycle), experiences with maximisation of poor mining deposits, strong mineral demand in world market

• Common Potentials:• Common Potentials:Innovation and technologies, best practise, diverse geographies, market match

Page 3: German mining industry overview 2014 final

Annual Production of Raw Minerals in 2013in 2013

Lignite183 mill. t Limestone

41 mill. t Clay25 mill. t D l it

Gravel and Sand236 mill. t

Crushed Rock207 mill. t

Hard Coal8 mill. t

Dolomite21 mill. t

Salt / BrinesSalt / Brines18 mill. t

Natural Gas10 bill. m3

Quartz Sand10 mill. tMagnesium/

PotashFeldsparQuarzit3 mill. t

Potash7 mill. t

Crude Oil3 mill. tBentonite

0 4 mill t

Gypsum1 mill. t

Feldspar5 mill. tKaolin

4 mill. t

0.4 mill. t

Source: VRB

Page 4: German mining industry overview 2014 final

International Ranking

Mi l R k P d ti 2012Mineral Rank Production 2012

Lignite 1 185,432 kt

Selenium 1 0 7 ktSelenium 1 0.7 kt

Feldspar 1 5,321 kt

Kaolin 2 4,348 ktKaolin 2 4,348 kt

Salt 4 14,445 kt

Potash K₂O 5 3,149 kt₂ ,

Feldspar 7 5,321 kt

Bentonite 10 366 kt

Fluorspar 12 54 kt

Coking Coal 11 5,891 kt

Gypsum 14 2,654 ktSource: World-Mining-Data 2014

Page 5: German mining industry overview 2014 final

Value and Quantity of Minerals Production

12,42 202

73 141 38

22,7

Value Quantity1 330 Million t73,14

9,668,281,38 161 Billion € 342782

1 330 Million t

12,42

F el mine alsFuel mineralsNon-ferrous metalsIron orePrecious metalsNonmetals

Imported Domestic Recycling

Nonmetals

Page 6: German mining industry overview 2014 final

Fuel Minerals – Hard Coal

Year 1955 : 151,7 Mio. t, 175 Mines, 585 754 Employees

Year 2012 : 11,4 Mio. t, 4 Mines, 17 400 EmployeesYear 2012 : 11,4 Mio. t, 4 Mines, 17 400 Employees

Overlying StrataSouthNorth

Overlying Strata

North Sea

Mining Zone Coal Strata

Geological Cross Section Northern Part of GermanyGeological Cross-Section - Northern Part of Germany

Source: RAG

Page 7: German mining industry overview 2014 final

Hard Coal Mining Planning and Technologies

Longwall Mining with Caving

Planning and Technologies

Longwall Mining with Caving

- seam thickness 1 m to 3.5 m- depth 800 m to 1,400 m

20 000 t /d l ll- max. 20,000 t /d per longwall- automated operation

Source: RAG

Page 8: German mining industry overview 2014 final

Fuel Minerals – Lignite

Lignite Production in mill. TElectricity Generation in TWhElectricity Generation in TWhPower Plant CapacityApproved RessourcesGeological Ressources

Source: DEBRIV

Page 9: German mining industry overview 2014 final

Lignite Mining TechnologiesRhenish mining areas Rhenish mining areas

Scheme of a lignite open cut

Page 10: German mining industry overview 2014 final

Lignite Mining TechnologiesLusatian mining areas Lusatian mining areas

Lignite Open Cut Cottbus-Nord

Page 11: German mining industry overview 2014 final

Success Story: Co Operation THIESS and RWECo-Operation THIESS and RWE

Page 12: German mining industry overview 2014 final

Chemical Minerals – Potash

mill. t product

Chemical Minerals Potash

mill. t product

6,7

5,8 5 6 5 5132

, 5,6 5,5

764 5

3,2

1 Zielitz 4 Wintershall2 Sigmundshall 5 Unterbreizbach2007 2009 2011 2012 2013 2 Sigmundshall 5 Unterbreizbach3 Bergmannssegen-Hugo 6 Hattorf

7 Neuhof-Ellers

2007 2009 2011 2012 2013

Page 13: German mining industry overview 2014 final

World Potash Shares 2013World Potash Shares 201313

World Potash Production56 3 mill t

mill. t

56.3 mill. t

10%

ICL**(ISR)

China(>20 Producer)

SQM(CHI)

PotashCorp

Agrium(USA)

Mosaic(CAN/

Intrepid(USA)

APC(JOR)

Belarus-kali

Vale(BRA)

Others*Uralkali(RUS)

K+S(D)

2013 (preliminary) incl. Potash sort with lower K2O content

(ISR) ( )(CHI)p(CAN)

(USA)(CAN/ USA)

(USA)(JOR)(BLR)

(BRA)(RUS) (D)

*Compass, USA; Uzkhimprom, Usbekistan** DSW (Israel), Iberpotash (Spain), CPL (GB)Sources: International Fertilizer Industry Association (IFA), company data

Page 14: German mining industry overview 2014 final

Potash Mining Planning and Technologies

In the flat potash deposits the

Planning and Technologies

Mi i Di iIn the flat potash deposits theroom and pillar mining methodis applied. The pillar size rangesbetween 10 and 15 metres. Due

Mining Direction

Blasting

to the danger of CO2 outburststhe potash is mined by drill andblast operation.

Pillar

Intake Return air

Dumping /crushing

Airwall Conveyor Belt

Page 15: German mining industry overview 2014 final

Potash and Rock Salt Mining TechnologiesTechnologies

As the rock salt deposits contain a salt strata of up to 60 m, the sublevel open stopingmining method is adopted. The bench between upper and lower level is blasted , whileLHD vehicles haul the salt to an inbye crusher station which feeds a conveyor belt The LHD vehicles haul the salt to an inbye-crusher station, which feeds a conveyor belt. The open stopings have a height of 40 metres and are up to 25 metres wide.

Page 16: German mining industry overview 2014 final

Construction Minerals –A t S d d G lAggregates, Sands and Gravel

Gravel & Sand Hard Rock In total

Companies 208 149 357

Mining Sites 2 250 910 3 150

Production in mill t 253 229 482Production in mill. t 253 229 482

Turnover in mill. Euro 1 674 1 488 3 162

Employees 15 800 11 000 26 800p y

By numbers, the aggregates, sand and gravel industry is the biggest sectionof the mining industry in Germany. In contrast to other mining activities a lotg y y gof small and medium sized companies are involved in this business. The variety of minerals is tremendous, it covers hardrock like granite, basalt,quarzite, diabase etc., limestone and dolomite, sandstone, tuff, clay, bentonite,kaolin, feldspar, quartz sand, gypsum, gravel and sand.

Page 17: German mining industry overview 2014 final

Aggregates, Sands and Gravel MiningPl i T h l d R h bilit tiPlanning, Technology and Rehabilitation

Mine Site Planning

RehabilitationDredging

Page 18: German mining industry overview 2014 final

Aggregates, Sands and Gravel MiningT h l iTechnologies

Limestone StockpileDiabase Quary

Kaolin Open C tShale Mine Kaolin Open CutShale Mine

Page 19: German mining industry overview 2014 final

Advantages of CollaborationAdvantages of Collaboration

• Increased new market access and reach of technology partners.

• Process Optimisation/Automisation provides benefits for low cost, high-volume and low labour mineshigh-volume and low labour mines.

• Environmental protection is number ONE issue in mining. Both Australian and German mining have to be competitive with the potential to reach new industry heights.

• Despite Germany’s sophisticated environment wages, taxes and general costs are moderate and make Germany attractive for general costs are moderate and make Germany attractive for investments in mining.

• Main advantages for Australian companies collaborating ith G with Germany are:

Reliability of mining procedures, qualified workforce and skilled engineers, excellent infrastructure, stabile political conditions, sound and inspiring business relationsand inspiring business relations.

Page 20: German mining industry overview 2014 final

Further information20

ManagingDirector Glückauf!Dr Martin Wedig

Glückauf!

++49 (0) 30

31 51 82 61

[email protected]