grp pipe system general profile...astm d3517 standard specification for “fiberglass”...
TRANSCRIPT
HOBAS®
GRP Pipe System
General Profile
Doris Strohmaier
May 2012
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1. How it all started…
2. HOBAS® Applications
3. Installation Methods
4. Manufacturing Process
5. Quality and Environmental
Management System
Contents
How it all started…
Switzerland, the fifties:
Basle‘s Stückfärberei tries to find an alternative for
splintered and discolored wooden cylinders
O production of cylinders with particular length and circular cross
section
O resistance to corrosion and chemical substances
O light weight
O smooth surface for constant dyeing
O cost-effective
4 History_2012_05
Demands made on the new material:
Glass Reinforced Cylinders
5
A new product is born!
Not only the outer
surface of the cylinder
showed specific
features but also the
inner surface had
unique characteristics
6 History_2012_05
Just for dyeing of clothes?
Production of pipes started
7
Turbinenleitung SBB
Hauptwerkstätte, Chur
Ausgangslage
Die bestehende genietete Stahlleitung wies
starke Korrosionserscheinungen auf. Ein
Auswechseln der Leitung drängte sich aus
Sicherheitsgründen auf.
Baujahr
Teil I 1961
Teil II 1979
Rohrdurchmesser
1000 mm
1960/61 Power Plant Chur/Switzerland
8 History_2012_05
HOBAS® - first “Pipe” Applications
O1966: first patent application for production of centrifugally
cast sandwich-based pipes
9 History_2012_05
HOBAS® – Centrifugally Cast Pipes
O Diameters:
CC: DN 150 – DN 3600
FW: DN 25 – DN 4000
O Pressure Classes:
PN 1 – PN 32
O Stiffness Classes:
SN 2500 – SN 1000000
System Supplier
Pipes + Couplings + Fittings +
Manholes + Special Fittings
10 History_2012_05
HOBAS® – Today
11
HOBAS® - Today
History_2012_05
11 History_2012_05
12
O Turnover 2011: 231 Mio.EUR
O Production Plants and Sales
Offices in Europe, USA
and Asia: 25
O Employees 2011: ~ 1050
History_2012_05
HOBAS® – Today
13
Ad. 2.:
HOBAS®
Applications
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O Potable Water Supply
O Sewage Applications
O Drainage Systems
O Irrigation Systems
O Industry
O Energy Small Hydro Power Plants
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HOBAS® – Applications
15
O Potable Water Supply
O Sewage Applications
O Drainage Systems
O Irrigation Systems
O Industry
O Energy small hydro power plants
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HOBAS® – Applications
16 DST_General Profile_2012_05
h Applications
HOBAS® Potable Water Supply
17
Pipe in pipe
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Potable Water Protection Zone
HOBAS® Potable Water Supply
18
Potable Water Tanks
HOBAS® Potable Water Supply
19 DST_General Profile_2012_05
Well Pipe Systems
HOBAS® Potable Water Supply
20
O Potable Water Supply
O Sewage Applications
O Drainage Systems
O Irrigation Systems
O Industry
O Energy small hydro power plants
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HOBAS® – Applications
21
HOBAS® Sewage Applications
22 HST_Manila Water_2012_03
Sewer Pipe DN 3000
HOBAS® Sewage Applications
23
HOBAS® Sewage Applications
24
Combined Sewer Overflow Systems
HOBAS® Sewage Applications
25
h NC Line® (Non Circular)
HOBAS® Sewage Applications
26
Waste Water Treatment Plant
HOBAS® Sewage Applications
27 DST_General Profile_2012_05
Launderer Pipes in the Sedimentation Tank
HOBAS® Sewage Applications
28 DST_General Profile_2012_05
Sea Outlets
HOBAS® Sewage Applications
29
O Potable Water Supply
O Sewage Applications
O Drainage Systems
O Irrigation Systems
O Industry
O Energy small hydro power plants
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HOBAS® – Applications
30
Storm Water Retention Systems
HOBAS® Drainage Systems
31 DST_General Profile_2012_05
HOBAS® BridgeLine®
HOBAS® Drainage Systems
32 DST_General Profile_2012_05
Tunnel Installations
HOBAS® Drainage Systems
33 HST_Manila Water_2012_03
Tunnel Installations
HOBAS® Drainage Systems
34
O Potable Water Supply
O Sewage Applications
O Drainage Systems
O Irrigation Systems
O Industry
O Energy small hydro power plants
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HOBAS® – Applications
35
HOBAS® Irrigation Systems
36
O Potable Water Supply
O Sewage Applications
O Drainage Systems
O Irrigation Systems
O Industry
O Energy small hydro power plants
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HOBAS®– Applications
37 DST_General Profile_2012_05
Lean Gas Pipeline
HOBAS® Industry
38 DST_General Profile_2012_05
Cooling Water Systems
HOBAS® Industry
39
Cooling Water Systems
HOBAS® Industry
40
Process Water Pipes for electrowinning process
HOBAS® Industry
41
HOBAS® Industry Water Pipes for
electrowinning process
42
Double wall insulated chamber
for biological water treatment Flue gas pipeline
HOBAS® Industry
43
O Potable Water Supply
O Sewage Applications
O Drainage Systems
O Irrigation Systems
O Industry
O Energy small hydro power plants
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HOBAS® – Applications
44
Hydropower Pipeline
HOBAS® Hydropower
45
Hydropower Pipeline
HOBAS® Hydropower
46
Surge Tank
HOBAS® Hydropower
47
Ad 3.:
Installation
Methods
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O Above ground:
- suspended (on bridges) - on pillars
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Installation Methods
49
O Below ground
- traditional pipe trench - trenchless
Relining/Burstlining
Jacking/ Mircotunneling
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Installation Methods
50
Warsaw, Poland
HOBAS® Jacking Pipes DN 3000
51
Relining with HOBAS® NC Profiles
52
O In the water
- sea outlets - fresh water applications
Installation Methods
Ad. 4.:
HOBAS® Manufacturing Process
53
54 centrifugal acceleration
up to 70g !!!
HOBAS® Manafacturing Process
55
O Glass Fibers
O Resins
O Mineral Reinforcement
Materials
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Raw Materials
56
1. Outer Protective Layer
2. Outer Reinforcing Layer
3. Transition Layer
4. Stiffness Layer
5. Transition Layer
6. Inner Reinforcing Layer
7. Barrier Layer
8. Inner Resin Layer
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Design Principle
57
O minimum product design lifetime
of 50 years
O high corrosion resistance
O high abrasion resistance
O quick, easy and flexible
installation
O Temperature range from
- 40°to max. + 80°C
O light weight
O unique hydraulic properties
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HOBAS® Key Features
58
Ad 5: Quality- and Enrivonmental
Management System
59 59
HOBAS® Quality & Environmental
Management System
60
O Product quality
O Manufacturing process
O System quality
O Worldwide raw material
specifications
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HOBAS® Quality Management
HOBAS® Quality Monitoring
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Management – TÜV SÜD ISO 9001
Product – TÜV SÜD Oktagon
ISO 10467 drainage/ sewerage,
ISO 10639 water supply
EN 1796 water supply
EN 14364 drainage/ sewerage
ISO 25780 jacking standards
DIN 16869-2
Environment – TÜV SÜD ISO 14001
Laboratory – TÜV SÜD DIN EN ISO/
IEC 17025:2005
Local hygienic reports
Local certifications
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HOBAS® Group Certifications
62 DST_General Profile_2012_05
ASTM D3262 Standard Specification for “Fiberglass” (Glass-Fiber-Reinforced Thermosetting-Resin) Sewer Pipe
ASTM D3517 Standard Specification for “Fiberglass” (Glass-Fiber-Reinforced Thermosetting-Resin) Pressure Pipe
ASTM D3754 Standard Specification for “Fiberglass” (Glass-Fiber-Reinforced Thermosetting-Resin) Sewer and Industrial Pressure
Pipe
ASTM D2997 Standard Specification for Centrifugally Cast “Fiberglass” (Glass-Fiber-Reinforced Thermosetting-Resin) Pipe
ISO 10467 Plastics piping systems for pressure and non-pressure drainage and sewerage – Glass-reinforced plastics (GRP)
systems based on unsaturated polyester (UP) resin
ISO 10639 Plastics piping systems for pressure and non-pressure water supply – Glass-reinforced thermosetting plastics (GRP)
systems based on unsaturated polyester (UP) resin
ISO 25780
Plastics piping systems for pressure and non-pressure water supply, irrigation, drainage or sewerage — Glass-reinforced
thermosetting plastics (GRP) systems based on unsaturated polyester (UP) resin — Pipes with flexible joints intended to
be installed using jacking techniques
EN 1796 Plastics piping systems for water supply with or without pressure – Glass-reinforced thermosetting plastics (GRP) based
on unsaturated polyester resin (UP)
EN 14364 Plastics piping systems for drainage and sewerage with or without pressure – Glass-reinforced thermosetting plastics
(GRP) based on unsaturated polyester resin (UP) – Specifications for pipes, fittings and joints
DIN 16869-2 Centrifugally cast filled glass fiber reinforced unsaturated polyester resin (UP-GF) pipes
DIN 19656-1 Centrifugally cast and filled polyester resin glass fiber reinforced (UP-GF) pipes and fittings for buried drains and sewers
– Dimensions and technical delivery conditions
HOBAS® Standards
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HOBAS CC-GRP Pipe Systems are
officially approved for potable water in
most countries such as:
Austria, Bulgaria, Czech Republic, France,
Germany, Hungary, Italy, Moldavia, Norway,
Poland, Romania, Slovak Republic, Spain,
Sweden, Switzerland, USA
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HOBAS® Potable Water Approvals
64 DST_General Profile_2012_05
HOBAS® Quality & Environmental
Management System ISO 14001
HOBAS® Make things happen.