green furnace - megatherm...“md, vinod kothari, md, kamachi steel 30t, chennai” we witnessed...

THE FUTURE IS NOW

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egathe

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GreenFurnace

Germany

ArgentinaAlgeriaAngolaAfghanistanAzerbzizan

BoliviaBotswanaBhutanBangladeshBrazil

CubaChileEgyptEthiopiaEcuador

FranceGhanaGeorgiaGermanyIndia

IranIvory CoastIndonesiaJordanKazakhstan

KenyaMauritianiaNigeriaPolandSaudi Arabia

South AfricaSudanTanzaniaPakistanTunisia

U.A.EUgandaUzbekistanVenezuelaYemen

GLOBAL PRESENcE

NEARING 3000 INSTALLATIONS IN 40 COUNTRIES

Guaranteed 30 kWh/t to 40 kWh/t lower than any other make

Charge Yield

Processed Scrap(96% yield)

520 to 530 kWh/t (example: many plantsin West zone, Punjab, Himachal)

DRI & Scrap(89% yield) 600 to 610 kWh/t (example: Hyderabad)

Pellet, DRI, Scrap,Pig Iron (84% yield)

670 to 680 kWh/t (example: many plantsin Raipur, Durgapur)

395 to 405 Tons

345 to 355 Tons

310 to 320 Tons

Average Energy Consumption at 1630°Ctapping temperature Daily Production for 10MW

Avoid fraudulent best heat claims and always ask for month average

Energy Comsumption vs Charge Mix

The content of this presentation is confidential and should not be distributed to a third party without prior authorization from EMT Megatherm. © EMT Megatherm Limited 2012

Green Furnace: The most energy efficient IMF in the world for steel making Baseline of 460 kWh/t guaranteed


Of all furnace brands in our plant Megatherm’s Green furnaces are consuming less energy“MD, Prakash Industries official 15T, 20T (Largest single IMF steel plant with over 20 furnaces), Chattisgarh”

Green furnace has significant energy benefits compared to furnaces of others makes and Megatherm’s older models“MD, Vinod Kothari, MD, Kamachi Steel 30T, Chennai”

We witnessed substantial gains by upgrading existing furnace with green technologies and as a result have placed an order fora new green furnace“M“MD, P T Shiva Shakti 25T, Indonesia”

We have purchased green furnace from Megatherm and performance commitments have been achieved. It is the most energyefficient furnace“MD, NN Ispat 15T, Durgapur”

More than satisfied with energy consumption of newly supplied 20T Green furnace by Megatherm“MD, Gagan Ferrotech 20T, Durgapur”

Customer testimonials settle the debate:

Market Feedback: Over 9 MTPA worth of orders received since launch (November 2017) including 2MTPA from plants using other furnaces


5x25T Green Furnaces for Pakistan’srenowned group Mughal Steel

40T Green Furnace for one of SouthEast Asia’s largest groups

Companies shifting to Megatherm from other brands:

Mughal Steel (Pakistan)

Sharda Energy (Raipur), Real Ispat (Raipur), Fortune (Raipur)

SRMB Srijan (Durgapur)

Prakash Industries (Champa)

Jagat Metal (Punjab), Surya (Punjab), A K Concast (Punjab),Kundlas (Punjab)

AAnd many more…

Sharp increase in market share since launch in 2017

Market Share Estimation

Technology Behind The Green furnace: A decade in the making


Voltage boosted (up to 5250V) and stretching improved for fastest power pickup and quick melting

Lowest electrical loss of 18.5% achieved by restriction of copper current density and layout manipulations

Low peak power requirement and fastest melt time i.e. 400T production from 20T furnace, 160T production from 10T furnace on ingot

SustainedSustained power factor without the need for capacitor switching (as seen in series design)

Most robust R&D ecosystem resulting in a multitude of newlaunches, models and up coming technologies

Variable Power Inverter (impact: 10 to 15 kWh/t)

Zero Voltage Drop Design (impact: 8kWh/t)

Generation 4 Blast Resistant easy maintenance Crucible

Online self rectifying furnace eliminating need for commissioningengineer. Remote servicing only.

Evolution of the Green Furnace Power vs Time Graph- Green Furnace vs Others

MTV545

2004 - 2011

545 Kwh/t

MTV515

2012 - 2016

515 Kwh/t

Low Frequency

2016 - 2017

495 Kwh/t

Green

2017 Onwords

460 kWh/t(10 MW & Above)

475 kWh/t(Under 10 MW)

Technology behind Green Furnace

Upcoming technologies

Special add on features

Monitoring of temperature and pressure in critical points aids preventive main-tenance

Early warning system provides ample time for maintenance before breakdown

Real time monitoring of HT & LT parameters

LT & HT graphs and trends allow for post production analysis and addressing of operational issues to improve productivity & energy consumption

Digital Module:



Special add on features

Compact layout reduces copper losses and improves system efficiency. Reduced size of water cooled cables further reduces copper losses. Reduced size of water cooled cable also lowers voltage drop between panel and coil and leads to faster power pickup and quicker melting

Nano Cable:

Power Factor of above 92% from 0% to 70% of power range

(including sintering heat) and above 98% from 70% to 100% power

range. Results in fast melting and lower energy consumption during

low power operations including sintering,

holding, etc

Low Power Efficiency System (LPE):

Our next generation pollution control hood ensures complete cover

during melting, as well as de slagging and tapping. Ladle fumes are

also extracted. Two way tiltable hood ensures smooth charging and

allows little room for fumes to escape due to lower pressure loss and

less false air. Low emissions and low energy consumption together

makes our furnaces truly Green

Pollution control hood:

+9133 2401 4234 / 4235

Megatherm Electronics Pvt. Ltd. Plot-L1, Block-Gp, Sector-v,Salt Lake City, Kolkata - 700091 , India

www.megatherm.com [email protected]

Office 01:

+9133 2401 4234 / 4235

EMT Megatherm Pvt. Ltd. 1, Taratala Road, Kolkata - 700088 , India

www.megatherm.com [email protected]

Office 02:

green furnace - megatherm...“md, vinod kothari, md, kamachi steel 30t, chennai” we witnessed...

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