gpa2286 porac-pac resumen
TRANSCRIPT
APPLICATION NOTE
USA FRANCE GERMANY NETHERLANDS UAE RUSSIA CHINA SINGAPORE SOUTH KOREA THAILAND INDIA
www.paclp.com
GPA2286: Extended Analysis for Natural Gas and Similar Gaseous Mixtures by Temperature programmed Gas Chromatography
• Analysis time under 30 minutes
• High sensitivity, linearity, accuracy
and precision
• GasXLNC software for flexible and
easy reporting
Keywords:
GPA 2286, Extended NGA, Micropacked ,
Natural Gas Analyzer
INTRODUCTION
Natural gas is a part of a continuum of hydro-
carbons, ranging from methane to the heaviest end
of oil, that are found in geological accumulations. By
far, the largest use of natural gas is as a fuel; other
uses are as a chemical feed stock or as a source of
pure single hydrocarbon gases. Gas separated from
a natural gas field will burn in that form but is
usually treated to remove or to control traces of
particular components for regulatory compliance or
for quality control. Hydrogen sulfide is a toxic and
corrosive gas; therefore, natural gas is subject to
very low specification limits of hydrogen sulfide.
Figure 1: The largest use of natural gas is as a fuel
The value of an individual natural gas is related
primarily to the amount of thermal energy it
contains, British Thermal Units (BTU) or Calorific
Value (CV), and certain other physical properties,
such as liquid content, burning characteristics, dew
point, density, and compressibility. The composition
of an individual natural gas varies depending on its
source and, therefore, its value will vary.
This application note describes GPA 2286-02
Extended using the AC Natural Gas Analyzer with
micropacked columns. This method is an extension
of GPA 2261-00.
SOLUTION
The AC NGA GPA 2286 system consists of an
Agilent 7890A Series GC optimized for GPA 2286
natural gas analysis. The AC NGA GPA 2286
system determines hydrocarbons from C1 up to
C14+, carbon dioxide, nitrogen, oxygen, and
hydrogen sulfide. The AC NGA GPA 2286 system
complies with the GPA standard 2286-02 for natural
gas analysis and incorporates a high level of
automation. Calibration, reporting and specific
calculations are all performed with the GasXLNC
software.
Figure 2: Flow diagram NGA system
Carbon dioxide is a less acidic gas but is still
potentially corrosive at pressures used for gas
transmission, and its concentration is also
controlled to very low percentage levels.
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TCD. The second channel utilizes a gas sampling
valve, a split/ splitless injector, a capillary column,
and an FID. This channel analyzes the individual
components of the C6+ fraction. The sample is
injected on both channels at the same time.
Figure 3: Micropacked column separation on TCD channel
ANALYSIS
The AC NGA GPA 2286 system consists of two
channels. One channel contains a gas sampling
valve and four columns: a stripper Pre-Column and
three analysis columns. Detection is done by a
The stripper Pre-column separates the C6+ fraction
from the other components. The C6+ fraction is
back flushed to the detector. By using multiple
valves and columns, the other components are
divided into different fractions, further separated
and detected by the TCD. The second channel
splits the sample utilizing the split inlet and the gas
sampling valve. The capillary column separates the
C5–C14+ components. The GasXLNC software
integrates the analyses results of both channels
utilizing i-pentane and n-pentane as bridge
components.
The micropacked columns are located in a separate
isothermal column box. This allows running both
channels simultaneous, resulting in total analysis
runtime of less than 30 minutes.
Figure 4: Capillary Column Separation on FID Channel
-50
450
950
1450
1950
2450
2950
3450
3950
0 5 10 15 20 25 30
Sig
an
l (p
A)
Time (min)
TCD Channel
C6
+ Pro
pane
i-B
uta
ne
n-B
uta
ne
neo-P
enta
ne
i-P
enta
ne
n-P
enta
ne
Carb
ondio
xid
e
Eth
ane
Oxygen
Nitro
gen
Meth
ane
0
500
1000
1500
2000
2500
3000
3500
4000
4500
5000
3 3.5 4 4.5 5
Sig
an
l (p
A)
Time (min)
FID Channel
Hexane
Pro
pane
i-B
uta
ne
n-B
uta
ne
neo-P
enta
ne
i-P
enta
ne
n-P
enta
ne
Eth
ane
Meth
ane
APPLICATION NOTE
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VALIDATION
The system and methodology of the AC NGA GPA
2286 system are thoroughly tested to comply with
GPA 2286-02 Extended. Repeatability, Linearity,
Discrimination, Detection levels and Critical
Separation of H2S / Propane will be discussed
further.
REPEATABILITY
Area and retention time are the two primary
measurements in Gas Chromatography. The
precision (repeatability) in which they are measured
ultimately determines the validity of the generated
quantitative data.
Table 2: Area repeatability using NGA calibration
gas
Retention time and area precision require that all
parameters (temperatures, pressure, flow, injection)
are controlled to exacting tolerances. For active
compounds, the inertness of the flow path can
dramatically affect area precision, especially at low
levels.
Area and retention time repeatability for the AC
NGA GPA 2286 system are measured for 20 runs
(table 1 and 2). Very good repeatability values are
obtained, which is possible because of the excellent
stability of the Agilent 7890 Series GC electronic
pneumatics control, the precise temperature control
of all heated zones, the stable control of the
injection volume by the gas sampling valve and the
inertness of the entire flow path.
Table 1: Retention time repeatability using NGA
calibration gas
Component Ret. time
Average
Ret. time
Stdev (n=20)
FID i-Pentane 4.88 ± 0.0001
FID n-Pentane 4.97 ± 0.0001
TCD Propane 5.36 ± 0.0074
FID n-Hexane 5.50 ± 0.0001
TCD i-Butane 6.63 ± 0.0153
TCD n-Butane 7.64 ± 0.0227
TCD Neopentane 8.15 ± 0.0263
TCD Carbondioxide 16.15 ± 0.0096
TCD Ethane 19.24 ± 0.0353
TCD Oxygen 20.92 ± 0.0064
TCD Nitrogen 21.81 ± 0.0121
TCD Methane 23.54 ± 0.0222
Component Average
Concentration
Concentration
Stdev (n=20) RSD
FID i-Pentane 0.201% ± 0.001 0.447%
FID n-Pentane 0.397% ± 0.002 0.447%
TCD Propane 1.000% ± 0.002 0.245%
FID n-Hexane 0.050% ± 0.000 0.456%
TCD i-Butane 0.400% ± 0.001 0.239%
TCD n-Butane 1.000% ± 0.002 0.233%
TCD Neopentane 0.099% ± 0.001 0.731%
TCD Carbondioxide 3.040% ± 0.009 0.281%
TCD Ethane 3.010% ± 0.007 0.233%
TCD Oxygen 0.201% ± 0.002 0.930%
TCD Nitrogen 9.000% ± 0.029 0.324%
TCD Methane 81.600% ± 0.171 0.210%
100.00%
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LINEARITY
The linearity of the system is checked using dynamic
dilutions of a representative NGA calibration gas with
helium. 7 levels of the diluted NGA gas are used to
perform an injection by the GSV. For each
component the concentrations in the dilutions are
calculated, and linearity plots are created (see
examples below). All calibration lines have a linearity
correlation > 0.999.
Figure 5: Examples of linearity plots on both FID and TCD channel
Table 3: Dilution table
Amount[%]0 50
Area
0
20000
40000
60000
80000
100000
76 5
43
2
1
TCD Methane, TCD2 B
Correlation: 0.99996
Rel. Res%(3): 7.8402e-1
Area = 1275.5887*Amt +500.98275
Amount[%]0 5
Area
0
2500
5000
7500
10000
12500
15000
76 5
43
2
1
TCD Nitrogen, TCD2 B
Correlation: 0.99998
Rel. Res%(4): 9.0893e-1
Area = 1703.05191*Amt +12.780395
Amount[%]0 0.1
Area
0
50
100
150
200
250
300
76 5
43
2
1
TCD Oxygen, TCD2 B
Correlation: 0.99983
Rel. Res%(5): -5.9927e-1
Area = 1510.25687*Amt -0.360469
Amount[%]0 0.2
Area
0
200
400
600
800
1000
1200
1400
76 5
43
2
1
TCD n-Pentane, TCD2 B
Correlation: 0.99999
Rel. Res%(4): 5.3125e-1
Area = 3586.39408*Amt +2.5398637
Amount[%]0 0.02 0.04
Area
0
20
40
60
80
100
120
140
76 5
43
2
1
FID n-Hexane, FID1 A
Correlation: 0.99994
Rel. Res%(2): -1.563
Area = 2983.40688*Amt -0.2739378
Amount[%]0 0.2
Area
0
200
400
600
800
1000
76 5
43
2
1
FID n-Pentane, FID1 A
Correlation: 0.99998
Rel. Res%(5): 3.1504e-1
Area = 2505.67456*Amt -0.1470738
Dilution Level 1 2 3 4 5 6 7
Cal Gas (ml/min) 19.50 10.10 7.10 4.00 3.00 1.80
Helium (ml/min) 19.90 20.00 20.10 20.20 20.40 20.40
Dilution factor neat 2.02 2.98 3.83 6.05 7.80 12.33
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DISCRIMINATION CHECK
Using a microliter syringe, 0,5 µl of a hydrocarbon
test mix is injected on the front channel, using the
correct split ratio and temperature program settings
(see figure 6 for the chromatogram). The peak
retention times and peak areas are recorded by the
FID. Response factors are calculated using the
exact concentrations of the components.
Figure 6: Chromatogram discrimination check reference sample
Table 4: Results discrimination test mix
Component Percentage Weight
(gram)
Peak Area
pA*s
Area % Response
factor
Resp. factor
relative to C5
Theoretical
Resp. Factor
(rel. to C5)
Pentane 1.06% 0.32 709.25 1.046 1.50E-05 1.00 1.00
Hexane 1.06% 0.32 712.15 1.050 1.49E-05 1.00 1.00
Benzene 2.06% 0.62 1,541.53 2.272 1.34E-05 0.89 0.90
Heptane 86.54% 26.11 58,389.14 86.071 1.48E-05 0.99 0.99
Toluene 2.05% 0.62 1,518.70 2.239 1.35E-05 0.90 0.91
Octane 1.03% 0.31 709.39 1.046 1.46E-05 0.97 0.99
Nonane 1.02% 0.31 703.18 1.037 1.46E-05 0.97 0.99
Decane 1.02% 0.31 705.61 1.040 1.45E-05 0.97 0.99
Undecane 1.06% 0.32 726.57 1.071 1.46E-05 0.97 0.99
Dodecane 1.03% 0.31 708.19 1.044 1.45E-05 0.97 0.98
Tridecane 1.01% 0.31 692.39 1.021 1.46E-05 0.98 0.98
Tetradecane 1.05% 0.32 722.30 1.065 1.45E-05 0.97 0.98
Finally the measured response factors are
compared with the theoretical response factors
(table 4). It can be concluded that all determined
Response Factors are comparable with the
theoretical response factors (maximum deviation
0,02).
0
200
400
600
800
1000
1200
0 5 10 15 20 25 30
Sig
anl (p
A)
Time (min)
C14
C13
C12
C11
C10
C9 C
8
C7
Benzene
C6 C
5
To
luene
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DETECTION AND QUANTIFICATION
LIMIT
Detection and quantification limit of each
component is calculated using the chromatogram of
level 7 (≈ 12 x diluted) NGA gas. LOD is defined as
3 * standard deviation of the noise, LOQ is defined
as 10 * standard deviation of the noise.
𝐿𝑂𝐷 = 3 ∗ 𝑁 ∗ 𝐶 ∗ 𝑊
𝐴
𝐿𝑂𝑄 = 10 ∗ 𝑁 ∗ 𝐶 ∗ 𝑊
𝐴
Where:
N = Noise of signal (pA) C = Concentration of component (ppm) W = Peak width (s) A = Area (pA*s)
Figure 7: Overlay of H2S and Propane in Natural gas
Table 5: LOD and LOQ for major Natural gas
components
Component
LOD
(3x N)
Range/Scope covered
GPA 2286
FID i-Pentane < 0.001% 0.001-100 %
FID n-Pentane < 0.001% 0.001-100 %
FID n-Hexane < 0.001% 0.001-100 %
TCD Propane < 0.001% 0.001-100 %
TCD i-Butane < 0.001% 0.001-100 %
TCD n-Butane < 0.001% 0.001-100 %
TCD Neopentane < 0.001% 0.001-100 %
TCD Carbondioxide < 0.001% 0.005-100 %
TCD Ethane < 0.001% 0.001-100 %
TCD Oxygen < 0.001% 0.005-100 %
TCD Nitrogen < 0.001% 0.005-100 %
TCD Methane < 0.001% 0.001-100 %
SEPARATION H2S/PROPANE
H2S elutes just before Propane. The resolution is
calculated between the two peaks, based on the
retention time’s en peak width at half height
reported by ChemStation. Specification ≥ 1.5
(baseline separation).
𝑅𝑠 = 𝑅𝑡2 − 𝑅𝑡1
𝑊1 + 𝑊2
Where:
Rt1 = Retention time H2S (min.) Rt2 = Retention time Propane (min.) W1 = Peak width at half height of H2S (min.) W2 = Peak width at half height of Propane (min.)
𝑅𝑠 = 4.346 − 3.871
0.1136 + 0.1069
𝑅𝑠 = 2.15
-50
50
150
250
350
450
550
2.7 3.7 4.7
Sig
anl (p
A)
Time (min)
Separation H2S / Propane
4.3
46
Pro
pane
3.8
71
H2S
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AC Analytical Controls® has been the recognized leader in chromatography analyzers for gas, naphtha and gasoline streams in crude
oil refining since 1981. AC also provides technology for residuals analysis for the hydrocarbon processing industry. Applications cover
the entire spectrum of petroleum, petrochemical and refinery, gas and natural gas analysis; ACs Turn-Key Application solutions
include the AC Reformulyzer ® , DHA, SimDis, NGA, Hi-Speed RGA and Customized instruments.
00.00.191 2012/1 - © Copyright 2012 PAC L.P. All rights reserved
CONCLUSION
The AC NGA GPA 2286 system is a specialized solution for Natural Gas stream composition analysis.
Its performance exceeds GPA 2286-02 Extended, which allows for very accurate value determination.
The dedicated GAS XLNC software automates analysis and calibration functions and facilitates simple
reporting of individual component concentrations and a variety of physical properties, reducing errors and
increasing laboratory productivity.
CALCULATIONS
The AC NGA GPA 2286 system defines many
calculations for the analyst, including calculations
established in ASTM D 2421, D 2598, D 3588,
ISO 6976 and GPA 2172. Table 6 lists a subset
of standard calculations that can be performed
using GasXLNC software.
To reduce operator involvement, the software
contains a standard database of component
constants and formulas. A user-friendly edit
mode allows authorized users to edit the
database. The GasXLNC software includes
several standard report formats. In addition, a
user can easily create customized reports.
Parameter
Liquid volume
Liquid vapor pressure
Relative density of liquefied petroleum gas (LPG)
Compressibility of mixture
Real specific gravity at 15.55°C (60° F)
Real BTU
GPM
Ideal calorific value on molar basis (inferior and superior)
Ideal calorific value on mass basis (inferior and superior)
Ideal calorific value on volume basis (inferior and superior)
Real calorific value on volume basis (inferior and superior)
Ideal & Real wobbe index (superior)
Density
Table 6: Some of the standard gas calculations available
in GasXLNC software
Figure 8: Unknown Natural Gas, FID Channel
-10
90
190
290
390
490
3 4 5 6 7 8 9 10
Siga
nl (
pA
)
Time (min)
FID Channel
Pro
pane
i-B
uta
ne
n-B
uta
ne
meth
yl cyclo
penta
nte
i-P
enta
ne
n-P
enta
ne
n-H
exane
Eth
ane
Cyclo
hexane
Benzene
Meth
ane
iso-O
cta
ne
meth
yl c
yclo
hexane
n-H
epta
ne
To
luene
n-O
cta
ne
eth
yl benzene
para
-xyle
ne
meta
-xyle
ne
ort
ho-x
yle
ne
n-n
onane