goss and balfe presentation 1974-jan 2015

PRESENTATION

Mechanical Construction & Maintenance Engineers

Giving “ Hands On Service” Since 1974…

Family owned, Goss & Balfe was founded by two young aspiring

entrepreneurs in October 1974 and has experienced continued

growth ever since. With an engineering focus, we specialize on

the upgrading and maintenance of plant and equipment,

installation of new equipment, materials handling within the

Chemical, Petrochemical and Mining Industries.

Since inception Goss & Balfe has earned a reputation for their

high standards of quality workmanship accompanied by the

management skills necessary to sustain and develop those

standards. Our belief is that the key to the maintenance of

those high standards lay through the continued education,

advancement and general well being of all the members of our

business.

The share ownership in Goss & Balfe is presently

in the hands of P.D Goss, K. Kearns, M. Goss,

GBW Investment Company and Social Trust .

Introduction to Goss & Balfe

SAFETY OFFICERS

E. SHAM W. SAUNDERS W. NAIDOO

R. MOOLMAN

DIRECTORS K.B. KEARNS

M. GOSS M. MABASO

PA A. LOCKEM

MANAGING DIRECTOR P.D . GOSS

QC INSPECTORS

Z. GOSS AM. HODNETT

N. MULLER

QA MANAGER B. LIEBENBERG

WORKSHOP / QUALITY MANAGER S. KEARNS

DEBTORS /CREDITORS ADMINISTRATOR

S. NAIDOO

CONTRACTS ADMINISTRATORS A. STEWARD

I. RANDEREE R. TRAILL

N. GRAZIANI N. MCSHANE

HR & PROCUREMENT

S. ABDUL

CONTRACTS ADMINISTRATION MANAGER N. JONES

PROJECT / CONTRACT MANAGERS G. THOMAS D. HODNETT B. KEARNS L. BRUNI

SITE MANAGERS E . HOUGHTON

C. JASSON G. TITUS

R. VAN NIEKERK A. JANNEMAN

AP. HODNET T

FINANCIAL MANAGER S. RAGHOO

COST CONTROL

R. DAIWOOD

PLASTICS DIVISION M. DAWOOD

WORKSHOP SUPERVISORS

R. ROBERTS C. STALLS

MATERIAL CONTROL C PEARSON

MANAGEMENT ORGANISATION

HSE MANAGER W. CRAGG

OUR VISION

Our vision is to become a market leader in

our niche of the industry by focusing on the

specific needs of our Clients as well as

ensuring the well - being and development of

our most valuable asset, our workforce.

To achieve our vision we ascribe to the

highest values of ethics and integrity in

attempts to instill these within and beyond

our workforce.

We wish to become partners in growing

South Africa to further development of this

great continent.

ONGOING PROJECTS

We are constantly engaged in multiple contracts,

including major contracts at the SAPREF Refinery,

plan, prep and execution of various shutdowns and we

have recently completed upgrades for Transnet . We

have successfully completed and are currently working

on Petro Chemical projects in Mozambique .

Goss & Balfe are accepted as a preferred vendor for

Bateman, Fluor S . A, Foster Wheeler, Sasol, Bosch

Projects, and Kantey & Templar . We have completed

multi - million Rand projects over the years for these

managing contractors . The completion of the

Uranium One Project for Bateman Engineering

identified Goss & Balfe as a Quality orientated

company capable of producing quality work on time .

EXPERIENCE IN

MECHANICAL AND PIPING

PROJECTS

Completed contracts

Contract Title Description of Works Details of work content Contract Period Value Country where

work performed Contact Details Aflease Uranium Contract SMP Contract for Uranium One 1100 Tonnes Steelwork Start: March 2006 R 232 000 000.00 South Africa Mr. D. Jooste

400 Pieces Mechanical Equipment End: October 2007 Klerksdorp Bateman Engineering Projects Fabrication & Installation of Carbon (011) 899 9000 Steel, Stainless, Duplex, Super Duplex and Titanium Piping.

Pande Flowline Installation Install Piping Above and Below Installation of 43km's of piping Start: January 2007 R 35 000 000.00 Mozambique Mr. P. Brown Ground End: December 2008 Temane WK Construction

(011) 206 2000

Transnet Reefer Structures Supply, Fabrication and Erection of 580 Tonnes Steelwork Start: February 2008 R 43 000 000.00 South Africa Mr. G. Clark 60 off Reefer Structures End: October 2008 Port Elizabeth HMG J/V

SAPREF 2009 Turnaround Repairs and replacement of piping Refinery Shutdown - Start: Oct 2008 R 60 000 000.00 South Africa Mr. C. Mensing & equipment Workforce peak @ 630 DFL & IFL End: Sept 2009 Durban SAPREF

(031) 480 1911

Ambatovy Nickel Project Piping Fabrication for the 30 ,000 Weld inches Start: Sept 2008 R 17 500 000.00 South Africa Mr. M. Hughes Ambatovy Nickel Project End: June 2009 Durban Bateman Projects Limited

(011) 899 9000

Waltloo Upgrade Project Mechanical Upgrade of the Installation of mechanical equipment Start: August 2009 R 65 000 000.00 South Africa Mr. R. Poninjhaus Waltloo Depot of Transnet and piping Complete: October 2011 Waltloo, Pretoria Siemens Pipelines (011) 652 2484

Langlaagte Upgrade Project Mechanical Upgrade of the Installation of mechanical equipment Start: August 2009 R 55 000 000.00 South Africa Mr. R. Poninjhaus Langlaagte Depot of Transnet and piping Complete: October 2011 Langlaagte, JHB Siemens Pipelines (011) 652 2484

2011 Turnaround Repairs and replacement of piping Refinery Shutdown - Start: Feb 2011 R 70 000 000.00 South Africa Mr. C. Mensing & equipment Workforce peak @ 700 DFL End: October 2011 Durban SAPREF

(031) 480 1911

Completed contracts

Contract Title Description of Works Details of work content Contract Period Value Country where

work performed Contact Details Oleum Boiler Supply, Fabrication and Installation Manufacture of 1 x Oleum Boiler Start: Aug 2011 R 2 200 000.00 South Africa Mr. R. Tomsett

End: Dec 2011 Durban Chemical Initiatives (031) 904 9945

Provision of Pipeline Piping Supply, Manufacture, Piping: 5.7km's underground (4"line) Start: 10 Oct 2011 R 11 500 000.00 Mozambique Mr. K. Gibbs SPI - EP - 002 - 8381 Delivery and Installation of New Above ground flowline @ manifold End: 31 March 2012 Temance Stefanutti Stocks

Boiler compound (031) 700 1416

Hope Bay Gold Project Piping Supply, Manufacture, Piping: 47,000 weld inches Start: 10 Oct 2011 R 33 031 473.16 South Africa Mr. S. Brebnor M7389 - P - X - 047 Delivery and Installation End: 15 March 2012 Durban Bateman Engineering Projects

(011) 899 - 9111

Sasol - Catalyst Plant Piping Piping Manufacture, Delivery Piping: 5,000 weld inches Start: 15 March 2012 R 7 125 340.73 South Africa Mr. F. Botha 26161 - C 2599 and Installation End: 08 June 2012 Sasolburg Foster Wheeler

(016) 960 5135

BP Project Triumph - Phase 1 Mechanical and Piping Upgrade Civil Start: 26 May 2012 R 74 400 000.00 Mozambique Mr. S. van Zelst Nacala of the BP Nacala Depot E & I End: 15 September 2012 Nacala Triumph Project Manager (BP)

Tank repairs and 12" pipe - line +258 82 3081305 replacement

SAPREF Multi - Projects Multiple Sapref Contracts Various Mechanical, Structural & Start: January 2009 R 80 000 000.00 South Africa Fluor Igoda Piping Contracts End: January 2013 Durban Mr. A. Golbaram

(031) 480 1086

BP High Priority Works Tank lining, Demolition of 2 x Tanks, Tank re - lining, Demolition of 2 x Tanks, Start: 26 October 2012 R 24 000 000.00 Mozambique BP - Phase 1 Rerouting and replacement re - routing and replacement of vent End: 21 December 2012 Beira Mr. T.Mashila

of piping. piping. Triumph Project Manager (BP) (011) 480 1911

SAPREF 2013 Turnaround Repairs and replacement of piping Refinery Shutdown - Start: February 2012 R 140 000 000.00 South Africa Mr. C. Kolaba & equipment Workforce peak @ 900 DFL & IFL End: June 2013 Durban SAPREF

(031) 480 1911

Current & Completed Contracts

SAPREF Multi - Projects Multiple Sapref Contracts Various Mechanical, Structural & Start: January 2013 R 75 000 000.00 South Africa Fluor Igoda Piping Contracts End: January 2015 Durban Mr. A. Golbaram

(031) 480 1086

BP IM and Capacity Upgrade to BP Mozambique Tank Floor Replacement and Tank Demo Start: 15 May 2013 R 600 000 000.00 Mozambique BP Restoration Project Infrastructure and Capacity New Supply Pipe - line End: April 2016 Estimated Beira Mrs. T. Franklin

Civil upgrade to Bunded Area's Nacala Project Manager E&I upgrade Matola +27833026195

Transnet TM2 Terminal Supply of Pipe Fabrication and Fabrication and erection of 86,000 Start: May 2013 R 63 000 000.00 South Africa Group 5 Construction Construction Erection Services weld inches End: September 2012 Heidelberg Mr. S. Naidoo

Project Manager

Group 5 Avon & Dedisa Pipe Fabrication Fabrication of 20,000 weld inches Start: April 2014 R 15 000 000.00 Durban Group 5 Project Fabrication Complete: July 2014 South Africa Mr Andy Stott

Project Manager

Sasol LP Compression Project SMP Works for Sasol LP Compression Installation of Major Equipment Start: April 2014 R 280 000 000.00 Temane Foster Wheeler c/o Foster Wheeler Project Erection of Free - issue Structural Steel Complete: December 2014 Mozambique Mr Johan Enslin

Fabrication and Erection of Piping Project Manager

Sapref 2015 Turn - around Plan & Prep and execution of the Scoping and Pre - Construction activities Start: June 2014 R 120 000 000.00 Durban Mr. C. Kalaba Turn 2015 - around for SAPREF in progress Complete: July 2015 South Africa SAPREF

refinery (031) 480 1911

Sasol ESE Project Tie - Ins Supply of Pipe Fabrication and Start: December 2014 R 11 000 000.00 Temane Foster Wheeler c/o Foster Wheeler Erection for Tie - ins Complete: April 2015 Mozambique Mr Craig Mycock

Contracts Manager

Our Commitment to Our Clients

Resources

• Ensure that all resources committed to the CLIENT will remain on site for the duration.

Schedule

• Develop a plan to utilise proper management resources and equipment, without compromising HSE.

Cost

• Recruitment of a small but sufficient quality workforce to maximise quality and cost effective attitude.

Quality

• A strong interaction with the Client Inspection Department.

• The placement of an efficient quality management team, ensuring a high standard of quality.

SAFETY COMMITMENT

Health, Safety and Environment

Below are our commitments and main objectives in these areas.

Recruiting labour that have sufficient work experience in the Petro-

chemical environment and are aware of all hazards pertaining to the client’s

project.

Recruiting an artisan workforce that are suitably qualified and competent to

perform the tasks that are required of them.

Planning the job execution to precise detail as to minimise the workforce

numbers, therefore not overcrowding the work areas.

Assigning a well experienced and a highly efficient team of supervisors and

foremen to lead the workforce and ensure that all HSE objectives are met.

ISO 14001:2004 BS OHSAS 1 8001:2007

ISO 3834 Part 2 - Doc. IAB - 340

OUR AIM...

AIM

• To achieve and maintain the highest level of Health, Safety and Environment

Performance in all our operations.

GOALS

• To prevent injury and illness to all our employees.

• To minimise the effect of all incidents.

• To institute effective safety control over our sub - contractors.

METHODS

• Training all levels of staff in safety skills from management level to the most

junior employee.

• Implementing a sound formal Health and Safety Policy and procedure.

It is our intention with the

assistance of the CLIENT’S HSE

Department and our HSSE

department to develop and

implement Job specific safety,

security, and environmental

criteria and plans.

WORKSHOP SAFETY OFFICER

PROJECT

MANAGERS

PROJECT SAFETY OFFICERS

HSE MANAGER

W. CRAGG

WORKSHOP MANAGER S. KEARNS

WORKSHOP SAFETY REPRESENTATIVES

MANAGING DIRECTOR (16.1) P.D. GOSS

DIRECTORS

M. GOSS

K. KEARNS

M. MABASO

FOREMAN

SITE SAFETY REPRESENTATIVES

FIRE / SAFETY WATCHES

COMPANY SAFETY COMMITEE

QUALITY ASSURANCE CONTROL

CERTIFICATION / EXPERIENCE

WITH ISO 9001

Goss & Balfe first pursued the ISO

System in March 2000, when we

developed our Quality Manual based

on the ISO 9001:2000 format. We have

continuously been developing and

improving our systems and have re -

structured our manual to comply with

the revised ISO 9001:2008 standard.

We are currently accredited with the

ISO 9001:2008

QUALITY ORGANISATION

PIPING CO - ORDINATOR

WELDING CO - ORDINATOR

PIPE - FITTERS

WELDERS

MANAGING DIRECTOR

P.D. GOSS

WORKSHOP MANAGER

S. KEARNS

DIRECTORS

K.B. KEARNS

M . GOSS

M. MABASO

QUALITY ASSURANCE

B. LIEBENBERG

QUALITY MANAGER

S. KEARNS

STOREMAN

QC INSPECTORS

Z. GOSS

N . MULLER

AM. HODNETT MATERIAL CONTROLLER

C. PEARSON

SITE MANAGERS

E . HOUGHTON C. JASSON

G. TITUS R. VAN NIEKERK A. JANNEMAN

B. AP. HODNETT

FIELD ENGINEERS, SUPERINTENDENTS, SUPERVISORS

CONSTRUCTION ORGANISATION AND RESOURCES

TYPICAL CONSTRUCTION

ORGANISATION CHART

ASSISTANTS

ANICAL MECH

VISORS SUPER

MECH ANICAL

TENDENT SIPERIN

ASSISTANTS

PIP ING VISORS SUPER

TTERS / PIPE FI

DERS WEL

QC

INSPE CTORS

ING PIP FORE MAN

DOCUMENT CONTROLLERS

NG PIPI

TENDENT SUPERIN

PLANNER

ADMIN / TIME CLERKS

HSE OFFICER

SAFETY WATCHERS

ADMINIS TRATOR S

QS /

SITE M ANAGER

QC CLERKS

HEAD OFFICE

BOILER MAKERS

BOILE RMAKER

FOR EMAN

BOILE RMAKER VISORS SUPER

MAKER BOILER

TENDENT SUPERIN

RIGGER

ASSISTANTS

RIGG ERS /

DRI VERS

ASSISTANTS

RIG GINR EMAN FOR

MECH ANICAL FORE MAN

MECH ANICAL TERS FIT

WORKSHOP FACILITIES

FACILITIES

Goss & Balfe workshop facility in Springfield Park

with a fully equipped 4000m2 under cover fabrication

facility is used for project specific requirements and is

complete with two overhead gantry cranes with

15 Ton capacity.

Including an additional 6000m2 open lay down area.

FACILITY CONSISTS OF:

• Raw pipe lay - down yard with mobile crane

facility.

• Cutting bay.

• Prep and Tacking section.

• Four possible welding lines – six bays per line.

• Lay - down and QA inspection area.

• Completed spool storage with mobile crane

facility.

• Separate stainless steel piping bay. (if required).

• Training centre and skills testing facility.

• Plastics Division for fabrication and assembly.

EQUIPMENT

• Welding bays are serviced by two

overhead cranes.

• Separate welding consumable store.

• Materials control store.

• Shop testing facilities.

• Various welding machines and

equipment

• Cutting and prep equipment.

• All Boiler making machinery such as

guillotines, croppers, bend brakes drill

presses, pipe rollers etc.

• Standby Generator to facilitate power

outages.

PLANT

Ton Tadano crane 25 (4 off)

) Ton Galion crane (4 off 15

Ton truck c/w hi 14 - up (3 off)

Ton truck c/w hi 7 - up (2 off)

Mechanical horse

25 Ton low bed trailers (2 off )

EXTERNAL

Grit - blast and paint area.

Transport and equipment repair

workshop.

Inspection Bays.

WORKSHOP FABRICATION CAPABILITIES

BASED ON A 40 HR. WEEK NORMAL TIME

SMALL BORE 15NB TO 50NB PIPING

No. of Welders No. of Tackers Diameter

Inches

Total Diameter Inches per 8 hr.

Day


Week


Day

Total Diameter Inches per 60 hr

Week

Total Diameter Inches per Month working 60

hr/ Week

5 2 24 120 600.0 150.0 900.0 3870.0

10 4 24 240 1200.0 300.0 1800.0 7740.0

15 6 24 360 1800.0 450.0 2700.0 11610.0

20 8 22 440 2200.0 550.0 3300.0 14190.0

30 12 20 600 3000.0 750.0 4500.0 19350.0

LARGE BORE >50NB PIPING

No. of Welders No. of Tackers Diameter

Inches


Day


Week


Day


Week

Total Diameter Inches per Month working 60

hr/ Week

5 2 30 150 750.0 187.5 1125.0 4837.5

10 4 30 300 1500.0 375.0 2250.0 9675.0

15 6 30 450 2250.0 562.5 3375.0 14512.5

20 8 28 560 2800.0 700.0 4200.0 18060.0

30 12 26 780 3900.0 975.0 5850.0 25155.0

For Stainless Steels and Exotic Materials use a Factor of 0.7 on the Diameter inches per day per welder.

PLANNING SYSTEM AND SCHEDULING

Standard Systems Used:

• Primavera (P6)

• Open Plan

• Microsoft Project

Commitment to Open Plan Professional System.

Commitment to develop Level 4 Plan with the Client.

Progress Tracking System.

INDUSTRIAL RELATIONS / HR

IR ORGANISATION

BUSINESS GUARDIAN

CLIENT

SUPERVISORS LABOUR NOMINATED IR

REPRESENTATIVES

GOSS & BALFE

PR OJECT M ANAGER

MANAGING DIREC TOR

P.D. GOSS

GOSS & BALFE

SITE MANAGER

PROJECT PHOTOS

TRANSNET - LANGLAAGTE

TRANSNET - WALTLOO

TRANSNET

WALTLOO

URANIUM 1 - AFLEASE STILFONTEIN

SAPREF TURNAROUNDS AND PROJECTS

goss and balfe presentation 1974-jan 2015

Documents