gld capítulo 11.3 y 11.4 (ultima versión 24-04-15) - 12.00 h
TRANSCRIPT
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
TABLE OF CONTENTS
11. COMMISSIONING AND TRANSITION TO OPERATIONS 2
11.1 Commissioning Managemen......................................................................................................................................2
11.1.1 Commissioning a!!"oa#$...............................................................................................................................2
11.1.2 Commissioning se%&en#e..............................................................................................................................'
11.1.3 Managemen s"&#&"e.................................................................................................................................23
11.1.( )e* e#$ni#a+ e,!e"ise................................................................................................................................2-
11.1. Go/e"nan#e an ass&"an#e.........................................................................................................................2
11.2 O!e"aions Reainess an P"o&#ion Ram!&!......................................................................................................30
11.2.1 O!e"aion sa "eainess.............................................................................................................................3011.2.2 A/ai+a4+e s*sems "e%&i"e..........................................................................................................................31
11.2.3 Timing5 &"aion an "am!&!......................................................................................................................32
11.3 Es"aegia O!e"a#iona+..............................................................................................................................................36
11.3.1 Gene"a#i7n e 8a+o" O!e"a#iona+................................................................................................................36
11.3.2 Fi+oso9a e O!e"a#i7n.................................................................................................................................3
11.3.3 Re%&e"imienos O!e"a#iona+es....................................................................................................................6
11.3.( No O!e"a#i7n en :oin 8en&"es..................................................................................................................-0
LIST OF FIG;RES
Fig&"e 11 1 Gene"a+ sages o #ommissioning...........................................................................................................
Fig&"e 11 2 Gene"a+ Commissioning Hie"a"#$*.........................................................................................................
Fig&"e 11 3 Agg+ome"aion A"ea Hie"a"#$*................................................................................................................
Fig&"e 11 ( Lea#$ing A"ea Hie"a"#$* <=>....................................................................................................................
Fig&"e 11 S? A"ea Hie"a"#$*..................................................................................................................................
Fig&"e 11 - Res!onsi4+e Pa"ies @ P"e#ommissioning5 Commissioning5 an Ram!&!..........................................
Fig&"e 11 ' P"e#ommissioning O"ganisaion <gene"i#>...........................................................................................
Fig&"e 11 6 Commissioning O"ganisaion <gene"i#>.................................................................................................
Fig&"a 11 O,ies an s&+!$ies !a mo&+es......................................................................................................
Fig&"e 11 10 C$+o"ie e/o+&ion in $e "ainae........................................................................................................
Fig&"e 11 11 Fi+oso9as e O!e"a#i7n N&e/as * Moii#aas.........................................................................
LIST OF TABLES
Ta4+e 111 Sa+ Aiion S*sem Commissioning Se%&en#e.....................................................................................
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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
Ta4+e 112 Commissioning Se%&en#e o" $e So+&ion Han+ing S*sem..................................................................
Ta4+e 113 Commissioning Se%&en#e o" $e So+/en E,"a#ion S*sem.................................................................
Ta4+e 11( Main !"oe# mi+esones...........................................................................................................................
Ta4+e 11 Tieins an s$&on !+an......................................................................................................................
Ta4+a 11- P"in#i!a+es Con"o+es e P"o#eso en Sisema e Ai#i7n e NaC+........................................................
Ta4+a 11' P"in#i!a+es Con"o+es e P"o#eso en Sisema e T"aamieno e Gases....................................... .......
P"oe# S!en#e F&++ SaL !"oe#
Co&n"* C$i+eCommoi* Co!!e"
B&siness Mine"a S!en#e
1 COMMISSIONING AND TRANSITION TO OPERATIONS
1.1 Commissioning Managemen
1.1.1 Commissioning a!!"oa#$
Introduction
Commissioning #onsis o a s&##ession o a#i/iies an !"o#e&"es aime o $aning o/e" $e ne a#i+iies o $e o!e"aionsan mainenan#e !e"sonne+5 g&a"aneeing o!e"aiona+ #onin&i* in e"ms o sae*5 "e+ia4i+i* an %&a+i* &ne"aen an"e%&i"e in o"e" o a#$ie/e $e s&##ess&+ s&4mission o $e !"oe#5 as&"ing a $e same ime $e a/ai+a4i+i* o ino"maion<in TOP o+e"s> o" $ei" &&"e &se an "a#ea4i+i* on a++ o $e e,e#&e o"s.
Fo" $e a#$ie/emen o $e ao"emenione i is &namena+ o o" "om $e ea"+* sages o 4asi# enginee"ing5 eai+eenginee"ing5 !"o#&"emen5 an assem4+* in o"e" o !+an $e "eso&"#es an a#ions $a mae i !ossi4+e o ani#i!aee/iaions5 so+/e an* !"o4+em a"ising an ens&"e %&a+i* &"ing $e #ommissioning !"o#ess5 in o"e" o a#$ie/e a smoo$sa"&! 5 an in $e s$o"es !ossi4+e ime "ame5 g&a"aneeing #om!+ian#e i$ $e sa" ae o" !"o&#ion.
T$ese ass s$o&+ 4e !"e/io&s+* a!!"o/e an s&!e"/ise 4* $e One" Enginee"ing eam so $a $e* a"e e,e#&e in&++#om!+ian#e o $e$ea+$5 sae* an en/i"onmena+ !"oe#ion "eg&+aions a Mine"a S!en#e.
Scope
T$e !"oe# #onsie"s aiion o sa+ in $e agg+ome"aion a"ea5 4eo"e "ea#$ing $e agg+ome"aion "&ms. A ne !+a#e o" asa+ so#!i+e i++ 4e se &! $a i++ oin oge$e" i$ $e e,ising #on/e*o" 4e+s 4* means o a #on"o++e aiion s*sem.
A+so $e insa++aion o a s#"&44e" a $e en o $e e,ising agg+ome"aion "&ms is #onsie"e5 so as o #on"o+ $e$*"o#$+o"i# emissions &e o mi,ing o s&+!$&"i# a#i an soi&m #$+o"ie.
T$e"e i++ a+so 4e #$anges o s!e#ia+ !&m!s5 /a+/es an !i!ing in $e +ea#$ing a"ea in o"e" o "esis #o""osi/e ee#s o $ene so+&ions $a i++ $a/e a #onsie"a4+* $ig$e" #on#en"aion o ion #$+o"ie. A $e same ime5 a ne sage o as$ing i++
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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
4e ae in $e so+/en e,"a#ion <S?> a"ea in o"e" o #on"o+ $e #on#en"aion o ion #$+o"ie sin#e i #o&+ ae# $e%&a+i* o $e "i#$ e+e#"o+*e mo/ing oa"s $e E sage.
In o"e" o #om!+* i$ $e #o"!o"ae s#o!e o $is se#ion5 $e GLD.031 an $e Managemen Man&a+ o" Mao" P"oe#s aBHP Bi++ion Pam!a No"e a"e #onsie"ing "ee"en#es $a eine $e e+emens "e%&i"e o" ea#$ !$ase o $e F&++ SaL!"oe#.
Stages of Commissioning
T$e !"o#ess o Commissioning is i/ie ino o&" sages5 &"ing $i#$ "es!onsi4i+iies a"e e+egae o ie"enmanagemen eams i$in $e Con"a#o" an Mine"a S!en#e in o"e" o ass&"e ei#ien#* $"o&g$o& $e $*"omea++&"gi#a+!"o#ess. T$ese sages a"e s$on in $e o++oing ig&"e an e,!+aine 4e+o
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ConstructionVerifcation
• Stage 1
Pre-Commissioning
• Stage 2
Commissioning
• Stage 3
Ramp-up
• Stage 4
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
Figure 11- 1 General stages of commissioning
a) Stage 1: Construction verification
T$e a#i+iies a"e /a+iae 4* $e HOP in ag"eemen i$ $e einiion o $e !"oe#. T$is is 4ase on #om!i+ing an!"e!a"ing a++ o $e ino"maion o" ea#$ a"ea o $e P"oe#5 s&#$ as As4&i+ "aings5 s"&#&"es an s*sems o o!e"aion5amongs o$e"s in o"e" o a#$ie/e a!!"o/a+ in ag"eemen i$ $e sana"s eine 4* $e TOP <T&"n O/e" Pa#age>o+e". Fina++*5 $e !"oe# eam s$o&+ s&4mi a noe o ene"gising <NOE>5 a&$o"ising $e 4eginning o !"e#ommissioning.
b) Stage 2: Pre-commissioning
In $is sage a++ o $e s&4s*sems s$o&+ 4e &n#ioning i$o& $e !"o&# o" $i#$ $e* e"e esigne <em!*5 i$ ae" o" ai"5 on a #ase 4* #ase 4asis> i$o& +oaing5 a!!"o/e o s$o a "e+ia4+e o!e"aion as a se%&en#e s*sem5 in#+&ing $e/e"ii#aion o a++ o $e ine"+o#ing an eme"gen#* s*sems <s&#$ as eme"gen#* s$&ons an !&++ #o"s>. $i+e BHPBi++ion eines ineg"a+ ess5 $e o"ma+ "anse" !a#ages o a s*sem o" a g"o&! o s*sems i++ 4e !"e!a"e an s&4mieo" HOP a!!"o/a+. T$e o#&mene a##e!an#e o $e "anse" !a#age 4* $e one" o" a s*sem o"ma++* means $e&"ning o/e" o $e #a"e5 s&!e"/ision an monio"ing o $e s*sem o Mine"a S!en#e. ;!on ina+ising $is sage5 a #e"ii#aeo me#$ani#a+ #om!+eion s$o&+ 4e iss&e.
c) Stage 3: Commissioning
A#i/iies a"e esa4+is$e so $a $e s*sems !"og"essi/e+* i oge$e" in a se%&en#e5 &! &ni+ $e* &n#ion i$ +oaing asan ineg"a+ &ni5 a##o"ing o esign. D&"ing $is !e"io5 ess a"e #a""ie o& on a "ange o ie"en #oniions. T$e s*semsa"e !"og"essi/e+* #om4ine &ni+ a #onin&o&s5 "e+ia4+e an ineg"a+ !"o#essing is a#$ie/e i$ o"e o" so+&ions. T$e
#ommissioning sage is e,e#&e 4* a eam +ea 4* $e O!e"aions i/ision5 $i#$ is "es!onsi4+e o BHP Bi++ion o" ea+ines5 #oss5 a#$ie/emens an #om!+ian#e o $e esign.
d) Stage : !amp-up
T$is is $e sage immeiae+* o++oing #ommissioning an $e momen $en $e sie a#i+iies s$o&+ 4e &n#ioning inag"eemen i$ $e !"o&#ion !+an. D&"ing $is sage $e o!e"aions eam i++ #onin&o&s+* in#"ease $e !"o&#ion !a#e &!o $e onnage s&saine 4* $e !"oe# esign.
S"stems and Sub-s"stems
T$eS*sems an S&4s*sems eine o" $e e,e#&ion o a++ $e sages o Commissioning a"e +ise 4e+o
Sa+ Aiion S*sem
o Sa+ Han+ing S&4S*sem
o Sa+ S&!!+* <Con/e*o" Be+> S&4S*sem
o S#"&44e" S&4S*sem
L? So+&ions Han+ing S*sem
o P&m! S&4S*sem
o Pi!ing S&4S*sem
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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
So+/en E,"a#ion S*sem
o 1 as$ an POC T"ain A S&4S*sem
o 1 as$ an POC T"ain B S&4S*sem
o 1 as$ an POC T"ain C S&4S*sem
o 1 as$ an POC T"ain D S&4S*sem
o Fi"e Dee#ion an S&!!"ession S&4S*sem
o P&m! "om E,ising O"gani# T) o 1 as$ s&4s*sem
o P&m! "om POC o 2 as$ S&4S*sem
NOTE T$e E+e#"i# Conne#ions an Monio"ing an Ins"&menaion o" ea#$ s&4s*sem a"e #onsie"e ineg"a+ #om!onens an s$o&+
4e &n#ioning a $e en o P"eCommissioning <See
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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
>.
Strateg" for Facilities Commissioning
In $e e/e+o!men o $e s"aeg*5 $e a+ignmen o $e #ons"&#ion mi+esones an $e #ommissioning mi+esones5 i$ $ese%&en#e o $e #ommissioning 4ase on $e a#i+iies5 nees o 4e #a""ie o& in o"e" o ass&"e e/e+o!men in a##o"an#ei$ $e !"oe# o" !+an. T$e ea"+* !a"i#i!aion o e,!e"ien#e !e"sonne+ is &namena+ in $e !"e!a"aion o" #ommissioning. T$e s"aeg* #onsie"s $e e,!e"ien#e o o!e"aions sa as in!& o" $e #ommissioning eam5 o" $i#$ is$o&+ $a/e $ei" !a"i#i!aion in a##o"an#e i$ $e a/ai+a4i+i* o Mine"a S!en#e.
T$e e* as!e#s in $e Commissioning s"aeg*5 a+igne o $e ao"menione5 a"e $e o++oing
Ine"e!enen#e s$o&+ 4e #onsie"e 4eeen $e s&4s*sems in o"e" o #a""* o& $e #ommissioning in a sae
an #o""e# manne" <Se#ion 11.1.2>.
T$e o!e"aiona+ "e%&i"emens $a s$o&+ 4e "ea* $en sa"ing an* sage o #ommissioning s$o&+ 4e eine <
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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
>.
T$e o#&mens signe 4* $e "es!onsi4+e !a"* o ea#$ #om!+ee sage s$o&+ 4e ieniie an a/ai+a4+e in o"e"
o ass&"e $a $e sa" o $e o++oing sage is saisa#o"i+* e/e+o!e.
Pe"sonne+ i$ e,!e"ien#e in ea#$ one o $e a#i/iies 4eing e/e+o!e in $e ie"en sages s$o&+ 4e !"esen.
T$e s!e#ii# no$o o Mine"a S!en#e !e"sonne+ $a $a/e !a"i#i!ae in #ommissioning ano" o!e"aion i++in#"ease $e !"o4a4i+i* o s&##ess.
I is "e%&i"e $a $e o&+ine managemen s"&#&"e es#"i4e in $e !"e/io&s #$a!e" is a/ai+a4+e in o"e" o a/oi
on imes an &nne#essa"* in#"emens o $e !"og"amming o a#i/iies.
I is ne#essa"* o ass&"e $a $e s*sems o 4e #ommissione saisa#o"i+* #om!+* i$ $e HSEC sana"s o
Mine"a S!en#e in o"e" o a/oi "is o !eo!+e an $e en/i"onmen.
T$e o++oing s&4#$a!e" +a*s o& $e #ommissioning se%&en#e5 #onsie"ing $e o&" <(> gene"a+ sages eine in
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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
.
1.1.2 Commissioning se%&en#e
A "aiona++* !+anne #ommissioning is &namena+ o" sa"&! o !+an o!e"aions an "e%&i"es a++o#aing "es!onsi4i+iies4eeen $e HOP E,e#&ion i/ision o" !"e#ommissioning5 an $e O!e"aions i/ision o" #ommissioning an "am!&!5 asi is a 4"onie+ !"oe#. T$e goa+ o $e !+an is o a#$ie/e an o!ima+ se%&en#e in a++ in/o+/e a#i+iies. T$is i++ "es&+ in#os "e&#ions o" Mine"a S!en#e5 minimising onimes an &se o e,#essi/e "eso&"#es5 an a#$ie/emen o $es#$e&+e !"o&#ion ae5 amongs o$e"s.
T$e #ommissioning se%&en#e aes ino a##o&n $e e!enen#* o $e e%&i!men i$ "es!e# o ea#$ s*sem an s&4s*sem eine <Se#ion 11.1.1>. T$e 4"ea on is s$on in $e $ie"a"#$i#a+ #$a" o ig&"e 1125 4eginning i$ $e !+ana"eas $e"e e%&i!men5 !i!ing5 an s"&#&"es i++ 4e #ommissione. T$is Se+e#ion P$ase s&* in#+&es #ommissioningeai+s a $e s&4s*sem +e/e+5 $i#$ i++ 4e &se o gene"ae $e "e%&i"e in!&s an o&!&s o ino"maion o 4e &se in$e &!#oming !$ases.
Fo" $is sage5 e+e#"i#a+ #onne#ions5 #on"o+ an ins"&menaion a"e in#+&e as ineg"ae #om!onens o" ea#$ s&4s*sem5 $i#$ s$o&+ 4e o!e"aing 4* $e en o $e !"e#ommissioning.
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S!en#e P+an
Agg+ome"aion Sa+ A00iion
Lea#$ingLea#$ing So+&ionHan0+ing S*sem
S? S? S*sem
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
Figure 11- 2 General Commissioning #ierarc$"
Figure 11- 3 %gglomeration %rea #ierarc$"
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Agg+ome"aion A"ea
NaC+ Han0+ing
So#!i+e Ra0ia+ Sa#e"
T"ansiionDis#$a"ge
Ho!!e"
E+e#"i# Hois
NaC+ S&!!+*
Be+ Fee0e" Sai#E+e#"omagne
Han0+ing Ca"
T"ans!o" Be+
Mea+ Dee#o"
eig$ mee"
Gas T"eamen Agg+ome"aion
D"&m
S#"&44e"
P&m!
as$ ae"Tan
8eni+ao"S&#ion Hoo0
Fi"e 0ee#ionan0 s&!"ession
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
Figure 11- &eac$ing %rea #ierarc$" '()
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L? A"ea 2So+&ionsHan0+ing
P&m!ing P&m!s
Pi!ing
S!oo+s
8a+/es
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
NOTE <=> T$e same se%&en#e o" "ainae an ILS is in#+&e.
Figure 11- S* %rea #ierarc$"
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S?
1 as$ an0POC
T"ain AGBGCGD <=>
Tans
Mi,e"s
P&m!s
Se+e"
ADASA ae"S&!!+*
Conne#ion
Fi"eS&!!"ession
S*semE,!ansion
P&m!ing 3"ome,ising O"gani#
Tan o 1as$
P&m!s
Tan
Pi!ing
P&m!ing 3"omPOC o 2
as$
P&m!s
Pi!ing
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
NOTE <=> T$e same se%&en#e is in#+&e o" 1 as$ T"ain ABCD S&4s*sems
T$e main a#i/iies o 4e !e"o"me o" ea#$ #ommissioning sage in#+&e
Me#$ani#a+ Com!+eion De+i/e"* o e#$ni#a+ !a#age $a5 as a minim&m s$o&+ in#+&e a #$e#+is o a++e%&i!men5 a#i+iies5 an s*sems "e+ine !+ans5 an !&n#$ +is an +is o a#i+i* an !ane+ e*s <in#+&e>.
P&n#$ Lis C$e#+is o !ening a#i/iies es#"i4e in o#&menaion $a ini#aes ei#ien#ies o" &n"eso+/e
o4e#ions. T$e !&n#$ +is is gene"ae o++oing a sie a+ an ins!e#ion o $e a#i+iies 4* $e #on"a#o"5 e#$ni#a+o"sie ins!e#ions5 enginee"ing an #ons"&#ion5 an o!e"aiona+ &se" !e"sonne+. 8a+iaion o" $e sa" o esingo" $e ne, !$ase e!ens on $e *!e o a#i/i* on $e !&n#$ +is. T$e $"ee *!es o !&n#$ +iss a"e eine as
8e"sion 0.0 <10201()
!age 12 o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
http://slidepdf.com/reader/full/gld-capitulo-113-y-114-ultima-version-24-04-15-1200-h 13/39
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
o++os
o A A#i/i* i$in $e s#o!e "e%&i"e o !"o#ee i$ $e o!e"aion. T$ese e+emens a"e eeme as essenia+
"e%&i"emens o #om!+ee $e #ons"&#ion an insa++aion !$ase.
o B A#i/i* i$in $e s#o!e5 4& is no essenia+ o !"o#ee i$ $e o!e"aion.
o C O& o s#o!e a#i/i*5 oes no !"e/en $e o!e"aion.
T&"n O/e" Pa#age <TOP> Te#$ni#a+ o+e" #om!i+ing e#$ni#a+ 4a#g"o&n5 aa s$ees5 !+ans5 !"oo#o+s5 ana+*ses
ano" #e"ii#aion "e#o"s5 s!e#ii# s&* "es&+s5 #aa+og&es5 man&a+s5 e#. o" $e s*sem #om!onens. T$is!a#age i++ 4e !"o/ie o" &&"e a#i+i* o!e"aion an mainenan#e.
AsB&i+ D"aings Fina+ assem4+* "aings5 $i#$ s$o $e e,a# ina+ imensions ae" #ons"&#ion.
NOE Noii#aion o Ene"gising <!oe"&!>
NoLoa Tes E%&i!men ess o" s*sem ess i$o& mae"ia+5 o" i$ es mae"ia+ in e,#e!iona+ #ases. T$is
mae"ia+ oes no #o""es!on o !"o#ess mae"ia+. Ins"&men Tess an DCS Signa+s T$e #on"o+ s*sem e+i/e"s ana+og&e o" igia+ signa+. Comm&ni#aion ess i$
ie+ ins"&menaion <DP o" PA #omm&ni#aion>.
D*nami# H*"a&+i# Tesing Main+* o" !i!ing5 a##o"ing o esign s!e#ii#aions5 eine 4* $e sana"5 e!ening
on $e !"o#ess an +o.
Pe"o"man#e Tesing E/a+&aes $e ei#ien#* o $e s&4s*sem 4ase on $a as eine in $e esign an $a is
!$*si#a++* !"esen.
Seing Ine"+o#s an Loo!s On#e $e ins"&menaion s*sem is #a+i4"ae5 an e/a+&aion is !e"o"me on eme"gen#*
"es!onses o" "es!onses o&sie o $e esign.
Con"o++e" T&ning 8e"ii#aion $a a++ ins"&menaion e/i#es &n#ion &nio"m+* an in se%&en#e.
E%&i!menS*sem Se%&enia+ Tesing 8e"ii#aion $a $e e%&i!men o!e"aes sim&+aneo&s+* i$ $e o"e" o $e
#on"o+ s*sems an $e ie"en o!e"aion moes.
C$e#+is Re/ie +is5 a!!+ies o" 4o$ !"e#ommissioning an #ommissioning. Eno"semen Fina+ a!!"o/a+ o $e !$ase5 a!!+ies o" !"e#ommissioning an #ommissioning.
Sa"&!.
T$e minim&m ess an "e%&i"emens o" ea#$ o $e o&" !$ases o #ommissioning a"e s$on in $e +ogi#a+ se%&enia+
5 Ta4+e 112 an
. T$ese $a/e 4een esigne i$ "es!e# o $e #om!onens o ea#$ s&4s*sem5 an $a/e 4een a&se o imes "e%&i"eo !"e!a"e ea#$ e+emen o" $e ne, sage.
T$e #ommissioning se%&en#e o" ea#$ s&4s*sem is !"o/ie in $e o++oing a4+es5 o 4e &++* e/e+o!e5 an #onin&e $e
8e"sion 0.0 <10201()
!age 13 o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
http://slidepdf.com/reader/full/gld-capitulo-113-y-114-ultima-version-24-04-15-1200-h 14/39
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
se%&en#e o #ommissioning o" ea#$ S&4S*sem.
+able 11-1 Salt %ddition S"stem Commissioning Se,uence
Sub-S"stemsConstructionerification
Pre-commissioning Commissioning !amp-up
Salt #andling
Me#$ani#a+Com!+eion
P&n#$ +is A #+ose
TOP o+e" As4&i+ "aingsNOE
No+oa ess<me#$ani#a+ @
e+e#"i#a+>Ins"&mensenso"
an DCS signa+ essP&n#$ +is A #+ose;!ae an /a+iae#ommissioning !+an
<SPA>C"eae an manage!"o#e&"e man&a+s
an o!e"aions anmainenan#e "aining
man&a+sManage Mainenan#e
P+anC$e#+is an
Eno"semen o P"e#ommissioning C$e# "oaion
i"e#ion o moo"s
E%&i!men @s*sem se%&enia+
esingLoa ess
<me#$ani#a+ @e+e#"i#a+>
Ine"+o# an DCS+oo! ess
D*nami# a+ignmenP&n#$ +is A #+ose
P&n#$ +is B!"og"amme i$#om!+ian#e#ommimenLoa Mase"
mainenan#e aaC$e#+is anCommissionEno"semen
P"o#ess so+is<mine"a+> esing
Conin&o&sse%&enia+ esing
O!e"aiona+!a"amee"
a&smensPe"o"man#e esingIne"+o# an +oo!
seingsCon"o++e" &ning
8e"sion 0.0 <10201()
!age 1( o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
http://slidepdf.com/reader/full/gld-capitulo-113-y-114-ultima-version-24-04-15-1200-h 15/39
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems Constructionerification
Pre-commissioning Commissioning !amp-up
Salt Suppl"
Me#$ani#a+Com!+eion
P&n#$ +is A #+ose TOP o+e"
As4&i+ "aings
NOE
No+oa ess<me#$ani#a+ @
e+e#"i#a+>Ins"&mensenso"
an DCS signa+ essC$e# "oaion
i"e#ion o moo"sP&n#$ +is A #+ose;!ae an /a+iae#ommissioning !+an
<SPA>C"eae an manage
!"o#e&"e man&a+san o!e"aions anmainenan#e "aining
man&a+sManage Mainenan#e
P+anC$e#+is an
Eno"semen o P"e#ommissioning.
E%&i!men @ s*semse%&enia+ esing
Loa ess<me#$ani#a+ @
e+e#"i#a+>Ine"+o# an DCS
+oo! ess D*nami# a+ignmenP&n#$ +is A #+ose
P&n#$ +is B!"og"amme i$
#om!+ian#e#ommimenLoa Mase"
mainenan#e aaC$e#+is anCommissionEno"semen
P"o#ess so+is<mine"a+> esing
Conin&o&sse%&enia+ esing
O!e"aiona+!a"amee"
a&smens
Pe"o"man#e esingIne"+o# an +oo!seings
Con"o++e" &ning
8e"sion 0.0 <10201()
!age 1 o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
http://slidepdf.com/reader/full/gld-capitulo-113-y-114-ultima-version-24-04-15-1200-h 16/39
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems Constructionerification
Pre-commissioning Commissioning !amp-up
Scrubber
Me#$ani#a+Com!+eion
P&n#$ +is A #+ose TOP o+e"
As4&i+ "aingsNOE
F+&s$ingCa+i4"aion o /a+/es5
ins"&mens5 e#.No+oa ess<me#$ani#a+ @
e+e#"i#a+>Ins"&men an DCS
signa+ essSai# $*"a&+i#
<ig$ness> esing5"e#o" an "e!ai" i
!"o4+ems a"e ee#e
Ono an #on"o+/a+/es !osiion C$e# $a "ain an
!"o#ess man&a+/a+/es i++ 4e
o!e"ai/e. C$e# "oaion
i"e#ion o moo"sC$e# man&a+ /a+/es
o!e"aion C$e# ae" s&!!+*
a/ai+a4i+i*. P&n#$ +is A #+ose;!ae an /a+iae#ommissioning !+an
<SPA>C"eae an manage!"o#e&"e man&a+san o!e"aions an
mainenan#e "ainingman&a+s
Manage Mainenan#eP+an
C$e#+is anEno"semen o P"e
#ommissioning.
F+&i esing <ae"5o$e"s>
E%&i!men @ s*semse%&enia+ esing
Finie a&smens o
/a+/es5 ins"&mens5e#.Loa ess
<me#$ani#a+ @e+e#"i#a+>
Ine"+o# an DCS+oo! ess
D*nami# $*"a&+i#esing
P&n#$ +is A #+oseP&n#$ +is B
!"og"amme i$#om!+ian#e#ommimenLoa Mase"
mainenan#e aaC$e#+is anCommissionEno"semen
P"o#ess +&i <gas>esing
Conin&o&sse%&enia+ esing
O!e"aiona+!a"amee"
a&smensPe"o"man#e esingIne"+o# an +oo!
seingsCon"o++e" &ning
8e"sion 0.0 <10201()
!age 1- o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
http://slidepdf.com/reader/full/gld-capitulo-113-y-114-ultima-version-24-04-15-1200-h 17/39
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
+able 11-2 Commissioning Se,uence for t$e Solution #andling S"stem
Sub-S"stemsConstructionerification
Pre-commissioning Commissioning !amp-up
Pump
Me#$ani#a+Com!+eionP&n#$ +is A #+ose
TOP o+e" As4&i+ "aings
NOE
F+&s$ingNo+oa ess
<me#$ani#a+ @ e+e#"i#a+>Ins"&mensenso" an
DCS signa+ essSai# a+ignmen
C$e# $a $e"e a"e no+eas.
C$e# "oaion i"e#iono moo"s
C$e# man&a+ /a+/eso!e"aion P&n#$ +is A #+ose;!ae an /a+iae#ommissioning !+an
<SPA>C"eae an manage
!"o#e&"e man&a+s ano!e"aions an
mainenan#e "ainingman&a+s
Manage Mainenan#eP+an
C$e#+is anEno"semen o P"e
#ommissioning.
F+&i esing<ae"5 o$e"s>
Loa ess<me#$ani#a+ @
e+e#"i#a+>Ine"+o# an
DCS +oo! essD*nami#
$*"a&+i# esingD*nami#a+ignmen
P&n#$ +is A#+ose
P&n#$ +is B!"og"amme i$
#om!+ian#e#ommimenLoa Mase"
mainenan#e aaC$e#+is anCommissionEno"semen
P"o#ess +&is <a#iso+&ions> esing
Conin&o&s
se%&enia+ esingO!e"aiona+!a"amee"
a&smensPe"o"man#e
esingIne"+o# an +oo!
seingsCon"o++e" &ning.
8e"sion 0.0 <10201()
!age 1' o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
http://slidepdf.com/reader/full/gld-capitulo-113-y-114-ultima-version-24-04-15-1200-h 18/39
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems Constructionerification
Pre-commissioning Commissioning !amp-up
Piping
Me#$ani#a+
Com!+eionP&n#$ +is A #+ose TOP o+e"
As4&i+ "aingsNOE
F+&i esing <ae" @o$e"s>
Ca+i4"aion o /a+/es5ins"&mens5 e#.No+oa ess
<me#$ani#a+ @ e+e#"i#a+>Ins"&mensenso" an
DCS signa+ ess C$e# $a $e"e a"e no
+eas.Ono an #on"o+
/a+/es !osiion
C$e# man&a+ /a+/eso!e"aion P&n#$ +is A #+ose;!ae an /a+iae#ommissioning !+an
<SPA>C"eae an manage
!"o#e&"e man&a+s ano!e"aions an
mainenan#e "ainingman&a+s
Manage Mainenan#eP+an
C$e#+is anEno"semen o P"e
#ommissioning.
F+&i esing<ae"5 o$e"s>E%&i!men @
s*sem se%&enia+esingFinie
a&smens o/a+/es5
ins"&mens5 e#.Loa ess
<me#$ani#a+ @e+e#"i#a+>
Ine"+o# anDCS +oo! ess
D*nami#$*"a&+i# esing
P&n#$ +is A#+ose
P&n#$ +is B!"og"amme i$
#om!+ian#e#ommimenLoa Mase"
mainenan#e aaC$e#+is anCommissionEno"semen
P"o#ess +&is<a#i so+&ions>
esingConin&o&s
se%&enia+ esing
O!e"aiona+!a"amee"
a&smensPe"o"man#e
esingIne"+o# an +oo!
seingsCon"o++e" &ning
+able 11-3 Commissioning Se,uence for t$e Solvent ./traction S"stem
8e"sion 0.0 <10201()
!age 16 o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
http://slidepdf.com/reader/full/gld-capitulo-113-y-114-ultima-version-24-04-15-1200-h 19/39
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems Constructionerification
Pre-commissioning Commissioning !amp-up
01 0as$and PC+rain %
Me#$ani#a+Com!+eion
P&n#$ +is A #+ose TOP o+e"
As4&i+ "aingsNOE
F+&s$ing Ca+i4"aion o /a+/es5
ins"&mens5 e#.No+oa ess <me#$ani#a+ @
e+e#"i#a+>Ins"&mensenso" an DCS
signa+ ess Ono an #on"o+ /a+/es
!osiion. C$e# ae" s&!!+*
a/ai+a4i+i*.Sai# $*"a&+i# <ig$ness>
esing5 "e#o" an "e!ai" i !"o4+ems a"e ee#e.
C$e# moo" "oaion i"e#ionC$e# man&a+ /a+/es
o!e"aionSai# a+ignmen
C$e# $a $e +i! +e/e+ o o"gani# is "e#ommene 4*
esign. C$e# a%&eo&s #on"o+
4e++os o!e"aion in a++ se+e"s 8e"i* +o is"i4&o"s an
DDG o&naionC$e# DOP gae o!e"aion
8e"i* GAP <o!ening> 4e+o
DOP &"4ine 8e"i* +eas $"o&g$ $e "ain"om $e #o/e" o $e SPIRO)
!ons. Mae "!m #o""e+aion i$
/a"ia4+e "e%&en#* "i/e <8FD>!osiion o DOP an SPIRO).
P&n#$ +is A #+ose;!ae an /a+iae
#ommissioning !+an <SPA>C"eae an manage !"o#e&"e
man&a+s an o!e"aions anmainenan#e "aining man&a+s
Manage Mainenan#e P+anC$e#+is an Eno"semen o
P"e#ommissioning.
F+&i esing <ae"5o$e"s>
E%&i!men @ s*semse%&enia+ esing
Finie a&smens o/a+/es5 ins"&mens5
e#.Loa ess
<me#$ani#a+ @e+e#"i#a+>
Ine"+o# an DCS+oo! ess
D*nami# $*"a&+i#esing
Pe"o"man#e essi$ a#iiie ae" o
ieni* &nee#e+eas in !"e#om es.
Pe"o"m es i$ae" an so+/enine!enen+* o
ieni* &nee#e+eas in !e"o"me
ess. Tans CAN NOT
#onain so+/en o" o"gani# so+&ion54eo"e $e Fi"e
S*sem is o!e"aiona+P&n#$ +is A #+ose
P&n#$ +is B!"og"amme i$
#om!+ian#e#ommimenLoa Mase"
mainenan#e aaC$e#+is anCommissionEno"semen
P"o#ess +&i<o"gani# an
a%&eo&sso+&ion> esing
Conin&o&sse%&enia+
esingO!e"aiona+!a"amee"
a&smensPe"o"man#e
esingIne"+o# an+oo! seingsCon"o++e"
&ning
8e"sion 0.0 <10201()
!age 1 o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
http://slidepdf.com/reader/full/gld-capitulo-113-y-114-ultima-version-24-04-15-1200-h 20/39
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems Constructionerification
Pre-commissioning Commissioning !amp-up
01 0as$and PC+rain
Me#$ani#a+Com!+eion
P&n#$ +is A #+ose TOP o+e"
As4&i+ "aingsNOE
F+&s$ing Ca+i4"aion o /a+/es5
ins"&mens5 e#.No+oa ess <me#$ani#a+ @
e+e#"i#a+>Ins"&mensenso" an DCS
signa+ ess Ono an #on"o+ /a+/es
!osiion. C$e# ae" s&!!+*
a/ai+a4i+i*.Sai# $*"a&+i# <ig$ness>
esing5 "e#o" an "e!ai" i !"o4+ems a"e ee#e. C$e# moo" "oaion i"e#ion
C$e# man&a+ /a+/eso!e"aion
Sai# a+ignmen C$e# $a $e +i! +e/e+ o o"gani# is "e#ommene 4*
esign. C$e# a%&eo&s #on"o+
4e++os o!e"aion in a++ se+e"s 8e"i* +o is"i4&o"s an
DDG o&naion C$e# DOP gae o!e"aion 8e"i* GAP <o!ening> 4e+o
DOP &"4ine 8e"i* +eas $"o&g$ $e "ain"om $e #o/e" o $e SPIRO)
!ons. Mae "!m #o""e+aion i$
/a"ia4+e "e%&en#* "i/e <8FD>!osiion o DOP an SPIRO).
P&n#$ +is A #+ose;!ae an /a+iae
#ommissioning !+an <SPA>C"eae an manage !"o#e&"e
man&a+s an o!e"aions anmainenan#e "aining man&a+s
Manage Mainenan#e P+anC$e#+is an Eno"semen o
P"e#ommissioning.
F+&i esing <ae" @o$e"s>
E%&i!men @ s*semse%&enia+ esing
Finie a&smens o/a+/es5 ins"&mens5
e#.Loa ess
<me#$ani#a+ @e+e#"i#a+>
Ine"+o# an DCS
+oo! essD*nami# $*"a&+i#
esing Pe"o"m ess i$a#i&+ae ae" oieni* &nee#e
+eas in P"e#om es.Pe"o"m es i$ae" an so+/enine!enen+* o
ieni* &nee#e+eas in !e"o"me
ess. Tans CAN NOT#onain so+/en o"
o"gani# so+&ion54eo"e $e Fi"e
S*sem iso!e"aiona+.
P&n#$ +is A #+oseP&n#$ +is B
!"og"amme i$#om!+ian#e#ommimenLoa Mase"
mainenan#e aaC$e#+is anCommissionEno"semen
P"o#ess +&i<o"gani# an
a%&eo&sso+&ion> esing
Conin&o&sse%&enia+
esingO!e"aiona+!a"amee"
a&smensPe"o"man#e
esingIne"+o# an+oo! seings
Con"o++e" &ning
8e"sion 0.0 <10201()
!age 20 o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
http://slidepdf.com/reader/full/gld-capitulo-113-y-114-ultima-version-24-04-15-1200-h 21/39
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems Constructionerification
Pre-commissioning Commissioning !amp-up
01 0as$and PC+rain C
Me#$ani#a+Com!+eion
P&n#$ +is A #+ose TOP o+e"
As4&i+ "aingsNOE
F+&s$ing Ca+i4"aion o /a+/es5
ins"&mens5 e#.No+oa ess <me#$ani#a+ @
e+e#"i#a+>Ins"&mensenso" an DCS
signa+ ess Ono an #on"o+ /a+/es
!osiion. C$e# ae" s&!!+*
a/ai+a4i+i*.Sai# $*"a&+i# <ig$ness>
esing5 "e#o" an "e!ai" i !"o4+ems a"e ee#e. C$e# moo" "oaion i"e#ion
C$e# man&a+ /a+/eso!e"aion
Sai# a+ignmen C$e# $a $e +i! +e/e+ o o"gani# is "e#ommene 4*
esign. C$e# a%&eo&s #on"o+
4e++os o!e"aion in a++ se+e"s 8e"i* +o is"i4&o"s an
DDG o&naion C$e# DOP gae o!e"aion 8e"i* GAP <o!ening> 4e+o
DOP &"4ine 8e"i* +eas $"o&g$ $e "ain"om $e #o/e" o $e SPIRO)
!ons. Mae "!m #o""e+aion i$
/a"ia4+e "e%&en#* "i/e <8FD>!osiion o DOP an SPIRO).
P&n#$ +is A #+ose;!ae an /a+iae
#ommissioning !+an <SPA>C"eae an manage !"o#e&"e
man&a+s an o!e"aions anmainenan#e "aining man&a+s
Manage Mainenan#e P+anC$e#+is an Eno"semen o
P"e#ommissioning.
F+&i esing <ae" @o$e"s>
E%&i!men @ s*semse%&enia+ esing
Finie a&smens o/a+/es5 ins"&mens5
e#.Loa ess
<me#$ani#a+ @e+e#"i#a+>
Ine"+o# an DCS+oo! essD*nami# $*"a&+i#
esing Pe"o"m ess i$a#i&+ae ae" oieni* &nee#e
+eas in P"e#om es.Pe"o"m es i$ae" an so+/enine!enen+* o
ieni* &nee#e+eas in !e"o"me
ess. Tans CAN NOT
#onain so+/en o" o"gani# so+&ion54eo"e $e Fi"e
S*sem is o!e"aiona+P&n#$ +is A #+ose
P&n#$ +is B!"og"amme i$
#om!+ian#e#ommimenLoa Mase"
mainenan#e aaC$e#+is anCommissionEno"semen
P"o#ess +&i<o"gani# an
a%&eo&sso+&ion> esing
Conin&o&sse%&enia+
esingO!e"aiona+!a"amee"
a&smensPe"o"man#e
esingIne"+o# an+oo! seings
Con"o++e" &ning
8e"sion 0.0 <10201()
!age 21 o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
http://slidepdf.com/reader/full/gld-capitulo-113-y-114-ultima-version-24-04-15-1200-h 22/39
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems Constructionerification
Pre-commissioning Commissioning !amp-up
01 0as$and PC+rain
Me#$ani#a+Com!+eion
P&n#$ +is A #+ose TOP o+e"
As4&i+ "aingsNOE
F+&s$ing Ca+i4"aion o /a+/es5
ins"&mens5 e#.No+oa ess <me#$ani#a+ @
e+e#"i#a+>Ins"&mensenso" an DCS
signa+ ess Ono an #on"o+ /a+/es
!osiion. C$e# ae" s&!!+*
a/ai+a4i+i*.Sai# $*"a&+i# <ig$ness>
esing5 "e#o" an "e!ai" i !"o4+ems a"e ee#e. C$e# moo" "oaion i"e#ion
C$e# man&a+ /a+/eso!e"aion
Sai# a+ignmen C$e# $a $e +i! +e/e+ o o"gani# is "e#ommene 4*
esign. C$e# a%&eo&s #on"o+
4e++os o!e"aion in a++ se+e"s 8e"i* +o is"i4&o"s an
DDG o&naion C$e# DOP gae o!e"aion 8e"i* GAP <o!ening> 4e+o
DOP &"4ine 8e"i* +eas $"o&g$ $e "ain"om $e #o/e" o $e SPIRO)
!ons. Mae "!m #o""e+aion i$
/a"ia4+e "e%&en#* "i/e <8FD>!osiion o DOP an SPIRO).
P&n#$ +is A #+ose;!ae an /a+iae
#ommissioning !+an <SPA>C"eae an manage !"o#e&"e
man&a+s an o!e"aions anmainenan#e "aining man&a+s
Manage Mainenan#e P+anC$e#+is an Eno"semen o
P"e#ommissioning.
F+&i esing <ae" @o$e"s>
E%&i!men @ s*semse%&enia+ esing
Finie a&smens o/a+/es5 ins"&mens5
e#.Loa ess
<me#$ani#a+ @e+e#"i#a+>
Ine"+o# an DCS+oo! essD*nami# $*"a&+i#
esing Pe"o"m ess i$a#i&+ae ae" oieni* &nee#e
+eas in P"e#om es.Pe"o"m es i$ae" an so+/enine!enen+* o
ieni* &nee#e+eas in !e"o"me
ess. Tans CAN NOT
#onain so+/en o" o"gani# so+&ion54eo"e $e Fi"e
S*sem is o!e"aiona+.P&n#$ +is A #+ose
P&n#$ +is B!"og"amme i$
#om!+ian#e#ommimenLoa Mase"
mainenan#e aaC$e#+is anCommissionEno"semen
P"o#ess +&i<o"gani# an
a%&eo&sso+&ion> esing
Conin&o&sse%&enia+
esingO!e"aiona+!a"amee"
a&smensPe"o"man#e
esingIne"+o# an+oo! seings
Con"o++e" &ning
8e"sion 0.0 <10201()
!age 22 o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
http://slidepdf.com/reader/full/gld-capitulo-113-y-114-ultima-version-24-04-15-1200-h 23/39
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems Constructionerification
Pre-commissioning Commissioning !amp-up
FireetectionandSuppression
Me#$ani#a+Com!+eion
P&n#$ +is A #+ose TOP o+e"
As4&i+ "aingsNOE
F+&s$ing Ca+i4"aion o /a+/es5
ins"&mens5 e#.No+oa ess <me#$ani#a+ @
e+e#"i#a+>Ins"&mensenso" an DCS
signa+ ess Ono an #on"o+ /a+/es
!osiion. Sai# $*"a&+i# <ig$ness>
esing Fi++ $e ans5 e%&i!men an
!i!ing i$ ae" an #$e# io" +eas an i ee#5 "e#o"an "e!ai"
C$e# $a "ain an !"o#essman&a+ /a+/es i++ 4e
o!e"ai/e. C$e# moo" "oaion i"e#ion
C$e# ae" s&!!+*a/ai+a4i+i*.
Sai# a+ignmen P&n#$ +is A #+ose;!ae an /a+iae
#ommissioning !+an <SPA>C"eae an manage !"o#e&"e
man&a+s an o!e"aions an
mainenan#e "aining man&a+sManage Mainenan#e P+an
C$e#+is an Eno"semen o P"e#ommissioning
F+&i esing <ae" @ o$e"s>
E%&i!men @ s*semse%&enia+ esing
Finie a&smens o/a+/es5 ins"&mens5
e#.
Ine"+o# an DCS+oo! essD*nami# $*"a&+i#
esingP&n#$ +is A #+ose
P&n#$ +is B!"og"amme i$
#om!+ian#e#ommimenLoa Mase"
mainenan#e aaC$e#+is anCommissionEno"semen
P"o#ess +&i<so+&ion> esing
Conin&o&sse%&enia+
esingO!e"aiona+!a"amee"
a&smensPe"o"man#e
esingIne"+o# an+oo! seingsCon"o++e"
&ning
8e"sion 0.0 <10201()
!age 23 o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
http://slidepdf.com/reader/full/gld-capitulo-113-y-114-ultima-version-24-04-15-1200-h 24/39
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems Constructionerification
Pre-commissioning Commissioning !amp-up
Pump from
+4 ./isting&oadedrganic
Me#$ani#a+Com!+eion
P&n#$ +is A #+ose TOP o+e" As4&i+ "aings
NOE
F+&s$ing Ca+i4"aion o /a+/es5
ins"&mens5 e#.No+oa ess <me#$ani#a+ @
e+e#"i#a+>Ins"&mensenso" an DCS
signa+ ess ono an #on"o+ /a+/es
!osiionC$e# $a "ain an !"o#ess
man&a+ /a+/es i++ 4e o!e"ai/e. C$e# moo" "oaion i"e#ion
Sai# $*"a&+i# <ig$ness>esing5 "e#o" an "e!ai" i !"o4+ems a"e ee#e.
Sai# a+ignmen P&n#$ +is A #+ose;!ae an /a+iae
#ommissioning !+an <SPA>C"eae an manage !"o#e&"e
man&a+s an o!e"aions anmainenan#e "aining man&a+s
Manage Mainenan#e P+anC$e#+is an Eno"semen o
P"e#ommissioning
F+&i esing <ae" @ o$e"s>
E%&i!men @ s*semse%&enia+ esing
Finie a&smens o/a+/es5 ins"&mens5
e#.Ine"+o# an DCS
+oo! essD*nami# $*"a&+i#
esingP&n#$ +is A #+ose
P&n#$ +is B!"og"amme i$
#om!+ian#e#ommimenLoa Mase"
mainenan#e aaC$e#+is anCommissionEno"semen
P"o#ess +&i<so+&ion> esing
Conin&o&sse%&enia+
esingO!e"aiona+
!a"amee" a&smensPe"o"man#e
esingIne"+o# an+oo! seingsCon"o++e"
&ning
8e"sion 0.0 <10201()
!age 2( o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
http://slidepdf.com/reader/full/gld-capitulo-113-y-114-ultima-version-24-04-15-1200-h 25/39
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
Sub-S"stems Constructionerification
Pre-commissioning Commissioning !amp-up
Pump from
PC to 020as$
Me#$ani#a+Com!+eion
P&n#$ +is A #+ose
TOP o+e" As4&i+ "aings
NOE
F+&s$ing Ca+i4"aion o /a+/es5
ins"&mens5 e#.No+oa ess <me#$ani#a+ @
e+e#"i#a+>Ins"&mensenso" an DCS
signa+ ess ono an #on"o+ /a+/es
!osiionC$e# $a "ain an !"o#ess
man&a+ /a+/es i++ 4e o!e"ai/e. C$e# moo" "oaion i"e#ion
Sai# $*"a&+i# <ig$ness>esing5 "e#o" an "e!ai" i !"o4+ems a"e ee#e
Sai# a+ignmen P&n#$ +is A #+ose;!ae an /a+iae
#ommissioning !+an <SPA>C"eae an manage !"o#e&"e
man&a+s an o!e"aions anmainenan#e "aining man&a+s
Manage Mainenan#e P+anC$e#+is an Eno"semen o
P"e#ommissioning.
F+&i esing <ae" @o$e"s>
E%&i!men @ s*semse%&enia+ esing
Finie a&smens o/a+/es5 ins"&mens5
e#.Ine"+o# an DCS
+oo! essD*nami# $*"a&+i#
esingP&n#$ +is A #+oseP&n#$ +is B
!"og"amme i$#om!+ian#e#ommimenLoa Mase"
mainenan#e aaC$e#+is anCommissionEno"semen
P"o#ess +&i<so+&ion> esing
Conin&o&sse%&enia+
esingO!e"aiona+!a"amee"
a&smensPe"o"man#e
esingIne"+o# an+oo! seingsCon"o++e"
&ning
To #on&# $e "e%&i"e ess o" $e Sa+ Aiion S*sem5 a minima+ sa+ s&!!+* i++ 4e neee o ee $e ie"en esinge/i#es. T$is i++ 4e &"$e" eine in $e o++oing !$ase.
T$e #ommissioning se%&en#e s$o&+ !"io"iise an o"e" $a !"omoes $e !"oe#ion o !e"sonne+ $ea+$ an $een/i"onmen.
1 Agg+ome"aion i"e ee#ion an s&!!"ession s&4s*sem
o S#"&44e" s&4s*sem
o S? i"e ee#ion an s&!!"ession s&4s*sem.
2 Pi!ing s&4s*sem.
o P&m! s&4s*sem.
o Sa+ $an+ing s&4s*sem.
o
1 as$ an POC "ain ABCD s&4s*sem.o P&m! "om T) e,ising o"gani# +oaing s&4s*sem.
o P&m! "om POC o 2 as$ s&4s*sem.
o Sa+ s&!!+* s&4s*sem.
8e"sion 0.0 <10201()
!age 2 o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
T$e 4asi# g&ie+ines o" $e #ommissioning se%&en#e a"e as o++os
A/oi esign #$anges o++oing me#$ani#a+ #om!+eion.
Meas&"e an o#&s )PIs o" !"e#ommissioning an #ommissioning.
;se e,!e"ien#e an %&a+iie sa.
Commimen 4* $e #&""en o!e"aions eam o $a/e in!&s eine !"io" o #ommissioning.
Esa4+is$ a #+ea" e+i/e"* !+an $a eines $e "es!onsi4i+iies <"anse" o #a"e5 #&so*5 an #on"o+> o" $e ie"en
!$ases o #ommissioning.
S"i#+* im!+emen $e HSE managemen moe+.
Ass&"e $e 4&ge an "e%&i"e "eso&"#es o" $e e/e+o!men an im!+emenaion o $e ie"en e+i/e"*
!a#ages.
Im!+emen a s&!!+* s"aeg*5 $i#$ in#+&es ani#i!aion o #on"a#s <o" e,am!+e5 $e sa+ #on"a# o ee $e es
!oins>. P+a#e o"e"s ea"+* o" +ong +eaime e%&i!men <!"o#ess5 e+e#"i#a+5 an ins"&menaion an #on"o+ e%&i!men>.
Mainain ino"maion an "e#ommenaions o" a++ e%&i!men s&!!+ie"s.
T$e e* as!e#s o" sa"ing #ommissioning a"e as o++os
Com!+* i$ esign !a"amee"s.
;se a sa#ing s"aeg* $a minimises $e im!a# o $e 4io+ea#$ing sage.
Ha/e an a+e"ing s*sem o ini#ae $e $*"o#$+o"i# a#i gas #on#en"aion in $e agg+ome"aion a"ea o 4e
moiie.
;se a +ig$ $a ini#aes $e +e/e+s o HC+ in $e !a sa#e".
;se o :&!ie"*!e PPE o" o" on $e !a s&"a#e.
Mainain a so#!i+e o sa+ in $e a"ea nea" $e mo&$ o $e eee"5 o !&s$ &sing a 4&++oe" oa" $e eee"
!o"s an +ae" &n+oa. Pe"o"m #ommissioning on $e s#"&44e" s&4s*sem5 i$ a goa+ o miigaing $e gene"aion o a#i gas o##&""ing
&"ing #ommissioning o $e sa+ s&!!+* s&4s*sem in $e e,ising agg+ome"ao"s.
T$e i"e ee#ion an s&!!"ession s&4s*sem is #ommissione !"io" o an* 1 as$ s&4s*sem an POC 4*
"ain5 o ass&"e sae o!e"aion in S?.
T$e ania#i eme"gen#* s$oe"s s$o&+ 4e in o!e"aion in $e $"ee !"oe# a"eas5 gi/en $e !oenia+ #ona# i$
o!e"ao"s.
1.1.3 Managemen s"&#&"e
8a"io&s eniies o BHP Bi++ion o&+ 4e in/o+/e &"ing F&++ SaL !"oe# e/e+o!men5 in#+&ing $e o++oing
RPJD <Reso&"#e P+anning an De/e+o!men> Di/ision Mao" P"oe#s Di/ision
HOP <Hea o P"oe#s> SI <S&!e"inenen>
HOP E,e#&ion Di/ision
O!e"aions Di/ision
8e"sion 0.0 <10201()
!age 2- o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
Ea#$ o $ese o"ganisaions is "es!onsi4+e o" a +eas one !$ase o $e !"oe#. In $e P"e#ommissioning sage5 $e HOPE,e#&ion Di/ision is "es!onsi4+e5 an in $e Commissioning an Ram!&! sages5 $e Mine"a S!en#e O!e"aions Di/ision is"es!onsi4+e. In a++ !$ases5 $e one" eam o&+ 4e mae &! o BHP Bi++ion !e"sonne+ i$ e,!e"ien#e in #ommissioningan "am!&!5 i$ !"ee"en#e o" !e"sonne+ "om $e o"igina+ Mine"a S!en#e !"oe#.
Figure 11- 5 !esponsible Parties 6 Pre-commissioning7 Commissioning7 and !amp-up
Pre-Commissioning
On#e $e #ons"&#ion an assem4+* is #om!+ee <E,e#&ion P$ase> an $e o#&menaion o" "ansiion o o!e"aions $as4een a!!"o/e <!"e#ommissioning !+an5 #ommissioning !+an5 mainenan#e g&ie+ines5 !"o#e&"e man&a+s5 an "aining!+an>5 !"e#ommissioning o&+ 4egin. As s$on in Fig&"e 11.1.3.15 $is !$ase o&+ 4e +e 4* $e HOP E,e#&ion Di/ision.
In a##o"an#e i$ $e BHP Bi++ion Pam!a No"e HOP @ Mao" P"oe#s Managemen Man&a+5 !"e#ommissioning i++ #onsiso
SPA E,e#&ion &!ae $e #ommissioning !+an5 manage $e mainenan#e !+an +oa in $e s*sem a##o"ing o $e
o!e"aiona+ "e%&i"emens5 gene"ae an manage "aining man&a+s5 manage "aining o" o!e"ao"s5 gene"ae!"o#e&"es an &se" man&a+s o" $e ne s*sems in#o"!o"ae ino F&++ SaL !"oe#5 #"eae a !&n#$ +is5 +ea $e no+oa ess an !"esen $e !"e#ommissioning /e"ii#aion +is i$ /a+iae e+i/e"a4+es.
SPA O!e"aion !a"i#i!ae in $e e/e+o!men o $e !&n#$ +is an in $e !"e#ommissioning a!!"o/a+5 s&!!o"ing
$e HOP E,e#&ion Di/ision &"ing $is !$ase.
S&!!+ie" an Con"a#o" s&!!o" $e HOP in /a"io&s !"o#esses. S&!!+ie" !a"i#i!aion in $e main &nis <sa+
aiion5 gas "eamen an o"gani# as$> an #ons"&#ion #on"a#o" !a"i#i!aion.
Ae" s&##ess&+ !e"o"man#e o $e no+oa ess5 $e Enginee"ing one" eam a!!"o/es an iss&es $e &n#iona+ es#e"ii#aes.Beo"e sa"ing $e !"e#ommissioning5 4o$ $e #on"a#o" an $e s&!!+ie"5 i++ !"esen $ei" a""angemen o" $eim!+emenaion o a#i/iies asso#iae i$ $is !$ase. T$ei" o"ganisaiona+ s"&#&"es i++ in#+&e s!e#ia+ise sa5s&!e"/iso"* !e"sonne+5 an $e e#$ni#a+ "eso&"#es "e%&i"e o" $e !"o!e" e,e#&ion o $e !"e#ommissioning a#i/iies.
8e"sion 0.0 <10201()
!age 2' o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
T$e o++oing ig&"e s$os $e gene"i# o"ganisaiona+ s"&#&"e o" $e !"e#ommissioning !$ase.
8e"sion 0.0 <10201()
!age 26 o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
Figure 11- 8 Pre-commissioning rganisation 'generic)
On#e $e !"e#ommissioning is ina+ise5 $e HOP E,e#&ion Di/ision signs $e /e"ii#aion +is5 o /a+iae $e "anse" o $e#ommissioning !$ase.
Commissioning
On#e $e !"e#ommissioning !$ase $as 4een a!!"o/e an a!!+i#a4+e o#&menaion $as 4een "anse""e5 $e#ommissioning !$ase 4egins. T$is !$ase i++ 4e +e 4* $e O!e"aiona+ Enginee"ing Di/ision5 i$ assisan#e "om $e HOPE,e#&ion Di/ision.
In a##o"an#e i$ $e BHP Bi++ion Pam!a No"e HOP @ Mao" P"oe#s Managemen Man&a+5 #ommissioning i++ #onsis o
SPA O!e"aion +oa Mase" mainenan#e aa ino $e s*sem5 !e"o"m $e !&n#$ +is5 an manage ess i$ +oae
e%&i!men.
SPA E,e#&ion s!e#i* $e ne#essa"* a&smens o #ommissioning.
S&!!+ie" an Con"a#o" s&!!o" #ommissioning.
T$e o++oing ig&"e s$os $e gene"i# o"ganisaiona+ s"&#&"e o" $e Commissioning !$ase.
8e"sion 0.0 <10201()
!age 2 o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
Figure 11- 9 Commissioning rganisation 'generic)
Consie"ing $a !"e#ommissioning an #ommissioning i++ 4e !e"o"me 4* !e"sonne+ "om ie"en #om!anies<#ons"&#ion #on"a#o"5 /eno"s5 Mine"a S!en#e5 e#.>5 $e ea"+* i&sion o im!o"an as!e#s s&#$ as5 m&&a+#o++a4o"aion5 sae* o" an se+#a"e is signii#an o" a s&##ess&+ "es&+.
!amp-up
T$is sage o&+ 4e !e"o"me e,#+&si/e+* 4* O!e"aions5 an in#+&es "es!onsi4i+i* o" #on&#ing !e"o"man#e ess an4"inging $e !+an o "egime. O!e"aiona+ Enginee"ing Di/ision an $e SPA O!e"aion a"e "es!onsi4+e o $is sage.
Ram!&! is $e !"o#ess o g"a&a++* in#"easing !"o&#ion o" *ie+ in !"oe# esign. $en $e esigne sea*sae!"o&#ion is "ea#$e5 $e E,e#&ion P$ase is #onsie"e #om!+ee an $e !"oe# #an 4e "anse""e #om!+ee+* oO!e"aions.
On#e $e "am!&! $as sa"e5 Pe"o"man#e Tesing s$o&+ 4e !e"o"me on $e ne asses. Beo"e sa"ing $ese ess5 $eo++oing a#i/iies s$o&+ 4e #om!+ee
Fi"s i++ o !"o&#ion mae"ia+s.
In"o&#ion o ee mae"ia+.
Con"o+ #i"#&i &ning.
Ca+i4"aion o ie+ e+emens.
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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
1.1.( )e* e#$ni#a+ e,!e"ise
Fo" ea#$ !$ase5 $e a"eas in/o+/e s$o&+ ae "es!onsi4i+i* o" $e &+i+men o $e o++oing ass
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Pre-Commissioning
K Com!+ee ins!e#ion5 esing5an0 /e"i3i#aion o3 $e3&n#ioning o3 ea#$ !ie#e o3e%&i!men.
K C$e#E $a $e #onne#ions an0i"ing o3 e%&i!men <in#+&0ing
moo"s5 3"e%&en#* /a"iao"s53ee0e"s5 moo" #on"o+ #ene"s5e#.> a"e !"o!e"+* 0one5 !"io" oene"gising.
K C$e#E $a $e 3i"e 0ee#ion an0s&!!"ession s*sem #om!onensin $e e+e#"i#a+ "ooms a"e#onne#e0 an0 i"e0 #o""e#+*5!"io" o ene"gising.
K C$e#E $a $e e+e#"i#a+ "ooms&42s*sems <in#+&0ing !oe"4oa"0s5 +ig$ing5 #$a"ge"5 4ae"*4anE5 ;PS5 e#.> a"e #onne#e0an0 i"e0 #o""e#+*5 !"io" o
ene"gising.K C$e#E $a $e s&4saion #on"o+#a4ine is #o""e#+* i"e0 o $e!"oe#ion "e+a*s5 !"io" oene"gising.
K C$e#E $e #on"o+5 #on3ig&"aion5an0 #a+i4"aion o3 ea#$ins"&menaion #i"#&i.
K O!e"ae ea#$ !+an e+emen&n0e" +o#a+ #on"o+ mo0e in non2+oa0 #on0iions.
K De+i/e" "e#o"0s an0 /e"i3i#aion+iss 3o" $e !"e2#ommissioning3o" ea#$ !+an e+emen5
#om!+ee0 an0 signe0.K P&n#$ +is i$ a++ *!e Ao&san0ing iems #+ose0<"e%&i"emens 3o" o!e"aion>.
K T"ain o!e"aions5 mainenan#e5an0 s&!!o" !e"sonne+ $a i++4e in #$a"ge o3 $e &se an0mainenan#e o3 asses.
K T"ain !e"sonne+ $a i++ !e"3o"m$e #ommissioning an0o!e"aion.
K De+i/e" 0o#&menaion5!"o#e0&"es5 an0 man&a+sne#essa"* o !e"3o"m $e
a#i/iies an0 ess asso#iae0i$ $e #ommissioning !$asean0 o!e"aion.
Commissioning - Startup
K 8e"i3* $e 3&n#ioning o3 a++3a#i+iies as !+anne05 o" mo0i3* i3ne#essa"*5 o a#$ie/e $e0esi"e0 +e/e+ o3 o!e"aion.
K Pe"3o"m ess i$ e%&i!men+oa0e05 as !e" $e "ansiion o
o!e"aions !+an.K On $e !&n#$ +is a $is !$ase
+i3 a++ iss&e 0e3i#ien#ies $a a"e"e%&i"emens 3o" o!e"aion <*!e A> !en0ing *!e B <no "e%&i"e03o" o!e"aion5 4& a"e i$in $e!"oe# s#o!e> iss&es s$o&+0 4es#$e0&+e0 i$ a #om!+ian#e#ommimen5 an0 $ose iss&es$a a"e no o!e"aiona+"e%&i"emens an0 a"e o&si0e o3$e !"oe# s#o!e <*!e C> #an"emain !en0ing.
K Han0o/e" meeing <"e/ie o3
"e%&i"emens o 4egino!e"aions>.K 8e"i3* $a a++ 0o#&menaion
"e%&i"e0 an0 ag"ee0 &!on $as4een 0e+i/e"e0 !"io" o $e sa"o3 o!e"aions5 so as o a##e!"ans3e" o3 !"o!e"*.
K T"ans3e" o3 a""anies 3"oms&!!+ie"s o $e o!e"aion.
!amp-up
K G"a0&a+ in#"ease in !"o0&#iono" !e"3o"man#e o a#$ie/e!"oe# 0esign.
K Fi"s 3i++ o3 !"o0&#ion mae"ia+s.K In"o0&#ion o3 3ee0 mae"ia+.K T&ning o3 #on"o+ #i"#&is.
K Ca+i4"aion o3 3ie+0 e+emens.K Pe"3o"man#e esing.
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
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sa"ing $e !"e2#ommissioning>.
K Ag"eemen 0o#&men 3o"o!e"aion signe0.
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
To #a""* o& $e #ommissioning a#i/iies5 m&+iis#i!+ina"* !"oessiona+s a"e neee in a"eas s&#$ as mea++&"g*5me#$ani#a+5 !i!ing5 !"o#ess5 s"&#&"a+5 $*"a&+i#5 e+e#"i#a+5 an ins"&menaion an #on"o+. In gene"a+5 $e o++oing si++san e,!e"ien#e a"e esi"e
Sa+ Aiion S*sem
o Pa"i#i!ae in sa"&!5 $an+ing5 an s$&on o +ea#$ing !+ans.
o E,!e"ien#e i$ o!e"aion o agg+ome"aion "&ms.
o ;ne"saning o g"an&+a" mae"ia+ "ans!o" s*sems an mine"a+ so#!i+es.
o )no$o o man&a++* an "emoe+* o!e"ae ins"&menaion an #on"o+ e+emens.
o ;ne"san $e o!e"aion o a&,i+ia"* me#$ani#a+ s*sems.
o ;ne"san an ao! o!e"aiona+ !a"amee"s an sae* sana"s esigne 4* man&a#&"e"s.
o )no $o o "e#ognise e/iaions "om $e !"o&#ion !"o#ess.
o E,!e"ien#e in o!e"aions i$ a#i so+&ions an o,i# gases.
o Manage "iss asso#iae i$ a#i emissions <HC+>.
o ;ne"san $e sa"&!5 $an+ing5 an s$&on o s#"&44e" s*sem.
o E,!e"ien#e in sa"&! o e+e#"i#a+ "ooms <e%&i!men in#+&ing #$ange"s5 moo" #on"o+ s*sem5 an #on"o+
s*sem>.
L? So+&ion Han+ing S*semo Pa"i#i!ae in sa"&!5 $an+ing5 an s$&on o +ea#$ing !+ans.
o )no $o o man&a++* an "emoe+* o!e"ae ins"&menaion an #on"o+ e+emens.
o )no$o o man&a++* an "emoe+* o!e"ae /a+/es an !&m!s.
o ;ne"san "e+e/an "iss asso#iae i$ $an+ing <so+i an +i%&i> in $e +ea#$ing !i+es.
o Manage "is o #o""osion asso#iae i$ $ig$ #$+o"ie #onen so+&ions.
o E,!e"ien#e in o!e"aions i$ a#i so+&ions an gases.
So+/en E,"a#ion <S?> S*semo Pa"i#i!ae in sa"&!5 $an+ing5 an s$&on o S? !+ans
o )no $o o man&a++* an "emoe+* o!e"ae ins"&menaion an #on"o+ e+emens.
o ;ne"san $e o!e"aion o a&,i+ia"* me#$ani#a+ s*sems.
o C+ea" &ne"saning o $e !&"!ose o $e as$ing !$ases in $e S? !+an.
o S"i#+* o++o o!e"aiona+ !a"amee"s an sae* sana"s o man&a#&"e esigns.
o )no $o o "e#ognise e/iaions "om $e !"o&#ion !"o#ess.
o ;ne"saning o $e mea++&"g* o $e o!e"aing "anges &ne" ne o!e"aiona+ #oniions.
o E,!e"ien#e in o!e"aions i$ a#i so+&ions an o"gani# !$ase.
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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
o E,!e"ien#e in i"e s&!!"ession s*sems an !i!ing
o E,!e"ien#e in sa"&! o e+e#"i#a+ "ooms <e%&i!men in#+&ing #$ange"s5 moo" #on"o+ s*sem5 an #on"o+
s*sem>.
1.1. Go/e"nan#e an ass&"an#e
General %lignment for ecision a;ing
T$e o"ganisaion s"&#&"es !"esene in 11.1.3 i++ 4e #onsie"e o" $e sages +eaing o $e E,e#&ion P$ase o $e!"oe#5 in ag"eemen i$ $e BHP Bi++ion Managemen o Mao" P"oe#s Man&a+ @ Pam!a No"e Hea o P"oe#s5
I is e,!e#e $a ea#$ g"o&! in#"ease $e "ange o e,!e"ien#es5 en#o&"age 4es !"a#i#es5 an 4e "es!onsi/e in $e #ase o
e/en&a+iies.
Se/e"a+ 4&siness "easons #o&+ +ea o a si&aion in $i#$ $e One" Team maes $e e#ision o manage $e !"oe#$"o&g$ o&so&"#ing s&!!o"5 o" e,am!+e
Hig$ +e/e+ o s!e#ia+isaion "e%&i"e o" a !"oe#
L&m! s&m EPC #on"a#
Con"a#o" $a is mo"e e,!e"ien#e an no+egea4+e in +o#a+ "eg&+aions is neee
Con"a#o" $a #an in#o"!o"ae ne e#$no+og* is a/ai+a4+e
T$e one" eam s$o&+ #on"i4&e i$ a $ig$+e/e+ o in/o+/emen an $e+! $e eni"e eam
Re#ognise !"o4+ems ea"+* on
A#i/e+* ine"/ene $en !"o4+ems a"ise
Ha/e a s"ong $o+ on $e F&++ SaL !"oe# an no a++o s&!!+ie"s o im!ose $ei" ine"ess
Be "es!onsi4+e o" managing $e g"o&!s $a mae &! $e eams $"o&g$
o Deining #omm&ni#aion !"oo#o+s in o"e" o a#i+iae !"a#i#a+ ine"a#ions
o Taing meas&"es o $e $e+! ineg"ae $e one" eam an $e #on"a#o" eam
o S&!!o"ing an a+igning $e esign a#i/iies among a++ o $e #on"a#o"s
o Deining $e "o+es an "es!onsi4i+iies o $e eam mem4e"s
T$&s5 e#ision maing o" a++ o $e a"eas "ee""ing o $e !"e#ommissioning5 #ommissioning an "am!&! sages5 i++ $a/e$e eam seing is o"ganisaiona+ s"&#&"e !+a*ing a +eaing "o+e $a s$o&+ "e!o"5 e!ening on $e$e" $e HOPE,e#&ion Di/ision o" Mine"a S!en#e O!e"aions Di/ision is "es!onsi4+e im!o"an #$anges eine as $ose $a #a&se#$anges in esign5 in#"ease #oss5 e,en ea+ines5 among o$e"s.
Pro<ect %ssurance
i$ $e goa+ o g&a"aneeing $e o"s a"e e,e#&e a##o"ing o BHP Bi++ion %&a+i* #"ie"ia5 $e eam s$o&+ e/e+o! an!"esen a %&a+i* !+an o" a!!"o/a+5 a esing !+an <!"oo#o+s>5 es an e%&i!men ins!e#ions5 i$ e* !oins o" s$&ono" a++ !$ases o #ommissioning.
T$e #ommissioning eam s$o&+ /e"i* $a a++ $e !ening o" in#om!+ee o" <!&n#$ +is e+emens> a"e #om!+ee ana##e!e 4* BHP Bi++ion an #oni"m $a #om!+ee s*sems o" a#i+iies a!!"o/a+ o#&mens e,is.
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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
T$e #ommissioning eam m&s &ne"ae $e o++oing
Ha/e a !"o#ess o" e#$ni%&e o monio" $e #om!+ian#e o" $e eams an s*sems $a a"e o&n #ommissione an
a!!"o/e.
Gene"ae es me$os o 4e a!!"o/e 4* BHP Bi++ion an s$o&+ in#+&e $e #oes an "eg&+aions a!!+ie o $e
asse5 !"io" o e,e#&ion.
O4ain $e a!!"o/a+ "om BHP Bi++ion o" $e "eso&"#es an s&!!+ies o 4e &se &"ing $e ess5 s&#$ as ae" o"
ess5 e+e#"i# ene"g*5 ai"5 amongs o$e"s. Aiiona++*5 $e"e s$o&+ 4e a #ommon ag"eemen on $e *!e o ess o4e #a""ie o&5 i ae" o" mine"a+s i++ 4e &se o es $e e%&i!men5 an i $e ess i++ 4e #a""ie o& 4* e%&i!meno" 4* s&4s*sems.
Esa4+is$ an mainain "e#o"s o" $e !"o#e&"es <es !"oo#o+s> o ens&"e $a ei#ien e+emens <e+emens $a o
no mee $e s!e#ii# "e%&i"emens> a"e no s&4e# o &nineniona+ &se o" &se a $e a#i+iies. T$is monio"ing i++in#+&e $e ienii#aion5 e/a+&aion5 se!a"aion <$en ne#essa"*>5 +a*o&5 "eins!e#ion5 an e#ommissioning o &nsaisa#o"* e+emens.
Do#&men an /a+iae $e ei#ien #oniions an e/a+&ae #o""e#i/e a#ions o !"e/en "e#&""en iss&es.
Ens&"e $a a++ a#i+iies a"e o!e"ai/e !"o!e"+* i$ $e ne#essa"* s&!!+ies <ae"5 "eagens5 sa+5 oi+5 ene"g*5 o$e"s> o
g&a"anee $e #o""e# e+i/e"* o $e e%&i!men o o!e"aions. T$e F&++ SaL !"oe# "e%&i"es $a $e o++oing s*semsa"e !"e#ommissione an $a/e a!!"o/e !"o#e&"es an !"oo#o+s 4eo"e #onin&ing $e o++oing sage<#ommissioning>
Fo++oing a++ o $e !"e/io&s se!s5 ani#i!aing an so+/ing !"o4+ems 4eo"e #ommissioning5 i++ $e+! o g&a"anee a gooening o $e !"oe#5 in e"ms o %&a+i*5 #oss5 an ime"ame.
1.2 O!e"aions Reainess an P"o&#ion Ram!&!
1.2.1 O!e"aion sa "eainess
T$e BHP Bi++ion P"oe#s Team <HOP> s$o&+ e+i/e" o Mine"a S!en#e O!e"aions Team a++ %&a+iie e%&i!men ans*sems5 o!e"aiona+ o" o"ing i$ +oa in a #onin&o&s a*5 as !e" esign. In aiion5 i s$o&+ 4e /e"iie $a $e"e%&i"e an ag"ee &!on o#&menaion $as 4een e++ e+i/e"e 4eo"e sa"ing o!e"aions5 an $a a""anies $a/e 4een"anse""e "om $e s&!!+ie" o $e o!e"aion5 o a##e! $e "anse" o one"s$i!. T$is "e%&i"es $e o++oing
Agg+ome"aion A"ea
o De+i/e"* o an ae%&ae %&ani* o sa+ o !e"o"m sa"&!.
o Con/e*o" 4e+s an ees o" !"o!e"+* <in#+&ing a++ !"oe#ion s*sems>.
o Ins"&menaion is o!e"aiona+ an +o#a+ an "emoe #on"o+s a"e ae%&ae.
o Ne e%&i!men an ins"&mens a"e #onig&"e o" meas&"emen an #omm&ni#aion.
o T$e gas #o++e#ion s*sem is a/ai+a4+e an ena4+e.
o T$e i"e ee#ion an s&!!"ession s*sem is ena4+e an "ea* o o" i "e%&i"e.
Lea#$ing A"ea <L?>
o Pi!ing mae"ia+5 s!oo+s5 !&m! #om!onens5 an +ines a"e a4+e o $o+ $ig$ #$+o"ie #onen so+&ions.
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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
o Ins"&menaion is o!e"aiona+ an +o#a+ an "emoe #on"o+s a"e ae%&ae.
o Ne e%&i!men an ins"&mens a"e #onig&"e o" meas&"emen an #omm&ni#aion.
So+/en E,"a#ion A"ea <S?>
o T$e ne as$ing !$ase is ena4+e o" $e o&" "ains5 in#+&ing a++ !"oe#ion s*sems.
o Pi!ing mae"ia+5 s!oo+s5 !&m! #om!onens5 an +ines a"e a4+e o $o+ $ig$ #$+o"ie #onen so+&ions.
o Ins"&menaion is o!e"aiona+ an +o#a+ an "emoe #on"o+s a"e ae%&ae.
o Ne e%&i!men an ins"&mens a"e #onig&"e o" meas&"emen an #omm&ni#aion.
o T$e i"e ee#ion an s&!!"ession s*sem is ena4+e an "ea* o o" i "e%&i"e.
P"oe# im!+emenaion $as a mino" ee# on $e o"ganisaiona+ s"&#&"e in $e agg+ome"aion5 +ea#$ing5 S? an E a"eas.To em!o"a"* !osiions i++ 4e "e%&i"e o" $e o!e"aion one in agg+ome"aion o" sa+ aiion an $e o$e" in $e S? !+ano" $e ne as$ing sages. Bo$ !osiions i++ 4egin i$ $e sa" o #ommissioning an inis$ a $e en o "am!&!5&n+ess o!e"aions "e%&es an e,ension.
I is $ig$+* "e#ommene $a $e sa+ aiion an 1 as$ing o!e"ao"s a"e aen "om $e #&""en sa a agg+ome"aionan $e S? !+an5 "es!e#i/e+*. Ne o!e"ao"s s$o&+ 4e assigne o $e #&""en ass in ea#$ o!e"aion a"ea5 gi/en $ein#"ease "is <o o!e"aion an !e"sonne+> o $e ne o!e"aiona+ !$ase o $e !"oe#. Mainenan#e i++ #onin&e &sing $e#&""en s"&#&"e an same %&ani* o em!+o*ees.
A++ !+an o!e"aiona+ s"&#&"es5 e#$ni#a+ s&!!o"5 !"o#ess se"/i#es5 an mine o!e"aions i++ 4e "e/iee o ana+*se $ei" in+&en#e an ine"a#ion i$ $e !"oe#. An* im!a#s s$o&+ 4e %&aniie.
D&"ing $e "ansiion !e"io5 $e o!e"aions e!a"men s$o&+ in#+&e a eam i$ mem4e"s $o <iea++*> !a"i#i!ae in $esa"&! o $e o"igina+ Mine"a S!en#e !"oe#. Ea#$ mem4e" o $e o!e"aions eam s$o&+ !a"i#i!ae in a "aining !"og"amo" $e mainenan#e an o!e"aion o ne e%&i!men an a#i+iies. T$is s$o&+ 4e #on&#e &"ing $e !"oe# E,e#&ionP$ase.
T$e o!e"aions an mainenan#e eam s$o&+ 4e ae%&ae+* "aine o o" i$ a#ii# so+&ions an o,i# gas emissions<HC+>. Esa4+is$men o $e o!e"aions eam i++ 4e #oo"inae 4* $e HOP5 an s$a++5 $e"e a!!"o!"iae5 o4ain #e"ii#aesan e/e+o! o!e"ao" si++s.
T$e o++oing a#i/iies a"e "e#ommene
Mainenan#e
o 8eno" "aining on mainenan#e o $e ne e%&i!men an a#i+iies.
o DCS "aining o &ne"san an o!e"ae &sing $e ne #on"o+ !$i+oso!$*.
o Te#$ni#a+ /isis g&ie 4* s&!!+ie"s o $e +ea#$ing an S? !+an o s$o ne e#$no+ogies im!+emene 4* $e
!"oe#.
o T"aining in $an+ing5 "iss5 an #on"o+ o $*"o#$+o"i# a#i emissions.
O!e"aion
o 8eno" "aining on o!e"aion o $e ne e%&i!men an a#i+iies.
o DCS "aining o" $e #on"o+ "oom5 o &ne"san +ogi#a+ s*sem &n#ion.
o Te#$ni#a+ /isis 4* mainenan#e o"e"s an o!e"ao"s o $e +ea#$ing an S? !+an o &ne"san e#$no+ogies
im!+emene 4* $e !"oe#5 es!e#ia++* in $e ne as$ing a"ea.
8e"sion 0.0 <10201()
!age 3- o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
http://slidepdf.com/reader/full/gld-capitulo-113-y-114-ultima-version-24-04-15-1200-h 37/39
GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
o T"aining on $e monio" an #on"o+ o $e in#"ease #on#en"aion o #$+o"ie ions in E.
o T"aining in $an+ing5 "iss5 an #on"o+ o $*"o#$+o"i# a#i emissions.
On#e $e Mine"a S!en#e O!e"aions Team $as "e#ei/e $e ne !"oe# a#i+iies an s*sems an a!!"o/e $e!e"o"man#e esing5 $e !+an s$o&+ in#"ease $e !"o&#ion !a#e as !e" $e !"o&#ion !+an.
I is "e#ommene $a $e Mine"a S!en#e O!e"aions eam !e"o"m a "e/ie an moi* <i ne#essa"*> $e s"aeg* o" $emiigaion o #$+o"ie ion "ag an $*"o#$+o"i# a#i emissions.
To a#$ie/e $e !"o!ose !"o&#ion a"ges5 $e eam s$o&+ #onin&o&s+* monio" $e !"o#ess5 /e"i*ing o!e"aiona+/a"ia4+es5 o esa4+is$ !oenia+ o!imisaion me#$anisms5 in#"ease $e &ne"saning o $e s*sem #$emis"*5 anee"mine $e #"ii#a+ !a"amee"s o" $e #o!!e" an gang&e "ea#ions &"ing $e #&"ing an $ea! +ea#$ing !$ases.
1.2.2 A/ai+a4+e s*sems "e%&i"e
T$e in#o"!o"aion o ne a#i+iies o $e !"oe# "e%&i"es "ansiion o !+an o!e"aions an mainenan#e5 o gene"ae $e +eas!ossi4+e im!a# on $e #&""en 4io+ea#$ing !"o#ess.
T$e !+an o!e"aions eam s$o&+ 4e "aine o o!e"ae $e !"o#ess a#i+iies <o" asses> &++ime an mainain $e s&saine&n#ion o $e im!+emene !"oe#.
A minim&m5 $e o++oing s*sems s$o&+ 4e a!!"o/e an o!e"aiona+
O"ganisaion
Ens&"e $a $e o"ganisaiona+ s"&#&"e5 in#+&ing "eso&"#es5 "o+es5 "es!onsi4i+iies an si++s5 a"e e++ eine an $eino"maion is #omm&ni#ae in a ime+* manne".
HSEC
Ens&"e $e"e a"e s"aegies o" !+an o!e"aion an mainenan#e $a g&a"anee o!e"aiona+ e%&i!men ineg"i*5$"o&g$ $e a!!+i#aion o #onin&o&s im!"o/emen e#$ni%&es. Minimise en/i"onmena+ "iss 4* a!!"o/ing !e"misan insa++ing "e%&i"e e%&i!men.
H&man Reso&"#es
T$e $&man "eso&"#es eam s$o&+ a!!"o/e $e !ossi4+e nee o" "e#"&imen o ne o!e"ao"s <in "aining> o" $eagg+ome"aion an S? !+an a"eas..
Ris C$ange Managemen
S#$e&+e an* #$anges $a a"ise an miigae $e im!a# $e* #o&+ #a&se o $e !"oe#5 4o$ in "ising #oss an ins#$e&+e e+a*s.
Finan#ia+ Managemen
De/e+o! ei#ien 4&siness managemen s*sems $a ens&"e im!+emenaion o $e 4&siness !+ans o" $e ne !+anan in"as"&#&"e.
Asse Managemen
Pe"o"m $e e!+o*men o !+ans an s*sems $a #oni"m $a $e !+an an e%&i!men a"e "ea* o" o!e"aion5o++oing $a $e !+an is #a!a4+e o e+i/e" a $e !"e/io&s+* esigne #a!a#i*.
Fa#i+iies
Ens&"e $a s"aegies o" !+an o!e"aion an mainenan#e an e%&i!men ineg"i* a"e esa4+is$e5 $"o&g$ $e
8e"sion 0.0 <10201()
!age 3' o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
a!!+i#aion o #onin&o&s im!"o/emen !"a#i#es <o" e,am!+e5 "emo/a+ o ei#ien#ies5 RCA5 an RCM>.
Fo" $e F&++ SaL !"oe#5 $e ineg"ae managemen s*sem a+"ea* e,iss5 an $e"eo"e i i++ on+* 4e ne#essa"* oin#o"!o"ae $e !"esen !"oe# ino $e s*sem.
In e"ms o a#i+iies5 s*sems o 4e ineg"ae an a/ai+a4+e o" $e $ano/e" !"o#ess #o""es!on o $a s!e#iie in 11.1.15$e"e s*sems an s&4s*sems a"e es#"i4e.
1.2.3 Timing5 &"aion an "am!&!
T$e F&++ SaL !"oe# o&+ 4e im!+emene &"ing $e ( $ %&a"e" o 201-. T$e main !"oe# mi+esones a"e s$on in $eo++oing a4+e
+able 11- ain pro<ect milestones
Dae Des#"i!ionMa*1( IPS IPR
Ago1( Gae 1 @ A!!"o/a+ o !"o#ee i$ se+e#ion !$ase <SPS>
=ov-1 SPS IP!
De#1( Gae 2 @ A!!"o/a+ o !"o#ee i$ einiion !$ase <DPS>
A!"1 DPS IPR
Ma*1 Gae 3 @ A!!"o/a+ o !"o#ee i$ e,e#&ion !$ase <E?E>
:&+1 Sa" e,e#&ion !$ase
A!"1- Sa+ aiion o $e s*sem
In gene"a+5 o #a""* o& $e "e!+a#emen o e%&i!men an ins"&menaion &"ing $e E,e#&ion P$ase5 s#$e&+eine"/enions a"e !+anne e!ening on !"og"amme s$&ons5 in o"e" o minimise $e im!a# on !"o&#ion an $e ai+*o" a Mine"a S!en#e.
A##o"ing o $e a4o/e5 $e #ommissioning !$ase i++ 4e !+anne in#+&ing !a"ia+ esing o e%&i!men !"io" o #onne#ion5$i#$ $as 4een !"og"amme so $a $e e%&i!men5 ins"&mens an sie #oniions a"e s&ia4+e o" $ese ess.
In !a"i#&+a"5 o" $e sa+ aiion s*sem5 +o +oa <&! o 30> ess o&+ 4e !e"o"me o /e"i* $e o/e"a++ 4e$a/io&" o $es*sem5 o"#ing e,"eme o!e"aing #oniions an /e"i*ing $e e,!e#e sae* an !"o#ess "es!onses. On#e a##e!e5$ese ess i++ 4e !e"o"me i$ mei&m +oas <-0> o #$e# $e #onin&i* o $e o!e"aion5 $i#$ on#e ina+ise ana!!"o/e i++ a++o $e o!e"aion &ne" no"ma+ +oa #oniions.
T$e S? !+an ess o&+ 4e #a""ie o& "ain 4* "ain5 i$ #on"o++e eeing i"e#+* 4* $e o!e"ao"s in $e ie+. T$eo4e#i/es o $e ess 4* "ain <in #$"ono+ogi#a+ o"e"> a"e o /e"i* $a $e ins"&mens "e+e# $e "ea+i* o $e !"o#ess5 ogene"ae e,"eme o!e"aing #oniions o es $e sae* an !"o#ess ine"+o#s5 an ina++* o #$e# $e o!e"aiona+#onin&i*. On#e $e ess a"e #om!+ee an a!!"o/e5 $e o!e"aion is a++oe &ne" no"ma+ +oa #oniions.
Fo" "e!+a#emen o e%&i!men an ins"&mens5 a#&aion an meas&"emens o&+ 4e /e"iie in $e ie+. Fo" iniia+ ess530 o $e !"o#essing #a!a#i* i++ 4e &se5 o++oe 4* -0. On#e $is !"o#e&"e is ina+ise an a!!"o/e5 $e o!e"aioni++ 4e a++oe &ne" no"ma+ +oa #oniions.
D&"ing $e E,e#&ion P$ase5 a n&m4e" o ieins asso#iae i$ $e F&++ SaL !"oe# o&+ 4e !e"o"me5 $i#$ $a/e 4eenieniie o" ea#$ !"oe# a"ea an in/o+/e s$&ons 4eeen 2( an 12 $o&"s +ong. S#$e&+ing is !+anne o minimise!"o&#ion +osses an !"o4+ems &"ing o!e"aion.
)e* as!e#s o ea#$ iein a"e !"esene in $e o++oing a4+e.
8e"sion 0.0 <10201()
!age 36 o 3
BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>
7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h
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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS
<S$&ons o no in#+&e +ine "ainage ime o" e%&i!men 4+o#ing>
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02031- 11021- 12S&+!$ieRainae
C$ange !&m!s5 s!oo+s5 /a+/es5 anins"&mens.
E%&i!men 4+o#ing. Im!&+sion +ine "ainage.
02161-
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