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PELLET BOILER

USER GUIDE

GT-15

GT-25

2017

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INDEX

1. IMPORTANT NOTICE .......................................................................................... 4

1.1 GENERAL SAFETY WARNINGS .................................................................... 4

1.2 OPERATING INSTRUCTIONS ............................................................................. 7

2. TECHNICAL SPECIFICATIONS .......................................................................... 9

2.1 PELLETS .................................................................................................... 10

3. INSTALLATION AND ASSEMBLY ....................................................................... 11

3.1 Safe distance ........................................................................................... 11

3.2 PLUMBING CONNECTION ........................................................................ 12

3.3 ELECTRIC CONNECTION ........................................................................... 13

4. BOILER PIPE INSTALLATION ............................................................................. 14

4.1 BOILER AND CHIMNEY WITH INSTRUCTIONS .......................................... 14

4.2 SUITABLE SHAPES OF CHIMNEY .............................................................. 16

5. CONTROL PANEL .............................................................................................. 17

5.1 INTRODUCTION ....................................................................................... 17

5.2 USER FUNCTIONS .................................................................................... 18

5.2.1 Heater Type Setting ........................................................................ 18

5.2.2 Panel Start up After Controlled Heater Type Setting .................... 18

5.2.3 System Start up ............................................................................... 18

5.2.4 Heater firing up/ shutting down .................................................... 19

5.3 Quick Access functions ............................................................................ 19

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5.3.1 Temperature/ Power fine setting .................................................. 20

5.3.2 ECO Mode ....................................................................................... 20

5.4 ADVANCED FUNCTIONS .......................................................................... 20

5.4.1 Warnings ......................................................................................... 21

5.4.2 Water temperature menu .............................................................. 21

5.4.3 Date menu ....................................................................................... 22

5.4.4 Sleep function ................................................................................. 22

5.4.5 Info Menu ........................................................................................ 22

5.4.6 Settings ............................................................................................ 23

5.4.7 Technical Menu ............................................................................... 24

5.5 ALARMS ................................................................................................... 24

5.6 CHRONO (WEEKLY PROGRAM) ................................................................ 26

6. DIMENSIONS .................................................................................................... 30

GT-25 ....................................................................................................................... 30

7. SAFETY DEVICES ............................................................................................... 34

8. MAINTANENCE and CLEANING ........................................................................ 35

9. PUMP WORKING ............................................................................................. 37

10. PROBLEMS- CAUSES- SOLUTIONS ................................................................... 38

11. SIGNIFICIANT INSTRUCTIONS for EFFECTIVE USING ....................................... 44

12. SUGGESTION and FEEDBACK ........................................................................... 45

WARRANTY .............................................................................................................. 46

Directorate General of Consumer Protection .......................................................... 46

and 46

Market Surveillance ................................................................................................ 46

3

INTRODUCTION

Dear Friend of İFYIL;

İFYIL TERMO İKLİMLENDİRME TİC. SAN. Ve LTD. ŞTİ. we manufacture the most efficient hydro wood boilers with utmost care for our distinguished customers. So please read this userguide carefully before starting to use our boiler and keep it as a reference in any case.

Information This symbol highlightens the significant details for correct usage of boiler. If the warnings are ignored, product will not be fullly effective and this can cause customer unsatisfaction. Attention This symbol highlightens the possible serious risks during operation of boiler. So, this userguide should be read carefully before using the boiler and utmost attention should be paid to the warnings.

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1. IMPORTANT NOTICE

• This user guide has been prepared for products GT 15 and GT 25.

1.1 GENERAL SAFETY WARNINGS

• Please, cerafully read a manuel to get best yield from the pellet boiler

• This is a pellet boiler, so, please only use wood pellet as fuel.

• 6 mm pellet must be used as fuel.

• Please do not put water on the boiler during operation.

• Attention should be paid to the pellet boiler operating pressure.

• Do not plug off while operating, please initially switch off, this operation is very vital for the cooling of the boiler.

• The boiler should not be installed in open, humid areas.

• Take care of flue pipe standart sizes, the problems in case of using nonstandard sizes will not be under our responsibility.

• Installation, electrical connection, function test and maintenance must only be carried out by authorised and qualified personnel.

• Any change on the boiler should be done by authorized person or company.

• A bad use or improper maintainance of the product can bring to explosion in the combustion chamber.

• Only spares parts adviced by producer should be used.

• Install the product in accordance with all local and national legislation and regulations in force in the region or state.

• Do not put linen on the product to dry. Any drying racks or similar objects must be kept at a safe distance from the product. Fire hazard.

• The pellet has been placed inside the tank. Please do not put your hand inside while the stove is working.

• The product must be installed in accordance with the legislation of the country where it will be installed.

• This product should be used by adult people

• Please do not operate the boiler before cleaning the combustion pot.

• Improper installation, use, and inadequate maintenance can lead to increased failures. Malfunctioning is mainly due to the combination of part or all of the following factors:

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o Combustion pot holes obstructed or combustion pot deformed, due to lack of maintenance and conditions which can cause delayed ignitions, generating an anomalous production of unburned gases.

o Insufficient combustion air due to a reduced or clogged air inlet duct. o Use of smoke ducts nonconforming to regulatory installation requirements,

failing to guarantee an adequate draught. o Partially clogged chimney, due to lack of maintenance, reducing the

draught and making ignition difficult. o End chimney pot nonconforming to the indications of the instruction

manual, and therefore not suitable to prevent potential inverse draught.

• The doors/covers on the appliance must remain closed when it is not used.

• If there is a fire in the flue pipe, extinguish the boiler, disconnect it from the power supply and never open the door. Then contact the competent authorities.

• In the event of fire in the chimney, turn off the device, disconnect it from the mains electricity and do not open the hatch. Then contact the competent authorities.

• Do not stand for a long time in front of the product in operation.

• Install the product in a location that does not present a fire hazard and is equipped with power and air supplies and smoke extractors.

• The product and the cladding must be stored in a dry place and must not be exposed to weathering.

• In the event of a malfunction with the ignition system, do not force it to light by using flammable materials.

• Disconnect the product from the 230V power supply before performing any maintenance operation.

• This factor is crucial when the product is installed in especially windy areas, such as costal regions. The combination of one or more of these factors could generate important malfunctioning conditions. To keep this from occurring, it is fundamental to guarantee that the product is installed in compliance with standards in force. Furthermore it is of the utmost importance to respect the following simple rules: o Pellets must never be loaded in the combustion pot manually, either

before ignition or during operation.

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o The accumulation of unburned pellets ensuing a failed ignition must be removed before repeating ignition. Also check that they are fed correctly and that the combustion air inlet/smoke outlet are regular.

• If ignition fails repeatedly, immediately suspend use of the product and contact a qualified technician to check its operation. Compliance with these indications is absolutely sufficient to guarantee proper operation and to avoid any type of problems with the product. If the above-mentioned precautions are not taken, and during ignition the combustion pot is overloaded with pellets thus generating anomalous smoke in the combustion chamber, carefully follow the indications below: o Do not disconnect electrical power to the product for any reason what ever:

this would stop the smoke extractor, releasing smoke into the environment. o Take the precaution of opening the windows to ventilate the installation

room from any smoke in the environment (the chimney might not work properly).

o Do not open the fire door: this would compromise regular operation of the smoke extraction system to the chimney.

o Just switch the boiler off by acting on the on-off button on the control panel (not the rear power supply socket button!) and move away until smoke has completely evacuated.

Before attempting re-ignition, clean the combustion pot and its air passage holes completely of all deposits and unburned pellets. Put the combustion pot back in place, removing any residue from its support base. If ignition fails repeatedly, immediately suspend use of the product and contact a qualified technician to check its operation and the chimney.

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1.2 OPERATING INSTRUCTIONS

• This device should be installed in accordance with the related regulation and EU standards.

• Pellet boiler has been produced in accordance with TS EN 303-5 standards.

• The pump flow should be in the direction of the return line.

• Automatic air prufier must be in the system.

• When the boiler is process of fire on, do not open the ash purge cover.

• You don’t put the any materials (foreign materials) in the pellet tank.

• Turbulator cleaning should be done once a week when the boiler turn off.

• Power supply should be used during long-term power outages.

• Boiler must be installed according to the installation schema.

• Boiler is not suitable for a shared chimney system.

• Pellet boiler must be installed as close as possible to the chimney. (chimney connection must be shorter.)

• Boiler and chimney connector must be connected to an existing chimney or an external double-walled chimney. Pipe inner diameter must be 100 mm.

• Extractor fan throw out the combustioned gas and chimney easily throw out the smoke.

• Correct and efficient chimney system is necessary to throw out the smoke ( no kick back and sending the smoke out of boiler in case of any blackout).

• Chimney cleaning cap must be under chimney pipe and cleaning must be done from here.

• Chimney must cleaned minimum twice a year.

• The place where boiler must be equipped with: o Electrical power 230V 50Hz. (EN 73-23) o Grounding plug. o If there is no ground connection it should be provided immediately. o Fresh air must be provided from outside. o Please, use the Voltage regulator for voltage fluctutaion.

• Burning pot, ash box and air inlets should be cleaned.

• Fuel should be checked if wet or not.

• 120 cm and longer radiator must be connected to the installation with a reverse connection.

• Calorific boiler’s connections must be made with conical iron union.

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• Installation should definitely fill and drain valve.

• Safety valves must be in the water outlet.

• Boiler lit (off) the water pressure should be in the range of 1-1,5 bar. Otherwise drain / refill valve should be checked.

• Our company is not responsible for any problems that may arise from the use of chimneys that are not in compliance with chimney pipe standards.

• The distance between the chimney and roof must be 80 cm at least.

• The product is out of warranty if an anticondenser valve is not used.

• Fuel loading must be performed from the test menu to the fuel tank from the helix to the pot at the first start.

İFYIL Boiler must not be installed into open, moistured, idle places etc. boiler must not have direct contact with outdoor ambient. Customers not obeying the above requirements and schemas cannot claim any right for any problem.

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2. TECHNICAL SPECIFICATIONS

• This devices should be installed in accordance with the related regulation and EU standards.

• Pellet boilers has been produced in accordance with TS EN 303-5 standards.

Technical Specifications Measured Values

Device type: BOILER GT–25 GT–15

Class 5 5

Nominal Heat Power kW 25 15

Minimum Heat Power kW 8,3 5

Hourly Fuel Consumption (min. - max.) kg/h 1,9-5,8 1,2 -3,5

Efficiency % 91,5 91,5

Recommended Flue Pipe Draft Pa 12 12

Flue Gas Temperature ⁰C 118 112

Design Pressure bar 3 3

Maximum Operating Water Pressure in Bar Where Applicable

bar 3 3

Test Pressure bar 4,5 4,5

Type of Pellet Fuel mm ϕ6/L:30

Electric Power Supply Vac/Hz. 230Vac /50Hz

Electric Consumption W 200 200

Weight kg 273 230

Boiler Water Volume Lt. 50 41

Fuel Tank Capacity kg 50 40

Dimensions (width X depth X height) mm 604 x 901 x 1387 604 x 793 x 1257

Connections

Delivery / Return Pipes in 1

Combustion air intake mm Ø 60

Chimney connection diameter mm Ø 100

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2.1 PELLETS

Wood pellets are manufactured by hot-extruding compressed sawdust which is

produced during the working of natural dried wood. The compactness of the material

comes from the lignin which is contained in the wood itself, and allows the

production of pellets without the use of glues or binders.

The market offers different types of pellet with characteristics which vary

depending on what mixture of woods is used. The diameter varies between 6 mm,

with a standard length in the range 5 mm to 30 mm. Good quality pellets have a

density which varies between 600 kg/m3 and 750 kg/m3, with a moisture content

which varies from 5% to 8% by weight

We advice 6 mm pellets to be used.

The poorer the quality of the fuel, the more frequently will

intervention be necessary for cleaning the internal parts, such

as the grate and the combustion chamber.

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3. INSTALLATION AND ASSEMBLY

3.1 Safe distance

If the boiler is installed next to a flammable wall, isolation should be done for the Wall.

• Flammable materials should be kept at a safe distance in case of fire.

• If the base where the boiler is to be installed is made of flammable materials, if the boiler is put on flammable material, suitable isolation must be done.

• Please keep away heat sensitive materials from boiler (flammable, explosive etc.).

• Where placed the boiler In the room for air circulation should be placed in safe place.

• The ground of boiler should be appropriate to the scale.

• Assess the static conditions of the surface on which the weight of the product will rest and provide suitable insulation if it is made of flammable material (e.g. wood, fitted carpet or plastic).

Nonflamable walls

A=300 mm B=600 mm C=1100 mm (radiation area) D=1000 mm E= 600 mm

GT-15

GT-25

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3.2 PLUMBING CONNECTION

figure 3-1

1- Radiator water outlet 2- Radiator water inlet 3- Anti-condensation valve 4- Safety valve evacuation 5- Power supply inlet 6- PC connection inlet 7- Chimney outlet 8- Exchanger hot water outlet 9- Exchanger cold water inlet 10- Boiler 11- Plumbing water unloading valve 12- Plumbing water loading valve 13- Mains water inlet line 14- Sanitary hot water line

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3.3 ELECTRIC CONNECTION

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4. BOILER PIPE INSTALLATION

• Horizantal chimney's duct and vertical chimney's pipe connections are very important, therefore, it must be done carefully. Warranty of the smoke pipe connection should be made accordingly.

• The minimum safety opening surface sections should be 15%. Slope in the horizontal section of the pipe should be 3-5%. (3-5 cm per meter). The horizantal chimney's duct should not be longer than 2 m.

• The stove chimney pipe outer diameter is 100 mm.

• Horizantal chimney's duct and vertical chimney's pipe should be made of durable materials for heat, corrosion and condensation.

• Please take care of flue pipe standart sizes, the problems in case of using nonstandard sizes will not be under our responsibility.

4.1 BOILER AND CHIMNEY WITH INSTRUCTIONS

• The main cause of the chimney fire; o Improper selection or pipe that dust is flammable fuel. In the event of

appropriate conditions can cause fires ignite in the channels. o Ways of avoiding them; that the chimney should be cleaned at least 2 times per

year, depending on the fuel quality. o That correct and appropriate chimney selection should be made. Ensuring that

the sealing and smoke in the chimney pipe and must be made in isolation.

• Fresh air intake area of the ducts that maintaining and cleaning the boiler is installed.

• Surrounding the peak point of the roof of the chimney to the interference of the obstacle (the ridge) from height must be at least 80 cm.

• Should chimney's pipe inner diameter is 100 mm.

• Chimney flue test should be performed before making connections. If the chimney connections should be carried out after removal of the traction problem had this problem in the chimney.

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• The boiler pipe connected to the horizontal chimney’s duct must not be longer than 2 m. Boiler pipe elbow should be used only until the chimney. (Site selection for boiler should be determined by the closest point where the chimney.)

• To avoid turbulence around the chimney flue without any obstructions (high buildings, trees, etc.) Must be 10 meter away at least.

• The pellet boiler should be mounted as close to the chimney as possible (chimney connection should be short).

• Chimney cap should be used to prevent the flow into the chimney flue repercussions of windy weather and rain. Concrete blocks is affected by temperature changes, concrete flat roof which is in direct contact with the air must be absolutely isolated.

Boilers must be connected to a chimney duct which can move vertically smoke outside the building or its flue pipe to the highest point of the building. Chimney connections, if that would be considered illegal in the first combustion fumes can cause the wall to infiltrate the processing of these leaks may leave traces. Leaked smoke and / or flames can cause burns or fire because it can be very hot.

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4.2 SUITABLE SHAPES OF CHIMNEY The remaining portion of the chimney outside the home, it must be insulated. The

smoke in the event of an electrical failure of your boiler with a natural drive capable threw out the chimney must be applied.

figure 4-1

Chimney required isolation must be performed. If these problems in isolation burning boiler chimney is not done shooting for the fall will occur.

HOUSES AND OFFICES NOT OBEYİNG THE ABOVE MENTIONED STANDARDS ARE POTENTIAL FOR FIRE AT ANYTIME

AND CARBON MONOKSİT (CO) GAS LEAKAGE. PLEASE FOLLOW THE ABOVE MENTIONED INSTRUCTİONS!.

BY SO, CLIENT ACCEPTS IN ADVANCE THAT IN SUCH CASES MANUFACTURER DOESN’T HAVE ANY

RESPONSIBILTIES CLIENT NOT FULFILLING ABVE MENTIONED REQUIREMENTS IN SCHEMAS CANNOT CLAIM ANY

RIGHT OR COMPENSATION.

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KEY 1

5. CONTROL PANEL

5.1 INTRODUCTION

The display panel is a control panel intended for controlling pellet or biomass feeded furnaces or boilers, integrating a temperature sensor and a RTC used to turn on or off the controlled heater at preset hours; an IR remote control may be supplied separately.

The panel is equipped with an on/off button with the corresponding I/O icon and 4 white circled keys whose function descriptions appear on the display, close to each of them.

Picture5- PANEL CZ107 OT

Power Supply

Supply Voltage 18V DC, 5V DC

Max. Power Consumption 0,5 VA

Environmental Specifications Operational temperature range 0°C to +50°C

Storing temperature -10°C to +60°C

Max relative humidity degree (noncondensing) 89%

Mechanical Specifications Board overall dimensions (WxDxH) (1173x582x840) mm

Weight about 235 kg

Mounting Position Any (the max. Wiev angle of the display may condition the mounting position)

KEY 2

KEY5

KEY 4 SCREEN

KEY 3

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N o T y p e O k

S t o v e T y p e >

2 2 . 0 ° C 1 0 : 2 3

I F Y I L

5.2 USER FUNCTIONS

5.2.1 Heater Type Setting

figure5-1- controlled type selection screen

This screen will appear only in case the main board has not stored a correct heater type; by pressing Key 2 and Key 4 the system will return to the following or the previous controlled heater name set by the user, which will appear on the display upper line while, by pressing Key 3 (Enter), the chosen type will be confirmed.

5.2.2 Panel Start up After Controlled Heater Type Setting

When the controlled heater is chosen and confirmed, the display shows the Start screen.

5.2.3 System Start up

When starting up, the display shows a "wait" screen; during this time the producer's logo appears on the second line while on the first line the current room temperature and time will be shown.

figure5-2- reset screen

Every 4s the screen alternates with a second screen where the controlled heater type currently stored in the main board is shown on the bottom line

figure5-3- reset screen 2

When these two screens are alternatively displayed the backlighting is maintained to the maximum, while pressing any key will have no effect.

After about 12s the “START” screen appears; this means that the system is ready.

figure5-4- Start screen

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M o d e : A U T O M e n u

S İ C : 2 3 ° C F a n : A

m o d e : A U T O M e n u

T e r m : O F a n : A

On the top line the current room temperature and the time are shown; if the

controlled heater is a water boiler, the room temperature and the water temperature will alternate on the display (5s the room temperature and 2s the water temperature. On the bottom line the system alternates every 2s the text strings describing the controlled heater current status, the active functions and the active alarms, if any.

5.2.4 Heater firing up/ shutting down

Firing (or shutting-down) the controlled heater is accomplished by pressing the ON/OFF key (key #5) from within the START screen; the panel will beep and the displayed status will be updated.

5.3 Quick Access functions

By pressing one of the 4 side buttons from within the START screen changes the display to the SELECTION screen where the "quick access functions" may be set. figure5-6- preferences display

• The mode key toggles the operating mode from manual to auto.

• The advanced functions may be selected by pressing the Menu key

• The Temp/Fire key cycles through the temperature/power values, depending on the selected operating mode.

• The Fan key cycles through the fan speed levels.

• The display reverts back to the START screen by pressing the On/Off key. If the controller is in auto mode and Thermostat or Storing tank options set active, the requested temperature will be replaced by the string “Term:”, followed by the device status (“C” = Closed, “O”= Open), because when the controlled heater is in auto mode its operation is not controlled by the room temperature, but by the external room thermostat or by the storing tank temperature. If the controlled heater has no blowing fan, the string on the display won't appear, and the corresponding key will be disabled. If the controlled heater is equipped with multiple blowing fans.

figure5-7- Room thermostat activation screen

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5.3.1 Temperature/ Power fine setting

figure5-8- ambient temperature setting screen

If the controller is in auto mode, the requested temperature values are cycled by pressing the Temp/Fire key (key #2) (except when the storing tank or the room thermostat are set active; in this case the key is disabled). By holding the key pressed for 2s the selection screen will appear; from within this screen the requested value may be changed in 1°C steps, starting from a minimum value of 5°C up to a maximum of 35°C.

figure5-9- power setting screen

In both cases described above, the value on the top line flashes to let the user know that it may now be changed. By pressing the buttons + (key #4) and - (key #2), the value may be increased/decreased, while the key Ok (key #3) confirms the new value and the display reverts to the SELECTION screen.

By pressing the esc key (key #1), the display returns to the SELECTION screen without confirming the new value. The display returns to the START screen without confirming the new value by pressing the On/Off key (key #5).

5.3.2 ECO Mode

In Manual Mode, it’s possible to enable this function only if the Thermostat option is active .

In the Automatic Mode, however, it’s always possible to enable this function.

5.4 ADVANCED FUNCTIONS

The "Advanced function" menu is accessed by pressing the key Menu (key #3): on the lower line the name of the function currently being displayed appears; on the top line the referred value currently set on is displayed. If on the top line no value is displayed, this means that the item currently being displayed on the lower line is a submenu which

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e s c S e t

< C h r o n o >

can be accessed by pressing the key Set (key #3). The arrow keys allow the user browsing through the various menu items. Whether a value is shown on the top line or not, to have the displayed function

modified, the key Set (key #3) should be pressed: The value shown on the top line starts blinking to let the user being informed that it can now be changed, while “Set” is replaced by “Ok”; the two bottom keys may be two arrows or may also change in +/-, depending on the displayed data type; they are used to increase or decrease the data value. The new value is confirmed by pressing the Ok key; then, the display reverts to the previous screen (unflashing).

By pressing the esc key (key #1), the display will return to the previous screen without confirming the new value. The display returns to the START screen without confirming the new value by pressing the On/Off key (key #5).

figure5-13- Menu screen

5.4.1 Warnings

Warnings menu, alert status of the case of one of the active or non-blocking occurs when an alarm is detected.

Set (# 3) can be accessed by pressing a list of currently active alarm; You can examine more than one alarm is activated using the # 4 key.

5.4.2 Water temperature menu

This menu contains a number of data and parameters; But set no value appears on the top line writer; # 3 is accessed by pressing a submenu.

The use of this menu is similar to the use of advanced functions menu.

Function Value

Water temperature adjustment 60 – 80 ⁰C

Table5-1- water temperature function list

Adjust the water temperature to a value below 60⁰C degrees. Otherwise, condensation situation can be observed in the boiler. This significantly reduces the life of your boiler.

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5.4.3 Date menu

Date and time menu contains a number of data and parameters. Set on the top line only writer has no value; # To access a sub-menu, press 3.

The use of this menu is similar to the use of advanced functions menu. Available functions takes place with value table 4-3.

Table4 3- date and HR function menu list

5.4.4 Sleep function

The Sleep Function is displayed only if the heater is fired up or in ignition step. The auto shutdown time may be set: Off is selected to disable the function, else the available values may be browsed, starting from the minute decade which follows the current time (e.g., if the current time is 3:43 p.m., the first usable value will be 3:50 p.m.), up to the maximum extent of 23 hours and 50 minutes after the current time. Every time the keys + (key #4) or - (key #2) are pressed, the shutdown time is changed by 10 minutes (increment or decrement) steps. By pressing the button Ok (key #3) the new value is confirmed and the display reverts to the previous screen (steady, unflashing).

The display returns to the previous screen without confirming the new value by pressing the esc key (key #3). By pressing the On/Off key (key #5) the display will then return to the START screen without confirming the new value.

If the saved value is other than Off, the screen START will display the corresponding item.

5.4.5 Info Menu

The menu User Info includes a set of values and items related to the control system operation and to some external components. All the displayed values cannot be changed; by this way, on the top line of text won't be shown Set/Ok, but only esc.

On the bottom line the item name whose value is displayed will be shown. The arrow keys allow the user to browse through the various menu items.

FUNCTİON VALUE

Year 2014 - 2111

Month 01 - 12

Day number 1 - 31

Day Monday - Sunday

Time 00 - 23

minute 00 - 59

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5.4.6 Settings

Settings menu contains a number of data and images, such as the main menu. This works as described for the main menu .

Function Value

Language IT–EN–FR–ES–DE–PT–NL-GR-TR

Eco mode On / Off

Backlight On – 1200” (10” steps)

Remote control On / Off

° C - ° F Auto/ °C/ °F (Part.6.4.7.2)

Combustion formulas

Hopper load (combustion bowl fuel loading)

Cleaning (running Chimney Fan) *

Pump activation **

Boiler Type

Table5-2- Setting menu list

*only visible heater off **only visible heater off and hydro mod on

5.4.6.1 Hopper filling

"Hopper fill" option is only heating up menu appears in the closed position and benefit the pellet feeder to fill the pelleting Set (# 3) can be changed by pressing the button panel display Esc (# 1) by pressing the screen returns to the previous screen, Arrow (# 3) by pressing the function started. Esc (# 1) by pressing the previous screen is restored and the function stops. Function is active, the On / Off (# 5) can be stopped by pressing the button and the panel will return to the start screen.

5.4.6.2 Cleaning

"Cleaning" option (on the panel "Clean" appears) is only visible while running the utility off the boiler and chimney fan manually. Set (# 3) is pressed, a screen similar to the image displayed on the panel until 15. Esc (# 1) by pressing the screen returns to the previous screen, Arrow (# 3) by pressing the function is initiated and approved. Again (# 3) by pressing the operation is stopped.

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5.4.6.3 Pump Activation

"Pump enable" choice, boilers appear to be enabling position just off the panel at the pump.

With this function the heating more quickly and with more water fills the operation of the circulation pump is provided. At the same time easier way drain valve with air bubbles ejected.

5.4.7 Technical Menu

This menu is intended for service purposes, and includes the setting of all the items reserved for technical personnel only; accessing this menu is password protected

5.5 ALARMS

In such a case, the "START" (start) is inaccessible to screen and block heater status can not be changed without removing the case.

Bottom line fault type and name of the author, blink text in the middle of the top line failure.

figuer5-17– ALARM screen 1

Press the power button can stop the breakdown sound. On / Off (# 5) key, you hold your boiler will control more than 2 seconds alarm). After verification instructions, it returns to the initial screen image exceeds the alarm.

figure5-18- ALARM screen 2

When the fault screen is displayed for 5 seconds by pressing the # 1 key to access the main menu. From this menu, giving rise alarmed error corrected. Heater status can be observed from this menu.

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İnfo brief description of the problem that occurs when pressing is seen on the screen.

figure5-19– ALARM screen 3

" On the top line "info" instead of "ESC" appears, a brief description of the problem

that occurred in the bottom line of text on the display FAULT displayed. pressing Esc will return to the previous screen. 60 seconds during the display returns to start another key is pressed.

Code Alarm Type Information

A01 Ignition failed Ignition failed to clean the combustion bowl, and restart your boiler.

A02 Flame shut down Make sure your boiler combustion mode AUTO. Fill pellet tank.

A03 Pellet tank over-tempereature See instruction manuel. turn off your boiler again.

A04 plumes temperature is out of range.

overheated chimney of your boiler, turn off your boiler again. Inform your dealer.

A05 prosestat smoke alarm in your boiler flue blockage or backflow current. Resolve thes drawbacks.

A06 Combustion airflow alarm Check braizer cleaning/ air intalke/chimney

A07 Door open Check if door is locked

A08 Fumes exractor error Call your Service.

A09 temperature sensor failure Call your Service.

A10 failure in the igniter igniter cord to make sure there is a gap or crushed. Call your service.

A11 Pellet feeder error Call your Service.

A13 Electronic mother board error Call your Service.

A15 pellet level alarm Check the pellet level

A16 Water pressure out of range Restore the correct system pressure

A18 Water tank ovetemperature See instruction manuel.

Table5-3- Alarm list

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5.6 CHRONO (WEEKLY PROGRAM)

figure5-20– weekly program screen

Chrono run at specified boiler on and off. This function is performed by opening and closing times set by the user.

Set of 6 different opening and closing times. Chrono includes: 1. Enable opening and closing time is activated. Activation activated when the boiler on and off at certain times kapanır.6 opening

and closing hours of the current one is not enabled chrono they are activated. 2. Install Profile: This choice benefits the installation of pre-defined opening and

closing times (Error! Reference source not found.). 3. Reset: Turn off all the time preset with this function is reset. 4. Programs 1-6: You must make the following settings for each program.

a. enable b. Start c. stop d. Temperature

Crown Votes must be activated at least one of the 6 program before starting. For example: Program 1 power adjustment.

Set the screen is done by pressing Chrono Chrono enable access to screen and assess key aspects of the program.

figure5-21– weekly program activation screen

next

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e s c S e t

< P r o g 1 >

e s c O f f S e t

< S t a r t >

e s c 7 : 3 0 O k

- S t a r t +

e s c O f f S e t

< S t o p >

Program 1 Press Set to access the setup menu. You can change the start time by pressing the Set.

figure5-22- Program screen

The desired start time using the buttons shown; set at 15 minute intervals

figure5-23- weekly program start time screen

for confirmation press OK.

figure5-54- weekly program start time setting

figure5-25- weekly program stop time setting

figure5-26- ambient temperature setting screen

After confirmation, one can return to the STOP menu. Start time and the stop time are set in the same manner as confirmation.

figure5-27- water temperature setting screen

decreasing increasing

Choose program

Adjust time

Confirm time

back next

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Choose day

Days Menu

Exit from days menu

After confirmation the air temperature 'arrow' scroll using the keys. Here, set the room temperature setting is set.

The system uses it only began working in automatic mode. If the system is in manual mode, this preference is not considered at this time. room temperature setpoint as set opening and closing times will be set and approved.

figure5-26- levels of flame setting screen

After the approval avoid firing on the menu. The power level can be adjusted for specific system used for the manual mode during ignition firing.

If the system does not consider the power level in the automatic mode. Start stopping power level as set by the time set.

After the approval date, go to the menu. The days of using the program set by the user is determined.

figure5-7- days menu screen

figure5-8- the days will run weekly Schedule setting screen

Installation on / off pattern occurs when the user can use the days of the week. History menu to '' set '' can access. Up days of the week with the down button is selected and approved. On / off option (for Cycle 1) should check the operation of the heater the day of the week. the same is done for the other days of the week after confirmation.

figure5-31- weekly program enable screen

Days setting

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After approval exit the menu by pressing the escy. "Enable" is checked in the menu with the help of e keys. After opening and closing one program can be activated. Go to the first menu screen and enable selected to activate the chrono Chrono

figure5-329- weekly programs reset screen

Reset option will reset all the programs enabled with. Return to factory settings.

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6. DIMENSIONS

GT-25

figure 8-1

31

GT-15

32

1- Front cover

2- Combustion chamber cover

3- Ashpit cover

4- Manometer

5- Top cover

6- Turbulator rods

7- Pellet tank covers

8- Chimney outlet

9- Pump

10- Service intervention cover

11- Mainboard cover

12- ON-OFF switch

13- Hot water outlet

14- Heat exchanger connection

15- PC connection module

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1. Front cover

2. Combustion chamber cover

3. Ashpit cover

4. Manometer

5. Top cover

6. Turbulator rods

7. Pellet tank covers

8. Chimney outlet

9. Pump

10. Service intervention cover

11. Mainboard cover

12. ON-OFF switch

13. Hot water outlet

14. Heat exchanger connection

15. PC connection module

34

7. SAFETY DEVICES

1. ON-OFF switch 2. Pellet tank over temperature sensor 3. Boiler body temperature sensör 4. Smoke pressure switch 5. Safty valve 6. Closed expansion tank 7. Air prufier (automatic)

35

8. MAINTANENCE and CLEANING

All cleaning of your boiler, while your boiler is not lit (when cold case) and make the elctrical connection closed position.

When the use of high quality pellet boiler can not be maintained at very frequent intervals. Maintenance and cleaning of the boiler according to the type of fuel used per year for at least 2 (two) times must be made. Do not spray cleaning spray painted parts or on the gaskets on the fire door.

• Do not flammable, explosive etc. when cleaning the boiler. Do not use chemicals that could create a hazard.

figure 8-1

36

Turbulator Cleaning

1. The covers (1, 5, 4) must be closed while the turbilator cleaning is being. 2. Open the top cover, and you will see the tubilator rods. Move the turbilator rods up

and down. Again the the moves until the turbilators are cleaned. 3. Then open the front cover and ashpit cover(1,5). 4. Remove the aspit, clean it. 5. You must do the screws off in figure A. Then clean the ashes pouring from the

tubilator. 6. Close the part (A) and tighten the screws. 7. Then replace the aspit.

Combustion pot cleaning

When cleaning the combustion pot, make sure it is completely cold. Vacuum cleaners can be used if there is cold ash. You must check the combustion pot daily.

37

9. PUMP WORKING

LED COLOUR MEAN DETAILED DESCRIPTION

solid green light

Normal operation The pump is operating normally.

Flashing green

operation

Air discharged

The pump is standby mode (PWM version)

Pump will try to take the air in the system for 10 minutes. The pump then this process will not work if the maximum speed; by the user via the switch should be set to the desired value. The pump is in standby mode. (PWM verson)

Flashing red/green light

Unusul work (Pomp is stop)

The pump has stopped because of the problem. After eliminating the problem, pump self again It starts operating.

Flashing red light

Pomp is stop.

by turning the pump Start again. if After rebooting the still flashing red If you see light; replace pump with a new one

No light

There is no power supply Energy is not going to pump.

38

10. PROBLEMS- CAUSES- SOLUTIONS

PROBLEMS POSSIBLE CAUSES SOLUTIONS

Boiler does not start. No power supply. Check the main switch position ‘I’.

Blown fuse. Check the fuse.

Blocked the pellet sensor. Check the pellet sensor .

Pressure switch faulty Check the water pressure

Water temperature probe Check the water temperature probe. When the boiler in operation the temperature is not increasing.

Combustion settings Check the parameters. Boiler can be dirty. Clean the boiler.

Pellet quality Use the quality pellet.

Boiler is going condensation

Temperature setting Increase the boiler temperature

Insufficient fuel consumtion Check the technic parameters.

Circulation pump does not work. Check the circulation pump

Radiators have air. Remove the air in radiator.

The pellets are not fed into combustion chamber

Empty pellet tank Add the pellets in the pellet tank

Sawdust has blocked the feed screw Control the helix Faulty electronic board Change the mainboard

Faulty gear motor Change the pellet motor.

39

Boiler is shutting down automaticly.

The pellet tank may be empty Fill the pellet tank at the appropriate level The ashtray cover may be open check the ashtray cover

Bad pellet quality You must use qualiy pellet

Pellet flow may be low Check the pellet flow

Combustion room may be dirty Clean the combution room

Pressure switch faulty Change the pressure switch

The boiler runs a few minutes and then the switches off

Start-up isn’t completed Rerun the Start-up

Power cut Wait the otomatic start

Smoke of the duct Clean the smoke duct.

Temperature sensor problem Check the temperature sensor

The smoke evacution motor does not work

Faulty of motor Check the motor

Mainboard faulty Change the mainboard

Broken kontrol panel Change kontrol panel

Boiler is not powered Check the fuse.

Pellets accumulate in the combustion pot

Insufficient cobustion air Clean the combustion pot and check that all the holes are clear.

40

In automatic mod the boiler runs full-power.

Temperature probe problem Check the temperature sensor.

Degree of temperature on thermostat Set the degree of temperature

Boiler is working a few minutes and then off

The ignition cycle is not completed. There may be a temporary failure in the power supply. Ignition spark plug failure. Temperature sensors are defective or damaged. Smoke duct is clogged

Re-run the ignition cycle (turn off). Check the conditions indicating a top. Clean smoke duct. Check and replace sensors as necessary. Check the plug and replace if necessary.

41

Boiler fire in self off and / or the boiler stops automatically.

The pellet hopper is empty Fill the pellet hopper.

Pellet feeder does not work. The pellet temperature

Close the door or replace with original spare parts. Change to a type of pellet recommended by the manufacturer. Have you checked the fuel supply rate by the technical service. Guide to clear the combustion chamber as indicated. Clean the smoke duct. Check if smoke duct is blocked.

sensor is malfunctioning

The door is not fully closed

Unsuitable pellets.

Low pellet ratio

Combustion chamber dirty.

Smoke outlet obstructed

Pressure switch cuts.Smoke extraction motor failed.

Boiler does not work.

Electrical failure or lack of

Make sure that the main switch in work position

The fuse has blown.

Change this fuse Broken pressure switch

Change the pressure switch passage of smoke out of the air or air ducts

disabled

Clean the smoke outlet and / or smoke duct.

42

The pellets are stacked into the combustion bowl, cover glass gets dirty very quickly and the flames are burning low.

comes insufficient combustion air. Check that it is edible by the boiler room constantly fresh air.

The pellets could not damp or appropriate. Smoke extractor engine may be damaged.

Check the gutters clean and clear the air duct of the combustion bowl. Clean the Make a general cleaning of the combustion chamber and smoke channel. Check that the cover adheres wick. Check that sits right on the location of the pellet burning dish. Change the type of pellets. Replace the flue fan motor to the checks did not work.

Chimney Smoke evacuation fan motor is not running.

Furnaces electric welded may also be problems.

Check the feeding phase and voltage electrocuted.

Fan motor may be damaged. Replace if necessary to check the motor capacitor.

The electronic card may be defective. The control panel can be broken.

Change the electronic motherboard. Replace the control panel.

43

The display showed any alarm condition. Keys was inactive.

In any of the security elements on the boiler to be entered Overheating

Refer to the code description of the manual referring to the code of the alarm condition. On / off button while holding down the boiler's self-control switches off the boiler if the error corrected the boiler goes into shutdown. Alarm continues the error continues. In case of extreme temperatures you expect to take the boiler to cool off position. Then make a fire again. Reduce water pressure by freeing the installation under 2 bars. Fill the fuel tank.

Fuel may be exhausted. Make sure the door is closed.

Door may be open People who have re-ignition combustion by clearing the dish you wait after closing off the boiler. İgnition failed

44

11. SIGNIFICIANT INSTRUCTIONS for EFFECTIVE USING

• Please, clean the ash and dross in combustion pot before igniting the boiler.

• Please clean the inside and outside of the glazed models with the help of cleaner.

• The insulated environment is recommended to use the boiler.

• This boilers product for internal places. If the boilers placed another places there will be loss of energy and efficiency in or etc. Please do not installed the boiler any outdoor open, moistured or idle places.

• 6 mm wood pellets to be used as fuel.

• Do not use the wet or softened pellet fuel.

• Do not put any other fuel into the pellet tank.

• Settings other than user settings (technical menu) must be replaced by the service.

• Please press the shut-down button to close the stove when the stove is open (do not take off the energy cable to turn off the stove).

• Pellets must be reloaded if pellets remains at a height of 20 cm below the fuel

tank.

• Fuel tank should not be loaded fully, 5 cm clearance should be left from the

top.

• The chimney installation must be done in accordance with the instructions.

• Annuel maintanence will make longer the life of the boiler.

• Settings except user settings should be changed by the service.

• Depending on the pellet quality boiler and chimney maintenance cleaning

must be made at least 2 (two) times per year.

45

12. SUGGESTION and FEEDBACK

• Please read the installation schema and userguide carefully.

• Please use wood pellet as fuel.

• Once a year, the boiler should be checked by the authorized boiler.

• Please do not run the boiler when the boilers door is open.

• In case of fire, please switch off the boilers and plug off, ventilate the room,

call the emergency fire, keep yourself safe.

• Please use suggested pellets fuels.

• Please follow the user instructions.

For any further question or claim, İFYIL TERMO İKLİMLENDİRME SAN. TİC. LTD. ŞTİ. CONTACT INFO

Phone : +90 (362) 431 41 10 - 30 Fax : +90 (362) 432 80 43 E-Mail : info@ifyıl.com.tr Adress : Hançerli Mah. 100. Yıl Bulvarı No: 37/A Samsun/TURKEY THANK YOU FOR PREFERING İFYIL QUALITY...!

46

WARRANTY

T.C. MINISTRY OF SCIENCE INDUSTRY

AND TECHNOLOGY Directorate General of Consumer Protection

and

Market Surveillance

WARRANTY

The Issue Date and number of the document:

In using this document; 4077 number Law on Consumer Protection and based on this

act put into effect Warranty application in accordance with Regulation on Principles,

T.C. Ministry of Science Industry and Technology, Consumer Protection of

Competition is permitted by the General Directorate.

COMPANY MANUFACTURER GENERAL DISTRIBUTION AND MARKETING

Title : İFYIL TERMO İKLİMLENDİRME SAN. TİC. LTD. ŞTİ. Adress : Yeni Cami mah. 3. Cad. Kavak OSB Kavak/SAMSUN/TÜRKİYE Brand : İFYIL Model : Serial Number : Produced Date : SELLER DEALERS FINAL CUSTOMER Title : Name surname : Adress : Adress : Phone : Phone : Seal : Signature :

47

WARRANTLY CONDITIONS

1. Warranty period is 2 (two) years starting from the sale date in comply with operation warnings.

2. All spare parts of the boiler is under our warranty except glass and gray cast iron. 3. Boiler is to be out of warrant in case of any chimney problems. 4. Damages resulting from transport, external strikes(crash, break, scratch and

chemicals) are out of warranty. 5. During blackout, damages occuring due to the lack of power supply is out of

warranty. 6. If the pellet boilers are not above 50 ⁰ C, sweat (water drips) and drying out are

occurring in the internal bodys. Problems that may arise in this case are not covered by the warranty.

7. The warranty does not apply if the radiator measurements are not used in boiler models.

8. The repairement period is added to the warranty period if boiler is broken within warranty. Maximum repair time is 30 days.

9. Problems due to high or low voltage or black out are out of warranty. 10. Any modification on boiler by unauthorized staff is out of warranty. 11. Boiler is to be out of warranty if installed at any outdoor open, moistured or idle

places. 12. In applications that do not meet the installation requirements and in the wrong

capacity selection, the product is out of warranty 13. The product is out of warranty if problems arise from foreign bodies being

thrown out of the pellet fuel to the pellet tank

Service Calls

For technical service calls, distributor should contact with IFYIL

regional sales representative.

Any right cannot be claimed due to the changes or modifications or

wrong use of spare parts. İFYIL original spare parts must be used for

any permitted change of spare part.