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Global Projects MARCH 2011

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Page 1: Global Projects - XANTHIS Global Projects’ flexibility in our scope of ... engineers selected the Wartsila 18V200 prime movers. These 136 litre V18

Global Projects MARCH 2011

Page 2: Global Projects - XANTHIS Global Projects’ flexibility in our scope of ... engineers selected the Wartsila 18V200 prime movers. These 136 litre V18

Broadcrown is a leading independent manufacturer of complete power generation systems. We are trusted around the world to deliver an extensive range of standard and bespoke systems from small standby diesel generators to large-scale turnkey power projects.

Broadcrown was one of the first power generation companies to be approved to ISO 9001 standards and quality drives every aspect of our business.Our designs use superior components throughout; not just in the generator sets but also the associated equipment, such as skid bases, fuel

handling, ventilation units, air start modules and control systems.

Our standard product range of high-speed single units extends from 5kWe to 2.6MWe. In addition, our medium speed engines and gas turbine single units complement the range from 1.0MWe to 11.2MWe. All units can be combined to meet the requirements of larger projects for a broad range of applications delivering standby, prime or continuous power.

We will work with you to implement any product modifications that you need specifically for your project.

Our generator set range includes:• Prime & standby back up power• Base load generation• Oil & gas industry applications• Marine power generation• Critical power including UPS

systems• Gas and co-generation (CHP)

applications• Rental applications

contents

Introduction 3 Scope of supply 4 – 5Typical power station layout 6 – 7Case studies: 1. Madagascar 8 2. Netherlands 9 3. Qatar 10 4. England 11 5. Botswana 12Prime mover selection guide 14 Generator set designations & definition of ratings 15 Selected high speed generator sets 16 – 17Selected medium speed generator sets 18 – 19 Selected gas and co-generation sets 20Gas turbine generator sets 21Fuel flexibility 22Control systems 23Service and support 24

Broadcrown offers you fully-designed and project managed turnkey power solutions from the foundations up.

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Broadcrown Global Projects: designing and delivering complete power generation projects, worldwide.

Global Projects division is the contracting group within Broadcrown responsible for delivering an extensive range of power generation solutions including bespoke turnkey or extended scope, across the world. Since 1993, the division has established an unrivalled reputation for high quality design, best-fit procurement and a successful ‘on time–on budget’ approach to construction management.

Our project managers have engaged in projects in over 50 countries installing in excess of 750MWe of essential power; requiring the division to demonstrate its vast experience, breadth of knowledge and application skills across the entire power generation spectrum.

Our UK-based design team can incorporate the Broadcrown standard or bespoke generator set product into a complete system for you. They will engineer the project, select and procure the equipment and carry out the construction from the ground up. In addition, our service group will listen to your operational needs and guide you through the benefits of a long-term supply agreement providing you with complete peace of mind during the operation of your power system.

We have engaged in many different projects, worldwide, including—

• Black start for large turbine power plants

• Base load thermal power plants for utility companies and industrial facilities

• Back up standby generation when power is a critical component

• Combined heat and power systems providing both electricity and heat

• Peak shaving schemes generating on local power to avoid high electricity tariffs

More details about specific projects are included in the Case Studies later in this brochure.

BROADCROWN USA

BROADCROWN GROUP HEADQUARTERS

BROADCROWN WEST AFRICA

BROADCROWN SOUTH AFRICA

BROADCROWN CHINA

BROADCROWN INDIA

BROADCROWN SINGAPORE

BROADCROWN AUSTRALIA(2011)

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Broadcrown Global Projects’ flexibility in our scope of supply means we deliver a project optimised to meet your exacting requirements every time.

Global Projects will work with you to establish the optimum scope of supply required for your specific project. We are flexible and can provide a minimal scope right through to a complete turnkey system.

To ensure that every project is executed competitively but to a high quality, we use local cost effective resources wherever possible while maintaining rigorously high Broadcrown standards. By actively encouraging in territory collaborative partnerships with our clients, we ensure both the lowest installed costs per kWe and the maximum use of local resources.

The five levels of scope detailed on these two pages illustrate the wide range of power generation solutions we can provide.

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level 3. ESSENTIAL COMPLETE

ESSENTIAL COMPLETE includes all the ESSENTIAL PLUS items with the addition of the following equipment:• Plant room ventilation systems • Chimney stacks • Medium voltage switchgear • Neutral earthing panels with contactors

and resistor • Low voltage distribution boards • Low voltage motorised control centres • Step up and step down transformers • Powerplant SCADA systems • Generator set diagnostic equipment.

ESSENTIAL COMPLETE also includes:• Fuel and oil bulk storage tanks • Gas supply control, metering and

pressure monitoring • Clean & dirty lubrication oil storage • Heat recovery systems • Engine hall inlet and outlet ventilation

systems • Acoustic treatment including attenuators • Air conditioning for control rooms and

temperature sensitive areas • Oily water separation, sludge tanks and

incinerators • SCADA system for total powerplant

control and monitoring • DC battery based back up power supplies.

and the following services:• Site performance testing • Freight and delivery of goods to site • Offloading onto prepared foundations • Product training at works and on site

supervision

level 4. TURNkEy

TURNkEy includes all the ESSENTIAL COMPLETE items with the addition of all site works, mechanical and electrical installation, civils and buildings. Buildings include:• Main powerhouse building• Fuel handling buildings• Electrical switchgear rooms• Substations• Administration building• Workshop and storage

Site works include:• Site demolition and clearing• Soil stabilisation, concrete foundations

and slabs• Plant boundary fencing• Fuel and oil unloading area• Roads and parking in plant• Above & below ground site pipework• Above and below ground power and

control cabling• Steel structures such as pipe bridges and

mezzanine floors• Building and chimney stack lightening

and aviation protection• Overhead cranes for maintenance• Access ladders and service platforms

Installation works include:• Installation of all equipment• Fire fighting systems including fire pump

modules, fire detection and bulk water storage

• Potable water treatment, raw and treated water storage

• Fuel tank farm containment• Floor drain systems with sump pumps• Power station internal and external

lighting and small power• Fit out and furnishing of control rooms

and rest spaces• Temporary power during construction

level 5. TURNkEy PLUS

TURNkEy PLUS includes all the TURNkEy items plus operation and maintenance:• Flexible maintenance contracts and long

term supply agreements • Operational services • Spare parts supply • Fit out of tooling workshops

level 1. ESSENTIAL

ESSENTIAL scope consists of a generator set:• Engine and coupling• Alternator • Baseframe • Anti vibration mountings • Generator set/engine control panel • Lube oil circulation tank or engine wet

sump • Combustion air filtration.

and the following extras:• Factory testing • Operation & maintenance manuals • Parts for commissioning

level 2. ESSENTIAL PLUS

ESSENTIAL PLUS includes all the ESSENTIAL scope items plus the following:• Baseframe-mounted and remote cooling

water radiators • Heat exchangers • Fuel treatment and fuel pumping skids • Exhaust silencers • Air-starting compressors and reservoirs • Local daily fuel tanks • Remote generator control systems for

control room location • Commissioning services • Project management & site supervision

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Typical power station layout 1. Substation2. Workshop3. Powerhouse with integral switch and control room4. Remote coolers5. Fuel pump house6. Fire water storage7. Fuel farm8. Fuel unloading station9. Security and administration

1

2

3

4

5

6

7

8

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CASE STUD

IES

CASE STUD

IES

Broadcrown was chosen to supply, install and commission an additional generator set and associated equipment with an electrical output of 4MWe at Mahajanga power station in Madagascar. The power station is operated by Jirama, the Madagascar electric utility, and will provide essential baseload electricity to local communities.

Broadcrown engineers selected the Rolls-Royce B32:40L9 engine which provided the optimum prime mover for this application. The nine-cylinder engine operates on heavy fuel oil (HFO). Broadcrown’s scope of works included the balance of plant equipment, fuel filtration, controls and ventilation systems and partnered with a local civils contractor to carry out site works as required.

Significant advantages from a high quality medium speed generator set

Broadcrown is an independent power generation company and a supplier of both high speed and medium speed generator sets putting us in a strong position to advise clients impartially on the optimum selection for their projects.

At Mahajanga, the client uses HFO as the primary fuel source, which reduces operational costs when compared to traditional distillate fuels. Broadcrown offered a medium speed unit capable of successful operation on the less refined HFO as high speed engines are limited to operation on distillate fuels only. The capital expenditure required is significantly higher for a medium speed product compared with an equivalent power high speed installation but this is more than offset by the lower fuel costs and higher availability of a medium speed generator set.

1. MadagascarSupplying baseload power efficiently required a medium speed generator set running on heavy fuel oil optimising fuel costs.

MAHAjANGA POWER STATION AMSTERDAM DATA CENTRE

Broadcrown project management and integration

Rolls-Royce Bergen engine

Civil works in partnership with local sub contractor

Operating on heavy fuel oil (HFO)

Broadcrown project management and integration

Generating at 10,000V

Wartsila diesel engines

Plant room installation

Air starting system

Broadcrown were employed to supply and install six 3.76MWe generator sets at a key European fibre optic connection hub in Amsterdam. This data centre provides high reliability and security of data storage to its international customers.

The generator sets produced their power at 10,000V 3 phases 50Hz and were located in a plant room with remote radiators. The sets, when synchronised, provide a total of 22.8MWe of critical back up power.

Wartsila 18 cylinder engines selected by Broadcrown

For this project the Broadcrown engineers selected the Wartsila 18V200 prime movers. These 136 litre V18 engines have the feature of rapid starting via single air turbine starter motors. All sets are designed to synchronise to each other on to the 10,000V busbar of the high voltage switchboard. The engines are set up to operate on diesel fuel fed from bunded bulk storage fuel tanks located adjacent to the plant room.

2. NetherlandsCritical power for a key European data centre using 18 cylinder Wartsila engines with rapid starting air turbine motors.

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CASE STUD

IES

CASE STUD

IES

Broadcrown provided four specially designed 2000kWe generator sets to the Doha North Sewage Treatment works which is the largest waste water and sludge treatment project in the Middle East. The treatment works, operating at peak capacity, can treat up to 439,000 cubic metres of waste water per day and serves a population of over 900,000.

A back up power supply in the event of a mains failure is a critical aspect of the overall system, as failure of power supply to the process would make it impossible to deal with the incoming waste. This would lead to a major incident at the works.

Full power even at very high ambient temperatures

Broadcrown’s four specially designed 2000kWe generator sets had to be capable of operating in ambient temperatures up to 50°C. To achieve this we located remote cooling systems capable of dealing with very high temperatures outdoors on a prepared 12m2 concrete plinth.

Broadcrown engineers paid particular attention to the design of the coolers ensuring they were sized to accommodate maximum ambient temperatures whilst maintaining the required maximum coolant return temperatures to the engines.

Generating at 3300V 3 phase 50Hz, the sets are designed to rapidly start and synchronise to each other within 60 seconds from the initial start signal. Broadcrown also developed and supplied the control suite including all synchronising equipment. Built as a six section panel the suite was shipped with the generator sets for installation in the nearby building control room. A neutral earthing panel was also included containing four contactors and one common resistor section.

3. QatarCritical back up power capable of rapid start and synchronisation in ambient temperatures up to 50°C.

DOHA NORTH SEWAGE TREATMENT

LONDON CRITICAL POWER

Broadcrown project management and integration

Generating at 3,300V

50°C operation capability with no reduction in power

Rapid starting and synchronising

Plant room installation

Broadcrown project management and integration

Generating at 11,000V

Strict 65dBA noise limits

Parallel redundant PLC control systems

Floating concrete floor design

Broadcrown’s design team designed and installed three Broadcrown 1600kWe 11,000V 3ph 50Hz generator sets into a very tightly spaced plant room in London’s financial district. The generator sets were located in a high-rise corporate building, housing large financial trading floors. Even a short interruption of power to the trading floor, shutting down its operation, could have resulted in many millions of pounds of lost revenue. Back up power was critical.

At the same time, the design had to comply with a stringent maximum noise level of only 65dBA from outside the building. The natural vibration from the running equipment had also to be isolated from the building’s main structure, eliminating risk of structure-borne noise travelling through the floors of the building.

30 years of Broadcrown experience helped meet stringent noise requirements.

Broadcrown designers adopted a ‘room within room’ approach by installing an acoustic panelling system to all internal walls and ceiling. To ensure that noise was not transmitted through the building structure, the sets were mounted on a specialist concrete ‘floating’ floor supported by rubber isolation mountings.

Due to the critical nature of the supply, the client stipulated that no part of the overall system should have a potential single point of failure. Therefore all auxiliary balance of plant systems were designed with parallel redundant back up capability.

4. EnglandCritical back up power for financial trading floors with stringent noise control.

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CASE STUD

IES

Broadcrown provided nine specially designed containerised generator sets each rated at 2000kWe generating at 6,600V/3ph/50Hz to Botswana. Botswana’s energy capacity is provided by thermal sources, mainly coal-fired, with some small diesel generators in rural areas. The bulk of domestic electricity is generated by the Morupule 600 MW coal-fired steam turbine power station. The sets were housed in Broadcrown’s CSC-plated enclosures ensuring that they are treated as a standard ISO container, for shipping purposes, enjoying the benefit of minimal shipping costs. Broadcrown also provided the neutral earthing, and synchronising control and monitoring systems.

Special design for high start up loads

Often, in the case of black start applications, the initial start load of the power plant’s process equipment is significantly higher than the running load. This is mainly due to the large induction motors used to accelerate the turbine rotors to firing speed. Invariably these motors are energised direct on line without any assisted starting devices. Therefore it is necessary to ensure the generator sets selected are optimised for ‘best in class’ step load capability.

As an independent company, Broadcrown has the benefit of selecting the best engine and AC generator configurations available for the application from the many manufacturers who supply us. The better the generator set’s performance in this area, the fewer the number of generator sets needed on site and the lower the installed cost for the client.

5. BotswanaBlack start power shipped as containerised generator sets.

MORUPULE POWER STATION

Broadcrown project management and integration

Oversized alternators for improved motor starting

Generating at 6,600V

CSC plated containers

Neutral earthing system

Full ‘set to set’ and ‘set to mains’ synchronising

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Because Broadcrown is independent, we can offer an extensive range of generator set and equipment options to meet with the most exacting global project requirements. Our generator sets can be powered by high speed reciprocating engines, medium speed reciprocating engines or gas turbines, depending upon the duty and fuel availability.

For global projects, the per unit prime mover power output is generally from 1MW and above with no upper limit. As a general rule, reciprocating engine generator set projects less than 3MWe are powered by high speed prime movers except for projects with continuous duty power requirements. Between 3MWe and 20MWe generator sets are more likely to be powered by medium speed prime movers. Gas Turbine prime movers cover the complete power spectrum.

Other considerations for the application of different prime movers include, but are not limited to, duty profile, fuel type, fuel availability, efficiency/heat rate and heat recovery requirements.

The table below offers a simple guide to help define a suitable prime mover for your specific generator set application. Please contact Broadcrown for additional guidance and project assistance.

Broadcrown’s flexible and independent approach to prime mover selection means you get the right product for the right solution, every time.

BALANCE OF PLANT AND EQUIPMENT

+ + +

HIGH SPEED RECIPROCATING

ENGINESMaximum output per unit:

3.2 MWe

MEDIUM SPEED RECIPROCATING

ENGINESMaximum output per unit:

25 MWe

GASTURBINES

Maximum output per unit:150 MWe

DUTy

Black Start l

Standby l

Peak Shaving l l l

Mid Merit/Prime Operation l l l

Continuous l l

FUEL

Gas l l l

Light Fuel Oil l l l

Heavy Fuel Oil l l*

Crude Oil l

SUITABILITy FOR HEAT RECOVERy

Very Good l

Good l

Satisfactory l

SIMPLE CyCLE EFFICIENCy

Very Good l

Good l

Satisfactory l

POWER DENSITyVery Good l

Good l

Satisfactory l

MAINTENANCE SkILL LEVEL

Highly skilled l

Skilled l l

Basic skills

All generator model designations begin with the prefix BC indicating aBroadcrown generator set. The following letter(s) are used to indicate the manufacturer of the engine on which the generator is based. For example— MAN: BCMNRolls-Royce: BCRGeneral Electric: BCGRolls-Royce Turbine: BCRTCummins: BCCMitsubishi: BCMMTU: BCMUWaukesha: BCWAGuascor: BCGUPerkins: BCP

The next part of the designation is a number that represents the power output of the generator set—Liquid fuel products50Hz applications: rating is in kVA 60Hz applications: rating is in kWeNatural gas products50Hz applications: rating is in kWe 60Hz applications: rating is in kWe

The fourth section of the designation represents the Power Rating Definition as identified in ISO8528-1:2005:C: is Continuous Operating Power (COP)P: is Prime Power (PRP)S: is Emergency Standby Power (ESP) or Limited Time Power (LTP)

The fifth section indicates the frequency (Hz) of the generator set—50: is a 50Hz machine60: is a 60Hz machine

The final part of the designation applicable to medium speed engine and gas turbine generator sets defines the number of poles in the AC generator—4: is a 4 pole machine (1500 and 1800 r/min)6: is a 6 pole machine (1000 r/min)8: is an 8 pole machine (900 r/min and 750 r/min)10: is a 10 pole machine (720 r/min)

For gas generator sets the final designation indicates the fuel type—NG: Natural gas

Generator set designations and definition of ratings

- /POWER OUTPUT

6110BCSTANDARD

PREFIx

Summary

CRATING

MN

ENGINEMANUFACTURER

8

NO. OFPOLES

OR FUELTyPE

50FREQUENCy

OPTIMISEDSELECTION

14

* Limitation on viscosity of fuel that can be burned

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Reciprocating engines can provide cost effective and efficient power generation solutions and may be divided into two different types, high speed and medium speed.

For applications with low operating hours and at outputs below 3.2MW, high speed engines are chosen for their low installation cost, small footprint and short installation and manufacturing times.

On these two pages are extracts from Broadcrown’s high speed engine set product offering. Please refer to our 50Hz and 60Hz generator set brochures for details of the entire standard product range.

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Efficient and cost-effective reciprocating engine generator sets: high speed sets

for design and technical excellence

NOTES

1. Generator set power is generally in accordance with ISO8528–1:2005 Prime Power (PRP) or Emergency Standby Power (ESP). Please refer to Broadcrown for any variances. Standard reference conditions as specified in ISO3046-1:2002 and ISO15550:2002 apply. Derate may be required for any other site conditions. Please contact Broadcrown.

2. The generator sets shown are designed to operate on distillate fuels only. For fuel consumption, heat rate and exhaust emissions information please contact Broadcrown.

3. Emissions compliant machines are also available. Please contact Broadcrown.

4. Other engine manufacturers are available. For further details please contact Broadcrown.

5. All data given is indicative only and based on low voltage AC generators. For other voltages and for guaranteed figures, please contact Broadcrown.

6. The electrical power outputs assume a power factor of 0.8.

A selection of 1875 to 3350kVA 50Hz 1500 r/min generator setsLight fuel, high speed reciprocating engines

GensetModel

PRP or ESP (See note 1)

Manufacturer Engine kVA kWe No of cylinders

Configuration Cubic Capacity (litres)

Length(mm)

Width(mm)

Height (mm)

WetWeight

(kg)

BCC 1875P-50 PRP Cummins QSK 60 G3 1875 1500 16 Vee 60.2 5540 1875 2720 13800BCM 1900P-50 PRP Mitsubishi S16R-PTA2 1900 1520 16 Vee 65.4 5300 2320 2570 13480BCM 1900S-50 ESP Mitsubishi S16R-PTA 1900 1520 16 Vee 65.4 5300 2320 2570 13100BCM 2000P-50 PRP Mitsubishi S16R-F1PTAW2 2000 1600 16 Vee 65.4 5300 2320 2570 13785BCC 2000S-50 ESP Cummins QSK 60 G3 2000 1600 16 Vee 60.2 5540 1875 2720 13800BCMU 2000S-50 ESP MTU 12V 4000 G63 2000 1600 12 Vee 57.2 5260 2310 3220 14300BCC 2050P-50 PRP Cummins QSK 60 G4 2050 1640 16 Vee 60.2 6000 2325 3240 14225BCM 2090S-50 ESP Mitsubishi S16R-PTA2 2090 1672 16 Vee 65.4 5300 2320 2570 13480BCMU 2100P-50 PRP MTU 16V 4000 G23 2100 1680 16 Vee 76.3 6080 2310 3220 17380BCC 2200P-50 PRP Cummins QSK 60 G8 2200 1760 16 Vee 60.2 6000 2325 2900 14225BCMU 2200P-50 PRP MTU 16V 4000 G63 2200 1760 16 Vee 76.3 6080 2310 3220 17380BCMU 2200S-50 ESP MTU 16V 4000 G23 2200 1760 16 Vee 76.3 6080 2310 3220 17380BCM 2200S-50 ESP Mitsubishi S16R-F1PTAW2 2200 1760 16 Vee 65.4 5300 2320 2570 13785BCC 2250S-50 ESP Cummins QSK 60 G4 2230 1784 16 Vee 60.2 6000 2325 3240 14225BCMU 2250P-50 PRP MTU 16V 4000 G63 2250 1800 16 Vee 76.3 6150 2310 3220 17500BCC 2360S-50 ESP Cummins QSK 60 G8 2360 1888 16 Vee 60.2 6000 2325 2900 14225BCMU 2360S-50 ESP MTU 16V 4000 G63 2360 1888 16 Vee 76.3 6080 2310 3220 17380BCC 2500P-50 PRP Cummins QSK 78 G6 2500 2000 18 Vee 78.0 7000 2325 2900 17000BCMU 2500P-50 PRP MTU 20V 4000 G23 2500 2000 20 Vee 95.4 6920 2360 3200 20480BCMU 2500S-50 ESP MTU 16V 4000 G63 2500 2000 16 Vee 76.3 6150 2310 3220 17500BCC 2750P-50 PRP Cummins QSK 78 G9 2750 2200 18 Vee 78.0 7000 2325 2900 17000BCC 2750S-50 ESP Cummins QSK 78 G6 2750 2200 18 Vee 78.0 7000 2325 2900 17000BCMU 2750S-50 ESP MTU 20V 4000 G23 2750 2200 20 Vee 95.4 6920 2360 3200 20480BCMU 2800P-50 PRP MTU 20V 4000 G63 2800 2240 20 Vee 95.4 6920 2360 3200 20480BCMU 3050P-50 PRP MTU 20V 4000 G63L 3050 2440 20 Vee 95.4 6650 2600 3300 21900BCC 3050S-50 ESP Cummins QSK 78 G9 3050 2440 18 Vee 78.0 7000 2325 2900 17000BCMU 3050S-50 ESP MTU 20V 4000 G63 3050 2440 20 Vee 95.4 6920 2360 3200 20480BCMU 3350S-50 ESP MTU 20V 4000 G63L 3350 2680 20 Vee 95.4 6650 2360 3300 21900

A selection of 1500 to 3200kWe 60Hz 1800 r/min generator setsLight fuel, high speed reciprocating engines

GensetModel

PRP or ESP (See note 1)

Manufacturer Engine kVA kWe No of cylinders

Configuration Cubic Capacity (litres)

Length(mm)

Width(mm)

Height (mm)

WetWeight

(kg)

BCC 1500S-60 ESP Cummins KTA 50 G9 1875 1500 16 Vee 50.3 5639 2057 2362.2 11010BCMU 1600P-60 PRP MTU 12V 4000 G83 2000 1600 12 Vee 57.2 5260 2310 3220 13968BCM 1600S-60 ESP Mitsubishi S16R-PTA 2000 1600 16 Vee 65.4 5309 2337 2590.8 13100BCMU 1600S-60 ESP MTU 12V 4000 G43 2000 1600 12 Vee 35.8 5207 2286 3200.4 13469BCM 1650P-60 PRP Mitsubishi S16R-PTA2 2063 1650 16 Vee 65.4 5309 2337 2590.8 13470BCMU 1760S-60 ESP MTU 12V 4000 G83 2200 1760 12 Vee 57.2 5207 2286 3200.4 13968BCM 1800S-60 ESP Mitsubishi S16R-PTA2 2250 1800 16 Vee 65.4 5309 2337 2590.8 13470BCC 1825P-60 PRP Cummins QSK 60 G6 2281 1825 16 Vee 60.2 6020 2337 2895.6 13550BCMU 1900P-60 PRP MTU 16V 4000 G43 2375 1900 16 Vee 57.2 6020 2286 3200.4 14268BCC 2000S-60 ESP Cummins QSK 60 G6 2500 2000 16 Vee 60.2 6020 2337 2895.6 13550BCMU 2100S-60 ESP MTU 16V 4000 G43 2625 2100 16 Vee 57.2 6020 2286 3200.4 14268BCMU 2050P-60 PRP MTU 16V 4000 G83 2563 2050 16 Vee 57.2 6020 2286 3200.4 14268BCMU 2250S-60 ESP MTU 16V 4000 G83 2813 2250 16 Vee 57.2 6020 2286 3200.4 14268BCMU 2275P-60 PRP MTU 20V 4000 G43 2844 2275 20 Vee 76.3 6858 2337 3175 17341BCMU 2500P-60 PRP MTU 20V 4000 G83 3125 2500 20 Vee 76.3 6858 2337 3175 20434BCMU 2500S-60 ESP MTU 20V 4000 G43 3125 2500 20 Vee 76.3 6858 2337 3175 17341BCMU 2800P-60 PRP MTU 20V 4000 G83L 3500 2800 20 Vee 95.4 6604 2565 3300 21850BCMU 2800S-60 ESP MTU 20V 4000 G83 3500 2800 20 Vee 76.3 6858 2337 3175 20434BCMU 3200S-60 ESP MTU 20V 4000 G83L 4000 3200 20 Vee 95.4 6604 2565 3300 21850

powering applications worldwide for over 30 years

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18 19sets can be modified to meet your needs

Durable and fuel efficient reciprocating engine generator sets: medium speed sets

1300 to 4900kVA 50Hz 1000 r/min generator sets Heavy fuel and light fuel medium speed reciprocating enginesGenset Model Manufacturer Engine kVA kWe No of

cylindersConfiguration Cubic

Capacity (litres)

Length(mm)

Width(mm)

Height (mm)

Weight(kg)

BCMN 1305C-50/6 MAN 5L21/31 1305 1045 5 Inline 54 5829 1750 3183 21500BCMN 1570C-50/6 MAN 6L21/31 1570 1254 6 Inline 64 6314 1750 3183 23700BCMN 1830C-50/6 MAN 7L21/31 1830 1463 7 Inline 75 6639 1750 3183 25900BCR 1950C-50/6 Rolls-Royce C25:33L6 1950 1560 6 Inline 97 7485 1910 3060 28600BCG 2000C-50/6 GE 6L250 2000 1598 6 Inline 94 8544 2194 2827 27010BCMN 2090C-50/6 MAN 8L21/31 2090 1672 8 Inline 86 7274 1750 3289 28500BCMN 2350C-50/6 MAN 9L21/31 2350 1881 9 Inline 97 7779 1750 3289 30900BCR 2595C-50/6 Rolls-Royce C25:33L8 2595 2075 8 Inline 130 8040 1950 3180 36100BCG 2665C-50/6 GE 8L250 2665 2130 8 Inline 126 9229 2234 2947 34490BCR 2925C-50/6 Rolls-Royce C25:33L9 2925 2340 9 Inline 146 8445 1950 3180 39300BCG 3635C-50/6 GE 12V250 3635 2906 12 Vee 188 7682 2492 2756 39200BCG 4845C-50/6 GE 16V250 4845 3876 16 Vee 251 8351 2174 2661 43100

1625 to 13,500kVA 50Hz 750 r/min generator sets Heavy fuel and light fuel medium speed reciprocating enginesGenset Model Manufacturer Engine kVA kWe No of

cylindersConfiguration Cubic

Capacity (litres)

Length(mm)

Width(mm)

Height (mm)

Weight(kg)

BCR 1625C-50/8 Rolls-Royce C25:33L6 1625 1300 6 Inline 97 7485 1910 3060 28600BCMN 1920C-50/8 MAN 5L27/38 1920 1536 5 Inline 109 6832 2218 3628 42300BCR 2165C-50/8 Rolls-Royce C25:33L8 2165 1730 8 Inline 130 8040 1950 3180 36100BCMN 2375C-50/8 MAN 6L27/38 2375 1900 6 Inline 131 7557 2293 3712 45800BCR 2430C-50/8 Rolls-Royce C25:33L9 2430 1945 9 Inline 146 8445 1950 3180 39300BCMN 2775C-50/8 MAN 7L27/38 2775 2218 7 Inline 152 8002 2293 3712 52100BCMN 3170C-50/8 MAN 8L27/38 3170 2534 8 Inline 174 8667 2420 3899 58300BCR 3245C-50/8 Rolls-Royce B32:40L6 3245 2595 6 Inline 193 8230 2150 3830 48000BCMN 3565C-50/8 MAN 9L27/38 3565 2851 9 Inline 196 9112 2420 3899 63900BCMN 4075C-50/8 MAN 6L32/44CR 4075 3259 6 Inline 212 10378 2490 4768 71000BCR 4325C-50/8 Rolls-Royce B32:40L8 4325 3460 8 Inline 257 9680 2150 4010 60500BCMN 4510C-50/8 MAN 16V28/32S 4510 3610 16 Vee 315 9938 2470 3449 62200BCMN 4755C-50/8 MAN 7L32/44CR 4755 3802 7 Inline 248 11268 2490 4768 78000BCR 4855C-50/8 Rolls-Royce B32:40L9 4855 3885 9 Inline 290 10400 2150 4010 67000BCMN 5075C-50/8 MAN 18V28/32S 5075 4061 18 Vee 355 10707 2470 3449 70800BCMN 5435C-50/8 MAN 8L32/44CR 5435 4346 8 Inline 283 11798 2676 4975 84000BCMN 5455C-50/8 MAN 9L32/40 5455 4365 9 Inline 290 11315 2715 5125 82000BCMN 6110C-50/8 MAN 9L32/44CR 6110 4889 9 Inline 318 12328 2676 4975 91000BCR 6550C-50/8 Rolls-Royce B32:40V12 6550 5240 12 Vee 386 10550 2650 4220 91000BCMN 6790C-50/8 MAN 10L32/44CR 6790 5432 10 Inline 354 12858 2676 4975 97000BCMN 7275C-50/8 MAN 12V32/40 7275 5820 12 Vee 386 10690 3370 4795 98000BCMN 8150C-50/8 MAN 12V32/44CR 8150 6518 12 Vee 425 11431 4200 5000 117000BCMN 8490C-50/8 MAN 14V32/40 8490 6790 14 Vee 450 11320 3370 4795 112000BCR 8730C-50/8 Rolls-Royce B32:40V16 8730 6985 16 Vee 515 12000 2650 4220 109000BCMN 9505C-50/8 MAN 14V32/44CR 9505 7605 14 Vee 495 12061 4200 5200 131000BCMN 9700C-50/8 MAN 16V32/40 9700 7760 16 Vee 515 12120 3500 5240 131000BCMN 10865C-50/8 MAN 16V32/44CR 10865 8691 16 Vee 566 12691 4260 5200 144000BCMN 10915C-50/8 MAN 18V32/40 10915 8730 18 Vee 579 12750 3500 5240 139000BCMN 12225C-50/8 MAN 18V32/44CR 12225 9778 18 Vee 637 13321 4260 5200 159000BCMN 13580C-50/8 MAN 20V32/44CR 13580 10864 20 Vee 708 13951 4260 5200 172000

A medium speed engine is the best choice of prime mover if your requirement is to generate power for longer periods amounting to several thousand hours per annum. Medium speed engines offer improved

fuel consumption, higher durability and lower maintenance costs when compared with high speed engines, despite their comparatively larger size, higher cost and heavier weight. Medium speed engines also have the

advantage of being able to operate on cheaper, less refined fuels. Broadcrown offers medium speed generator sets incorporating reputable engines from manufacturers such as MAN, GE and Rolls Royce.

1045 to 3490kWe 60Hz 900 r/min generator sets Heavy fuel and light fuel medium speed reciprocating enginesGenset Model Manufacturer Engine kVA kWe No of

cylindersConfiguration Cubic

Capacity (litres)

Length(mm)

Width(mm)

Height (mm)

Weight(kg)

BCMN 1045C-60/8 MAN 5L21/31 1306 1045 5 Inline 54 5829 1750 3183 21500BCMN 1255C-60/8 MAN 6L21/31 1568 1254 6 Inline 64 6314 1750 3183 23700BCG 1440C-60/8 GE 6L250 1798 1438 6 Inline 94 8544 2194 2827 27010BCMN 1465C-60/8 MAN 7L21/31 1829 1463 7 Inline 75 6639 1750 3183 25900BCR 1505C-60/8 Rolls-Royce C25:33L6 1881 1505 6 Inline 97 7485 1910 3060 28600BCMN 1670C-60/8 MAN 8L21/31 2090 1672 8 Inline 86 7274 1750 3289 28500BCMN 1880C-60/8 MAN 9L21/31 2351 1881 9 Inline 97 7779 1750 3289 30900BCG 1920C-60/8 GE 8L250 2398 1918 8 Inline 126 9229 2234 2947 34490BCR 2010C-60/8 Rolls-Royce C25:33L8 2513 2010 8 Inline 130 8040 1950 3180 36100BCR 2260C-60/8 Rolls-Royce C25:33L9 2825 2260 9 Inline 146 8445 1950 3180 39300BCG 2615C-60/8 GE 12V250 3271 2617 12 Vee 188 7682 2492 2756 39200BCG 3485C-60/8 GE 16V250 4359 3487 16 Vee 251 8351 2174 2661 43100

1245 to 10,865kWe 60Hz 720 r/min generator sets Heavy fuel and light fuel medium speed reciprocating enginesGenset Model Manufacturer Engine kVA kWe No of

cylindersConfiguration Cubic

Capacity (litres)

Length(mm)

Width(mm)

Height (mm)

Weight(kg)

BCR 1245C-60/10 Rolls-Royce C25:33L6 1556 1245 6 Inline 97 7485 1910 3060 28600BCMN 1440C-60/10 MAN 5L27/38 1800 1440 5 Inline 109 6832 2218 3628 42300BCR 1665C-60/10 Rolls-Royce C25:33L8 2081 1665 8 Inline 130 8040 1950 3180 36100BCR 1870C-60/10 Rolls-Royce C25:33L9 2338 1870 9 Inline 146 8445 1950 3180 39300BCMN 1900C-60/10 MAN 6L27/38 2375 1900 6 Inline 131 7557 2293 3712 45800BCMN 2220C-60/10 MAN 7L27/38 2773 2218 7 Inline 152 8002 2293 3712 52100BCR 2495C-60/10 Rolls-Royce B32:40L6 3119 2495 6 Inline 193 8230 2150 3830 48000BCMN 2535C-60/10 MAN 8L27/38 3168 2534 8 Inline 174 8667 2420 3899 58300BCMN 2850C-60/10 MAN 9L27/38 3564 2851 9 Inline 196 9112 2420 3899 63900BCMN 3260C-60/10 MAN 6L32/44CR 4074 3259 6 Inline 212 10378 2490 4768 71000BCR 3320C-60/10 Rolls-Royce B32:40L8 4150 3320 8 Inline 257 9680 2150 4010 60500BCMN 3455C-60/10 MAN 16V28/32S 4320 3456 16 Vee 315 9938 2470 3449 62200BCR 3730C-60/10 Rolls-Royce B32:40L9 4663 3730 9 Inline 290 10400 2150 4010 67000BCMN 3800C-60/10 MAN 7L32/44CR 4753 3802 7 Inline 248 11268 2490 4768 78000BCMN 3890C-60/10 MAN 18V28/32S 4860 3888 18 Vee 355 10707 2470 3449 70800BCMN 4340C-60/10 MAN 8L32/44CR 5433 4346 8 Inline 283 11798 2676 4975 84000BCMN 4365C-60/10 MAN 9L32/40 5456 4365 9 Inline 290 11315 2715 5125 82000BCMN 4890C-60/10 MAN 9L32/44CR 6111 4889 9 Inline 318 12328 2676 4975 91000BCR 5030C-60/10 Rolls-Royce B32:40V12 6288 5030 12 Vee 386 10550 2650 4220 91000BCMN 5430C-60/10 MAN 10L32/44CR 6790 5432 10 Inline 354 12858 2676 4975 97000BCMN 5820C-60/10 MAN 12V32/40 7275 5820 12 Vee 386 10690 3370 4795 98000BCMN 6520C-60/10 MAN 12V32/44CR 8148 6518 12 Vee 425 11431 4200 5000 117000BCR 6705C-60/10 Rolls-Royce B32:40V16 8381 6705 16 Vee 515 12000 2650 4220 109000BCMN 6790C-60/10 MAN 14V32/40 8488 6790 14 Vee 450 11320 3370 4795 112000BCMN 7605C-60/10 MAN 14V32/44CR 9506 7605 14 Vee 495 12061 4200 5200 131000BCMN 7760C-60/10 MAN 16V32/40 9700 7760 16 Vee 515 12120 3500 5240 131000BCMN 8690C-60/10 MAN 16V32/44CR 10864 8691 16 Vee 566 12691 4260 5200 144000BCMN 8730C-60/10 MAN 18V32/40 10913 8730 18 Vee 579 12750 3500 5240 139000BCMN 9780C-60/10 MAN 18V32/44CR 12223 9778 18 Vee 637 13321 4260 5200 159000BCMN 10865C-60/10 MAN 20V32/44CR 13580 10864 20 Vee 708 13951 4260 5200 172000

NOTES

1. Generator set power is in accordance with ISO8528-1:2005 Continuous Operating Power (COP). Standard reference conditions as specified in ISO3046-1:2002 and ISO15550:2002 apply. Derate may be required for any other site conditions. Please contact Broadcrown.

2. The generator sets are designed to operate on distillate and heavy fuels with a viscosity up to 700 cSt at 500C except for GE engined generator sets that operate on distillate fuels only. For fuel consumption,

heat rate and exhaust emissions information using standard or other heavy and light fuels please contact Broadcrown.

3. Medium speed generator sets operating on Dual Fuel, Natural Gas and Renewable fuels may also be available. For further details and ratings please contact Broadcrown.

4. Other engine manufacturers, such as Wartsila, are able to offer alternative engine models to meet with

your project requirements. For further details please contact Broadcrown.

5. All data given is indicative only. For guaranteed figures, please contact Broadcrown.

6. The electrical power outputs assume a power factor of 0.8.

7. Please note that territory restrictions may apply. Contact Broadcrown for further details.

independent expertise and advice

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Turbine generator sets up to 5MWe with co-generation: gas turbine generator sets

50Hz 1500 r/min gas turbine generator setsNatural gas, light fuel, kerosene and dual fuel gas turbines

Genset Model Manufacturer Engine Fuel kVA kWe Engine Speed (r/min)

Configuration Length(mm)

Width(mm)

Height(mm)

Weight(kg)

BCRT 4935C-50/4Centrax CX501-KB5 Liquid 4815 3852 14571 Aeroderivative 9000 2700 3100 39000Centrax CX501-KB5 Gas 4934 3947 14571 Aeroderivative 9000 2700 3100 39000

BCRT 6670C-50/4Centrax CX501-KB7 Liquid 6500 5200 14571 Aeroderivative 9000 2700 3100 39000Centrax CX501-KB7 Gas 6668 5334 14571 Aeroderivative 9000 2700 3100 39000

60Hz 1800 r/min gas turbine generator setsNatural gas, light fuel, kerosene and dual fuel gas turbines

Genset Model Manufacturer Engine Fuel kVA kWe Engine Speed (r/min)

Configuration Length(mm)

Width(mm)

Height(mm)

Weight(kg)

BCRT 3945C-60/4Centrax CX501-KB5 Liquid 4810 3848 14589 Aeroderivative 9000 2700 3100 39000Centrax CX501-KB5 Gas 4929 3943 14589 Aeroderivative 9000 2700 3100 39000

BCRT 5345C-60/4Centrax CX501-KB7 Liquid 6513 5210 14589 Aeroderivative 9000 2700 3100 39000Centrax CX501-KB7 Gas 6680 5344 14589 Aeroderivative 9000 2700 3100 39000

Our gas turbine generator set range is available in a reliable and efficient standard package that can be specifically configured to meet your particular project requirements. Gas turbine generators are best suited to continuous running applications and, with the addition of heat recovery equipment, work as highly efficient co-generation packages.

Gas turbines are considerably lighter with a much smaller footprint than equivalent output reciprocating medium speed engines. Typical users include the oil & gas, mining, manufacturing and processing industries together with district heating schemes. Gas turbine generator sets generally have a lower efficiency, as pure

electrical generators in simple cycle operation, compared with reciprocating engines although their low weight may be beneficial. However, when operating in conjunction with heat recovery systems the overall efficiency is significantly increased. There is a high proportion of turbine generators in service that operate in a combined cycle mode.

GAS TURBINE NOTES

1. Performance will vary depending on site conditions, please contact Broadcrown with specific requirements.

2. The generator sets are designed to operate on natural gas, kerosene and distillate fuels. For fuel consumption, heat rate and exhaust emissions information using these fuel types please contact Broadcrown.

3. All data given is indicative only. For guaranteed figures, please contact Broadcrown.

4. Dimensions are based on the gas turbine generator set container package only and does not include the external air filtration or exhaust system

5. The electrical power outputs assume a power factor of 0.8.

6. Gas turbine generator sets with heat recovery systems are available. Please contact Broadcrown for further details

7. Please note that territory restrictions may apply. Contact Broadcrown for further details.

for standby, prime or continuous power

Specialist high speed reciprocating engine generator packages: gas and co-generation

Broadcrown specialises in small-scale, high quality co-generation or combined heat and power (CHP) packages running on natural gas, biofuels, digester gas or landfill gas.These packages are specially designed to match exact site conditions and incorporate a Broadcrown gas

generator set but with the addition of carefully selected project-specific items such as:

• Exhaust flues• Acoustic enclosures• Plate heat exchanger for water

systems

• Shell & tube heat exchanger for exhaust gas heat recovery

• Absorption chiller for ‘trigeneration’• Comprehensive control and

monitoring plc panel

For full details, please see our separate Gas & co-generation (CHP) brochure.

1000 to 3234kWe 50Hz generator setsNatural gas fuel reciprocating engines

Genset Model Engine Manufacturer

Continuous Rating (COP) Engine Specifications AlternatorModel

kWe kVA Engine Model Cylinder Arrangement Cubic Capacity(litres)

Fuel Cons 100% Load(l/h)

BCP1000-50-NG Perkins 1000 1250 4016-61TRS2 16 vee 61.1 268 PI 734 A/BBCWA 1016-50-NG Waukesha 1016 1270 16V150LTD 16 vee 47.9 232 PI 734 BBCGU 1020-50-NG Guascor 1020 1275 SFGM560 16 vee 56.3 255 PI 734 BBCC 1160-50-NG Cummins 1160 1450 QSK 60 16 vee 60.3 276 PI 734 CBCGU 1200-50-NG Guascor 1200 1500 HGM560 16 vee 56.3 286 PI 734 DBCMU 1286-50-NG MTU 1286 1608 12V 4000 G63 12 vee 57.2 308 PI 734 DBCC 1400-50-NG Cummins 1400 1750 QSK 60 16 vee 60.3 316 PI 734 EBCC 1540-50-NG Cummins 1540 1925 QSV 91 18 vee 91.6 382 PI 734 FBCMU 1711-50-NG MTU 1711 2139 16V 4000 G63 16 vee 76.3 411 PI 734 GBCC1750-50-NG Cummins 1750 2188 QSV 91 18 vee 91.6 423 PI 734 GBCC 2000-50-NG Cummins 2000 2500 QSV 91 18 vee 91.6 459 LV 804 SBCMU 2145-50-NG MTU 2145 2681 20V 4000 G63 20 vee 95.3 516 LV 804 SBCWA 2156-50-NG Waukesha 2156 2695 APG2000 12 vee 109.5 496 LV 804 SBCWA 3234-50-NG Waukesha 3234 4042 APG3000 18 vee 164.2 745 on request

1000 to 2849kWe 60Hz generator setsNatural gas fuel reciprocating engines

Genset Model Engine Manufacturer

Continuous Rating (COP) Engine Specifications AlternatorModel

kWe kVA Engine Model Cylinder Arrangement Cubic Capacity(litres)

Fuel Cons 100% Load(l/h)

BCC 1000-60-NG Cummins 1000 1250 QSK 60 16 vee 60.3 228 PI 734 ABCGU 1060-60-NG Guascor 1060 1325 SFGM560 16 vee 56.3 270 PI 734 ABCC 1100-60-NG Cummins 1100 1375 QSK 60 16 vee 60.3 250 PI 734 ABCWA 1117-60-NG Waukesha 1117 1396 16V150LTD 16 vee 47.9 261 PI 734 ABCC 1250-60-NG Cummins 1250 1563 QSK 60 16 vee 60.3 313 PI 734 BBCGU 1305-60-NG Guascor 1305 1631 HGM560 16 vee 56.3 315 PI 734 CBCC 1400-60-NG Cummins 1400 1750 QSK 60 16 vee 60.3 362 PI 734 CBCC 1750-60-NG Cummins 1750 2188 QSV 91 18 vee 91.6 437 PI 734 EBCWA 1897-60-NG Waukesha 1897 2371 APG2000 12 vee 109.5 426 on requestBCC 2000-60-NG Cummins 2000 2500 QSV 91 18 vee 91.6 482 PI 734 FBCWA 2849-60-NG Waukesha 2849 3561 APG3000 18 vee 164.2 720 on request

RATING DEFINITIONS

Continuous (COP) Fuel Stop Power; not overloadable, in accordance with ISO 3046/1 /BS5514/1, based on natural gas fuel.

STANDARD REFERENCE CONDITIONS

Output ratings are based on generators operating at 25oC (77oF) air inlet temperature, 100 kPa barometric pressure and 30% relative humidity. For de-rating, please consult Broadcrown Sales Department.

Fuel Consumptions vary according to emissions requirements.Please note that Territory restrictions may apply. Contact Broadcrown for further details.

responsive, professional service

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Control systems A wide spectrum of reliable, safe and intelligent systems are available to deliver the precise level of control required.

It is critical that operators have access to a reliable, safe and intelligent control system at all times. It must be straightforward, user-friendly and sufficiently comprehensive to give the valuable data required to keep the power system operating efficiently and in good health.

At Broadcrown we provide a wide spectrum of control equipment — from an entry level simple generator set control panel through to complete site wide Supervision Control and Data Acquisition (SCADA) systems.

Local Generator Control Panel (LGCP)Mounted alongside the generator set, the LGCP provides for the control, monitoring and protection of the engine, alternator and all associated systems. The LGCP can be configured to control the generator set in two different conditions —

• Base load grid connected: The LGCP controls the engine governor and alternator Automatic Voltage Regulator (AVR) maintaining a constant output frequency and voltage from the alternator. This is used for applications where the generator set is continually connected to an infinite grid network.

• Island Operation: In this case the LGCP controls the engine and alternator AVR in a different manner, sharing the site load with other power sources. An example of such an application would be a site with multiple generator sets all connected to a small local grid network.

Remote Generator Control Panel (RGCP)The GCP can be provided with a repeater panel known as an RGCP for location outside the powerhouse in the quieter environment of a plant control room. A GCP alone does not provide sufficient control and monitoring of the entire site network of installed equipment utilised at a powerplant. For this it is necessary to incorporate a SCADA system.

SCADA Located at the main control room on site the SCADA system provides centralised full monitoring and coordination of all systems including generator set(s), switchgear, fuel services and all other associated services at the plant.

NEUTRAL EARTHING

GENERATOR CIRCUIT BREAkER

ENGINE ALTERNATOR COOLING CIRCUITS

VENTILATION UNITS

LUBE OIL & FUEL

TREATMENT

FUEL FARM

MAIN SWITCHGEAR

GENERATOR SET CONTROL PANEL SUBSTATION OTHER

ANCILLARIES

SCADA

OFF-SITEMONITORING

Fuel flexibility Generator sets can be matched to your exact fuel requirements from our comprehensive range of gas and liquid fuel prime movers.

Fossil fuel oils are comprised of mixtures of petroleum distillate hydrocarbons, obtained by distilling crude oil and removing the different fractions through the crude oil refining process.

Depending upon where in the fractionating process the oil is obtained, the lighter and higher liquid fractions include Petroleum and kerosene with lighter oils (gas oil, distillates) lower down the fraction and residual oils (heavy fuel oil and residual oils) closer to the bottom.

Two major categories of fossil fuel oil are burned in compression ignition engines — distillate oils and residual oils. In addition crude oil may also be burned if suitably treated and within the parameters required by the engine manufacturer. Fuels can be further broken down into individual grades and mixtures and are given product definitions that may be different in industrial and marine applications.

kerosene is a paraffin type fraction and used extensively in the aviation industry. Kerosene may be burned in gas turbine engines but may only be used in compression ignition engines as a mix with distillates. Kerosene’s low lubricity content does not suit the design of fuel systems of compression ignition engines.

Distillate Fuel Oils, or Light Fuel Oils (LFO), comprise gas oil, which is a very high quality distillate often used in smaller high speed engines and other distillate fuel variants, burned in the majority of compression ignition engine types and gas turbines. Various other terms may be used for distillates such as MDO (marine diesel oil), Diesel Oil or LFO (Light fuel oil, not liquid fuel oil).

Residual Fuel Oils include Heavy Fuel Oil (HFO) that may be burned in certain medium speed engines depending upon design, as can crude oil. The heavier the oil, the greater is its viscosity. Viscosity is a measure of the fluids ability to flow or be pumped. Kinematic Viscosity is the most popular measure and is expressed in centistokes (cSt). The majority of engine manufacturers limit the heavy fuel to a Kinematic Viscosity of 700 cSt @ 50°C. Prior to burning in the engine the oil requires further treatment and heating which lowers the Kinematic viscosity to a level suitable for use by the on engine fuel systems. Crude oil, the least refined of residual fuels may also be burned in medium speed engines if suitably treated. Crude is a more volatile fuel hence increased health and safety awareness must be considered.

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Broadcrown is independently owned and managed. When you contact us you are talking to professionals who will work with you to meet your specific needs.

We are trusted around the world to deliver an extensive range of standard and bespoke systems from small standby diesel generators to large-scale turnkey power projects.

When you contact us you are talking to professional people who will work with you to meet your needs.

Our generator set range includes:• Prime & standby back up power• Base load generation• Oil & gas industry applications• Marine power generation• Critical power including UPS

systems• Gas and co-generation (CHP)

applications• Rental applications

Production FacilitiesAll Broadcrown products are designed and manufactured in our purpose-builtfactories at our corporate headquarters in Hixon, England and in Newtown,Wales.

For full details on all our products, services and international offices please visit www.broadcrown.com

Broadcrown, broadcrown, their respective logos, the “crown” logo, as well as corporate and product identity used herein are trademarks of Broadcrown and may not be used without permission. BROADCROWN is a registered trademark of Broadcrown Holdings Plc.

Service and support Every package is supplied with a comprehensive warranty and comes with fast 24 hour support from your local Broadcrown partner in territory.

With our global network of local offices and partners, service and support from Broadcrown is always close at hand to minimise downtime and keep your equipment in service ensuring high availability of your plant.

Our dedicated service engineering team offers a full package to help you manage your ‘through lifecycle’ costs, including:

• Single point of contact• Full aftersales and technical support• Remote operation & monitoring 24

hours per day 365 days a year• Complete service packages with

extended warranties tailored to suit your needs

• Package rehabilitation and rebuild service

• Fluid and oil sampling• Onsite and offsite load testing,

inspection & site surveys• Fully qualified and experienced

factory trained engineers

Broadcrown’s full operation and maintenance contracts can be configured for periods of up to 20 years. These can be particularly helpful when operating on base load power for planning ‘through lifecycle’ costs.

Our UK production facility has a specific area dedicated to rebuild and maintenance of customer equipment. Once the work has been carried out, the package is transferred to our purpose-built test house which has three test bays capable of handling packages up to 4MW each with resistive and reactive load facility.

Spare partsSpare parts can be supplied from our fully-stocked UK warehouse or can be ordered and shipped within 24 hours. Parts can be provided on a per order basis or as part of a frame agreement which spans the life of the equipment.

Broadcrown is brand independent. That means we not only offer our service and parts supply for Broadcrown packaged equipment but are happy to extend our service to any other prime mover equipment at site, offering a total site service contract for equipment at competitive rates.

We also offer tailored training modules, at site or at our UK Group Headquarters, covering all elements of the package. Our trainers have in depth knowledge of all aspects from the mechanical driver through to the full electrical system and switchgear including PLC and software configuration.

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GROUP HEADQUARTERS

Broadcrown LtdAirfield Industrial Estate Hixon, Stafford Staffs ST18 0PFEngland

tel: +44 (0) 1889 272200 fax: +44 (0) 1889 272220email: [email protected] www.broadcrown.com

INTERNATIONAL NETWORKOur growing international network of distributors backed by the Broadcrown Regional Support Centres of Miami, Singapore, Nigeria, South Africa, India and China, provides worldwide product availability and after sales support including training.

Broadcrown (China) LtdRoom 1503, Tower B, SOHO Newtown, 88 Jianguo Avenue, Chaoyang Dist., Beijing, China 100022tel: +86 (0) 10 8589 3698 fax: +86 (0) 10 8589 5771email: [email protected] www.broadcrownchina.com

Broadcrown Singapore Pte Ltd3791 Jalan Bukit Merah, #05-08, E-Centre @ Redhill, Singapore 159471tel: +65 6235 3630 fax: +65 6732 4355email: [email protected] www.broadcrownsingapore.com Broadcrown (West Africa) Ltd4/6 Kudirat Abiola Way, Alausa, Ikeja, Lagos, Nigeriatel: +234 1 761 7107 email: [email protected] www.broadcrownwestafrica.com

Broadcrown SA (Pty) LimitedOffice Address: Unit 1 Atom Park, Neutron Street, Stikland 7530, South AfricaPostal Address: PO Box 1065, Durbanville 7551, South Africatel: +27 21 946 3463 fax: +27 21 946 3953 email: [email protected] www.broadcrownsouthafrica.com

Broadcrown Inc.9705 NW 108th Avenue, Suite 10, Miami, Florida 33178, USAtel: +1 305 888 1414 fax: +1 305 888 1801email: [email protected] www.broadcrownusa.com

Broadcrown India (PVT) LtdR-06 A, 3rd Floor, MGF Plaza, Mehrauli-Gurgaon Road, Gurgaon – 122002, Haryana, Indiaemail: [email protected] www.broadcrownindia.com

www.broadcrown.com