gr-yg55daa[gb].pdf
TRANSCRIPT
Printed in Thailand, Mar., 2008
SERVICE MANUAL
REFRIGERATOR-FREEZER
GR-YG55DAA (GB)
FILE NO. B10-2007097
B10-2007097_(Cover) 3/26/08, 2:43 PM1
– 2 –
Information essential for safety is listed in this service guide and on the product itself. Read the followinginformation thoroughly and comply with the instructions listed for each item.
L Label description
LABEL MEANING OF THE LABEL
WARNING indicates a situation in which a mistake in the service job by the serviceman or a third party inthe area or a problem with the product could result in death or serious personal injury to the user.
CAUTION indicates a situation in which a mistake in the service job by the serviceman or third party in thearea, or a problem with the product could result in injury or material loss (*) to the user.
* : Material loss as used here indicates large-scale damage to assets, household items or pets.
WARNING• Before starting the job always tell the customer not to let children approach.
Children may suffer injury from tools or disassembled parts etc.[Do not let children in the area.]
• Do the following before starting cooling cycle jobs(1) Watch out for nearby open flames.
Always put out any open flames before using gas connections, etc.If work is attempted without putting out the flames, the refrigerant which is mixed with oil could catch fire.
(2) Do not use welding equipment in an unventilated room.Carbon monoxide poisoning could result from poor ventilation while welding.
• Always remove the plug from the outlet when power is not needed such as duringdisassembly.Performing tasks such as disassembly and maintenance with the power still applied can cause electrical shocks.
CAUTION
WARNING
SAFETY ITEMS
B10-2007097_(02-10) 3/26/08, 2:40 PM2
– 3 –
• When the power must be on such as for jobs like circuitinspections use rubber gloves to prevent direct contactwith the charging circuit.Touching the charging circuit with bare hands can cause electrical shock.
• When replacing parts during equipment repair or maintenance always be sure touse only parts that match that particular model.Using the wrong parts can cause malfunctions or breakdowns as well as cause damage at the customer’s location such asfires and electrical leakage, etc.
• When terminating wire leads that have been cut,first attach the crimp terminals and then face thesealed side upwards and seal it to keep out water.Cover wire connections with putty and cover with a plastic bag sealed withelectrical tape at inside locations where water may splash on or whereexposed to much moisture or effects of the cooling cycle.If the connections are not protected as described here, damage may occur atthe customer’s location such as fires and electrical leakage, etc.
• Always make an inspection after the job is finished.(1) Always make a check of insulation resistance with a megger (500 volts)
connected between the charging section (plug) and chassis (groundterminal). The insulation resistance should be at least 20 megaohms.If this check is not made, trouble from poor insulation may causeproblems at the customer’s location such as electrical leakage or shocks,etc.
(2) When installing the refrigerator make sure the electrical cord is notbeing crimped or squeezed by the rear of the refrigerator, etc. Usingthe refrigerator with the electrical cord continually squeezed candamage the cord causing electrical leakage. Fires may also occur afterlongterm deterioration.
(3) Check the ground connections and repair any unsatisfactory points.(4) Inspect the electrical (power) cord and the plug. Replace it if it has too
much slack or is frayed and worn, etc.If the metal prongs of the plug or the plug installation surface has duston it wipe it away thoroughly.Using with dust or other contamination still on these surfaces may causefires, etc.
Face me upwardsfor to keep out water!
crimp terminal
WARNING
plastic bag
crimp terminal
putty
electrical tape
At least 20 Megaohms is okay!
B10-2007097_(02-10) 3/26/08, 2:40 PM3
– 4 –
CONTENTS
SPECIFICATIONS .................................................................................................................................... 4
CONSTRUCTION VIEWS ........................................................................................................................ 5
CIRCUIT DIAGRAM ................................................................................................................................. 6
SPECIFICATIONS OF ELECTRICAL PARTS .......................................................................................... 7
STRUCTURAL DRAWING ....................................................................................................................... 9
REFRIGERATION PIPING SYSTEM ..................................................................................................... 10
PIPING COMPRESSOR CHAMBER ..................................................................................................... 11
AUTOMATIC ICE MAKER ...................................................................................................................... 12
WATER SUPPLY .................................................................................................................................... 14
WATER DISTRIBUTION ........................................................................................................................ 15
REFRIGERATOR CONTROL SYSTEM ................................................................................................. 17
HYBRID PLASMA DEODORIZATION SYSTEM .................................................................................... 18
DEFROST CIRCUIT CHECKING METHOD .......................................................................................... 19
HOW TO REPLACE MAIN PARTS ........................................................................................................ 21
EXPLODED VIEWS ............................................................................................................................... 25
PARTS LIST ........................................................................................................................................... 32
SPECIFICATIONS
Specifications are to change without notice.
Rated Voltage, Frequency 230-240V~/50Hz
CompressorType FL1462-SM
Output (W) 140
Refrigerant Charge Volume (HFC-134a) (g) 210
Overall Capacity (I) 532
Freezer Compartment (I) 188
Refrigerator Compartment (I) 344
Height (mm) 1625
Dimensions Width (mm) 763
Depth (mm) 776
Net Weight (kg) 93
GR-YG55DAAMODELITEM
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CONSTRUCTION VIEWS
GR-YG55DAA
B10-2007097_(02-10) 3/26/08, 2:40 PM5
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CIRCUIT DIAGRAM
GR-YG55DAA
WIRING COLOR
Gn-y : Green-Yellow
Bl : Blue-White or Blue
Bk : Black-White or Black
Br : Brown-White or Brown
Or : Orange-White or Orange
Yw : Yellow
Pi : Pink
Wh : White
L N
MWaterPumpMotor
RunningCapacitor
Bk
Or
Yw
RY2
RY5
Or
Br
RY4
Yw
RY1
RY3 Bk
Bl
Bl
Bk
P.C.B.(250V-15A)
Varistor
SensorA.I.M.
MA.I.M.Motor
Current Fuse
SwitchTest
Br
ControlA.I.M.
P.C.B.ControlTemp.
Water Supply Nozzle Heater
F Lamp
R Lamp
Br
Or
Br
Yw
Bl
Bl
Bl
Bl
BlBl
SwitchingCurrent FusePower Supply
High Voltage Transformer
Over LoadRelay
Bk Wh
Bk
Defrost Heater
BlBl Pi
BlWh
Thermal Fuse
Pi BlPi Bl
(250V-3A)
PTC Relay
WhBl M
Compressor
CA
Bl
Bl
Bl
Gn-y
UV Fresh Guard Unit
Switch
SwitchR Door
F Door
SensorD
SensorFanMotor
MDC
LED
F
Main Control P.C.B.
Gn-y
Wh
Br
EPlug
Bl
)(339
)(15.1K
(76 C)
Closed-End Connector
Fasten ReceptacleRelay Housing
Soldering
Base Housing
Relay Contact
CapacitorChoke Coil
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SPECIFICATIONS OF ELECTRICAL PARTS
Type FL1462-SM
Rated Voltage and Frequency 220-240V, 50Hz
Compressor Starting Current 6.56A
Main Winding Resistance (75°C) 17.4Ω
Auxiliary Winding Resistance (75°C) 35.6Ω
Type PGT0SAT
Resistance 33Ω
PTC RelayMaximum Voltage 300V
Maximum Current 7A
Relay Reset Time Within 2 Min.
Operation Time 0.15~0.65 Sec.
OverloadType 1.8C36A1
Relay Non Operation Current 1.8A (60°C)
Initial Operation Current 6.6A
Type UDQM002G2T0
Fan Motor Rated Voltage and Frequency DC 12V, 50Hz
Input 2.34W ± 15%
No. of Turns 2550 ± 150 rpm
Type RF-370CN-12560
Water Pump Rating Voltage DC 10V
AutomaticMotor Current 11.7 (± 3) mA
Ice Maker Revolutions 2510 ± 100 rpm
A.I.M. MotorType RF-370CN-13510
IM 801T Rating Voltage DC 12V
Staring Current 680 mA or less
Type SF76N
Thermal Fuse Rating 250V - 10A
Fusing Temperature 76°C
Water SupplyElectrical input 2.43W/m
Nozzle Heater Rating 240V-3.8W
Resistance 15.10 KΩ
Max rated Power 220 mW
A.I.M. Sensor Dissipation Factor 4 mW/°C
Temperature Range – 40 ~ ± 80°C
Type IC-EW-460
Hall IC Voltage 14V
Operating ambient Temp (25°C) – 30 ~ 90°C
ITEMMODEL GR-YG55DAA
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THERMISTER SENSOR
L Terminal placement on compressor
A
C
M
Defrost HeaterRated Voltage - Input 240V - 170W
Winding Resistance 339 ± 7%Ω
D SensorType Heater off when D sensor temp reached at 10°C
Temperature ON : 20°C OFF : 10°C
F SensorType THERMISTER SENSOR
Temperature ON : –18°C OFF : –24°C
Door SwitchType D3D - 121
Rating 250V - 0.5A
Type 1KE98139B
Running Capacitor Reted Voltage 400V
Reted Capacity 3µF
ITEMMODEL GR-YG55DAA
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STRUCTURAL DRAWING
F Sensor
Fan Motor
Thermal Fuse
Evaporator
Hybrid Plasma Deodorizer
Glass Tube Heater
Damper Thermister Sensor
Lamp (Refrigerator)
Compressor
Power P.C.B.
Door Switch(Refrigerator)
Door Switch(Freezer)
Lamp (Freezer)
Tank WaterSupply
Automatic IceMaker
Control P.C.B.
D Sensor
Pump
UV LED
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REFRIGERATION PIPING SYSTEM
• Refrigerant Passage
Evaporator
Accumulator
Capillary Tube
Dryer
Clean Pipe
Radiation Pipe
Rear PlatePipe
EvaporatingpipeCompressor
Suction Pipe
Radiation Pipe(Right)
Clean Pipe
Radiation Pipe (Left)
Rear plate Pipe
Evaporator
Accumulator
Suction Pipe
Capillary Tube
Dryer
Evaporating Pipe
Compressor
B10-2007097_(02-10) 3/26/08, 2:40 PM10
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PIPING COMPRESSOR CHAMBER
Rea
r pl
ate
pipe
(in
let)
Rad
iatio
n pi
pe(L
eft)
(ou
tlet)
P.C
.B. b
oxRad
iatio
n pi
pe(R
ight
) (in
let)
Eva
pora
ting
pipe
Rea
r pl
ate
pipe
(ou
tlet)
Rad
iatio
n pi
pe (
Left)
(in
let)
Dry
er
Bal
ance
r
Suc
tion
pipe
Com
pres
sor
B10-2007097_(11-24) 3/26/08, 2:41 PM11
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M
M
AUTOMATIC ICE MAKER
Ice Maker Structure (IM-801T)
Main Board
Test switch5
(Blue) IM1
(Purple) IM2(Brown & White)VCC(Orange) ITH(Black) FLAT(Yellow) GND(Red & White) PMPe
(Black & White) PMPd
(Yellow & Green)(Blue & White)
Ice tray sensor
Tray motor Hdc-lcUsed todetect theposition
Water supply motor
Water supply heater
Inspection procedure
Test switch Showing the door AIM water Contentsopened/closed supply unit
ON (2 Sec) ON
FLASH
DoorDoor opened
↓ON
Door closed↓
FLASH
OFF
Start making ice.
Inspect the icecubes.
Release the icecubes.
Rotate to theopposite side.
Check if theicemaker trayrotates into thehorizon position.
Water supply
Rotate to theoriginal position.
22 ~ 32seconds
4.2seconds
• Open the door.
• After the test switch has been pressed and hold for 2 seconds for theinspection, the light will be on.
• After the switch is released, the light will flash (and keep flashing tillthe final step).
• The icemaker tray starts rotating.CAUTION ➀ In case of the above mentions, the ice maker traycannot rotate.– The ice making operation: the icemaker tray starts rotating after
finishing to produce ice.– The ice maker tray operation: The tray will rotate again into the
horizontal position.– The first inspection: The inspection starts after the ice maker tray
rotates into the horizontal position.CAUTION ➁ If the test switch is pressed during the operation of icecube releasing has been prepared, the tray will rotate 2 rounds.
• Start to distribute the water.
PCBP6
P2
B10-2007097_(11-24) 3/26/08, 2:41 PM12
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Flow Chart showing the primary inspection
Power Supply ON
During the ice makingoperation
NO
NO
YES
Does the ice maker keepoperating after the water is
drained about 90 - 100 minutes?
Is the temperature sensorlower than 12.5°C or lower
than 9.5°C for 2 hours?
Inspects the ice cubes with theorientation of 45° leftwards.
Is there enoughwater?
Ice makingNO
YES
The tray rotates 30°Cbackwards.
Is the lever position toolow or is the door left
opened?
The tray rotates into the horizontalposition.
NOYES Begin the ice sensorevery 90 minutes.
Every door iscompletely closed.
The machine distributes water.
Is the temperaturesensor higher than
9.5°C?
Operate every15 minutes after
water distribution.
Is the door leftopened after water
distribution?
Does the machinebegin the water
distribution?
YES
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
Inspection Sensor (Thermister)SENSOR
The operation of ice makingwill be complete if the
temperature sensor is at–12.5°C or lower than –9.5°C
for 2 hours.
Inspection Sensor (Thermister)Hole - Ic
Inspectionlever
If the ice box is fullof the ice cubes, the
machine will stopreleasing.
Ice cube releasing (Rotating direction)
134°
(Rotate → Release → Rotaterightwards.) the ice cubes. backwards.
The position The positionis checked is checked
with Hole - Ic with Hole - Ic
The water leaks/flows with the doorclosed-opened.
If the F door (upper) is opened, the machine willstop releasing the ice cubes and dropping waterto the ice maker tray.
AUTOMATIC ICE MAKER (NEXT)
B10-2007097_(11-24) 3/26/08, 2:41 PM13
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WATER SUPPLY
Item IM-801TTop
In case of ice cubes (Wait for ice releasing)
Horizontal At a slope of 30°
(A slope of 30° is a normal direction because of a different time.)
Top Bottom
The ice maker tray is horizontal. The ice maker tray is at a slope of 30°.
(Depending on the time of operation)
Every 90 minutes after the ice making, the ice cubes will be checked withthe tray rotated leftwards.
After the ice tray is completely checked with its leftward rotation, the traywill rotate rightwards 1 round (Rotate leftwards about 45° → rotaterightwards → ice twist → rotate into horizontal position). However, duringthe inspection before the ice cubes are released, the tray with full ice cubeswill continuously rotate 2 rounds, after that, the water will be distributedagain.
While the ice makeris operating
While the machine ischecked if the icecubes are full
Checking
The position of the levelsensor
Check if there are any icescubes in the ice tray
The position of the levelsensor
Check the ice cubes
Ice Tray
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WATER DISTRIBUTIONThe water is supplied by the operation of the water supply pump with the movable extended magnet.
General Structure of Ice Making
Ice Panel
Automatic IceMaker
Ice Box
TankCover
Tank Holder
Water SupplyTank
Water SupplyPipe - A
Water SupplyPump
Shelf
Air Supply Pipe Cover
Hose
Tank Holder - B
Water Supply Case
Water Supply Motor
Tank Shelf
Water Supply Pipe cover
Foam Cover
B10-2007097_(11-24) 3/26/08, 2:41 PM15
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Operation of Water supply
• In 9.4 Sec. the water is supplied 105 ± 25 CC.
Water Supply Tank
Water Supply PumpMagnet
Magnet
Water Supply Motor
How to troubleshoot the ice maker
1. Installation/Inspection➀ Check if the water supply is properly installed.➁ Check if the freezing temperature sensor is properly installed.
2. How to measure the resistance of freezing temperature sensor
Remove the ice maker cover and wiring harness at theconnection with the automatic ice maker
Is it normal?
NO
Replace withthe new wiring.
Replace the mainboard (circuit board).
Resistance of the freezingtemperature sensor0°C 13 ~ 14.5kΩ25°C 4.5 ~ 5.5kΩ
Measure the resistance of thepin No. 3-4 between the wire
colored black and orange of thetemperature sensor.
Resistance
AIM connector
B10-2007097_(11-24) 3/26/08, 2:41 PM16
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1. Cooling control
(1) Adjustment ofrefrigerationroom tempera-ture
• By circulating cold air sent by a fan in the refrigerator, the refrigeration room will be cooled.Temperature adjustment is made by using gas pressure type damper, controlling the opening of baffleplate according to the refrigerator temperature to adjust the volume of cold air.
(2) Adjustment offreezing roomtemperature
• When integrated compressor operating time attains 11 hr (50Hz), defrost-during the defrostingoperation, compressor and fan motor should be stopped and glass tube heater located below thecooler will be energized and defrosting carried out.
• Compressor and fan motor are turned on and off by detecting the temperature of freezing room byF-Sensor.Freezer is refrigerated by circulating cooler-cooled air by fan motor.
2. Defrost control
Normal running Defrost *Dead time Normal running
Compressor
Fan motor
Glass tube Heater
* Dead time (50Hz): 7 min.
(Defrost Timing Chart)
12345678901234123456789012341234567890123412345678901234
12345678901234123456789012341234567890123412345678901234
1234567890123456123456789012345612345678901234561234567890123456
12345678901234567123456789012345671234567890123456712345678901234567
12345678901234567123456789012345671234567890123456712345678901234567
REFRIGERATOR CONTROL SYSTEM
Temperature adjusting dial
F-S
enso
r
Compressor and fan motor
Temperaturedifferenceabout 5°C
WARM NORMAL COLD
OFFON
(°C)
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HYBRID PLASMA DEODORIZATION SYSTEM
Hybrid plasma deodorization
The hybrid plasma deodorizer device is setting at control panel in the refrigerator compartment. There are two major functionOne operate by Plasma deodorizer generates high-voltage corona discharge Within the odorous atmosphere, generating activemolecles, radicals and ozone to oxidizes odorous that sophisticated at honey comb catalyst and kill the bacteria.The other one is operate by photo-catalyst, Our photocatalgtic titanium oxide are capable to decomposing Ethylene gas. lt willturn ethylene gas into carbon dioxide and water by light irradiation.
UV Fresh guard
UV Fresh guard is an ultra viloet (UV) LED ray in the chiller compartment that kills bacteria on fish and meats. According to thetests done by Japan Food Annalysis Center.UV LED removes 95% of bacteria. Thus your fish and meats last longer and stay fresher.
B10-2007097_(11-24) 3/26/08, 2:41 PM18
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DEFROST CIRCUIT CHECKING METHOD
1. Outline of the Operation
Operation status
1. Cooling
2. Defrosting
3. Defrost completion
Circuit status Operation
Microcontroller will count the time for the operation ofthe compressor. Defrosting water will start when theultimate time reaches 7 ~ 13 hours.
With the specific accumulated time, the relay willstart to operate causing the thermal tube to get theenergy.
When the temperature sensor reaches the specifiedtemperature, the relay will stop operating and themicrocontroller will count the time again.
The microcontroller will control the compressor tooperate after defrosting ice completes about 4 ~ 7minutes.
Failure Mode and Symptoms
Compressor Relay
Glass-tubethermal Relay
PCB
COM
COM
COM
PCB
PCB
Failure mode Symptoms Checking method
Check if thermal relay runs.
Check conductivity of thermal fuse.
Cool off the dual steel below –5°C, then check forthermal conductivity of the circuit.
Check conductivity of timer contacts.
Check conductivity of glass tube heater.
Next page
Too much frost attached(Not enter defrost operation)
Too much frost attached (Enter defrostoperation, but no current flows to theheater, causing the defrosting operationto run after 4 ~ 7 minutes later.)
Too much frost attached(Not enter defrost operation)
Not cooled(Stopped under defrost condition)
1. Thermal relay does not run.
2. Thermal fuse breakdown
3. Relay is broken.
4. Glass tube heater breakdown
5. Relay contact connected
B10-2007097_(11-24) 3/26/08, 2:41 PM19
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2. Checking method
No cooling
Does relay supplycurrent to heater?
Does compressor rotatewhen relay stops supplying
current to heater?
Check conductivity ofglass tube heater.
Relay NG.
Check control switch,compressor.
Relay NG. (contact NG)
Failure of glass tube heater.Breakdown.
Yes
No
Yes
Conductivity OK.
No
No
Yes
Check lead wireconnection.
Check lead wireconnection.
Check lead wireconnection.
B10-2007097_(11-24) 3/26/08, 2:41 PM20
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• Before starting the job always tell the customer not to let children approach.Children may suffer injury from tools or disassembled parts etc.[Do not let children in the area.]
• Always remove the plug from the outlet when power is not needed such as during disassembly.Performing tasks such as disassembly and maintenance with the power still applied can cause electricalshocks.
• When the power must be on such as for jobs like circuit inspections use rubber gloves to preventdirect contact with the charging circuit.Touching the charging circuit with bare hands can cause electrical shock.
• When replacing parts during equipment repair or maintenance always be sure to use only partsthat match that particular model.Using the wrong parts can cause malfunctions or breakdowns as well as cause damage at thecustomer’s location such as fires and electrical leakage, etc.
HOW TO REPLACE MAIN PARTS
WARNING
L Door Switch
(1) Pry off the cover with a tool such as a blade d screwdriver.(Take care not to scratch the surface of inner liner.)
L P.C.B. BOX
(1) Remove the grill on the rear and also the P.C.B boxsetscrews (2 pcs.) and power cord setscrew (1 pc.).
(2) Remove the P.C.B box clips (4 points).
FREEZER
L Shelf (freezer)
(1) To release the stand lock, push and hold the stand lock,then pull the shelf out.
Ice corner partition plate
Shelf (freezer)
Setscrew
PCB Cover
Fixer-A
(2) Remove the front cover of the automatic ice maker.
Stand lock
Insert your hand under thecover and push out both locksside by side.
How to push out the locksPower PCB
PCB Fixer
B10-2007097_(11-24) 3/26/08, 2:41 PM21
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L Fit the fan motor on evaporator cover middle.
Install the fan motor to the evaporator cover middlefollowing the arrow direction.Then tighten with screws.
L Freezer Compartment
L Evaporator Cover (Middle)
L Evaporator Cover(1) Use screwdriver take off evaporator cover out (total of
3 points)
Fan motor
Temperaturefuse
F Sensor
Evaporator
Setscrew
Accumulator
Setscrew
Heater cover
Glass tube heater
\ Install the air seal securely on the lead wire routing.
\ Remove fan from motor cover.\ Take housing out.
L Fan motor
\ Should push fan unit it hit the motor shaft end.
Soft tapeFan motor
Screw
Evaporatorcover middle
B10-2007097_(11-24) 3/26/08, 2:41 PM22
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L Evaporator (continued)
L Glass Tube Heater
Heater clamp
(2) Connect the glass tube heater wire leads as shown in thedrawing below and secure with a piece of tape.
(1) Take thermal fuse of evaporator cover middle rear fixer.(2) Always reinstall the parts in their original positions.
L Temperature Fuse
Evaporator covermiddle
Temperature fuse
(2) Pull the accumulator slightly towards you and then movethe entire evaporator by lifting it upwards. (Be careful not tocrush the pipe part of the accumulator marked with anarrow →.)
Accumulator
Evaporator
Raise upwards andremove
Glass tube heater
Front
Glass tube heater
Wire leads
(1) Cut the glass tube wire leads at both ends and release fromthe heater clamp with the upper and lower heater coversstill attached.
Tape
Sensor
L Temperature sensor
\ The temperature sensor is installed inside the specificclamp.* Install the temperature sensor at the same position.
Sensorfuse clamp
Accumulator
L Evaporator
(1) Remove the setscrews (2 pcs.)
Screw
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REFRIGERATOR COMPARTMENT
L Damper
Damper
FreezerKnob
Deodorizerdevice
Neo-velt
Damperinsulation
Control P.C.B.
RefrigeratorKnob
Control Panel
B10-2007097_(11-24) 3/26/08, 2:41 PM24
– 25 –– 25 –
EXPLODED VIEWS
[EXPLODED VIEWS 11111]H2428
H0097
G30
E10
E10
G40
F0469
H0095
PW28
H0119
F0211
G0605
A0401
G0500
H3600
E0703
H0043
H3701
E38
G0600G0501
S0801
G0604
H1801
F0282H2914
F0228
S04
H0703
F0469
A9210
H2916
E08E07
S00
H2306
H2900
G50
H2428
G0138
F0241
F0813
A07
PW18
H2906
E16
B10-2007097_(26-37) 3/26/08, 2:42 PM25
– 26 –– 26 –
[EXPLODED VIEWS 22222]
GR-YG55DAA
B10-2007097_(26-37) 3/26/08, 2:42 PM26
– 27 –
[EXPLODED VIEWS 33333]
H3101
G0904
A94
G1314
F0713
G1105
H1204
H1807
E55H2007
H2663
H0608
H4701
B10-2007097_(26-37) 3/26/08, 2:42 PM27
– 28 –
H4006
G1312
F0235
H0025
H0701
F0836
H1501
H0921
H0011
[EXPLODED VIEWS 44444]
H0053
E35
F0249
H1622
H1320
A9641
B10-2007097_(26-37) 3/26/08, 2:42 PM28
– 29 –
[EXPLODED VIEWS 33333]
GR-YG55DAA
G0134
A9011
A9902
A9022
A9028
A9028
A9916
A9916
A90
G0109
G0108
G0101
H2207A41A21
H2207
A20A40
A9902
B10-2007097_(26-37) 3/26/08, 2:42 PM29
– 30 –
[EXPLODED VIEWS 77777]
[Detail AAAAA]
[Detail BBBBB]
(Include Air Duct Insulation)
G1101
H2637H0400
H0125 G1300
H2640
E9907
E53
E5203
H0914
E20
H0914
G0303
H0041
H2224
H2224
G14
E34
H0042
F0233
H0012
H0004
H0008
E0505
S09
E40
E41
E29S02
H0132
H0201
E5203
H0126
E5301
B10-2007097_(26-37) 3/26/08, 2:42 PM30
– 31 –
[EXPLODED VIEWS 55555]
PART PACKING
GR-YG55DAA
I0301
I06
I1513
I1513
I00
I01
I02
I02 I02
I0202
I0603
I02
I0602
B10-2007097_(26-37) 3/26/08, 2:42 PM31
– 32 –
_ Parts with this mark are safety part. These part are particularlyimportant for maintaining safety. When replacing, be sure to designate thepart code of the designated part.
PARTS LIST
_____ Location PART NO. DESCRIPTIONQ’TY/SET
No. GR-YG55DAA (GB)
A0401 44T41064 COVER, FRONT GRILLE 1A07 44T67019 COVER, REAR FRAME 1
A20 44T2AH85 DOOR, FREEZER 1
A21 44T2AG77 DOOR, REFRIGERATOR 1
A40 44T66014 GASKET DOOR, FREEZER 1
A41 44T66015 GASKET DOOR, REFRIGERATOR 1
A90 44T38084 POCKET, EGG 1
A9011 44T38083 POCKET, FREEZER 2
A9022 44T38082 POCKET, SMALL 1
A9028 44T38081 POCKET, BOTTLE, LARGE 2
A92 44T82015 CRISPER, VEGETABLE 1
A9210 44T95002 ROLLER, CRISPER 2
A94 44T71010 BOX, ICE STOCK 1
A9609 44T85059 SHELF, LOWER 1
A9614 44T85067 SHELF, FREEZER 1
A9621 44T85068 SHELF, FREEZER, UPPER 1
A9641 44T85069 SHELF, TANK 1
A9658 44T85061 SHELF, CRISPER 1
A9902 44T38080 PARTITION, EGG RACK, A 2
A9916 44T29002 STAND, TUBE, SMALL 2
_ E0505 44T52039 FUSE, TEMPERATURE (76°C) 1
_ E07 44T54010 RELAY, ELECTRICAL STARTER 1
_ E0702 44T60128 WIRING ASS’Y, PLASMA 1
_ E0703 44T60324 WIRE HARNESS, STARTER PTC/OL 1
_ E08 44T54002 RELAY, OVER LOAD 1
_ E10 44T52010 SWITCH, LAMP 2
_ E16 44055130 CAPACITOR, RUNNING 1
E20 44T50026 DAMPER, THERMOSTAT, REFREGERATOR 1
_ E29 44T57064 HEATER, GLASS TUBE 1
_ E34 44T59008 MOTOR, FAN 1
_ E35 44T59004 MOTOR, WATER SUPPLY PUMP 1
_ E38 44T60232 POWER CORD 1
_ E40 44062052 SENSOR, FREEZER 1
_ E41 44062050 SENSOR, DEFROST 1
_ E4810 44T60164 LEAD WIRE ASS’Y, GROUND 1
_ E4811 44T60233 WIRE ASS’Y, FANMOTOR 1
_ E4814 44T60129 WIRE ASS’Y, C 1
_ E5203 44058086 LAMP, REFRIGERATOR 2
_ E53 44T60300 SOCKET, LAMP 1
_ E5301 44T60301 SOCKET, LAMP,I 1
E55 44T73002 PUMP, WATER SUPPLY 1
_ E9907 44T60135 CONTROLLER, P.C.B 1
F0211 44041452 HOLDER, FRONT COVER 2
F0228 44049137 HOLDER, PIPE 1
F0233 44067570 HOLDER, DEFROST SENSOR 1
F0235 44T67020 HOLDER, SENSOR (ICE MAKER) 1
F0241 44T67021 HOLDER, P.C BOARD 1
B10-2007097_(26-37) 3/26/08, 2:42 PM32
– 33 –
_ Parts with this mark are safety part. These part are particularlyimportant for maintaining safety. When replacing, be sure to designate thepart code of the designated part.
PARTS LIST
_____ Location PART NO. DESCRIPTIONQ’TY/SET
No. GR-YG55DAA (GB)
F0249 44T67022 HOLDER, TANK, B 1
F0282 44T49010 HOLDER, EVAPORATING PIPE 1
F0299 44T67037 HOLDER, MEAT PAN 2
F0469 44T96023 SUPPORTER, MEAT PAN 2
F0713 44T96013 PLATE, CEILING, CHILLED CASE 1
F0740 44T96014 PLATE, CEILING, ICE ROOM 1
F0813 44T67023 PLATE, HOLDER, ELECTRICAL PARTS 1
F0836 44T96012 PLATE, PUSHER, SENSOR 1
G0101 44T09032 STOPPER, DOOR UPPER 1
G0108 44T09037 STOPPER, DOOR, A 1
G0109 44T09038 STOPPER, DOOR 1
G0134 44T09036 STOPPER, A 1
G0138 44T96009 STOPPER, SHELF, LEFT 1
G0303 44068412 SPRING, FAN 1
G0500 44048718 CASTER 2
G0501 44T42007 CASTER, FRONT 2
G0600 44049288 LEG, ADJUSTABLE 2
G0604 44T48002 LEG, FRONT, LEFT 1
G0605 44T48003 LEG, FRONT, RIGHT 1
G0803 44048691 RUBBER, VIBRATION-PROOF, EVA-PIPE 1
G0904 44T49007 MAT, SOUND-PROOF, ICE BOX 1
_ G1101 44T56010 PLASMA, DEODORIZER 1
_ G1105 44T73003 ICE, MAKER 1
G1300 44T10070 DUCT, AIR 1
G1312 44T73004 DUCT, ICE MAKER 1
G1314 44T73005 DUCT, CEILING 1
G14 44059190 FAN, PROPELLER 1
G30 44T65020 HINGE, UPPER 1
G40 44T65023 HINGE, LOWER 1
G50 44T65022 HINGE, MIDDLE 1
H0004 44T18032 COVER, EVAPORATOR 1
H0008 44T18049 COVER, EVAPORATOR, MIDDLE 1
H0011 44T96018 COVER, OUTLET, WATER SUPPLY 1
H0012 44T18026 COVER, EVAPORATOR, FREEZER 1
H0025 44T67024 COVER, SENSOR ICE MAKER 1
H0041 44T67058 COVER, FAN MOTOR, REAR 1
H0042 44T67033 COVER, FAN MOTOR, FRONT 1
H0043 44067608 COVER, RELAY 1
H0053 44T73006 COVER, DRAIN OUTLET 1
H0095 44T58015 COVER, LED 1
H0097 44T18072 COVER, HINGE UPPER 1
H0119 44T18068 COVER, FIXER 1
H0125 44T58012 COVER, LAMP 1
H0126 44T58006 COVER, LAMP, FREEZER 1
H0132 44T67068 COVER, CEILING 1
H0201 44T58008 CASE, LAMP 1
H0205 44T80026 TRAY, CHILLED 1
B10-2007097_(26-37) 3/26/08, 2:42 PM33
– 34 –
_ Parts with this mark are safety part. These part are particularlyimportant for maintaining safety. When replacing, be sure to designate thepart code of the designated part.
PARTS LIST
_____ Location PART NO. DESCRIPTIONQ’TY/SET
No. GR-YG55DAA (GB)
H0307 44T80040 DOOR, CHILLED CASE 1
H0400 44T72042 PANEL, CONTROL 1
H0608 44T73008 LID, TANK, WATER SUPPLY 1
H0701 44T80020 TRAY, ICE MAKER 1
H0703 44T80029 PAN, VAPORIZE 1
H0914 44T18078 INSULATION, DAMPER 1
H0921 44T73020 INSULATION, INLET, WATER SUPPLY 1
H1204 44T96030 PARTITION PLATE, FREEZER 1
H1209 44T96026 PARTITION PLATE, CRISPER 1
H1318 44T96024 RAIL, CRISPER, LEFT 1
H1319 44T96025 RAIL, CRISPER, RIGHT 1
H1320 44T96031 RAIL, DOOR TANK 1
_ H1501 44T73024 HOSE, WATER SUPPLY 1
H1622 44T73010 CASE, WATER SUPPLY 1
H1801 44070321 CAP, VALVE 1
H1802 44T87016 CAP, SCREW 2
H1807 44T73011 CAP, SLIDE 1
H1905 44067643 TUBE, WIRE 1
H2007 44T73012 PIPE, SUCKING WATER SUPPLY 1
H2207 44T29006 BUSHING, DOOR, UPPER 2
H2224 44067596 BUSHING, MOTOR 2
H2306 44067385 WASHER, CUSHION 4
H2428 44087012 SCREW, FIX MIDDLE HINGE 5
H2433 44T87002 SCREW, FIX TIMER BOX 2
H2514 44048565 RIVET, PUSH 1
H2637 44T61016 KNOB, CONTROL SWITCH 1
H2640 44T61015 KNOB, DAMPER 1
H2663 44T96019 LEVER, LID 1
H2900 44T67018 CUSHION, RUBBER 4
H2906 44T48004 RUBBER, SOUND INSULATION, SMALL 2
H2914 44049007 RUBBER, PIPE HOLDER 1
H2916 44T49018 RUBBER, PIPE HOLDER, SMALL 1
H3101 44T73013 PANEL, ICE MAKER 1
H3600 44T42010 BASE, COMPRESSOR 1
H3701 44067604 FASTENER, RELAY 1
H4006 44T73014 ARM, DETECTION 1
H4101 44T40015 NAME PLATE 1
H4300 44T2C039 BADGE, DOOR 1
H4701 44T73015 TANK, WATER SUPPLY 1
I00 44T9A219 CARTON BOX 1
I01 44T9A215 BOTTOM BASE 1
I02 44T9A216 CUSHION KIT PACKING 1
I0202 44T9A072 CUSHION FRONT, PACKING 1
I0301 44T9A078 POLYETHYLEN BAG SQUARE TYPE 1
I06 44T9A217 ACKING CASE UPPER 1
I0602 44T9A073 CUSHION, PACKING CORNER 1
I0603 44T9A218 PACKING, HOLDER CASE 1
B10-2007097_(26-37) 3/26/08, 2:42 PM34
– 35 –
_ Parts with this mark are safety part. These part are particularlyimportant for maintaining safety. When replacing, be sure to designate thepart code of the designated part.
PARTS LIST
_____ Location PART NO. DESCRIPTIONQ’TY/SET
No. GR-YG55DAA (GB)
I10 44T84382 OWNER’S MANUAL 1
I1513 44T17E12 LABEL, CODE 2
_ PW18 44T60325 PRINTED, CIRCUIT BOARD, RELAY 1
_ PW28 44T60273 PRINTED CIRCUIT BOARD, LED PCB 1
_ S00 44T0C047 COMPRESSOR, FL1462-SM 1
S02 44T44027 EVAPORATOR 1
S04 44045053 DRYER, 10G 1
S0801 44T43019 PIPE, EVAPORATE 1
S09 44T49011 ACCUMULATOR 1
S1408 44T47002 PIPE, AUXILIARY 1
B10-2007097_(26-37) 3/26/08, 2:42 PM35
– 36 –
MEMO
B10-2007097_(26-37) 3/26/08, 2:42 PM36
– 37 –
MEMO
B10-2007097_(26-37) 3/26/08, 2:42 PM37
TOSHIBA CONSUMER PRODUCTS (THAILAND) CO., LTD.144/1 MOO 5, BANGKADI, AMPHUR MUANG, PATHUMTHANI 12000, THAILAND
B10-2007097_(Cover) 3/26/08, 2:43 PM2