gleason kegelrad englisch
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Manufacturing Technology for Bevel Gears
K E E P I N G T H E W O R L D I N M O T I O N TM
CNC Cutting Machines
PHOENIX® II 275HC
PHOENIX® II 600HC
275
600
55
110 15
PHOENIX® 1000HC
* applies for face milling
1000 115* 17
10
PHOENIX® II 275G
PHOENIX® II 600G
275
600
228
600 10:1
PHOENIX® 800G 762 600 10:1
10:1
Maximummodule
mm
Face width
mm
Maximumworkpiece diameter
mm
Soft and Hard Testing MachinesOffset range
mm
Shaft angleMaximumworkpiece diameter
mm
CNC Bevel Gear Cutter Sharpening Machines*
NCG 125
NCG 205
1.1” - 12”
2” - 25”
+40°
+40° 1 - 99
1 - 99
Index rangeMaximum tiltMaximumcutter diameter
Maximumratio
Maximumwheel diameter
mm
Maximumworkpiece diameter
mm
CNC Grinding Machines
600HTL 600 90° fixed 76.2
Offset range
mm
Shaft angleMaximumworkpiece diameter
mm
Lapping Machine
BPG 1.25”- 14”32 - 355.6 mm
20 10,000
Grindingwheel speed
rpm
Grindingwheel drive
kW
Inserted blades for
cutter diameter
Blade Profile Grinding Machine
* CBN grinding wheel
PCM Quenching Machines
529PCM
537PCM
267/394
686
22,453
26,762 1343
1041
Oil capacity
(l)
Pressure
kg
Maximumworkpiece diameter
mm
Curvic Coupling Grinding Machines
887 1143 530 3000
Maximum grindingwheel speed
rpm
Maximumwheel diameter
mm
Maximumworkpiece diameter
mm
manual loading
22
Offset range
mm
Shaft angleMaximumworkpiece diameter
mm
360T 360 65° - 185° ± 152
600HTT 600 90° fixed ± 76
b e v e l g e a r m a n u f a c t u r i n g
3
Inspection Machines
CB
GBX
RSR®, TRI-AC®, PENTAC®
(SUPERI-AC®),CYCLOCUTTM cutter inspection
RSR®, TRI-AC®, PENTAC®
(SUPERI-AC®)
RSR® 3.25" - 18" Ø,TRI-AC® 51 - 175 mm,CYCLOCUTTM 150 - 210 mm
Stick blade width up to 35 mm
Analytical Gear Testers
0.5 - 6 305380
Center distance*
mm
Z-axistravel*
mm
Modul rangemm
Maximum ODmm
() special probe required * other dimensions on request
Cutting ToolsGleason has over one hundred years of experience in the design and manufacture of cutting tools for both spiral bevel andstraight bevel gear applications. Gleason also offers blade resharpening services inseveral locations around the world. Both coated and uncoated cutter blades and toolsare available. Cutter head reconditioning services are also provided.
Gleason has cutter and tool manufacturingfacilities in the United States, Europe, China, and India.
Workholding SolutionsGleason designs and manufactures a complete line of workholding equipmentfor bevel gear cutting and grindingapplications. Designs are both mechanicaland hydraulic and include quick changefeatures for both Gleason and non-Gleasonspindles. Tapered and/or ball sleeve designs ensure repeatability of both axial and radial runout. Mechanical safety features are also designed into the equipment to prevent over-travel.
Gleason-developed workholding equipmentincludes TANLINE® and VERS-GRIP®
pinion chucks, X-PANDISK® and UNI-SPAND® gear arbors, and specially designed pitchline chucks for non-Gleasonapplications.
In addition to design and manufacture of workholding equipment Gleason also offers application engineering services,development programs, hands-on seminars, gage certification, and repair programs.
(0.2) 0.5 - 18
(0.2) 0.5 - 18
(0.2) 0.5 - 22
(0.2) 0.5 - 22
0.5 - 32
0.5 - 32
450
450650
650
1000
2000
1300
1300
600
1000
1200
1000
0.8- 32 2000 1200
Software products
Application Capacity
● CAGE Computer AidedGear Engineering.
● G-AGE Gleason Automated GearEvaluation.
● Summary Manager (Cutting, Grinding,Mechanical Conversions, BPG).
● UMC (Ultimate Motion Concept). ● FEA (Finite Element Analysis). ● GABE Gleason Automated Blade
Evaluation. ● Straight Bevel & Curvic® Coupling
Summary Generators.
m e t r o l o g y / c u t t i n g t o o l s
175
475
350
650
1000
1500
2000
3000
SIGMA 475GMM
SIGMA 175GMM
SIGMA 350GMM
SIGMA 650GMM
SIGMA 1000GMM
SIGMA 1500GMM
SIGMA 2000GMM
SIGMA 3000GMM
PENTAC®(SUPERI-AC®) Cutter
w o r l d w i d e
PHOENIX, CONIFLEX, REVACYCLE, HARDAC, RSR, TRI-AC, TANLINE, VERS-GRIP, PENTAC (SUPERI-AC), X-PANDISK and UNI-SPAND are registered trademarks of The Gleason Works. CYCLOCUT is a trademark of The Gleason Works. PENTAC type cutters are sold in Japan under the name SUPERI-AC.
Printed in Germany.W 213/4/3/708 e
www.gleason.com • [email protected] For Worldwide Locations and Additional Information.
1000 University Avenue P. O. Box 22970Rochester, NY 14692-2970, USATel. +1-585-473-1000Fax +1-585-461-4348 e-mail: [email protected]
1000 University Avenue P. O. Box 22970Rochester, NY 14692-2970, USATel. +1-585-473-1000Fax +1-585-461-4348 e-mail: [email protected]
1351 Windsor RoadLoves Park, IL, 61111, USATel. +1-815-877-8900Fax +1-815-877-0264 e-mail: [email protected]
Maschinenfabrik GmbHDaimlerstrasse 14D-71636 Ludwigsburg, GermanyTel. +49-(0)7141-404-0Fax +49-(0)7141-404-500e-mail: [email protected]
300 Progress RoadDayton, OH 45449, USATel. +1-937-859-8273Fax +1-937-859-4452e-mail: [email protected]
Plymbridge RoadEstoverPlymouth PL6 7LQ, EnglandTel. +44-(0)1752-73 96 61Fax +44-(0)1752-72 44 29e-mail: [email protected]
The Complete System.At every stage of the gear production
process, Gleason offers advanced new
technology to significantly reduce
production time and cost. Gleason offers
a full range of vertical and horizontal
hobbing machines, gear shapers (with
electronic and mechanical helical guides),
shaving and honing machines, and
advanced profile and threaded wheel
grinding machines for the manufacture
of spur and helical gears.
A complete range of bevel gear cutting,
grinding, lapping and testing machines
is available from Gleason.
The cutting tools, grinding wheels,
workholding and support services are
offered for all gear manufacturing
processes and machines.
Gleason’s ability to manufacture and
completely inspect all types of gears is
unmatched.
Global Service and Support.With a manufacturing presence worldwide, as well as service support in over 30 countries, Gleason is truly a global company. Our broad-based infrastructure and strong worldwide presence place us in a unique position to respond tocustomer requirements anywhere, anytime.