gorkha eco panel - :: prefab in nepalgreendevelopersnepal.com/brochure.pdfigdn has a state of art...
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GORKHA ECO PANELmanufactured by
International Green Developers Nepal
COMPANY PROFILE
InternationalGreen Developers
Nepal Pvt. Ltd.
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ISO 9001:2015 AT-18323/0
GORKHA ECO PANEL
The Founders
Bishwo Ram KawanChairman
Er. Krishna Bhakta DuwalCEO/Director
Krishna Ram DeupalaCFO/Director
Er. Subodh TripatheeDirector
Hari Ram BuhyoDirector
Krishna Prasad SimkhadaDirector
International Partners
Directors with Mr. Jassim Alkhajah (Chairman, Al Khajah Establishment & Factories, Bahrain)
Representatives from PSI (Mr. Monen - Netherland) at the factory with IGDN family.
Directors with Mr. Pang Daquan of Wuhan, China (Wuhan Daquan Energy Saving Board Co. Ltd.)
2 International Green Developers Nepal, An ISO 9001:2015 Certified Company
InternationalGreen Developers
Nepal Pvt. Ltd.
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Know IGDN
International Green Developers Nepal Pvt. Ltd. (IGDN) is the first manufacturer of Pre-Fabricated building products in Nepal. IGDN was established in 2014 in a joint venture with Al Khajah Establishment & Factories, Bahrain.
Al Khajah has a wide spectrum of products, ‘A Class’ General Civil Contractor with long experience of property development in GCC countries. With Al Khajah’s vast experience in the construction sector, manufacturing of building materials, through the use of world class German technology.
IGDN has come up with much needed energy saving, earthquake resistant, thermal and sound proof building product of the 21st Century. IGDN has a state of art Eco Panel (Prefab Panels) manufacturing facility at Jagati, Bhaktapur with a production capacity of 5,00,000 m2 annually. IGDN values the society, culture and customs and contribute in re-building the nation after the devastating earthquake.
3International Green Developers Nepal, An ISO 9001:2015 Certified Company
The Organization
MISSIONIGDN being a pioneer in the manufacturing of prefabricated light weight panel strive for professionalization and excellence.
SCOPEManufacturing, Supply and Installation of EPS & Cement based Lightweight Sandwich Prefab panels.
QUALITY POLICYIGDN in a joint venture with Al Khajah Establishment Factories, Bahrain is committed to manufacturing, supply and installation of EPS & Cement based Light Weight Prefab Panels under the brand name “Gorkha Eco Panel”.
To meet the expectations of customers, IGDN works through continual improvement process of Quality Management system in order to produce quality products, timely delivery of finished goods, & quality installation by highly skilled & competent manpower.
GORKHA ECO PANEL
Gorkha Eco Panel, is a complete light weight concrete building material, with significant advantages compared to other building materials. The thermal-insulation of building has become an imperative in the present day world, in an era of energy saving and environmental protection which these panels provide at reasonable cost.
Prefab House, can be fixed in any weather, as their raw material contains a patented special additive which makes them resistant to capillary spreading of water, and which also considerably increases the life not only of the wall, but of the structure as a whole. Gorkha Eco Panel system not only reduces the price of habitable space, but also makes the living in the house comfortable.
Thanks to the ecological properties of Gorkha panel. In the class of light-weight concrete Expandable Polystyrene (EPS) concrete is one of the lightest composites; having weight up to several times smaller than the weight of similar materials. By using it for external and internal walls, the load carried by structural members becomes considerably reduced, consequently reducing dimensions required reinforcement and weight of these members which has direct influence on the price of the building. The patented tongue-and-groove shaping locks each panel onto the others around it, making it easier to keep walls plumb and level.
ISO 9001:2015 Certified Company
4 International Green Developers Nepal, An ISO 9001:2015 Certified Company
Our Products
GEP Sandwich Panel
GEP Solid Panel
GEP Solid Hollow Panel
Product SpecificationsCement, Calcium Silicate Board , Sand Expanded polysterene (EPS) glass fibre as inner core and 4.5 mm Non asbestos hydrated calcium silicate board on both sides as face board.
Name Weight (kg) Allowed tolerance
Gorkha Eco PanelLight Weight EnergySaving Board(Sandwich Panels)
2270 X 610 X 50 50~55 Width±2
2270 X 610 X 60 60~65 Width±2
2270 X 610 X 75 70~75 Width±2
2270 X 610 X 90 85~90 Width±2
2270 X 610 X 120 110~115 Thickness±1
2270 X 610 X 180 165~170 Smoothness±2
2270 X 610 X 210 165~170 /
GEP Solid Panels1800 X 610 X 60 55~60 Width±2
1800 X 610 X 90 70~80 Width±2
GEP Hollow Panels 1800 X 610 X 90 65~70 Width±2
Specification (mm)
5International Green Developers Nepal, An ISO 9001:2015 Certified Company
www.greendevelopersnepal.com/services-products.php
Smart Features
HEAT INSULATION AND PRESERVATIONThe energy saving feature of Gorkha Eco Panel chiefly embodies in heat preservation and insulation. Major materials adopt anti freezing and heat preserving environmental protection materials poly-styrene grains with good heat insulation and preservation function, which could adjust the indoor temperature at a constant range, thus achieving the effects of ecological adjustment.
WATER PROOF, FIRE PROOFThe Face boards of GEP on both sides are 4.5mm Non Asbestos, hydrated calcium silicate fire proof boards, and the main material is a mixture of sand, fly ash and so on. GEP panels have a fire proof limit of 4 hours against a high temperature of 1000 degree C. Besides, these materials give out no toxic gas and perfectly meet the international environmental protection criterions.
The test also proves that water containers can be made by using GEP with no need for plastering and the containers have no leakage at all.
SOUND INSULATION AND ABSORPTIONThe inside constructional material (EPS beads) Expandable Polystyrene Beads has good sound insulation and sound absorbing functions.
6 International Green Developers Nepal, An ISO 9001:2015 Certified Company
QUICK INSTALLATION AND TIME SAVINGThe construction work of 500 Sq. ft wall with traditional blocks requires 7 days for 3 people for the construction and another 7 days for the surface finish. Whereas for the same area of wall using GEP, requires only 3 days including the installation and surface finish work, this saves a lot in terms of time, value and money.
HIGH INTENSITY AND QUAKE PROOFGEP panels are with high intensity and having earthquake resistance function and shock resistance function is dozens times higher than other wall material. They can be nailed directly or have expansion bolt to lift and hang heavy things, they also can be covered by ceramic tile, wall paper, wood panel, coating etc.
SPACE AND COST SAVINGThe thicknesses of GEP panels are between 50mm to 120mm. They can increase the building carpet spaces compared to traditional blocks.
The weight is only 1/12 of traditional wall body, and save the cost of construction structure.
Technical Data
TECHNICAL DETAIL SANDWICH PANEL
Dimension 60mm 90mm 120mm
Anti-Impact Performance (times) ≥8 ≥10 ≥15
Anti-Bending Damage (load times over dead weight) ≥3 ≥3 ≥3
Anti-Pressure Strength (MPa)
Softening Coefficient
≥5 ≥5 ≥5
≥0.80 ≥0.80 ≥0.80
Surface Density (Kg/m 2) ≤45 ≤61 ≤78
Moisture Rate (%) ≤10 ≤9 ≤7
Drying Shrinkage Value (mm/m) ≤0.45 ≤0.5 ≤0.6
Single Point Hanging Strength (N) ≥1200 ≥1300 ≥1500
Sound Insulation Capacity (dB) ≥35 ≥40 ≥45
Fire Proof Time Limit (h) ≥3 ≥4 ≥4
Thermal Conductivity (W/m.K) ≥0.30 ≥0.30 ≥0.30
St. Mary’s School, Pokhara
Hawk Everest Research Org. at Baluwatar, Ktm Iwamura Hospital, Sallaghari, Bhaktapur
Shree Krishna Sadan, New Baneshwor Contact Office at Bijulibazar, Kathmandu 7International Green Developers Nepal, An ISO 9001:2015 Certified Company
Office at Premises of President's Office
GEP Installation
1 Marking
4 Vertical Alignment
10 Plumbing 11 Tiling 11 Conceal Wiring
5 Horizontal Alignment 6 Horizontal Alignment 7 Nailing
8 Completed Front View
9 Completed Side View
2 Cutting 3 Installation
8 International Green Developers Nepal, An ISO 9001:2015 Certified Company
Gorkha Eco Panels are made up of a mixture of Expanded Polystyrene (EPS) Beads, Cement, Water, Sand and Bonding agents and 4.5mm Calcium Silicate (non-asbestos) as face board. Face board will increase strength, seismic, fire resistance, heat, sound and moisture insulation properties. Gorkha Eco Panels are also available in solid panel (without face board) and hollow panel. GEP are available in various thicknesses from 50mm, 60mm, 75mm, 90mm, 120mm, 150mm, 180mm to 210mm as per requirement. The average density of the panel is 600kg per cubic meter.
I: Gorkha Eco Panels with Concrete StructureII: Gorkha Eco Panels with Steel StructureIII: Gorkha Eco Panels as load bearing Structure
GEP Applications
INTERIOR /EXTERIOR Wall
High RiseBuilding Building
IndustrialBuilding
Commercial Building
CommunityBuilding
Residential
9International Green Developers Nepal, An ISO 9001:2015 Certified Company
Exhibition andParticipation
Prefab Expo Nepal(2072/03/03 to 2072/03/05)
Industrial Exhibition (Chitwan)
(2072/10/25 to 2072/11/02)
Prefab Expo NepalJune 18 - 20, 2015
Industrial Exhibition, ChitwanFebruary 8 - 14, 2016
Lekhnath MahotsavFebruary 17 - 18, 2016
Buildcon ExpoApril 8 - 12, 2016
Exhibition in the British SchoolApril 22, 2016
Awareness Program in GorkhaJune 6, 2016
Nuwakot MahotsavJan 27 - Feb 6, 2017
Bhaktapur International Trade FairDecember 9 - 14, 2016
Lekhnath Mahotsab 2073February 9 - 18, 2017
Earthquake SafetyDay (dattatraya)
Indo Nepal Trade Fair Tourism Festival March 5 – 11, 2017, Dehradun, Uttarakhand, India
10th National ASA, Architecture Exhibition June 17 - 19, 2016
Argakhachi Building Construction ExpoAugust 19 - 22, 2016
Workshop on Gorkha Eco PanelJune 21, 2016
Property Expo-2017, Nepal, Bhrikuti MandapApril 7 - 10, 201710 International Green Developers Nepal, An ISO 9001:2015 Certified Company
Safe Home ExpoAugust 7 – 9, 2015
Testimonials
Publications ofPaper and ResearchMOU with Kathmandu University, Department of Mechanical Engineering for “Designing and Piloting of Sandwich Insulated Panel, Alternative Material for Brick Wall”
Dedicated department to conduct the Research And Development Activities
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RESEARCH TITLE AUTHOR/S DEGREE INSTITUTE/S UNIVERSITY
Thermal Behavior Study of EPS based Cement Panel and Its Comparison to Common Brick
Er. Surya M. Koju M.Sc. Engineering
B. Tech.(Environmental
Engineering)
Deptartment ofEnvironmental
EngineeringK.U.
Institute Of Engineering T.U.
Comparison of lightweight prefabricated Panels with Brick Masonry in Kathmandu Valley
Er. Rajesh Tyata M.Sc. Engineering
Himlayan Institute of Science and Technology
Purbanchal University
Comparative study of energy
Life Cycle Assessment of Eco Paneland its comparison with BrickMasonry
consumption pattern of brick and lightweight cement based sandwich panel, “A case study on energy consumption”
Sandhya Thapa
Dikshya Dhakal
M.Sc. Environmental
ScienceKhwopa College T.U.
11International Green Developers Nepal, An ISO 9001:2015 Certified Company
www.youtube.com/watch?v=74nEXQcNWf4
www.youtube.com/watch?v=6Uz3j1dqp-o
Completed Projects
Drishti Eye Care, Kalanki, Ktm
Agro Manang, Apple StorageSipradi Trading
Thapathali, KathmanduWestar ResidencyBalkumari, Lalitpur
Montessori Miracle, Balkot, Bhaktapur
Gyan Niketan School, Baneshwor
Interior of Westar Residency Redmud, New Baneshwor
Heritage Garden, Sanepa, lalitpur
Patanjali YogapeethStar Banquet
Kamalvinayak, BhaktapurTaltuleshwor P. School
Sindhupalchowk
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www.facebook.com/gorkhaecopanel/photos
Our Clientele
Shree KrishnaSadan Mall
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DHULIKHEL HOSPITAL
Achievements and Certifications
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Our Sister Organization
Concrete Small HC slab Large Span HC slab Slab production
Slab applicationSlab testProduction bed
Slab application Concrete fence wall Concrete Hollow panel
Concrete T-beam productionConcrete column productionConcrete purline production
Concrete column slab
Concrete wall application
Gorkha Precast Products & Machineries
uPVC Windows and Doors
Gorkha Precast & Windor Company Pvt. Ltd.
Gorkha Precast &Windor Company Pvt. Ltd.
Showroom:Bijulibazar, Kathmandu, NepalContact No.: 01 4786265, 9801279000
Factory Address:Jhaukhel, 7, Changu Road, BhaktapurPhone no: 01 6201626, 9801820161, 9801820162
Email: [email protected]: facebook.com/gorkhaprecastweb: www.GorkhaPreCast.comCO
NTAC
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InternationalGreen DevelopersNepal Pvt. Ltd.
Corporate Office (Factory):GorkhaEcoPanel Road, Jagati, Bhaktapur, NepalPhone: 01-5122026, 6200736Email: [email protected]: www.GreenDevelopersNepal.com www.GorkhaEcoPanel.com
Branch Office (Showroom):Bijulibazar, Kathmandu, NepalPhone: 01-4786265/ 9801279000Email: [email protected]
Facebook: fb.com/GorkhaEcoPanel
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ISO 9001:2015 Certified Company