global experience local support crane and industrial€¦ · heavy load and from fatigue due to...

Global technology leader in the manufacture

of wire and rope solutions for the world’s most

demanding applications.

Global ExperienceLocal Support

DISCLAIMER

Whilst every effort has been made to ensure the accuracy of information in this publication, no guarantee or warranty (express or implied) is given with

respect to the accuracy or completeness of the information contained within. This publication and the products described herein may be changed or updated

without notice. Any and all liability whatsoever for any loss or damage arising, directly or indirectly, out of or in connection with the use of this publication, is excluded to the fullest extent permitted by law. The user must determine

the suitability of the product for their own particular purpose, either alone or in combination with other products and shall assume all risk and liability in

connection therewith. This document is published by Bridon International Limited in the United Kingdom. Use of this publication shall be governed in accordance

with the laws of England & Wales and the English courts shall have exclusive jurisdiction over any dispute concerning your use of this publication.

INTELLECTUAL PROPERTY

All rights reserved. No parts of this publication may be reproduced or transmitted in any form or by any means without the prior written permission of the copyright

holder, application for which should be addressed to Bridon International Limited. All trademarks used in this publication belong to Bridon or the registered

proprietors of such marks. All rights relating to such trademarks, copyright and any other intellectual property rights are reserved for Bridon or the

person/organisation contributing the relevant materials.

Bridon’s products are manufactured under

controls that conform to quality management

system ISO 9001

Bridon operates environmental management systems

which, where required by legislation or risk, comply with the

requirements of EN ISO 14001:2004 and are assessed and

registered by accredited certification bodies.

Before using any products contained within this brochure

read, understand and follow the guidance given in

ISO 4309:2004 Cranes - Wire Ropes - Care, Maintenance,

Installation, Examination and Discard.

For Offshore Cranes refer to API RP 2D Recommended

Practice for Operation and Maintenance of Offshore Cranes.

Crane and Industrial

Wire rope solutions for the world’s most demanding applications

HEAD OFFICE UK Phone: +44 (0) 1302 565100 Email: [email protected]

BRIDON AMERICAN Phone: +1 800 521 5555 Email: [email protected]

BRIDON HANGZHOU Phone: +86 571 8581 8780 Email: [email protected]

BRIDON DO BRASIL Phone: +55-21-3265-7424 Email: [email protected]

NATIONALACCREDITATION

OF CERTIFICATIONBODIES

General Guidance

GE

NE

RA

L GU

IDA

NC

E O

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Crane and Industrial wire and rope solutions for the world’s most demanding applications


Global technology leader in the manufacture of

wire and rope solutions for the world’s most

demanding applications


GENERAL GUIDANCE ON ROPE SELECTION

Manufacturing from Rod to Rope

General Guidance on Wire Rope ConstructionA wire rope is made from spinning individual steel wires together with a lubricant. Multi-strand wire ropes are made by closing a number of wire ropes (or strands) around a central core with a lubricant. The core is a wire rope with a central king wire that runs parallel to the length of the rope.

This is a very simplified overview of the basic construction of a wire rope. In reality the increasing demands facing wire rope for lifting and lowering ever larger loads in more arduous conditions means that modern wire ropes require extensive technical knowledge and manufacturing capability to achieve the right balance of strength, flexibility and endurance that will ensure safe and economic operation in diverse applications and industry sectors.

Indeed, due to the complex interaction between the many individual components of a wire rope under heavy load and from fatigue due to bending, wire rope is classified as a machine. These interactions have become ever more complex as synthetic materials have been combined into the construction of wire ropes in order to reach new levels of performance.

To help you understand the complex nature of wire rope this guide aims to impart an understanding of the key factors that need to be considered and correctly balanced when choosing which type of rope will provide optimum service life and safety for a specific task, type of machinery and working environment.

An example rope nomenclature for the rope shown above is given below;

6 x 36WS - IWRC 1960 B sZ

What it means;

6 = numbers of strands

36 = number of wires in each strand

1-7-7+7-14 = Lay-up of wires in the strand

IWRC = Type of core

1960 = Rope grade

B = Drawn galvanised B(Zn)

sZ = Right Hand Ordinary (RHO) Lay

BILLET ROD MILLTEST

HEAT TREATMENT

TESTFINAL DRAWING GALVANISING INITIAL DRAWING CLEANING &

COATING

WINDING STRANDING CLOSING

TEST TEST

03


Equal lay strand constructions

6-stranded rope constructions(for example nominal diameter 22mm)

Parallel laid or DSC (Double Seale Closed) ropes

The Dyforming process is where the strand having been produced from round wires is passed through a die or rollers to squeeze the steel inwards, increasing the steel fill factor and creating a smooth surface on the exterior of the strand.

The rope lay of a wire rope may be described as;

sZ = Right hand ordinary/regular layzZ = Right hand lang’s layaZ = Right hand alternate layzS = Left hand ordinary/regular laysS = Left hand lang’s layaS = Left hand alternate lay

Lang’s lay ropes offer greater wear resistance and minimise spooling damage at the cross-over zones when multi-layer wound on winch drum. It must be noted that single layer ropes (6 and 8 stranded ropes) and parallel laid rope constructions in lang’s lay can be used only when both ends of the ropes are fixed or prevented from rotation. Rotation resistant rope constructions in lang’s lay may be used with one end free to rotate, for example, when attached to a hook or swivel.

Historically, wire ropes were constructed with either natural fibre (Hemp, Jute, Manila, Sisal) or Synthetic fibre (Polypropylene) cores, however today’s high performance crane ropes are produced with steel cores or with steel cores having a plastic coating which can take several different forms and material.

7-wires(1-6)

Seale 19S(1-9-9)

Filler 25F

(1-6-6F-12)

Warrington Seale 36WS (1-7-7+7-14)

Round wire strand

Dyform® strand

6x7Outer wire

2.2mm2

Metallic area 3.8mm2

6x19SOuter wire

1.8mm2


6x25FOuter wire

1.5mm2


6x36WSOuter wire

1.3mm2


Right HandLang’s or Long

Strands going right Strands going right

Wires going right

sWires in

the strand

ZStrands in the rope

ZStrands in the rope

zWires in

the strand

Left HandOrdinary or Regular

Left HandLang’s or Long

zWires in

the strand

SStrands in the rope

Wires going right

Strands going left Strands going left

Wires going left

sWires in the

strand

SStrands in the rope

Right HandOrdinary or Regular

Wires going left

Dyform® DSC 8

Dyform® 34LR

Dyform® 6x36WS Dyform® 8x36WS

Dyform® 50DB

Dyform® Bristar wire ropes

Dyform® Plastic Impregnated (PI) wire ropes

04



The completed rope may also be plastic coated, either sheathed or by impregnation which totally fills the rope. As an alternative to extruding plastic in to the rope, extruded plastic sections may be spun in to the rope during the manufacturing process.

Wire ropes can also be swaged or Dyformed after completion, further increasing the steel fill factor, whilst creating a smooth surface to the exterior of the rope.

CoresSteel Wire ropes are supplied with either fibre or steel cores, the choice being largely dependent on the use for which the rope is intended.

The principal function of the core is to provide support to the strands and maintain them in the correct positions under working conditions.

Steel CoresSteel cores comprise an independent wire rope (IWRC) or in the case of small ropes, a wire strand (WSC). Such cores prove advantageous in severe working conditions involving low factors of safety, high operating speeds, wide fleet angles and are more resistant to crushing on drums and pulleys. The steel core provides better support for the outer strands, so that the rope retains its shape, resulting in a more effective distribution of stress in the individual wires.

PreformingGenerally, ropes are supplied preformed.

In a preformed rope the wires and strands are given the helix they take up in the completed rope.

Note: Rotation-resistant ropes should be considered as ‘non-preformed’ when cutting.

Advantages of pre-formed ropes:

• Exposed ends will not untwist• Broken wire ends lie flat• Easy to handle during installation• Less prone to kinking and are free form liveliness

and twisting tendencies.

CoatingsZinc Coated Wire Ropes – GalvanisingZinc coatings provide sacrificial protection to the underlying steel wire for protection against corrosion where the rope is exposed to corrosive agents – salt, water, moisture, weather etc.

Various coat weights of zinc are available for particular application; Bridon is ready to advise on the alternative procedures for achieving corrosion protection of wire rope appropriate to the particular environment and manner of usage.

Protective SheathingRopes and strands protected by synthetic sheathing can provide excellent additional corrosion protection where environmental conditions dictate, such as deep water mooring lines etc, the plastic sheath providing a barrier between the rope and environment. The method of extrusion employed for these ropes results in a finished product, which will meet all the environmental and mechanical demands required of the rope. The standard range of coverings includes polypropylene, PVC and polyethylene.

Rope Grades

1770

1860

1960

2160

RopeGrade

Approximate Equivalent API 9A Grade

IPS

EIPS

EIPS

EEIP

Tiger Blue Dyform® Zebra

05

Definition of Breaking Loads and Forces1. Minimum Breaking Force: The force, in

kilonewtons or pounds force below which the rope shall not break when tested to destruction.

2. Minimum Breaking Load: The load in tonnes or tons corresponding to the minimum breaking force.

3. Minimum aggregate breaking force: The value calculated from the product of the sum of the cross-sectional metallic areas of all the individual wires in the rope and the tensile strength grades(s) of the wires.

Note: The minimum aggregate breaking force is sometimes used when Regulations permit, particularly in Europe. There is a direct relationship between minimum aggregate breaking force and minimum breaking force (through the spinning loss) and users must be absolutely sure that they are comparing like for like when ordering replacement ropes.

When selecting a steel wire rope to suit a particular application the following characteristics should be taken into consideration.

• Strength• Rotation resistance• Fatigue resistance• Resistance to wear and abrasion• Resistance to crushing• Resistance to corrosion• Rope extension

StrengthThe responsibility for determining the minimum strength of a rope for use in a given system rests with the manufacturer of the machine, appliance, or lifting equipment. As part of this process the manufacturer of the machine, appliance or lifting equipment will need to be aware of any local regulations, standards or codes of practice which might govern the design factor of the rope (often referred to nowadays as the coefficient of utilisation), and other factors which might influence the design of sheaves and drums, the shape of the groove profiles and corresponding radius, the drum pitch and the angle of fleet, all of which have an effect on rope performance.

Once the strength (referred to as minimum breaking force or minimum breaking load) of the rope has been determined it is then necessary to consider which type of rope will be suitable for the intended duty. It is important therefore for the designer to be fully aware of the properties, characteristics and limitations on use of the many different kinds of steel wire ropes which are available.

Resistance to RotationIt is important to determine whether there is a requirement to use a low rotation or rotation resistant rope. Such ropes are often referred to as multi - strand ropes.

Six or eight strand rope constructions are usually selected unless load rotation on a single part system or “cabling” on a multi - part reeving system are likely to cause operational problems.

When loaded, steel wire ropes will generate:

• “Torque” if both ends are fixed• “Turn” if one end is unrestrained

TorqueWhen both ends of a rope are fixed, the applied force generates “torque” at the fixing points.

Bridon recommends that once the machine, appliance or lifting equipment has been taken into service, any replacement rope should possess the required characteristics for the duty in question and should, as a minimum, at least comply with the minimum guaranteed breaking force stated by the original equipment manufacturer.

IMPORTANT NOTE FOR CRANE OPERATORS

Every rope produced by Bridon is “Powerchecked” to confirm compliance with the minimum guaranteed breaking force or load stated in this catalogue

Anchor atStructure

Anchorat Drum

FORCEGENERATESTORQUE

Crane and Industrial06



TurnWhen one end of a rope is free to rotate, the applied load causes the rope to turn.

FORCECREATESTURN

Anchored

Free toRotate

The torque or turn generated will increase as the load applied increases. The degree to which a wire rope generates torque or turn will be influenced by the construction of the rope. Having recognised what can happen when a rope is loaded it is necessary to select the correct type of rope. It should be noted that all ropes will rotate to some degree when loaded.

The diagram below serves to illustrate the differences in rotational properties between the four basic types of stranded rope.

Specific information including the torque factor and the turn value expressed in degrees per lay length for individual rope constructions can be found on page 11.

The tendency for any rope to turn will increase as the height of lift increases. In a multi - part reeving system the tendency for the rope to cable will increase as the spacing between the parts of rope decreases. Selection of the correct rope will help to prevent “cabling” and rotation of the load.

Torq

ue o

r Tu

rn

Load

Parallel Closed

Single Layer

Rotation Resistant

Low Rotation

Bridon is pleased to offer advice on any specific problems associated with rope rotation.

Bridon is able to verify the rotational characteristics of individual wire ropes through testing on its specially designed in house torque/turn machine. All Bridon products intended for lifting applications have been subject to this “Twistcheck” testing programme.

Fatigue ResistanceSteel wire ropes are likely to deteriorate due to bend fatigue when subjected to bending around a sheave or drum. The rate of deterioration will be influenced by the number of sheaves in the system, the diameter of the sheaves and drum, and the loading conditions.

Bridon carries out extensive testing on their products, providing comparative fatigue data to allow customers to make an informed choice.

When selecting a wire rope for an application where bending fatigue is a principal cause of deterioration it is important to select a rope containing small wires e.g.

6x36WS(1-7-7+7-14) as opposed to a 6x19S(1-9-9).

Additional resistance to fatigue leading to real cost savings can be achieved by selecting a “Dyform®” wire rope.

“Endurance” low rotation and rotation resistant ropes ensure that problems associated with cabling and load rotation are minimised.

3 layer - Low Rotation

2 layer - Rotation Resistant

Standard Dyform®

07


The smooth surface of the “Dyform®” product provides improved rope to sheave contact leading to reduced wear on both rope and sheave . Increased cross-sectional steel area and improved inter - wire contact ensures that the rope will operate with lower internal stress levels resulting in longer bending fatigue life and lower costs.

This graph illustrates a “doubling” in life when moving from Blue Strand 6x36 to Endurance Dyform® 6. This same relationship can be found when moving from any construction into an equivalent Dyform® construction e.g. 18x7 to Endurance Dyform® 18 or 35x7 to Endurance Dyform® 34LR.

Resistance to Abrasive WearAbrasive wear can take place between rope and sheave and between rope and drum but the greatest cause of abrasion is often through “interference” at the drum.

If abrasion is determined to be a major factor in rope deterioration then a wire rope with relatively large outer wires should be selected.

Blue Strand6x19S

Fatig

ue C

ycle

s

Blue Strand6x36WS

EnduranceDyform® 6

Non Dyform® wire rope on adjacent drum laps can cause point contact and accelerated wear.

Selection of a Dyform® product will reduce abrasion through improved contact conditions.

Wire rope on adjacent drum laps can cause point contact and accelerated wear .

The smooth surface of Dyform® rope creates better contact and leads to longer life.

Abrasion Resistance vs Bending Fatigue ResistanceWhen choosing a rope for a specific application it is often necessary to reach a balance between the two important rope characteristics of abrasion resistance and the resistance to bending fatigue. An established method of determining the best construction for the rope for the particular operating conditions is by use of the “X- Chart”. By referring to this chart when selecting a rope, the mid-point of the “X” comes closest to a balance between resistance to abrasion and resistance to bending fatigue. As with most engineering challenges, some degree of compromise and trade off of the two properties may be required in order to choose the best rope for the application. This will ultimately depend on the prevailing conditions under which the rope will be expected to operate in and the need to reach an efficient, economical solution.

Num

ber o

f out

side

wire

s pe

r stra

nd

6

9

10

10

12

12

14

16

18

6 x 7

6 x 19S

6 x 21F

6 x 26WS

6 x 25F

6 x 31WS

6 x 36WS

6 x 41SFW

6 x 46SFW

8 x 7

8 x 19S

8 x 21F

8 x 26WS

8 x 25F

8 x 31WS

8 x 36WS 8 x 41WS

8 x 49SWS 8 x 55SWS

8 x 46WS 8 x 52WS LE

AST

< R

ESIS

TANC

E TO

ABR

ASIO

N >

GRE

ATES

T

LEAST < RESISTANCE TO BENDING FATIGUE >

GREATEST

08



Crush Resistance In multi - layer coiling applications where there is more than one layer of rope on the drum it is essential to install the rope with some back tension. Bridon recommends a minimum installation tension of between 2.5% and 10% of the minimum breaking force of the rope. If this is not achieved, or in certain applications where high pressure on underlying rope layers is inevitable e.g. a boom hoist rope raising a boom from the horizontal position, severe crushing damage can be caused to underlying layers. Selection of a steel core as opposed to a fibre core will help this situation. Additional resistance to crushing is offered by a Dyform® rope resulting from its high steel fill-factor.

Dyform® ropes are recommended for multi - layer coiling operations where crushing on lower layers is inevitable.

Rotary hammer swaged Constructex ropes excel to combat problem spooling to minimise damage and crushing on the drum.

Corrosion resistance If the wire rope is to be used in a corrosive environment then a galvanised coating is recommended. If corrosion is not a significant issue then a bright rope can be selected.

Where moisture can penetrate the rope and attack the core, plastic impregnation (PI) can be considered.

In order to minimise the effects of corrosion it is important to select a wire rope with a suitable manufacturing lubricant. Further advantages can be gained by lubricating the rope regularly whilst it is in service.

Properties of Extension of Steel Wire RopesAny assembly of steel wires spun into a helical formation either as a strand or wire rope, when subjected to a tensile load, can extend in three separate phases, depending on the magnitude of the applied load.

There are also other factors which produce rope extension which are very small and can normally be ignored.

Phase 1 - Initial or Permanent Constructional ExtensionAt the commencement of loading a new rope, extension is created by the bedding down of the assembled wires with a corresponding reduction in overall diameter. This reduction in diameter creates an excess length of wire which is accommodated by a lengthening of the helical lay. When sufficiently large bearing areas have been generated on adjacent wires to withstand the circumferential compressive loads, this mechanically created extension ceases and the extension in Phase 2 commences. The Initial Extension of any rope cannot be accurately determined by calculation and has no elastic properties.

The practical value of this characteristic depends upon many factors, the most important being the type and construction of rope, the range of loads and the number and frequency of the cycles of operation. It is not possible to quote exact values for the various constructions of rope in use, but the following approximate values may be employed to give reasonably accurate results.

The above figures are for guidance purposes. More precise figures are available upon request.

Phase 2 - Elastic ExtensionFollowing Phase 1, the rope extends in a manner which complies approximately with Hookes Law (stress is proportional to strain) until the Limit of Proportionality or Elastic Limit is reached.

It is important to note that wire ropes do not possess a Young’s Modulus of Elasticity, but an ‘apparent’ Modulus of Elasticity can be determined between two fixed loads.

The Modulus of Elasticity also varies with different rope constructions, but generally increases as the cross-sectional area of steel increases.

0.25 0.125

0.50 0.25

0.75 0.50

Up to 2.00

Up to 1.00

Lightly loaded Factor of safety about 8:1 Normally loaded Factor of safety about 5:1Heavily loaded Factor of safety about 3:1 Heavily loaded with many bends and/or deflections

% of rope length

Fibre Core Steel Core

09

General Notes

GalvanizedThe Bridon group has the capability to offer any crane product in either Bright or Galvanized finish. Typically, cranes use Bright ropes in North American and Galvanized ropes in the European Union and the GOM. Globally, local usage standards, application conditions and preference may define the actual rope finish selected.

Smooth Drum“When using multi-strand, rotation resistant products in multi-layer applications, the use of Lebus type grooved drums may provide superior spooling performance over smooth faced drums.”

Minimum Breaking ForceMany wire rope applications, mobile cranes and deep water mooring systems in particular benefit from very high strength to weight ratios. As a result, designers are constantly pushing the specific strength envelope of the wire rope used in their products. Bridon and many other rope companies have responded to these requirements with innovative materials and manufacturing techniques to push rope strengths past the highest values listed in national and international standards.

Properties like strength, fatigue life, crush resistance and stability of physical properties are a function of the materials used, geometry of the design and manufacturing processes employed in the specific rope configuration. Optimizing the configuration to produce highest strength is not achieved without effecting other properties. Fatigue life and long term stability of physical properties are most affected by the techniques employed to produce extremely high strength wire rope. Because of these effects, characteristics of extremely high strength rope need to be understood for specific applications. Please contact Bridon Technical sales to review your specific use.

Cross SectionsThe cross section image is for reference only. Actual cross sections vary due to diameter.

By using the values given, it is possible to make a reasonable estimate of elastic extension, but if greater accuracy is required it is advisable to carry out a modulus test on an actual sample of the rope.

Elastic Extension = WL mm

____

EA

W = load applied (kN)L = rope length (m)EA = axial stiffness MN

Phase 3 - Permanent ExtensionThe permanent, non-elastic extension of the steel caused by tensile loads exceeding the yield point of the material.

If the load exceeds the Limit of Proportionality, the rate of extension will accelerate as the load is increased, until a loading is reached at which continuous extension will commence, causing the wire rope to fracture without any further increase of load.

LubricationDuring the wire rope manufacturing process, the space between the wires is normally filled with petrolatum based grease, these greases having a temperature operating range typically of 0°C to +60°C. Synthetic grease with an operating temperature range of -40°C to +90°C may be incorporated. It is important when specifying a particular rope to consider the type of lubricant required for the application and the amount of lubricant required on the exterior of the rope, as the tendency is to produce ropes with less grease on their exterior.

Lubricants may be applied to wire ropes during service to both increase their fatigue performance and protect the ropes from corrosion.

Typical wire rope bend fatigue results(Bridon Endurance Dyform® 34LR)

Ungalvanised Galvanised

As m

anuf

actu

red

Lubr

icat

ed in

se

rvic

e

As m

anuf

actu

red

Lubr

icat

ed in

se

rvic

e

Dry

250

200

150

100

50

0

100%

35%

160%150%

220%


Summary Technical Information and Conversion Factors (For guidance purposes only)

Bridon supply a range of ‘Endurance’ High Performance steel wire ropes specifically designed and manufactured to meet the needs of today’s cranes and the demanding applications to which they are exposed. High performance ropes are normally selected by customers when they require the specific characteristics of improved performance, high strength, low extension or low rotation.



11

Rope construction

Extension Characteristics Rotational Characteristics

Turn value

at 20% breaking

force degrees/rope lay

Fill Factor

f ’

% C ’ kN/mm² Mpsi %

Ordinary

%

Lang’s

x Nom. Rope dia.%

Nominal Metallic

Area Factor

Nominal Rope Lay

(mm)

Rope Modulus at 20% MBF

Torque Factor at 20% of Breaking

Force

Initial Permanent Extension

%

Conventional 6 & 8 Strand

Blue Strand 6x19-IWRC Class

Blue Strand 6x36-IWRC Class

High Performance 6 & 8 Strand

Dyform® 6 & 6-PI (8 to 40mm)

Dyform® Bristar 6 (18 to 76mm)

Endurance 8x19 class & 8-PI (12 to 34mm)

Endurance 8x36 class & 8-PI (36 to 60mm)

Dyform® 8 (10 to 142mm)

Dyform® 8-PI (10 to 60mm)

Dyform® Bristar 8 (10 to 142mm)

Dyform® DSC 8 (10 to 60mm)

Constructex

Brifil 6-strand (16 to 60mm)

Rotation Resistant

Dyform® 18 & 18-PI (16 to 38mm)

Dyform® 50DB (8 to 26mm)

Low Rotation Ropes

Dyform® 34LR & 34LR-PI (10 to 40mm)

Dyform® 34LR-XL (16 to 32mm)

Dyform® 34LR MAX (25 to 32mm)

Dyform® 28HML

0.57

0.59

0.67

0.67

0.58

0.60

0.68

0.68

0.75

0.72

0.59

0.71

0.73

0.74

0.74

0.79

0.79

0.4490

0.4600

0.5262

0.5260

0.4570

0.4680

0.5340

0.5340

0.5890

0.5650

0.4600

0.5576

0.5731

0.5810

0.5810

0.6200

0.6200

104

104

103

103

96

96

100

100

107

107

104

95

97

99

99

99

99

14.8

14.8

1

14.7

14.7

13.7

13.7

14.2

14.2

15.2

14.8

13.5

13.8

14.1

14.1

14.1

14.1

7.0

7.0

6.9

6.9

7.0

7.0

7.0

7.0

8.1

7.0

7.0

3.0

n/a

0.8

0.8

0.8

0.8

9.0

9.0

10.9

10.9

9.0

9.0

9.0

9.0

11.0

n/a

9.0

n/a

3

1.3

1.3

1.3

1.3

50

60

60

60

90

90

90

90

90

70

60

60

4

3

0.7

0.7

0.7

0.7

6.5

6.5

6.5

6.5

6.5

6.5

6.5

6.5

6.5

6.5

6.0

6.5

6.25

6.5

6.0

6.0

6.4

6.4

0.15

0.17

0.10

0.10

0.20

0.20

0.15

0.15

0.20

0.09

0.05

0.15

0.10

0.24

0.05

0.05

0.05

0.05

This table is for guidance purposes only with no guarantee or warranty (express or implied) as to its accuracy. The products described may be subject to change without notice, and should not be relied on without further advice from Bridon.

Product Selection

PR

OD

UC

T S

ELE

CT

ION

Crane and Industrial wire and rope solutions for the world’s most demanding applications


ContentsTelescopic Mobile Crane Ropes .....................................................04

Mobile Lattice Boom Crane Ropes ............................................05

Tower Crane Ropes .............................................................................................06

Offshore Pedestal Crane Ropes .....................................................07

Dockside Crane Ropes .................................................................................08

Mobile Harbour Crane Ropes .............................................................09

Floating Crane Ropes ......................................................................................10

Ships Crane Ropes..............................................................................................11

Ship to Shore Container Crane Ropes..................................12

Bulk Unloader Ropes .......................................................................................13

Overhead Hoist/Gantry Crane Ropes ....................................14

Steel Works Ladle Crane Ropes .....................................................15

Piling Ropes ....................................................................................................................16

Container Handling Crane Rope ....................................................17

Ship Lift Ropes ............................................................................................................18

Global technology leader in the manufacture of

wire and rope solutions for the world’s most

demanding applications


PRODUCT SELECTION


Single Layer (6&8-strand)

Auxiliary Hoist

Main Hoist

Multi-Layer (multi-strand)

Dyform®/Compacted

Plastic Impregnated/Bristar

Rotation Resistant

Crush Resistant

Less Corrosion

Reduced Stretch

High Breaking Force

High Performance

Excellent Spooling

Long life

Decreased Downtime

App

licat

ion

Con

stru

ctio

nR

esis

tanc

ePe

rform

ance

Telescopic Mobile Crane Ropes


Endurance D

yform® 34LR

nn

nn

nn

nn

nn

nn

Endurance D

yform® 34LR

Max

nn

nn

nn

nn

nn

nn

Endurance D

yform® 28 H

ML

nn

nn

nn

nn

nn

nn

Endurance D

yform® 50D

Bn

nn

nn

nn

nn

n

Endurance D

yform® 18

nn

nn

nn

nn

Endurance D

yform® 18 P

In

nn

nn

nn

nn n

Endurance D

yform® 34LR

PI

nn

nn

nn

nn

nn

nn

n

Endurance D

yform® 6

nn

nn

nn

nn

n

Endurance D

yform® 8 P

In

nn

nn

nn

nn

nn

n

Endurance D

yform® 8 M

axn

nn

nn

nn

nn

nn

Blue S

trand 6x19 & 6x36 C

lassn

nn

Crane and Industrial 05

PRODUCT SELECTION

Mobile Lattice Boom Crane Ropes


Boom Pendants

Boom Hoist

Auxiliary/Whip Hoist

Main Hoist


Dyform®/Compacted


Rotation Resistant

Crush Resistant

Less Corrosion

Reduced Stretch

High Breaking Force

High Performance

Excellent Spooling

Long life

Decreased Downtime

App

licat

ion

Con

stru

ctio

nR

esis

tanc

ePe

rform

ance


nn

nn

nn

nn

nn

nn

Endurance D

yform® 34LR

nn

nn

nn

nn

nn

nn

Endurance D

yform® 34LR

Max

nn

nn

nn

nn

nn

nn

Endurance D

yform® 28 H

ML

nn

nn

nn

nn

nn

nn

nn

Endurance D

yform® 34LR

PI

nn

nn

nn

nn

nn

Constructex

nn

nn

nn

nn

nE

ndurance Dyform

® 50DB

nn

nn

nn

nn

nE

ndurance Dyform

® 18 PI

nn

nn

nn

nn

Endurance D

yform® 18

nn

nn

nn

nn

nE

ndurance Dyform

® 6

nn

nn

nn

nE

ndurance Dyform

® 8

nn

nn

nn

nE

ndurance Dyform

® 8 Max

nn

nn

nn

nn

nn

nn

nn

Endurance D

yform® 8 P

I

nn

nn

nn

nn

nn

nn

nE

ndurance Dyform

® Bristar 8

nn

nn

nn

nn

Endurance D

yform® D

SC

8

nn

nn

nn

nn

Endurance D

yform® D

SC

8 Max

nn

nn

Blue S

trand 6x36 class



Trolley

Derricking/Luffing

Main Hoist


Dyform®/Compacted


Rotation Resistant

Crush Resistant

Less Corrosion

Reduced Stretch

High Breaking Force

High Performance

Excellent Spooling

Long life

Decreased Downtime

App

licat

ion

Con

stru

ctio

nR

esis

tanc

ePe

rform

ance

Tower Crane Ropes


Endurance D

yform® 50D

Bn

nn

nn

nn

n

Endurance D

yform® 18

nn

n

Endurance D

yform® 6

nn

nn

nn

Endurance D

yform® 8 P

In

nn

nn

nn

nn

nn

n

Endurance D

yform® 8 M

axn

nn

nn

nn

nn

nn

Endurance D

yform® 18 P

In

nn

n

Endurance D

yform®

34LRn

nn

nn

nn

nn

nn

Endurance D

yform® 34LR

Max

nn

nn

nn

nn

nn

n

Endurance D

yform® 28 H

ML

nn

nn

nn

nn

nn

n

nE

ndurance Dyform

® 34LR P

In

nn

nn

nn

nn

nn

nn

nn

nn

nn

nC

onstructex


PRODUCT SELECTION

Main Hoist

Whip/Auxiliary Lines

Boom Hoist

Boom Pendants



Dyform®/Compacted


Crush Resistant

Less Corrosion

Reduced Stretch

Increased strength to diameter ratio

Reduced Torque & Turn

Increased diameter tolerance

Increased Service life

App

licat

ion

Con

stru

ctio

nR

esis

tanc

ePe

rform

ance

Offshore Pedestal Crane Ropes


Endurance D

yform® D

SC

8n

nn

nn

nn

nn

Endurance D

yform® D

SC

8 Max

nn

nn

nn

nn

n

Endurance D

yform® B

ristar 8n

nn

nn

nn

nn

nn

nE

ndurance Dyform

® 8 PI

nn

nn

nn

nn

nn

Endurance D

yform® 8 M

axn

nn

nn

nn

nn

n

Endurance D

yform® 6

nn

nn

nn

nn

nn

Constructex

nn

nn

nn

nn

n

Endurance D

yform® 18

nn

nn

nn

nn

nn

n

Endurance D

yform® 50D

Bn

nn

nn

nn

nn

nn

Endurance Dyform

® 34LR PI (10m

m to 50m

m)

nn

nn

nn

nn

nn

nn

Endurance D

yform® 34LR

(10mm

to 50mm

)n

nn

nn

nn

nn

nn

Endurance D

yform® 34LR

Max

nn

nn

nn

nn

nn

n

Endurance D

yform® 28 H

ML

nn

nn

nn

nn

nn

n

Endurance D

yform® 18 P

In

nn

nn

nn

nn

nn

n


Closing Ropes

Holding Ropes

Auxiliary Hoist

Main Hoist


Dyform®/Compacted


Rotation Resistant

Crush Resistant

Less Corrosion

Reduced Stretch

High Breaking Force

High Performance

Excellent Spooling

Long life

Decreased Downtime

App

licat

ion

Con

stru

ctio

nR

esis

tanc

ePe

rform

ance

Boom

Boom Pendants


Dockside Crane Ropes

Endurance D

yform® 34LR

nn

nn

nn

nn

nn

n

Endurance D

yform® 34LR

Max

nn

nn

nn

nn

nn

n

Endurance D

yform® 28 H

ML

nn

nn

nn

nn

nn

n

Endurance D

yform® D

SC

8n

nn

nn

nn

n

Endurance D

yform® D

SC

Max

nn

nn

nn

nn

nE

ndurance Dyform

® 34LR P

In

nn

nn

nn

nn

nn

nn

Constructex

nn

nn

nn

nn

nn

Endurance D

yform® B

ristar 8n

nn

nn

nn

nn

nn

nn

nn

nn

Endurance D

yform® 6

nn

nn

nn

nn

nn

n

Endurance D

yform® 8 P

In

nn

nn

nn

nn

nn

nn

nn

n

Endurance D

yform® 8 M

axn

nn

nn

nn

nn

nn

nn

nn

nE

ndurance Dyform

® 18 PI

nn

nn

nn

n

Endurance D

yform® 18

nn

nn

nn

n

Endurance D

yform® 50D

Bn

nn

nn

nn



Closing Ropes

Holding Ropes

Auxiliary Hoist

Main Hoist


Dyform®/Compacted


Rotation Resistant

Crush Resistant

Less Corrosion

Reduced Stretch

High Breaking Force

High Performance

Excellent Spooling

Long life

Decreased Downtime

App

licat

ion

Con

stru

ctio

nR

esis

tanc

ePe

rform

ance

Boom

Boom Pendants

nn

nn

nn

nn

nn

nn

nn

Endurance D

yform® 34LR

PI

nn

nn

nn

nn

nn

nE

ndurance Dyform

® 6

Endurance D

yform® 34LR

nn

nn

nn

nn

nn

n

Endurance D

yform® 34LR

Max

nn

nn

nn

nn

nn

n

Endurance D

yform® 28 H

ML

nn

nn

nn

nn

nn

n

Endurance D

yform® D

SC

8n

nn

nn

nn

n

Endurance D

yform® D

SC

8 Max

nn

nn

nn

nn

Endurance D

yform® B

ristar 8n

nn

nn

nn

nn

nn

nn

nn

nn

nE

ndurance Dyform

® 8 PI

nn

nn

nn

nn

nn

nn

nn

n

Endurance D

yform® 8 M

axn

nn

nn

nn

nn

nn

nn

nn

nE

ndurance Dyform

® 18 PI

nn

nn

nn

n

Endurance D

yform® 18

nn

nn

nn

n

Endurance D

yform® 50D

Bn

nn

nn

nn

Mobile Harbour Crane Ropes



PRODUCT SELECTION



Boom Pendants

Boom

Auxiliary/Whip Hoist

Main Hoist


Dyform®/Compacted


Rotation Resistant

Crush Resistant

Less Corrosion

Reduced Stretch

High Breaking Force

High Performance

Excellent Spooling

Long life

Decreased Downtime

App

licat

ion

Con

stru

ctio

nR

esis

tanc

ePe

rform

ance

Floating Crane Ropes

Endurance D

yform® 6 (8m

m to 52m

m)

nn

nn

nn

Endurance D

yform® B

ristar 8n

nn

nn

n

Endurance D

yform® D

SC

8n

nn

nn

n

Endurance D

yform® 8 P

In

nn

nn

nn

nn

nn

nn

nEndurance D

yform® 34LR

PI (10mm

to 50mm

)n

nn

nn

nn

nn

nn

nn

Endurance D

yform® D

SC

8 Max

nn

nn

nn

Endurance D

yform® 34LR

(10mm

to 50mm

)n

nn

nn

nn

nn

nn

nn

Endurance D

yform® 34LR

Max

nn

nn

nn

nn

nn

nn

n

Endurance D

yform® 28 H

ML

nn

nn

nn

nn

nn

nn

n

Endurance D

yform® 8 M

axn

nn

nn

nn

nn

nn

n



Boom

Main Hoist


Dyform®/Compacted


Rotation Resistant

Crush Resistant

Less Corrosion

Reduced Stretch

High Breaking Force

High Performance

Excellent Spooling

Long life

Decreased Downtime

App

licat

ion

Con

stru

ctio

nR

esis

tanc

ePe

rform

ance

Endurance D

yform® 50D

Bn

nn

nn

Endurance D

yform® 34LR

(10mm

to 50mm

)n

nn

nn

nn

nn

nn

Endurance D

yform® 34LR

Max

nn

nn

nn

nn

nn

n

Endurance D

yform® 28 H

ML

nn

nn

nn

nn

nn

n

Endurance D

yform® 18

nn

nn

nn

nn

nn

Endurance D

yform® 6

nn

nn

n

Endurance D

yform® 8

nn

nn

n

Endurance D

yform® 8 M

axn

nn

nn

nE

ndurance Dyform

® 8 PI

nn

nn

nn

nn

nn

nn

Endurance 6x36 class

nn

n

Endurance D

yform® 18 P

In

nn

nn

nn

nn

nn n

Endurance Dyform

® 34LR PI (10m

m to 50m

m)

nn

nn

nn

nn

nShips Crane Ropes



PRODUCT SELECTION



Boom/Derrick

Trolley

Hoist


Dyform®/Compacted


Rotation Resistant

Crush Resistant

Less Corrosion

Reduced Stretch

High Breaking Force

High Performance

Excellent Spooling

Long life

Decreased Downtime

App

licat

ion

Con

stru

ctio

nR

esis

tanc

ePe

rform

ance

Ship to Shore Container Crane Ropes

Endurance D

yform® 6

nn

nn

nn

nn

n

Endurance D

yform® 8

nn

nn

nn

n

Endurance D

yform® 8 M

axn

nn

nn

nn

Blue S

trand 6x36 Class

nn

nn

Endurance D

yform® D

SC

8n

nn

nn

nn

Endurance D

yform® D

SC

8 Max

nn

nn

nn

n

Endurance D

yform® 6 P

In

nn

nn

nn

nn

nn

nn

Endurance D

yform® 8 P

In

nn

nn

nn

nn

nn

nn



Racking Ropes

Closing Ropes

Holding Ropes


Dyform®/Compacted


Rotation Resistant

Crush Resistant

Less Corrosion

Reduced Stretch

High Breaking Force

High Performance

Excellent Spooling

Long life

Decreased Downtime

App

licat

ion

Con

stru

ctio

nR

esis

tanc

ePe

rform

ance

Boom/Derricking

Endurance D

yform® 6

nn

nn

nn

nn

Endurance D

yform® B

ristar 6n

nn

nn

nn

nn

n

Endurance D

yform® B

ristar 8n

nn

nn

nn

nn

nn

Constructex

nn

nn

nn

nn

nn

nn

Endurance B

rifiln

nn

nn

nn

n

Blue S

trand 6x36 classn

nn

nn

Bulk Unloader Ropes



PRODUCT SELECTION


Overhead Hoist/Gantry Crane Ropes


Hoist 3

Hoist 2

Hoist 1


Dyform®/Compacted


Rotation Resistant

Crush Resistant

Less Corrosion

Reduced Stretch

High Breaking Force

High Performance

Excellent Spooling

Long life

Decreased Downtime

App

licat

ion

Con

stru

ctio

nR

esis

tanc

ePe

rform

ance

Blue S

trand 6x19 & 6x36 C

lassn

nn

n

Endurance D

yform® 34LR

nn

nn

nn

nn

nn

Endurance D

yform® 34LR

Max

nn

nn

nn

nn

nn

Endurance D

yform® 28 H

ML

nn

nn

nn

nn

nn

Endurance D

yform® 50D

Bn

nn

nn

nn

Endurance D

yform® 18

nn

nn

nn

n

Endurance D

yform® D

SC

8n

nn

nn

nn

nn

Endurance D

yform® D

SC

8 Max

nn

nn

nn

nn

n

Endurance D

yform® 8 P

In

nn

nn

nn

nn

nn

nn

Endurance D

yform® 18 P

In

nn

nn

nn

n

Endurance D

yform® 8

nn

nn

nn

n

Endurance D

yform® 8 M

axn

nn

nn

nn

Endurance D

yform® 6

nn

nn

nn

nn

n

Hoist 1

Hoist 2

Hoist 3


Steel Works Ladle Crane Ropes


Hoist


Dyform®/Compacted


Rotation Resistant

Crush Resistant

Less Corrosion

Reduced Stretch

High Breaking Force

High Performance

Excellent Spooling

Long life

Decreased Downtime

App

licat

ion

Con

stru

ctio

nR

esis

tanc

ePe

rform

ance

Blue S

trand 6x36 Class

nn

Endurance D

yform® 8 P

In

nn

nn

nn

nn

nn

n

Endurance D

yform® 8

nn

nn

n

Endurance D

yform® 8 M

ax n

nn

nn

Endurance D

yform® 6

nn

nn

nn

n



PRODUCT SELECTION


Piling Ropes Displacement Piles - Drop weight, Diesel hammer, Vibration & Jacking Replacement Piles - Open auger, Continuous flight auger & Drilled



Dyform®/Compacted


Rotation Resistant

Crush Resistant

Less Corrosion

Reduced Stretch

High Breaking Force

High Performance

Excellent Spooling

Long life

Decreased Downtime

Main Winch

App

licat

ion

Con

stru

ctio

nR

esis

tanc

ePe

rform

ance

Service Winch


Endurance D

yform® 6

nn

nn

n

Endurance D

yform® 8 P

In

nn

nn

nn

n

Endurance D

yform® 34LR

nn

nn

nn

n

Endurance D

yform® 34LR

Max

nn

nn

nn

n

Endurance D

yform® 28 H

ML

nn

nn

nn

n

nn

nn

nn

nn

nC

onstructex


PRODUCT SELECTION

Container Handling Crane Ropes (Straddle Carriers & RTGs)



Hoist


Dyform®/Compacted


Rotation Resistant

Crush Resistant

Less Corrosion

Reduced Stretch

High Breaking Force

High Performance

Excellent Spooling

Long life

Decreased Downtime

App

licat

ion

Con

stru

ctio

nR

esis

tanc

ePe

rform

ance

Blue S

trand 6x36 Class

nn

Endurance D

yform® 6

nn

nn

Endurance D

yform® 8P

In

nn

nn

nn

Endurance D

yform® 8

nn

nn

Endurance D

yform® 8 M

axn

nn

n



Ship Lift Ropes


Hoist


Dyform®/Compacted


Rotation Resistant

Crush Resistant

Less Corrosion

Reduced Stretch

High Breaking Force

High Performance

Excellent Spooling

Long life

Decreased Downtime

App

licat

ion

Con

stru

ctio

nR

esis

tanc

ePe

rform

ance

nn

n

n

nn

nn

n

nn

n

n

nn

nn

n

nn

n

nn

nn n

n

n

nn nn

nn n

nnn

n

Endurance D

yform® B

ristar 8

Endurance D

yform® B

rifil

Endurance D

yform® 8P

I

Endurance D

yform® 6P

I

Endurance Dyform 34LR Galvanized

EN

DU

RA

NC

E D

YF

OR

M 3

4LR

(GA

LVA

NIZ

ED

)

High Performance Crane Ropes

Telescopic mobile cranesMobile lattice boom cranesTower cranesOffshore pedestal cranesDockside cranes

Mobile harbour cranesFloating cranesShip cranesOverhead hoists/gantry cranesPiling ropes

Benefits:• Low rotation

• Recommended for high lifting operations

• High breaking force

• Reduced rope sheave wear

• Accurate diameter, recommended for multi-layer spooling

• Suitable for single part and multi-part reeving

• Long service life

• Crush resistant

• Reduced down time

• Resistance to bending fatigue

• Reduced elongation

The Bridon Endurance brand - High quality performance wire ropes for the lifting industry.

Our world leading manufacturing capabilities are accompanied by a high level of quality assurance and in-house expertise in research and development and design engineering.

Applications

Crane and Industrial 05/2014 Edition 9

DYFORM 34LR (GALVANIZED)

Endurance Dyform 34LR (Galvanized)

DiameterMinimum Breaking Force

Nominal length mass

EIP/1960 EEIP/2160

10.011.0

12.0

13.014.0

15.0

16.017.018.019.0

20.021.022.0

23.024.025.0

26.027.028.0

29.030.0

32.034.0

35.036.038.0

40.0

42.044.0

46.0

48.050.0

52.0

54.056.0

58.060.0

62.0

64.066.0

68.0

70.072.0

74.076.0

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1.0

1.1

1.3

1.4

1.5

1.6

1.8

1.9

2.0

2.1

2.3

2.4

2.5

2.6

2.8

2.9

3.0

0.4540.5000.6100.6100.7200.8080.8500.9801.021.131.281.281.451.621.811.812.002.212.422.422.652.883.133.233.383.653.924.094.214.505.125.125.786.116.136.487.227.278.008.538.829.689.8910.611.411.512.512.913.514.614.615.716.416.818.018.219.220.220.521.822.323.124.424.525.926.727.428.929.1

0.3050.3360.4100.4100.4840.5430.5710.6590.6870.7590.8600.8600.9741.091.221.221.341.491.631.631.781.942.102.172.272.452.632.752.833.023.443.443.884.104.124.354.854.885.385.735.936.506.657.127.637.738.408.689.079.809.8110.511.011.312.112.212.913.613.814.615.015.516.416.517.417.918.419.419.5

83.692.11111111331491561811882072362362662983333333684064464464875315765946236727227527758299439431060112011201190133013301470156016201780178019402110211022902370248026702670288030003090325032503470369036903930393040304270427045204650477050405040

9.3910.312.412.414.916.717.520.321.123.226.526.529.833.437.437.441.345.650.150.154.759.664.766.770.075.581.184.587.193.1105105119125125133149149165175182200200218237237257266278300300323337347365365390414414441441452479479508522536566566

8.529.3911.311.313.515.115.918.419.121.124.024.027.130.333.933.937.541.445.445.449.654.158.760.563.568.573.676.679.084.596.196.1108114114121135135149159165181181197215215233241252272272293305315331331353376376400400410435435460474486513513

88.197.1117117139156164190198218244248280314350350388428469469513559606626656707760792816873978993

9.9010.913.113.115.617.518.421.322.224.527.427.831.435.239.339.343.648.152.752.757.662.868.170.373.779.485.489.091.798.1109111

8.989.9011.911.914.115.916.719.320.122.224.825.228.532.035.635.639.543.647.847.852.357.061.763.866.872.077.480.783.289.099.7101

5.265.807.027.168.359.359.8011.411.813.114.614.816.818.820.921.023.225.628.128.630.733.436.337.439.242.345.547.448.852.258.559.467.070.771.175.283.884.292.898.8102112115123132134145150157169169182189195209211223234238253258268283284301309318335337

1.211.401.861.922.422.873.083.844.084.735.605.736.888.179.609.6811.213.014.915.417.019.421.922.924.627.630.732.734.137.844.845.955.059.660.065.376.877.489.698.4104119123136151155175184197220220246261273302307334358367403415440477480523545567615619

2.773.204.264.395.536.567.038.789.3310.812.813.115.718.722.022.125.629.634.135.138.944.250.052.456.263.070.374.778.186.4102105126136137149176177205225237273281311346354400420450503504562597624691703763819839920949

10101090110011901250130014001420

52.758.170.371.783.793.798.2114119131146149168188210211232256281287307335363375393424456474489523586595672709712753839843930990

10201120115012301320134014501500157016901690182019001950209021102230234023802530258026902830285030103100318033603370

mm inch kg/m lb/ft kN kNTons(short)

Tons(short)

Tons(metric)

Tons(metric) MN Nm Nm mm2

Axial stiffness @20% load

Metallic cross

section

Torque generated @20% load

Ordinary Lang’s

This table is for guidance purposes only with no guarantee or warranty (express or implied) as to its accuracy. The products described may be subject to change without notice, and should not be relied on without further advice from Bridon. For general notes please refer to page 10 of the General Guidance brochure.

Endurance Dyform 34LR Bright

EN

DU

RA

NC

E D

YF

OR

M 3

4LR

(BR

IGH

T)




Benefits:• Low rotation







• Crush resistant






Applications

Crane and Industrial 05/2014 Edition 9

ENDURANCE DYFORM 34LR (BRIGHT)

Endurance Dyform 34LR (Bright)


Nominal length mass

EIP/1960 EEIP/2160


Tons(short)

Tons(metric)

Tons(metric)


10.011.0

12.0

13.014.0

15.0

16.017.018.019.0

20.021.022.0

23.024.025.0

26.027.028.0

29.030.0

32.0

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1

1 1/8

1 1/4

0.4540.5000.6100.6100.7200.8080.8500.9801.021.131.281.281.451.621.811.812.002.212.422.422.652.883.133.233.383.653.924.094.214.505.125.12

0.3050.3360.4100.4100.4840.5430.5710.6590.6870.7590.8600.8600.9741.091.221.221.341.491.631.631.781.942.102.172.272.452.632.752.833.023.443.44

83.692.1111111133149156181188207236236266298333333368406446446487531576594623672722752775829943943

9.4010.412.512.514.916.717.520.321.123.326.526.529.933.537.437.441.445.650.150.154.759.764.766.870.075.581.284.587.193.2106106

8.529.3911.311.313.615.215.918.519.221.124.124.127.130.434.034.037.541.445.545.549.754.158.760.663.568.573.676.779.084.596.296.2

88.198.3119119140155162191201220251251282319356356397429487487514569607623660707758773815836980980

9.911.013.413.415.717.418.221.522.624.728.228.231.735.940.040.044.648.254.754.757.864.068.270.074.279.585.286.991.794.0110110

8.9810.012.112.114.315.816.519.520.522.425.625.628.732.536.336.340.543.849.749.752.458.061.963.567.372.177.378.883.285.2100100

EN

DU

RA

NC

E D

YF

OR

M 3

4LR

PI (G

ALV

AN

IZE

D)


Telescopic mobile cranesMobile lattice boom cranesTower cranesOffshore pedestal cranes

Dockside cranesMobile harbour cranesFloating cranesShip cranes

Benefits:• Plastic impregnated

- Extends fatigue life - Improves structural stability - Resists corrosion

• Low rotation


• High strength









Applications

Endurance Dyform 34LR PI Galvanized


ENDURANCE DYFORM 34LR PI (GALVANIZED)

Endurance Dyform 34LR PI (Galvanized)

05/2014 Edition 9


Nominal length mass

EIP/1960 EEIP/2160

10.011.0

12.0

13.014.0

15.0

16.017.018.019.0

20.021.022.0

23.024.025.0

26.027.028.0

29.030.0

32.034.0

35.036.038.0

40.0

42.044.0

46.0

48.050.0

52.0

54.056.0

58.060.0

62.0

64.066.0

68.0

70.072.0

74.076.0

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1.0

1.1

1.3

1.4

1.5

1.6

1.8

1.9

2.0

2.1

2.3

2.4

2.5

2.6

2.8

2.9

3.0

0.4540.5000.6100.6100.7200.8080.8500.9801.021.131.281.281.451.621.811.812.002.212.422.422.652.883.133.233.383.653.924.094.214.505.125.125.786.116.136.487.227.278.008.538.829.689.8910.611.411.512.512.913.514.614.615.716.416.818.018.219.220.220.521.822.323.124.424.525.926.727.428.929.1

0.3050.3360.4100.4100.4840.5430.5710.6590.6870.7590.8600.8600.9741.091.221.221.341.491.631.631.781.942.102.172.272.452.632.752.833.023.443.443.884.104.124.354.854.885.385.735.936.506.657.127.637.738.408.689.079.809.8110.511.011.312.112.212.913.613.814.615.015.516.416.517.417.918.419.419.5

83.692.11111111331491561811882072362362662983333333684064464464875315765946236727227527758299439431060112011201190133013301470156016201780178019402110211022902370248026702670288030003090325032503470369036903930393040304270427045204650477050405040

9.3910.312.412.414.916.717.520.321.123.226.526.529.833.437.437.441.345.650.150.154.759.664.766.770.075.581.184.587.193.1105105119125125133149149165175182200200218237237257266278300300323337347365365390414414441441452479479508522536566566

8.529.3911.311.313.515.115.918.419.121.124.024.027.130.333.933.937.541.445.445.449.654.158.760.563.568.573.676.679.084.596.196.1108114114121135135149159165181181197215215233241252272272293305315331331353376376400400410435435460474486513513

88.197.1117117139156164190198218244248280314350350388428469469513559606626656707760792816873978993

9.9010.913.113.115.617.518.421.322.224.527.427.831.435.239.339.343.648.152.752.757.662.868.170.373.779.485.489.091.798.1109111

8.989.9011.911.914.115.916.719.320.122.224.825.228.532.035.635.639.543.647.847.852.357.061.763.866.872.077.480.783.289.099.7101

5.265.807.027.168.359.359.8011.411.813.114.614.816.818.820.921.023.225.628.128.630.733.436.337.439.242.345.547.448.852.258.559.467.070.771.175.283.884.292.898.8102112115123132134145150157169169182189195209211223234238253258268283284301309318335337

1.211.401.861.922.422.873.083.844.084.735.605.736.888.179.609.6811.213.014.915.417.019.421.922.924.627.630.732.734.137.844.845.955.059.660.065.376.877.489.698.4104119123136151155175184197220220246261273302307334358367403415440477480523545567615619

2.773.204.264.395.536.567.038.789.3310.812.813.115.718.722.022.125.629.634.135.138.944.250.052.456.263.070.374.778.186.4102105126136137149176177205225237273281311346354400420450503504562597624691703763819839920949

10101090110011901250130014001420

52.758.170.371.783.793.798.2114119131146149168188210211232256281287307335363375393424456474489523586595672709712753839843930990

10201120115012301320134014501500157016901690182019001950209021102230234023802530258026902830285030103100318033603370


Tons(short)

Tons(metric)

Tons(metric) MN Nm Nm mm2


Metallic cross

section


Ordinary Lang’s


EN

DU

RA

NC

E D

YF

OR

M 3

4LR

PI (B

RIG

HT

)



Dockside cranesMobile harbour cranesFloating cranesShip cranes

Benefits:• Plastic impregnated


• Low rotation


• High strength









Applications

Endurance Dyform 34LR PI Bright


ENDURANCE DYFORM 34LR PI (BRIGHT)

Endurance Dyform 34LR PI (Bright)

05/2014 Edition 9


Nominal length mass

EIP/1960 EEIP/2160


Tons(short)

Tons(metric)

Tons(metric)


10.011.0

12.0

13.014.0

15.0

16.017.018.019.0

20.021.022.0

23.024.025.0

26.027.028.0

29.030.0

32.0

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1

1 1/8

1 1/4

0.4540.5000.6100.6100.7200.8080.8500.9801.021.131.281.281.451.621.811.812.002.212.422.422.652.883.133.233.383.653.924.094.214.505.125.12

0.3050.3360.4100.4100.4840.5430.5710.6590.6870.7590.8600.8600.9741.091.221.221.341.491.631.631.781.942.102.172.272.452.632.752.833.023.443.44

83.692.1111111133149156181188207236236266298333333368406446446487531576594623672722752775829943943

9.4010.412.512.514.916.717.520.321.123.326.526.529.933.537.437.441.445.650.150.154.759.764.766.870.075.581.284.587.193.2106106

8.529.3911.311.313.615.215.918.519.221.124.124.127.130.434.034.037.541.445.545.549.754.158.760.663.568.573.676.779.084.596.296.2

88.198.3119119140155162191201220251251282319356356397429487487514569607623660707758773815836980980

9.911.013.413.415.717.418.221.522.624.728.228.231.735.940.040.044.648.254.754.757.864.068.270.074.279.585.286.991.794.0110110

8.9810.012.112.114.315.816.519.520.522.425.625.628.732.536.336.340.543.849.749.752.458.061.963.567.372.177.378.883.285.2100100

EN

DU

RA

NC

E D

YF

OR

M 3

4LR

MA

X

High Performance Crane RopesBenefits:• Low rotation











Applications

Endurance Dyform34LR Max

Telescopic mobile cranesMobile lattice boom cranesTower cranesOffshore pedestal cranesDockside cranesMobile harbour cranesFloating cranesShip cranesOverhead hoists/gantry cranesPiling ropes


ENDURANCE DYFORM 34LR MAX

Endurance Dyform 34LR Max

05/2014 Edition 9

Minimum Breaking ForceDiameter Nominal length

massMAX

mm inch kg/m lb/ft kN Tons(short)

Tons(metric)

12.0

13.014.0

15.0

16.017.018.019.0

20.022.0

24.0

26.028.0

30.0

32.034.0

36.038.0

40.0

42.044.0

46.0

48.050.0

52.0

1/2

9/16

5/8

3/4

7/8

1

1 1/8

1 1/4

1 3/8

1 1/2

1 5/8

1 3/4

1 7/8

2

.740

.842

.8871.041.091.211.371.371.581.781.991.992.212.692.693.203.363.564.114.555.025.575.576.326.797.117.958.078.829.469.7210.610.811.612.412.613.614.014.9

.498

.566

.596

.702

.733

.814

.919

.9191.061.201.341.341.491.811.812.152.262.392.763.063.373.743.744.254.564.785.345.425.936.366.537.127.297.778.308.449.179.4310.0

153171179208216239272272307344385385424524524611684705814848935108510851180124013201480148016301730178019301930212023002300250025602720

17.219.220.123.424.326.930.630.634.538.743.343.347.758.958.968.776.979.291.595.3105122122133139148166166183194200217217238259259281288306

15.617.418.321.222.024.427.727.731.335.139.339.343.253.453.462.369.771.983.086.595.3111111120126135151151166176182197197216235235255261277


EN

DU

RA

NC

E D

YF

OR

M 2

8 H

ML M

AX

High Performance Crane RopesBenefits:• Provides up to 20% greater fatigue

performance (Based on internal tests)

• Dimensional stability

• Crush resistant

• Robust and stable core

• Tightly controlled diameter tolerance



Applications

Endurance Dyform 28 HML MAX

NEW




ENDURANCE DYFORM 28 HML MAX

Endurance Dyform 28 HML MAX


05/2014 Edition 9


Approximate Mass

mm inch kg/m lb/ft kN Tons

MAX

26.934.538.747.752.658.958.963.174.576.979.291.595.3105122

151718202122

2325

2628

3032

7/8

1

1 1/8

1 1/4

0.3630.4660.5220.6450.7110.7800.7960.8531.011.031.091.251.321.451.64

0.7991.031.151.421.571.721.751.882.222.262.392.762.903.203.74

239307344424468524524561663684705814848935

1,085

EN

DU

RA

NC

E D

YF

OR

M 5

0D

B

High Performance Crane RopesBenefits:• High breaking force

• Excellent rotation resistant characteristics

• Excellent spooling

• Good wear characteristics

• Crush resistant

• Reduced sheave wear



Applications

Endurance Dyform 50DB


Dockside cranesMobile harbour cranesShip cranesOverhead hoists/gantry cranes


ENDURANCE DYFORM® 50DB

Endurance Dyform 50DB


05/2014 Edition 9


Nominal length mass


Tons(metric)

EIP/1960

8.009.00

10.011.0

12.0

13.014.0

15.0

16.017.018.019.0

20.021.022.0

23.024.025.0

26.0

5/16

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1

0.2970.3020.3820.4280.4720.5710.5830.6800.7610.7980.9250.9641.061.191.211.361.531.701.711.892.082.282.332.502.722.953.053.19

0.2000.2030.2570.2880.3170.3840.3920.4570.5120.5360.6220.6470.7140.7990.8120.9171.031.141.151.271.401.541.571.681.831.982.052.14

57.257.272.481.189.4108108129144151175183201229229258289323323357393432422473515559576604

6.436.438.149.1210.012.112.114.516.217.019.720.622.625.725.729.032.536.336.340.144.248.647.453.257.962.864.767.9

5.835.837.388.279.1211.011.013.214.715.417.818.720.523.423.426.329.532.932.936.440.144.143.048.252.557.058.761.6

3.513.574.525.065.586.756.888.038.999.4210.911.412.514.014.316.118.120.120.222.324.627.027.529.532.134.836.037.7

n/an/an/an/an/an/an/an/an/an/an/an/an/an/an/an/an/an/an/an/an/an/an/an/an/an/an/an/a

2.682.743.904.635.367.147.369.2711.011.814.715.718.121.522.026.431.436.937.243.049.857.359.165.574.484.188.294.6

36.136.746.452.057.369.370.882.592.496.9112117129144147166186207208229253277283303330358370387

MN Nm Nm mm2

Axial stiffness

@20% load

Metallic cross

section


Ordinary Lang’s

EN

DU

RA

NC

E D

YF

OR

M 1

8


• Rotation resistant



• Reduced downtime



Applications

Endurance Dyform 18




ENDURANCE DYFORM 18

Endurance Dyform 18


05/2014 Edition 9


Nominal length mass


Tons(metric)

Dyform

MN Nm Nm mm2

Axial stiffness

@20% load

Metallic cross

section


Ordinary Lang’s

10.011.0

12.0

13.014.0

15.0

16.017.018.019.0

20.021.022.0

23.024.025.0

26.027.028.0

29.030.0

32.034.0

36.038.0

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1

1 1/8

1 1/4

1 3/8

1 1/2

0.4540.5000.6050.6170.7200.8060.8450.9801.021.131.261.281.451.621.811.812.002.212.422.472.652.883.133.233.383.653.924.084.214.505.045.125.786.106.487.227.26

0.3050.3360.4070.4150.4840.5420.5680.6590.6860.7560.8470.8600.9711.091.211.221.341.481.631.661.781.942.102.172.272.452.632.742.833.023.393.443.884.104.354.854.88

76.684.41041041221361431651721902162162442743063063373724164164464865275445706156616887097598638639751030109012101210

8.619.4911.711.713.715.316.118.519.321.424.324.327.430.834.434.437.941.846.846.850.154.659.261.164.169.174.377.379.785.397.097.0110116123136136

7.818.6110.610.612.413.914.616.817.519.422.022.024.927.931.231.234.437.942.442.445.549.653.755.558.162.767.470.272.377.488.088.099.4105111123123

4.825.316.436.567.658.568.9710.410.811.913.413.615.317.219.219.321.223.425.726.228.130.633.234.335.938.741.643.444.747.853.554.461.464.868.876.777.1

4.425.116.807.018.8310.511.214.014.917.220.420.925.129.835.335.340.847.354.456.062.170.679.883.689.7100112119124138163167201217238280282

6.467.489.9710.313.015.416.520.621.925.430.130.837.043.952.152.160.369.980.382.891.8104118124133149166176184204242248297322353415419

50.655.867.568.980.390.094.3109114126141143161181201202223246270276295321349360377407437455469502562571645680723805810

EN

DU

RA

NC

E D

YF

OR

M 1

8 P

I

High Performance Crane RopesBenefits:• Plastic impregnated



• Rotation resistant






Applications

Endurance Dyform 18 PI




ENDURANCE DYFORM 18 PI



05/2014 Edition 9


Nominal length mass


Tons(metric)

Dyform

MN Nm Nm mm2

Axial stiffness

@20% load

Metallic cross

section


Ordinary Lang’s

10.011.0

12.0

13.014.0

15.0

16.017.018.019.0

20.021.022.0

23.024.025.0

26.027.028.0

29.030.0

32.034.0

36.038.0

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1

1 1/8

1 1/4

1 3/8

1 1/2

0.4540.5000.6050.6170.7200.8060.8450.9801.021.131.261.281.451.621.811.812.002.212.422.472.652.883.133.233.383.653.924.084.214.505.045.125.786.106.487.227.26

0.3050.3360.4070.4150.4840.5420.5680.6590.6860.7560.8470.8600.9711.091.211.221.341.481.631.661.781.942.102.172.272.452.632.742.833.023.393.443.884.104.354.854.88

76.684.41041041221361431651721902162162442743063063373724164164464865275445706156616887097598638639751030109012101210

8.619.4911.711.713.715.316.118.519.321.424.324.327.430.834.434.437.941.846.846.850.154.659.261.164.169.174.377.379.785.397.097.0110116123136136

7.818.6110.610.612.413.914.616.817.519.422.022.024.927.931.231.234.437.942.442.445.549.653.755.558.162.767.470.272.377.488.088.099.4105111123123

4.825.316.436.567.658.568.9710.410.811.913.413.615.317.219.219.321.223.425.726.228.130.633.234.335.938.741.643.444.747.853.554.461.464.868.876.777.1

4.425.116.807.018.8310.511.214.014.917.220.420.925.129.835.335.340.847.354.456.062.170.679.883.689.7100112119124138163167201217238280282

6.467.489.9710.313.015.416.520.621.925.430.130.837.043.952.152.160.369.980.382.891.8104118124133149166176184204242248297322353415419

50.655.867.568.980.390.094.3109114126141143161181201202223246270276295321349360377407437455469502562571645680723805810

EN

DU

RA

NC

E D

YF

OR

M® 6

High Performance Crane RopesBenefits:• Exceptional service life

• Robust crush resistant Dyform construction

• Accurate diameter recommended for multi-layer spooling

• Long life, reduced lifetime costs



Applications

Endurance Dyform 6

Telescopic mobile cranesMobile lattice boom cranesTower cranesOffshore pedestal cranesDockside cranesMobile harbour cranes

Floating cranesShip cranesShip to shore container cranesBulk unloader cranesOverhead hoists/gantry cranesSteel works ladle cranesPiling ropesContainer handling cranes


ENDURANCE DYFORM 6

Endurance Dyform 6


05/2014 Edition 9


Nominal length mass


Tons(metric)

EIP/1960

kN MN Nm mm2


Metallic cross

section


Ordinary Lang’sEEIP/2160

Tons(short)

Tons(metric) Nm

8.009.00

10.011.0

12.0

13.014.0

15.0

16.017.018.019.0

20.022.0

24.0

26.028.0

30.0

32.034.0

36.038.0

40.0

42.044.0

46.0

48.050.0

5/16

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1

1 1/8

1 1/4

1 3/8

1 1/2

1 5/8

1 3/4

1 7/8

0.2890.2940.3720.4160.4590.5550.5670.6610.7400.7760.9000.9371.031.161.181.331.491.661.671.842.222.272.642.963.103.603.754.134.634.705.315.605.956.636.667.347.828.108.899.079.7110.410.611.5

0.1940.1970.2500.2800.3080.3730.3810.4440.4970.5210.6050.6300.6940.7770.7900.8911.001.111.121.231.491.521.781.992.092.422.522.783.113.163.573.764.004.454.484.935.255.445.976.096.537.007.117.71

55.255.269.978.286.21061061241361421651721902122122392682992993314014014775345606496767458488489571010107012001200132014101460160016001750191019102070

6.206.207.868.799.6911.911.913.915.316.018.519.321.423.823.826.930.133.633.637.245.145.153.660.062.973.076.083.795.395.3108114120135135148158164180180197215215233

5.635.637.137.978.7910.810.812.613.914.516.817.519.421.621.624.427.330.530.533.840.940.948.654.557.166.268.976.086.586.597.6103109122122135144149163163178195195211

57.557.572.881.589.9109109129145152176183202230230260291324324359435435518580607704734809920920104011001160130013001440

6.466.468.189.1610.112.312.314.516.317.119.820.622.725.925.929.232.736.436.440.448.948.958.265.268.279.182.590.9103103117124130146146162

5.865.867.428.319.1711.111.113.214.815.517.918.720.623.523.526.529.733.033.036.644.444.452.859.161.971.874.882.593.893.8106112118133133147

3.433.494.414.945.456.596.737.848.799.2110.711.112.313.713.915.717.619.719.821.826.426.931.435.136.842.744.549.054.955.863.066.470.678.779.187.292.896.1105108115124125136

5.665.798.259.7911.315.115.619.623.224.931.133.138.345.446.555.866.377.978.690.912112515718620025026530736437344748553162562972880084397010001110123012601420

9.009.2213.115.618.024.024.731.136.939.549.452.560.872.073.788.4105123124144192198249295316395420486576590707767840988996115012701330153015801750194019902250

33.233.742.747.852.763.765.075.985.089.0103108119133135152171190191211255260303340356413430474531539609643683761765843897929102010401110119012101320


EN

DU

RA

NC

E D

YF

OR

M 6

PI

High Performance Crane RopesBenefits:• Engineered flutes define exact

location of outer strands extending bending fatigue life

• Exceptional service life

• Robust, crush resistant

• Dyform construction

• Accurate diameter


• Plastic encapsulated core

• Reduced stretch



Application


Ship to shore container cranesShip lift ropes





05/2014 Edition 9


Nominal length mass


Tons(metric)

EIP/1960

kN MN Nm mm2


Metallic cross

section



Tons(short)

Tons(metric) Nm

8.009.00

10.011.0

12.0

13.014.0

15.0

16.017.018.019.0

20.022.0

24.0

26.028.0

30.0

32.034.0

36.038.0

40.0

42.044.0

46.0

48.050.0

5/16

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1

1 1/8

1 1/4

1 3/8

1 1/2

1 5/8

1 3/4

1 7/8

0.2890.2940.3720.4160.4590.5550.5670.6610.7400.7760.9000.9371.031.161.181.331.491.661.671.842.222.272.642.963.103.603.754.134.634.705.315.605.956.636.667.347.828.108.899.079.7110.410.611.5

0.1940.1970.2500.2800.3080.3730.3810.4440.4970.5210.6050.6300.6940.7770.7900.8911.001.111.121.231.491.521.781.992.092.422.522.783.113.163.573.764.004.454.484.935.255.445.976.096.537.007.117.71

55.255.269.978.286.21061061241361421651721902122122392682992993314014014775345606496767458488489571010107012001200132014101460160016001750191019102070

6.206.207.868.799.6911.911.913.915.316.018.519.321.423.823.826.930.133.633.637.245.145.153.660.062.973.076.083.795.395.3108114120135135148158164180180197215215233

5.635.637.137.978.7910.810.812.613.914.516.817.519.421.621.624.427.330.530.533.840.940.948.654.557.166.268.976.086.586.597.6103109122122135144149163163178195195211

57.557.572.881.589.9109109129145152176183202230230260291324324359435435518580607704734809920920104011001160130013001440

6.466.468.189.1610.112.312.314.516.317.119.820.622.725.925.929.232.736.436.440.448.948.958.265.268.279.182.590.9103103117124130146146162

5.865.867.428.319.1711.111.113.214.815.517.918.720.623.523.526.529.733.033.036.644.444.452.859.161.971.874.882.593.893.8106112118133133147

3.433.494.414.945.456.596.737.848.799.2110.711.112.313.713.915.717.619.719.821.826.426.931.435.136.842.744.549.054.955.863.066.470.678.779.187.292.896.1105108115124125136

5.665.798.259.7911.315.115.619.623.224.931.133.138.345.446.555.866.377.978.690.912112515718620025026530736437344748553162562972880084397010001110123012601420

9.009.2213.115.618.024.024.731.136.939.549.452.560.872.073.788.4105123124144192198249295316395420486576590707767840988996115012701330153015801750194019902250

33.233.742.747.852.763.765.075.985.089.0103108119133135152171190191211255260303340356413430474531539609643683761765843897929102010401110119012101320


EN

DU

RA

NC

E D

YF

OR

M B

RIS

TAR

6


location of outer strands extending bend fatigue life


• Plastic Bristar profile encapsulated core

• Consistent performance

• Robust, crush resistant

• Dyform construction

• Reduced stretch

• Exceptional service life

• Corrosion protected core

• Recommended for multi-layer spooling



Application

Endurance Dyform Bristar 6

Bulk unloader cranes


ENDURANCE DYFORM BRISTAR 6


05/2014 Edition 9



Nominal length mass


Tons(metric)

EIP/1960

kN MN Nm mm2


Metallic cross

section



Tons(short)

Tons(metric) Nm

16.017.018.019.0

20.022.0

24.0

26.028.0

30.0

32.034.0

36.038.0

5/8

3/4

7/8

1

1 1/8

1 1/4

1 3/8

1 1/2

1.161.181.331.491.661.671.842.222.272.642.963.103.603.754.134.634.705.315.605.956.636.66

0.7770.7900.8911.001.111.121.231.491.521.781.992.092.422.522.783.113.163.573.764.004.454.48

2122122392682992993314014014775345606496767458488489571010107012001200

23.823.826.930.133.633.637.245.145.153.660.062.973.076.083.795.395.3108114120135135

21.621.624.427.330.530.533.840.940.948.654.557.166.268.976.086.586.597.6103109122122

23023026029132432435943543551858060770473480992092010401100116013001300

25.925.929.232.736.436.440.448.948.958.265.268.279.182.590.9103103117124130146146

23.523.526.529.733.033.036.644.444.452.859.161.971.874.882.593.893.8106112118133133

13.713.915.717.619.719.821.826.426.931.435.136.842.744.549.054.955.863.066.470.678.779.1

45.446.555.866.377.978.690.9121125157186200250265307364373447485531625629

72.073.788.4105123124144192198249295316395420486576590707767840988996

133135152171190191211255260303340356413430474531539609643683761765

EN

DU

RA

NC

E D

YF

OR

M 8

MA

X

High Performance Crane RopesBenefits:• Higher MBF than CTX

• Superior crush resistance

• Better fatigue life

• Excellent service life

• Lower downtime

• Recommended multi-layer spooling



Applications

Endurance Dyform 8 Max

Telescopic mobile cranesMobile lattice boom cranesTower cranesOffshore pedestal cranesDockside cranesMobile harbour cranes

Floating cranesShip cranesShip to shore container cranesOverhead hoists/gantry cranesSteel works ladle cranesContainer handling cranes

NEW


ENDURANCE DYFORM 8 MAX

Endurance Dyform 8 Max

05/2014 Edition 9



Nominal length mass

mm inch kg/m lbs/ft kN Tons (short) Tons (metric)

MAX

24.0

26.028.0

30.0

32.0

1

1 1/8

1 1/4

2.883.233.383.924.094.505.045.12

1.942.172.272.642.753.033.393.44

544610639741773851968968

61.168.671.883.386.995.7109109

55.562.265.275.678.886.898.798.7

EN

DU

RA

NC

E D

YF

OR

M 8

High Performance Crane RopesBenefits:• Excellent service life

• Lower downtime

• Flexible eight strand construction

• High temperature lubricant available

• Robust crush resistant Dyform construction


• Reduced lifetime costs



Applications

Endurance Dyform 8

Mobile lattice boom cranesShip cranesShip to shore container cranes

Overhead hoists/gantry cranesSteel works ladle cranesContainer handling cranes


ENDURANCE DYFORM 8

Endurance Dyform 8

05/2014 Edition 9


Nominal length mass


Tons(metric)

EIP/1960

kN MN Nm mm2


Metallic cross

section



Tons(short)

Tons(metric) Nm

10.011.0

12.0

13.014.0

15.0

16.017.018.019.0

20.022.0

24.0

26.028.0

30.0

32.034.0

36.038.0

40.0

42.044.0

46.0

48.050.0

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1

1 1/8

1 1/4

1 3/8

1 1/2

1 5/8

1 3/4

1 7/8

0.4270.4710.5700.5820.6780.7600.7960.9230.9611.061.191.211.361.531.701.711.882.282.332.713.043.183.693.854.244.754.825.445.756.106.806.847.548.028.319.129.319.9710.710.911.8

0.2870.3160.3830.3910.4560.5100.5350.6200.6460.7120.7980.8100.9151.031.141.151.271.531.561.822.042.142.482.582.853.193.243.663.864.104.574.595.065.395.586.136.256.707.187.297.91

86.289.211011012814415017418119822622625528631831835342742750856959669172079490390310201080114012701270141015001560171017101870203020302210

9.6910.0012.412.414.416.216.919.620.322.325.425.428.732.135.735.739.748.048.057.164.067.077.780.989.2102102115121128143143158169175192192210228228248

8.799.1011.211.213.114.715.317.718.520.223.023.026.029.232.432.436.043.543.551.858.060.870.573.481.092.192.1104110116130130144153159174174191207207225

23623626729933333336944644653159562372375383094494410701130120013301330148015701630179017901950213021302310

26.526.530.033.637.437.441.550.150.159.766.970.081.384.693.3106106120127135149149166176183201201219239239260

24.124.127.230.534.034.037.645.545.554.160.763.573.776.884.696.396.3109115122136136151160166183183199217217236

4.835.326.446.577.668.588.9910.410.912.013.413.615.417.219.219.321.325.826.330.734.336.041.743.547.953.654.561.564.969.076.877.385.290.793.9103105113121123133

10.612.316.416.921.325.327.133.836.041.649.450.660.772.084.785.498.8132136171203217271289334396405486527577679684792870917105010901210134013701550

13.815.921.221.927.532.635.043.746.453.763.765.278.292.8109110127169175220261280349371430509521625678742873880102011201180136014001550172017601990

48.553.464.665.976.986.190.3105109120135137154173193194214258264308345361419436481538547617651692771775854910942103010601130121012301340


EN

DU

RA

NC

E D

YF

OR

M 8

PI


• Excellent service life






• Plastic encapsulated core

• Reduced stretch




Applications



Dockside cranesMobile harbour cranesFloating cranesShip cranesShip to shore container cranesOverhead hoists/gantry cranesSteel works ladle cranesPiling ropesContainer handling cranesShip lift ropes




05/2014 Edition 9


Nominal length mass


Tons(metric)

EIP/1960

kN MN Nm mm2


Metallic cross

section



Tons(short)

Tons(metric) Nm

10.011.0

12.0

13.014.0

15.0

16.017.018.019.0

20.022.0

24.0

26.028.0

30.0

32.034.0

36.038.0

40.0

42.044.0

46.0

48.050.0

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1

1 1/8

1 1/4

1 3/8

1 1/2

1 5/8

1 3/4

1 7/8

0.4270.4710.5700.5820.6780.7600.7960.9230.9611.061.191.211.361.531.701.711.882.282.332.713.043.183.693.854.244.754.825.445.756.106.806.847.548.028.319.129.319.9710.710.911.8

0.2870.3160.3830.3910.4560.5100.5350.6200.6460.7120.7980.8100.9151.031.141.151.271.531.561.822.042.142.482.582.853.193.243.663.864.104.574.595.065.395.586.136.256.707.187.297.91

86.289.211011012814415017418119822622625528631831835342742750856959669172079490390310201080114012701270141015001560171017101870203020302210

9.6910.0012.412.414.416.216.919.620.322.325.425.428.732.135.735.739.748.048.057.164.067.077.780.989.2102102115121128143143158169175192192210228228248

8.799.1011.211.213.114.715.317.718.520.223.023.026.029.232.432.436.043.543.551.858.060.870.573.481.092.192.1104110116130130144153159174174191207207225

23623626729933333336944644653159562372375383094494410701130120013301330148015701630179017901950213021302310

26.526.530.033.637.437.441.550.150.159.766.970.081.384.693.3106106120127135149149166176183201201219239239260

24.124.127.230.534.034.037.645.545.554.160.763.573.776.884.696.396.3109115122136136151160166183183199217217236

4.835.326.446.577.668.588.9910.410.912.013.413.615.417.219.219.321.325.826.330.734.336.041.743.547.953.654.561.564.969.076.877.385.290.793.9103105113121123133

10.612.316.416.921.325.327.133.836.041.649.450.660.772.084.785.498.8132136171203217271289334396405486527577679684792870917105010901210134013701550

13.815.921.221.927.532.635.043.746.453.763.765.278.292.8109110127169175220261280349371430509521625678742873880102011201180136014001550172017601990

48.553.464.665.976.986.190.3105109120135137154173193194214258264308345361419436481538547617651692771775854910942103010601130121012301340


EN

DU

RA

NC

E D

YF

OR

M B

RIS

TAR

8


location of outer strands extending bend fatigue life





• Enhanced bending fatigue

• Superior crush resistance

• Accurate diameter tolerance


• Reduced stretch

• Corrosion protected core




Applications


Mobile lattice boom cranesOffshore pedestal cranesDockside cranesMobile harbour cranes

Floating cranesBulk unloader cranesShip lift ropes


ENDURANCE DYFORM BRISTAR 8


05/2014 Edition 9



Nominal length mass


Tons(metric)

EIP/1960

kN MN Nm mm2


Metallic cross

section



Tons(short)

Tons(metric) Nm

16.017.018.019.0

20.022.0

24.0

26.028.0

30.0

32.034.0

36.038.0

40.0

42.044.0

46.0

48.050.0

5/8

3/4

7/8

1

1 1/8

1 1/4

1 3/8

1 1/2

1 5/8

1 3/4

1 7/8

1.191.211.361.531.701.711.882.282.332.713.043.183.693.854.244.754.825.445.756.106.806.847.548.028.319.129.319.9710.710.911.8

0.7980.8100.9151.031.141.151.271.531.561.822.042.142.482.582.853.193.243.663.864.104.574.595.065.395.586.136.256.707.187.297.91

22622625528631831835342742750856959669172079490390310201080114012701270141015001560171017101870203020302210

25.425.428.732.135.735.739.748.048.057.164.067.077.780.989.2102102115121128143143158169175192192210228228248

23.023.026.029.232.432.436.043.543.551.858.060.870.573.481.092.192.1104110116130130144153159174174191207207225

23623626729933333336944644653159562372375383094494410701130120013301330148015701630179017901950213021302310

26.526.530.033.637.437.441.550.150.159.766.970.081.384.693.3106106120127135149149166176183201201219239239260

24.124.127.230.534.034.037.645.545.554.160.763.573.776.884.696.396.3109115122136136151160166183183199217217236

13.413.615.417.219.219.321.325.826.330.734.336.041.743.547.953.654.561.564.969.076.877.385.290.793.9103105113121123133

49.450.660.772.084.785.498.8132136171203217271289334396405486527577679684792870917105010901210134013701550

63.765.278.292.8109110127169175220261280349371430509521625678742873880102011201180136014001550172017601990

135137154173193194214258264308345361419436481538547617651692771775854910942103010601130121012301340

EN

DU

RA

NC

E D

YF

OR

M D

SC

8 M

AX

High Performance Crane RopesBenefits:• Bridon’s highest effective strength

• Very high breaking force

• Best compression resistance and crush resistance

• Superior fatigue life

• Parallel laid rope


• Only recommended for boom hoist applications where both ends are fixed



Applications

Endurance Dyform DSC8 Max

Mobile lattice boom cranesOffshore pedestal cranesDockside cranesMobile harbour cranesFloating cranes

Ship to shore container cranesOverhead hoists/gantry cranes

NEW


ENDURANCE DYFORM DSC8 MAX

Endurance Dyform DSC8 Max

05/2014 Edition 9



Nominal length mass

mm inch kg/m lbs/ft kN Tons (short) Tons (metric)

MAX

26.028.0

30.0

32.0

1

1 1/8

1 1/4

3.463.634.214.384.835.415.50

2.332.442.832.953.253.643.70

70774085889498611201120

79.583.296.4100111126126

72.175.587.591.2101114114

EN

DU

RA

NC

E D

YF

OR

M D

SC

8

High Performance Crane RopesBenefits:• Parallel laid rope

• Very high breaking force

• Crush resistant


• Only recommended for boom hoist applications where both ends are fixed



Applications

Endurance Dyform DSC8

Mobile lattice boom cranesOffshore pedestal cranesDockside cranesMobile harbour cranesFloating cranesShip to shore container cranesOverhead hoists/gantry cranes


ENDURANCE DYFORM DSC8

Endurance Dyform DSC8

05/2014 Edition 9



Nominal length mass


Tons(metric)

EIP/1960

kN MN Nm mm2


Metallic cross

section



Tons(short)

Tons(metric) Nm

10.011.0

12.0

13.014.0

15.0

16.017.018.019.0

20.022.0

3/8

7/16

1/2

9/16

5/8

3/4

7/8

0.4450.4910.5940.6060.7070.7920.8300.9621.001.101.241.261.421.591.771.781.962.382.43

0.2990.3300.3990.4070.4750.5320.5580.6470.6740.7420.8310.8450.9541.071.191.201.321.601.63

83.692.1111111133149156181188207236236266298333333368446446

9.4010.412.512.514.916.717.520.321.123.326.526.529.933.537.437.441.450.150.1

8.529.3911.311.313.615.215.918.519.221.124.124.127.130.434.034.037.545.545.5

92.5102123123146164172199207228260260293329366366406491491

10.411.513.813.816.418.419.322.423.325.629.229.232.937.041.141.145.655.255.2

9.4310.412.512.514.916.717.520.321.123.226.526.529.933.537.337.341.450.150.1

5.686.277.587.749.0210.110.612.312.814.115.816.018.120.322.622.725.130.331.0

13.015.020.020.625.930.732.941.143.650.559.861.273.487.1102103119159164

17.520.226.927.835.041.544.555.659.268.581.283.1100118139140163216223

53.558.971.372.884.895.099.6115120133148151170191213214236285291

EN

DU

RA

NC

E B

RIF

ILL

High Performance Crane RopesBenefits:• Extruded plastic coated rope

• Robust crush resistant construction

• Exceptional fatigue properties

• Reduced stretch




Applications

EnduranceBrifill

Bulk unloader cranesShip lift ropes


ENDURANCE BRIFILL

Endurance Brifill

05/2014 Edition 9



Nominal length mass


Tons(metric)

IP/1770

kN MN Nm mm2


Metallic cross

section


Ordinary Lang’sEIP/1960

Tons(short)

Tons(metric) NmkN Tons

(short)Tons

(metric)

EEIP/2160

16.018.019.0

20.022.0

24.0

26.028.0

32.0

36.038.0

40.0

44.0

48.0

5/8

3/4

7/8

1

1 1/8 1 1/4

1 3/8

1 1/2

1 5/8

1 3/4 1 7/8

1.021.021.301.451.451.601.981.982.302.582.703.143.274.104.104.885.185.815.816.406.817.907.909.229.22

0.6880.6880.8710.9750.9751.081.331.331.551.731.822.112.192.752.753.283.483.903.904.304.585.315.316.196.19

161161204228228252308308363399426494503645645743817910910101010201220122014501450

18.118.122.925.625.628.334.634.640.844.947.955.556.572.572.583.591.8102102114115137137163163

16.416.420.823.223.225.731.431.437.040.743.450.451.365.865.875.783.392.892.8103104124124148148

18318322626226227935435440246047254757871571585490410101010112011701360136016101610

20.620.625.429.429.431.439.839.845.251.753.161.565.080.480.496.0102114114126132153153181181

18.718.723.026.726.728.436.136.141.046.948.155.859.072.972.987.192.2103103114119139139164164

20220224928828830839039044350652060363678778794399711101110123013001500150017701770

22.722.728.032.432.434.643.843.849.856.958.567.871.588.588.5106112125125138146169169199199

20.620.625.429.429.431.439.839.745.251.653.061.564.980.380.396.2102113113125133153153180180

11.811.815.016.816.818.522.822.826.629.831.336.337.847.447.456.459.967.167.174.078.891.491.4107107

39.539.556.366.866.877.410610613415917121322731931941645654154162668886186110801080

51.451.473.286.886.81001381381732062212752934114115345856946948038821100110013901390

11511514516316318022222225929030435236746046054858265265271876588788710301030

EN

DU

RA

NC

E 8

High Performance Crane RopesBenefits:• High quality six strand flexible

crane rope

• Consistent bending fatigue performance

• Fully lubricated

• Steel Core



Applications

Endurance 8

Telescopic mobile cranesMobile lattice boom cranesShip cranesShip to shore container cranes

Bulk unloader cranesOverhead hoists/gantry cranesSteel works ladle cranesContainer handling cranes


ENDURANCE 8

Endurance 8

05/2014 Edition 9



Nominal length mass


Tons(metric)

EIP/1960

kN MN Nm mm2


Metallic cross

section



Tons(short)

Tons(metric) Nm

12.0

13.014.0

16.018.019.0

20.022.0

24.0

26.028.0

30.0

32.034.0

36.038.0

1/2

9/165/8

3/4

7/8

1

1 1/8

1 1/4

1 3/8

1 1/2

0.5860.6560.6880.7980.8311.031.041.321.471.481.631.972.012.342.632.753.193.323.664.104.174.704.965.275.885.91

0.3940.4410.4620.5360.5580.6890.7000.8860.9870.9931.091.321.351.581.761.852.142.232.462.762.803.163.343.543.953.97

10011311813714217917922625225227933833840245047254757062871571580785190410101010

11.212.713.315.416.020.120.125.428.328.331.438.038.045.250.653.161.564.170.680.480.490.795.7102114114

10.211.512.014.014.518.318.323.025.725.728.434.534.541.045.948.155.858.164.072.972.982.386.892.2103103

11112413015115719719724927827830837237244349652060362869278778788993899711101110

12.513.914.617.017.622.122.128.031.231.234.641.841.849.855.858.567.870.677.888.588.5100105112125125

11.312.613.315.416.020.120.125.428.328.331.437.937.945.250.653.061.564.070.680.380.390.795.6102113113

6.827.648.009.289.6711.912.115.317.117.218.922.923.427.330.532.037.138.742.647.748.554.757.861.468.468.7

16.920.021.426.828.539.040.056.967.067.578.1104107135160172215228264313320384416456537541

21.725.727.534.436.550.151.373.085.986.5100133137173205220275292338400410491533583686691

71.379.883.697.0101125127160179180198239244285319334388404445499507572604641714718

BLU

E S

TR

AN

D 6

X 1

9 C

LAS

S

High Performance Crane RopesBenefits:• High quality six strand crane rope

• Excellent resistance to wear


• Steel Core

High quality performance wire ropes for the lifting industry.


Applications

Blue Strand 6 x19 Class

Telescopic mobile cranesOverhead hoists/gantry cranes


BLUE STRAND 6 X 19 CLASS

Blue Strand 6 x 19 Class

05/2014 Edition 9



Nominal length mass


Tons(metric)

IP/1770

kN MN Nm mm2


Metallic cross

section



Tons(short)


(short)Tons

(metric)

EEIP/2160

6.00

7.00

8.009.00

10.011.0

12.0

13.014.0

16.018.019.0

20.022.0

24.0

26.028.0

32.0

36.038.0

40.0

44.0

48.0

52.0

56.0

60.0

1/4

5/16

3/8

7/16

1/2

9/165/8

3/4

7/8

1

1 1/8 1 1/4

1 3/8

1 1/2

1 5/8

1 3/4 1 7/8

2

2 1/8

2 1/4

2 3/8

0.1440.1610.1960.2520.2560.3240.3630.4000.4940.4940.5760.6450.6760.7840.8171.021.021.301.451.451.601.981.982.302.582.703.143.274.104.104.885.185.815.816.406.817.907.909.229.2210.310.811.712.513.114.614.6

0.0970.1080.1320.1690.1720.2180.2440.2690.3320.3320.3870.4340.4540.5270.5490.6880.6880.8710.9750.9751.081.331.331.551.731.822.112.192.752.753.283.483.903.904.304.585.315.316.196.196.947.277.838.438.789.819.78

22.726.230.940.740.351.058.463.079.179.190.71021061241291611612042282282523083083633994264945036456457438179109101010102012201220145014501530170017101980191022702270

2.552.943.474.584.535.736.567.088.898.8910.211.511.913.914.518.118.122.925.625.628.334.634.640.844.947.955.556.572.572.583.591.8102102114115137137163163172191192223215255255

2.342.693.184.204.155.256.016.498.158.149.3410.510.912.813.316.416.420.823.223.225.731.431.437.040.743.450.451.365.865.875.783.392.892.8103104124124148148156173174202195231231

25.130.234.246.944.756.567.269.890.790.7100118118137149183183226262262279354354402460472547578715715854904101010101120117013601360161016101760189019702190220025102510

2.823.403.845.275.026.357.557.8510.2010.211.213.313.315.416.820.620.625.429.429.431.439.839.845.251.753.161.565.080.480.496.0102114114126132153153181181198212221246247282282

2.563.083.494.784.565.766.857.129.259.2510.212.112.014.015.218.718.723.026.726.728.436.136.141.046.948.155.859.072.972.987.192.2103103114119139139164164179193201223224256256

100111130130151165202202249288288308390390443506520603636787787943997111011101230130015001500177017701930208021602410242027702770

11.212.514.614.617.018.522.722.728.032.432.434.643.843.849.856.958.567.871.588.588.5106112125125138146169169199199217234243271272311311

10.211.313.213.315.416.820.620.625.429.429.431.439.839.745.251.653.061.564.980.380.396.2102113113125133153153180180197212220246247282282

1.671.862.272.912.963.754.204.635.715.716.667.467.829.079.4411.811.815.016.816.818.522.822.826.629.831.336.337.847.447.456.459.967.167.174.078.891.491.4107107119125135145151168168

2.052.433.264.764.886.968.259.5613.113.116.619.721.126.428.039.539.556.366.866.877.4106106134159171213227319319416456541541626688861861108010801290138015501730184021602160

2.723.224.316.286.439.1610.912.617.217.221.725.727.634.536.651.451.473.286.886.810013813817320622127529341141153458569469480388211001100139013901640176019702200234027502750

16.218.122.028.328.736.440.744.955.455.464.772.475.988.091.7115115145163163180222222259290304352367460460548582652652718765887887103010301160121013101410147016301630

BLU

E S

TR

AN

D 6

X 3

6 C

LAS

S

High Performance Crane RopesBenefits:• High quality six strand flexible

crane rope

• Consistent bending fatigue performance


• Steel Core



Applications

Blue Strand 6 x36 Class

Telescopic mobile cranesMobile lattice boom cranesShip cranesShip to shore container cranes

Bulk unloader cranesOverhead hoists/gantry cranesSteel works ladle cranesContainer handling cranes


BLUE STRAND 6 X 36 CLASS

Blue Strand 6 x 36 Class

05/2014 Edition 9



Nominal length mass


Tons(metric)

IP/1770

kN MN Nm mm2


Metallic cross

section



Tons(short)


(short)Tons

(metric)

EEIP/2160

6.00

7.00

8.009.00

10.011.0

12.0

13.014.0

16.018.019.0

20.022.0

24.0

26.028.0

32.0

36.038.0

40.0

44.0

48.0

52.0

56.0

60.0

1/4

5/16

3/8

7/16

1/2

9/165/8

3/4

7/8

1

1 1/8 1 1/4

1 3/8

1 1/2

1 5/8

1 3/4 1 7/8

2

2 1/8

2 1/4

2 3/8

0.1440.1610.1960.2520.2560.3240.3630.4000.4940.4940.5760.6450.6760.7840.8171.021.021.301.451.451.601.981.982.302.582.703.143.274.104.104.885.185.815.816.406.817.907.909.229.2210.310.811.712.513.114.614.6

0.0970.1080.1320.1690.1720.2180.2440.2690.3320.3320.3870.4340.4540.5270.5490.6880.6880.8710.9750.9751.081.331.331.551.731.822.112.192.752.753.283.483.903.904.304.585.315.316.196.196.947.277.838.438.789.819.78

22.726.230.940.740.351.058.463.079.179.190.71021061241291611612042282282523083083633994264945036456457438179109101010102012201220145014501530170017101980191022702270

2.552.943.474.584.535.736.567.088.898.8910.211.511.913.914.518.118.122.925.625.628.334.634.640.844.947.955.556.572.572.583.591.8102102114115137137163163172191192223215255255

2.312.673.154.154.115.205.956.428.078.069.2510.410.812.613.216.416.420.823.223.225.731.431.437.040.743.450.451.365.865.875.783.392.892.8103104124124148148156173174202195231231

25.130.234.246.944.756.567.269.890.790.7100118118137149183183226262262279354354402460472547578715715854904101010101120117013601360161016101760189019702190220025102510

2.823.403.845.275.026.357.557.8510.2010.211.213.313.315.416.820.620.625.429.429.431.439.839.845.251.753.161.565.080.480.496.0102114114126132153153181181198212221246247282282

2.563.083.494.784.565.766.857.129.259.2510.212.112.014.015.218.718.723.026.726.728.436.136.141.046.948.155.859.072.972.987.192.2103103114119139139164164179193201223224256256

100111130130151165202202249288288308390390443506520603636787787943997111011101230130015001500177017701930208021602410242027702770

11.212.514.614.617.018.522.722.728.032.432.434.643.843.849.856.958.567.871.588.588.5106112125125138146169169199199217234243271272311311

10.211.313.213.315.416.820.620.625.429.429.431.439.839.745.251.653.061.564.980.380.396.2102113113125133153153180180197212220246247282282

1.671.862.272.912.963.754.204.635.715.716.667.467.829.079.4411.811.815.016.816.818.522.822.826.629.831.336.337.847.447.456.459.967.167.174.078.891.491.4107107119125135145151168168

2.052.433.264.764.886.968.259.613.113.116.619.721.126.428.039.539.556.366.866.877.4106106134159171213227319319416456541541626688861861108010801290138015501730184021602160

2.723.224.316.286.439.1610.912.617.217.221.725.727.634.536.651.451.473.286.886.810013813817320622127529341141153458569469480388211001100139013901640176019702200234027502750

1618

22.028.328.736.440.744.955.455.464.772.475.988.091.7115115145163163180222222259290304352367460460548582652652718765887887103010301160121013101410147016301630

CO

NS

TR

UC

TE

X

High Performance Crane RopesBenefits:• Rotary hammer swaged effect for

maximum resistance to damage

• Exceptional service life in the most demanding applications

• Robust construction


• Excellent crush resistance



Applications

Constructex

Mobile lattice boom cranesOffshore pedestal cranesDockside cranesBulk unloader cranes

Piling Tower Cranes


Nominal length mass


Tons(metric)

CTX

MN Nm mm2

Axial stiffness

@20% load

Metallic cross

section


Ordinary

16.019.0

22.0

32.0

38.0

44.0

5/8

3/4

7/8 1

1 1/8 1 1/4

1 3/8

1 1/2 1 5/8

1 3/4

1.341.341.641.642.232.232.983.874.764.765.666.856.857.899.239.23

0.9000.9001.1021.1021.4981.4982.0022.6013.1993.1993.8034.6034.6035.3026.2026.202

227227325325432432556707868868106012401240144016501650

25.525.536.536.548.648.662.579.597.697.6119139139162185185

23.123.133.133.144.144.156.772.188.588.5108126126147168168

15152222303039506161748888103120120

5151878713413419828338738751766066083310301030

14314320620627927936546357257268982282296511201120


CONSTRUCTEX

Constructex

05/2014 Edition 9


EN

DU

RA

NC

E D

YF

OR

M 3

4 X

L

High Performance Crane RopesBenefits:High quality performance wire ropes for the lifting industry.


Applications

Endurance Dyform 34 XL

Mobile lattice boom cranesOffshore pedestal cranesDockside cranesBulk unloader cranesPiling Tower Cranes

• Low rotation







• Crush resistant





Approx massWSC

mm inch kg/ft lb/ft kN Tons

Rope grade


ENDURANCE DYFORM 34XL

Endurance Dyform 34XL

05/2014 Edition 9


5/85/81

1 1/8

1 1/4

0.841.212.152.282.632.732.943.37

0.370.530.951.041.191.201.301.49

30.6042.9071.7074.0084.4086.9086.90110.2

272.00382.00638.00658.00751.00773.00829.00980.00

1619

2628

2932

Terminations

TE

RM

INA

TIO

NS


Ordinary Thimble - to DIN 3090

Nominal size (dia of rope) a b c s p (min)

Approx. weight per 100 pieces

mm mm mm mmmm Kgmm mm

468

1012141618202224262832364044

579

1113161820222426293135404448

2.12.6456789

101011121214161820

5.17.1111416171921232427303338424653

2030405060708090

100110120130140160180200220

1.22.85.7

15.22438526688

104129260277440460700

1000

912131619222527303337465055606570

101520253035404550556065708090

100110


02


TERMINATIONS

03

Nominal size (dia of rope) a b c (min) d e f (min) g j (min) k (min) q

mm mm mm mm mm mm mm mm mm mm mm

89

1113141617192122242529323538

22.225.428.631.831.841.344.450.850.857.263.569.876.295.2105114

33.338.141.344.444.458.766.773.073.082.692.1108111133152165

54.063.573.079.479.498.4108124124133146162178197229254

7.910.312.714.314.315.919.020.620.622.225.427.028.633.338.141.3

4.06.47.97.97.98.79.5

11.111.112.712.714.315.915.919.023.8

63.576.276.288.988.9114127152152165178203229254305330

4.04.84.85.65.67.97.99.59.59.5

10.310.312.712.715.917.5

30.234.938.142.942.957.260.369.869.876.284.190.5102121137149

38.147.654.058.758.774.679.492.192.1102110119133152175197

12.714.317.520.620.622.228.628.628.631.833.334.938.141.347.654.0

Ordinary Thimble - to BS464:1958



Nominal size (dia of rope) a b d (min) c h l

Approximate weight per 100 pieces

mm mm mm mm mm mm mm kg

81012141618202224262832364044

18.131.851.579.989.5121161211271355420630884

11001500

91113161820222426293135404448

405060708090

100110120130140160180200220

4.56

7.59

10.512

13.515

16.5182023262932

668298

114130145161177193209224256288320352

1517.520

23.526

28.531

33.536

39.54247535863

172124293235404346495258657176

Solid Thimble - to DIN 3091


Recommended for multi-strand ropes.


TERMINATIONS

05

Nominal size (dia of rope) q b c e f (min) g m (max)

mm mm mm mm mm mm mm mm

89

1113141618192022242628323538

12.715.919.022.222.225.428.631.831.834.938.141.344.450.857.263.5

25.431.838.144.444.450.857.263.563.569.876.282.688.9102114127

47.657.269.882.682.695.2105118118127140152165191210235

7.911.112.714.314.315.919.022.222.223.825.427.030.233.338.141.3

4.86.47.17.97.99.5

11.111.111.112.714.315.917.519.020.622.2

34.944.452.460.360.369.879.485.785.795.2105114124140156171

11.114.317.520.620.622.225.428.628.631.833.336.539.744.450.857.2

Solid Thimble - to BS464:1958


Open Spelter Socket - Fed Spec RR-S-55OE, Type A

nmljhgfdca

mmmmmmmmmmmmmmmmmm mm

116123141171202235268300335384413464546597648692737784845921

Size Number*

Structural strand

dia.

Weight each

kgmm mm

0.50.591.021.632.644.387.039.7514.121.424.937.25976

114143172197255355

---

12-1314-1618-1920-2224-26

2830-3233-3536-4042-4546-4850-5456-6264-6770-7376-80

-

6-78-1011-1314-16

1820-2224-2628-3032-35

3840-42*44-48*50-54*56-60*64-67*70-73*75-80*82-86*88-92*94-102*

19.120.625.431.838.144.55157

63.5767689

102114127133146159171191

17.520.623.928.731.838.144.551577076

79.595.5102114124133146165184

39.642.947.857

66.582.595.5105121133140162187210235267282302314346

5757

63.57689

102114127140152165191216229248279305330356381

39.644.551

63.57689

102117127152165178229254274279287300318343

33.338.147.857

66.579.595.5105121137146165178197216229241254274318

9.111.212.714.215.720.322.425.428.730.233.339.64654

60.5737679

82.589

17.520.625.430.235.141.45157

63.5707689

95.5108121127133140152178

9.6512.714.217.520.623.928.731.838.141.444.55157

63.573798692

98.5108


• Forged Steel Sockets through 38 mm, cast alloy steel 40 mm through 100 mm. Spelter socket terminations have an efficiency rating of 100%, based on the catalogue strength of wire rope. Ratings are based on recommended use with 6 x 7, 6 x 19, or 6 x 37, IPS or XIP (EIP), XXIP (EEIP), RRL, FC, or IWRC wire rope.

• Open Grooved Sockets meet the performance requirements of Federal Specification RR-S-550D, Type A, except for those provisions required of the contractor.

• NOTICE: All cast steel sockets 40 mm and larger are magnetic particle inspected and ultrasonic inspected. Proof testing available on special order.

• Drawing illustrates one groove used on sockets 6 mm through 19 mm. Sizes 22 mm through 38 mm use 2 grooves. Sizes 40 mm and larger use 3 grooves.

*Cast Alloy Steel



TERMINATIONS

07

Closed Spelter Socket - Fed Spec RR-S-55OE, Type B

lkjhgfd**cba

mmmmmmmmmmmmmmmmmm mm

116125140162194226254283309355390445505546597645689743787845

Rope dia.Structural

stranddia.

mm mm

Weight each

kg

0.230.340.681.131.923.284.766.468.95

13.2416.3225.9635.8347.6263.5099.79125142181246

---

12-1314-1618-1920-2224-26

2830-3233-3536-4042-4546-4850-5456-6264-6770-7376-80

-

6-78-1011-1314-16

1820-2224-2628-3032-35

3840-42*44-48*50-54*56-60*64-67*70-73*75-80*82-86*88-92*94-102*

12.715.817.520.626.933.336.639.641.449.354

55.56270

79.579.585.6102102108

9.6512.714.217.522.425.428.731.838.141.444.551

57.266.874.579.58692

98.5108

17.520.623.930.233.338.144.551

58.570.576.279.595.5105114124133146160184

39.642.9516770

82.595.5105119132140162187210235259292311330362

57.257.263.576.289

102114127138151165191216229248279305330356381

12.717.522.425.431.838.144.551

56.562.570

76.282.592

102124133146159178

4652.358.765

77.790.5103116129155171198224248270286298311330356

39.642.95167

76.292

105114127137146171194216241273292311330362

22.424.629.535.842.249.358.5657181

82.595.5111127140159171184197216


• Forged Steel Sockets through 38 mm, cast alloy steel 40 mm through 100 mm.

• Spelter socket terminations have an efficiency rating of 100%, based on the catalogue strength of wire rope. Ratings are based on the recommended use with 6 x 7, 6 x 19 or 6 x 37, IPS or XIP (EIP) , XXIP (EEIP), RRL, FC or IWRC wire rope.

• Closed grooved Sockets meet the performance requirements of Federal Specification RR-S-550D, Type B, except for those provisions required of the contractor.

• NOTE: All cast steel sockets 40 mm and larger are magnetic particle inspected and ultrasonic inspected. Proof testing available on special order.

• Drawing illustrates one groove used on sockets 6 mm through 19 mm. Sizes 22 mm through 38 mm use 2 grooves. Sizes 40 mm and larger use 3 grooves.

*Cast Alloy Steel **Diameter of pin must not exceed pin used on companion 416 socket.

Crosby Open Swaged Socket S-501

Ropesize* Stock no. Weight

each

S-501 kgmm

0.240.510.590.940.942.122.053.625.238.0711.516.119.826.540.366

1039021103904910390671039085103910110391291039147103916510391831039209103922710392451039263103928110393071042767

68

9-1011-12

131416

18-2022

24-262832

34-3638-40

4448-52

mm

Max. after swage

11.71818

23.123.129.529.536.139.445.752

58.565

71.577.590.5

nmlhfedcba

122159159198198241241294341393440484532581676799

12.719.619.624.924.931.831.839.443.250.557

64.5717886

100

6.858.6510.412.214

15.517

20.323.926.930.233.836.840.147.253.5

548181

108108135135162189216243270297324378432

17.520.620.625.425.431.831.838.144.55157

63.563.57689

102

102135135170170207207254295340381419461502584683

9.6511.911.914.214.217.317.319.823.926.930.231

35.142.953.560

38.144.544.55151575770

82.595.5108121133146171203

35.141.141.15151

60.560.570

79.593.5103114127140170203

17.520.620.625.425.430.230.235.141.15157

63.563.57089

95.5


• Forged from special bar quality carbon steel, suitable for cold forming.

• Swage Socket terminations have an efficiency rating of 100% based on the catalogue strength of wire rope.

• Hardness controlled by spheroidize annealing.

• Stamp for identification after swaging without concern for fractures (as per directions in National Swaging Brochure).

• Swage sockets incorporate a reduced machined area of the shank which is equivalent to the proper “After Swage” dimension. Before swaging, this provides for an obvious visual difference in the shank diameter. After swaging, a uniform shank diameter is created allowing for a QUIC-CHECK® and permanent visual inspection opportunity.

• Designed to quickly determine whether the socket has been through the swaging operation and assist in field inspections, it does not elimi-nate the need to perform standard production inspections which include gauging for the proper “After Swage” dimensions or proof loading.

• U.S. Patent 5,152,630 and foreign equivalents.

• NOTE: S-501 Swage Sockets are recommended for use with 6 x 19 or 6 x 37, IPS or XIP (EIP), XXIP (EEIP), RRL, FC or IWRC wire rope.

• Before using any National Swage fitting with any other type lay, construction or grade of wire rope, it is recommended that the termination be destructive tested and documented to prove the adequacy of the assembly to be manufactured.

• In accordance with ANSI B30.9, all slings terminated with swage sockets shall be proof loaded.*

*Maximum Proof Load shall not exceed 50% of XXIP rope catalogue breaking strength.



TERMINATIONS

09

Crosby Closed Swaged Socket S-502

Ropesize* Stock no. Weight

each

Before swage dimensions

S-502 kgmm

0.150.340.330.640.641.321.292.273.084.726.729.7812.917.323.140.5

1039325103934310393611039389103940510394231039441103946910394871039502103952010395481039566103958410396001042589

68

9-1011-12

131416

18-2022

24-262832

34-3638-40

4448-52

mm

Max. after swage

11.71818

23.123.129.529.536.139.445.752

58.565

71.577.590.5

lhfedcba

109138138176176220220261303344382430473511598702

12.719.619.624.924.931.831.839.443.250.557

64.5717886

100

6.858.6510.412.214

15.517

20.323.926.930.233.836.840.147.253.5

548181

108108135135162189216243270297324378432

12.71717

21.821.828.728.733.338.144.5515757

63.576

82.5

89114114146146184184219257292324365400432508584

35.141.141.15151

60.560.5737992

102114127140159184

19.122.422.426.926.931.831.836.642.952.558.56565

71.590.596.5


• Forged from special bar quality carbon steel, suitable for cold forming.

• Swage Socket terminations have an efficiency rating of 100% based on the catalogue strength of wire rope.

• Hardness controlled by spheroidize annealing.

• Stamp for identification after swaging without concern for fractures (as per directions in National Swaging Brochure).

• Swage sockets incorporate a reduced machined area of the shank which is equivalent to the proper “After Swage” dimension. Before swaging, this provides for an obvious visual difference in the shank diameter. After swaging, a uniform shank diameter is created allowing for a QUIC-CHECK® and permanent visual inspection opportunity.

• Designed to quickly determine whether the socket has been through the swaging operation and assist in field inspections, it does not elimi-nate the need to perform standard production inspections which include gauging for the proper “After Swage” dimensions or proof loading.

• U.S. Patent 5,152,630 and foreign equivalents.

• NOTE: S-502 Swage Sockets are recommended for use with 6 x 19 or 6 x 37, IPS or XIP (EIP), XXIP (EEIP), RRL, FC or IWRC wire rope.

• Before using any National Swage fitting with any other type lay, construction or grade of wire rope, it is recommended that the termination be destructive tested and documented to prove the adequacy of the assembly to be manufactured.

• In accordance with ANSI B30.9, all slings terminated with swage sockets shall be proof loaded.*

*Maximum Proof Load shall not exceed 50% of XXIP rope catalogue breaking strength.


Crosby Button Spelter Sockets SB-427

• Available in six sizes from 13mm to 38mm.

• Button Spelter terminations have a 100% efficiency rating, based on the catalogue strength of the wire rope.

• Designed for use with mobile cranes. Can be used to terminate high performance, rotation resistant ropes, and standard 6 strand ropes.

• Easy to install assembly utilises Crosby® WIRELOCK® socketing compound. Refer to the Crosby Group Inc. general catalogue, April 2006 for WIRELOCK® requirements.

• Sockets and buttons are re-usable.

• Replacement buttons and sockets are available.


Nominal size

in mm

Button only

stock no.

Socket only

stock no.

Weight each

kg

SB-427 stock no. a b c d e f j k l

mm mm mm mm mm mm mm mmmm

1/2 - 5/85/8 - 3/43/4 - 7/87/8 - 1

1-1/8 - 1-1/41-3/8 - 1-1/2

13-1616-1919-2322-2628-3235-38

105230910523181052327105233610523451052354

105210710521161052125105213410521431052152

2.764.677.75

13.2420.8635.38

105200510520141052023105203210520411052050

3136.642.951

63.579.2

15.719.122.426.228.232.3

38.144.552.361.974.791.9

88.9109121143180205

6.359.659.6515.719.119.1

67.679.292

111127152

32.538.845.251.664.377

30.235.141.151

57.269.9

183217254298351424

See WIRELOCK® warning and application instructions in the Crosby Group Inc. general catalogue


TERMINATIONS

11

*0*1

*1.5245

Size number*

S-264 stock

number

weight per 100

kg

6.359.6516

19.125.431.8

b c d e g h l

mm mm mm mm mm mmmm

7.8510.411.212.719.820.6

1622.428.738.15467

2.33.3

4.054.855.6

6.35

19.126.233.341.459.570

4.856.356.359.6514.217.5

1622.425.426.936.644.5

109072210907401090768109078610908021090820

1.272.954.729.5723.737.4

Becket Eye - Bridon Type 1 (Welded Eye)

Approx. Ultimate Strength

tf

1.42368

12.8

Pad Eye

Crosby S264

01

1.5245

Rope Dia.

mm

18 - 2425 - 3032 - 3840 - 5254 - 6466 - 84


• This method of manufacture entails complete welding of the rope end and the final welding of an appropriate sized Pad Eye or Eyebolt.

• Because of the variables associated with the manufacture of this termination, a Working Load Limit is not provided for Type No.1 Becket.

Approx. Ultimate Strength

tf

162532

Eyebolt

BS 4278:1984 (table 1)

M30M36M42

Rope Dia.

mm

86 - 115117 - 125

>127

Bridon recommend a factor or safety of at least 4:1 is applied to these values

*Meets the requirements of Military Specification MS-51930A


Crosby Wedge Socket S-421T Terminator™- to EN13411-6:2003

Wire rope dia. Weight each Wedge only weight each

S-421T stock number*

S-421T stock number wedge only

Optional G-4082 bolt, nut & cotter

stock number

Optional G-4082 bolt, nut & cotter

weight each

mm kg kg kg

9-1011-1314-1618-1920-2224-26

2830-32

10350001035009103501810350271035036103504510350541035063

0.230.480.811.181.822.443.564.8

10922271092236109225410922811092307109232510923431092372

0.170.310.520.861.462.443.44.7

1.442.794.4

6.589.7513.920.529.4

10355551035564103557310355821035591103560010356091035618


*S-421T TERMINATOR™ Assembly includes Socket, Wedge, Pin and Wire Rope Clip. **NominalNOTE: For intermediate wire rope sizes, use next larger size socket.

Wire rope dia.

S-421T stock

number*

mm

9-1011-1314-1618-1920-2224-26

2830-32

10350001035009103501810350271035036103504510350541035063

a

145175210251286325365415

b

69.188.1109130149161176222

c

20.625.431.838.144.55157

66.5

d

20.625.430.235.141.45157

63.5

g

35.141.153.862

68.574.784

90.5

h

77.795.5114134156177194239

j**

198226273314365414466520

k**

47.832

50.561.263

77.265

74.7

l

22.426.931

35.642.45157

59.5

p

39.649.357.266.879.595.5108114

r

11.212.714.216.819.122.425.426.9

s

54.165

82.692.2109119138156

t

11.213.517.519.822.426.227.930.2

u

31.844.551

59.568.573

82.6117

v

35.147.855.565

74.583.590.5125

See WIRELOCK® warning and application instructions in the Crosby Group Inc. general catalogue


TERMINATIONS

13

• Basket is cast steel.

• Wedge socket terminations have an efficiency rating of 80% based on the catalogue strength of XXIP wire rope.

• Crosby products meet or exceed all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements. Importantly, Crosby products meet other critical performance requirements including fatigue life, impact properties and materi-al traceability, not addressed by ASME B30.26.

• Individually magnetic particle inspected.

• Pin diameter and jaw opening allows wedge and socket to be used in conjuction with open swage and spelter sockets.

• Secures the tail or “dead end” of the wire rope to the wedge, thus eliminates loss or “Punch out” of the wedge.

• Eliminates the need for an extra piece of rope, and is easily installed.

• The TERMINATOR™ wedge eliminates the potential breaking off of the tail due to fatigue.

• The tail, which is secured by the base of the clip and the wedge, is left undeformed and available for reuse.

• Incorporates Crosby’s patented QUIC-CHECK® “Go” and “No-Go” feature cast into the wedge. The proper size rope is determined when the following criteria are met: 1) The wire rope should pass through the “Go” hole in the wedge. 2) The wire rope should NOT pass through the “No-Go” hole in the wedge.

• Utilises standard Crosby Red-U-Bolt® wire rope clip.

• Standard S-421 wedge socket can be retrofitted with the new style TERMINATOR™ wedge.

• Available with Bolt, Nut, and Cotter Pin.

• U.S. patent 5,553,360 and foreign equivalents.


Nominal sizeNominal size Nominal size

a b

1316 - 1819 - 2223 - 26

92108124144

33.039.445.852.0

Bridon Crane Rope End Stop

• For use when pocket type housing has been selected for the crane as opposed to the traditional wire rope wedge socket.

• Fully load bearing.

• Factory fitted, therefore ensuring the integrity of the rope.

• Designed for easy assembly and re-reeving operations.


Global technology leader in the manufacture

of wire and rope solutions for the world’s most

demanding applications.

Global ExperienceLocal Support

DISCLAIMER

Whilst every effort has been made to ensure the accuracy of information in this publication, no guarantee or warranty (express or implied) is given with

respect to the accuracy or completeness of the information contained within. This publication and the products described herein may be changed or updated

without notice. Any and all liability whatsoever for any loss or damage arising, directly or indirectly, out of or in connection with the use of this publication,is excluded to the fullest extent permitted by law. The user must determine

the suitability of the product for their own particular purpose, either alone or in combination with other products and shall assume all risk and liability in

connection therewith. This document is published by Bridon International Limited in the United Kingdom. Use of this publication shall be governed in accordance

with the laws of England & Wales and the English courts shall have exclusivejurisdiction over any dispute concerning your use of this publication.

INTELLECTUAL PROPERTY

All rights reserved. No parts of this publication may be reproduced or transmitted in any form or by any means without the prior written permission of the copyright

holder, application for which should be addressed to Bridon InternationalLimited. All trademarks used in this publication belong to Bridon or the registered

proprietors of such marks. All rights relating to such trademarks, copyright and any other intellectual property rights are reserved for Bridon or the

person/organisation contributing the relevant materials.

Bridon’s products are manufactured under

controls that conform to quality management

system ISO 9001

Bridon operates environmental management systems

which, where required by legislation or risk, comply with the

requirements of EN ISO 14001:2004 and are assessed and

registered by accredited certification bodies.

Before using any products contained within this brochure

read, understand and follow the guidance given in

ISO 4309:2004 Cranes - Wire Ropes - Care, Maintenance,

Installation, Examination and Discard.

For Offshore Cranes refer to API RP 2D Recommended

Practice for Operation and Maintenance of Offshore Cranes.


Wire rope solutions for the world’s most demanding applications

HEAD OFFICE UK Phone: +44 (0) 1302 565100 Email: [email protected]

BRIDON AMERICAN Phone: +1 800 521 5555 Email: [email protected]

BRIDON HANGZHOU Phone: +86 571 8581 8780 Email: [email protected]

BRIDON DO BRASIL Phone: +55-21-3265-7424 Email: [email protected]

NATIONALACCREDITATION

OF CERTIFICATIONBODIES

DISCLAIMER Whilst every effort has been made to ensure the accuracy of information in this publication, no guarantee or warranty (express or implied) is given with respect to the accuracy or completeness of the information contained within. This publication and the products described herein may be changed or updated without notice. Any and all liability whatsoever for any loss or damage arising, directly or indirectly, out of or in connection with the use of this publication, is excluded to the fullest extent permitted by law. The user must determine the suitability of the product for their own particular purpose, either alone or in combination with other products and shall assume all risk and liability in connection therewith. This document is published by Bridon International Limited in the United Kingdom. Use of this publication shall be governed in accordance with the laws of England & Wales and the English courts shall have exclusive jurisdiction over any dispute concerning your use of this publication.

INTELLECTUAL PROPERTYAll rights reserved. No parts of this publication may be reproduced or transmitted in any form or by any means without the prior written permission of the copyright holder, application for which should be addressed to Bridon International Limited. All trademarks used in this publication belong to Bridon or the registered proprietors of such marks. All rights relating to such trademarks, copyright and any other intellectual property rights are reserved for Bridon or the person/organisation contributing the relevant materials.

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