guardmaster msr57p speed monitoring safety relay · relay user manual, publication 440r-um004...
TRANSCRIPT
Installation Instructions
GuardMaster MSR57P Speed Monitoring Safety RelayCatalog Number 440R-S845AER-NNL
Additional Resources
You can view or download publications at http://literature.rockwellautomation.com. To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative.
Resource Description
GuardMaster MSR57P Speed Monitoring Safety Relay User Manual, publication 440R-UM004
Detailed information on wiring, configuring, and operating an MSR57P relay, including safety requirements.
114.
5 m
m (
4.51
in.)
99 mm (3.9 in.) 67.5 mm (2.66 in.)
S32 S52 S62S42 13 24 A114S11 S12 S22S21 34 51 5244
S72 X32 X42S82 Y1 S34 Y37Y2Y31 Y33 Y30Y32 68 Y35 A278
Encoder 1
PWR/Fault
Stop
Config Lock
Inpu
tsSt
atus
Limited Speed
Standstill
Safe Speed
Motion Power DoorEncoder 2
DPI
P
Dimensions
Publication 440R-IN016B-EN-P - November 2008
2 GuardMaster MSR57P Speed Monitoring Safety Relay
Installation Instructions in Other Languages
English This instruction sheet is available in multiple languages at http://rockwellautomation.com/literature. Select publication language and type “MSR57P” in the search field.
Deutsch Dieses Instruktionsblatt kann in mehreren Sprachen unter http://rockwellautomation.com/literature gelesen werden. Bitte Ihre Sprache anwählen und “MSR57P” im Suchfeld eintippen.
Français Ces instructions sont disponibles dans différentes langues à l’adresse suivante: http://rockwellautomation.com/literature. Sélectionner la langue puis taper << MSR57P >> dans le champ de recherche.
Italiano La presente scheda d’istruzione è disponibile in varie lingue sul sito http://rockwellautomation.com/literature. Selezionare la lingua desiderata e digitare “MSR57P” nel campo di ricerca.
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Dutch Dit instructieblad is beschikbaar in diverse talen op: http://rockwellautomation.com/literature. Kies taal van publicatie en tik “MSR57P” in het zoekveld.
Chinese(complex) 從以下網頁可以獲得本說明書的多種語言的版本 :http://rockwellautomation.com/literature 。
請選擇出版物的語言 ,並在搜索欄輸入“MSR57P”。
Chinese(simplified) 从以下网页可以获得本说明书的多种语言的版本 :http://rockwellautomation.com/literature 。
请选择出版物的语言 ,并在搜索栏输入“MSR57P 印�
Japanese 本説明書シートの多言語版は Web サイト http://rockwellautomation.com/literature にて入手できます。出版言語を選択し、検索フィールドに 「MSR57P」とタイプしてください。
Publication 440R-IN016B-EN-P - November 2008
GuardMaster MSR57P Speed Monitoring Safety Relay 3
General Safety InformationRetain these instructions for future reference. Rockwell Automation cannot accept responsibility or liability for a failure of this device if the product is used outside the recommended specifications in this document.
Spacing RequirementsAdequate air space must be provided around the system (module cluster). Minimum recommended clearances:
• 15 mm (0.6 in.) above
• 15 mm (0.6 in.) below
• 2…3 mm (0.08…0.12 in.) between modules at ambient temperatures higher than 40 °C (104 °F).
Mount the MSR57P RelayFollow these steps to mount the MSR57P relay to an EN50022 -35 x 7.5 DIN rail.
1. Hook the top slot over the DIN rail.
2. Snap the bottom of the device into position while pressing the device down against the top of the rail.
3. Attach end plates on each end of the DIN rail.
To remove the device from the DIN rail, use a flathead screwdriver to pull down the latch and lift the device from the rail.
ATTENTION This device is intended to be part of the safety-related control system of a machine. Before installation, a risk assessment should be performed to determine whether the specifications of this device are suitable for all foreseeable operational and environmental characteristics for the machine to which it is to be fitted. At regular intervals during the life of the machine, check whether the characteristics foreseen remain valid.
ATTENTION Safety Programmable Electronic Systems (PES)Personnel responsible for the installation and application of safety-related programmable electronic systems (PES) shall be aware of the safety requirements in the application of the system and shall be trained in using the system.
Slot
DIN Rail
Latch
Publication 440R-IN016B-EN-P - November 2008
4 GuardMaster MSR57P Speed Monitoring Safety Relay
Circuit Diagram
Terminal ConnectionsTerminal FunctionA1 +24V dc, user supply
A2 Common, user supply
S11, S21 Test_Out_0, Test_Out_1, pulse test outputs for safety functions
S12, S22 SS_In_Ch0, SS_In_Ch1, Safe Stop (SS) dual-channel input
S72, S82 ESM_In_Ch0, ESM_In_Ch1, Enabling Switch Monitor (ESM) dual-channel input
S52, S62 SLS_In_Ch0, SLS_In_Ch1, Safe Limited Speed (SLS) dual-channel input
S32, S42 DM_In_Ch0, DM_In_Ch1, Door Monitor (DM) dual-channel input
X32, X42 LM_In_Ch0, LM_In_Ch1, Lock Monitor (LM) dual-channel input, solenoid position
Y1 24V dc output for reset (S34) and for feedback (Y2)
S34 Reset_In
Y2 RL_In, feedback input
Y35 SLS_Status output
Y37 Fault_Status output
13 Supply power for Motion Power (MP) safety outputs 14 and 24
14, 24 MP_Out_Ch0, MP_Out_Ch1, Motion Power (MP) outputs
68, 78 SLS_Out_Ch0, SLS_Out_Ch1, Safe Limited Speed (SLS) outputs
51 DC_Out_Ch0 (High Side), Door Control output [door switch solenoid, bipolar or cascading(1)]
(1) The DC_Out output may also be configured as cascading (2 Channel Source). For information on using this configuration in limited applications, refer to the GuardMaster Speed Monitoring Safety Relay User Manual, publication 440R-UM004.
52 DC_Out_Ch1 (Low Side), Door Control output [door switch solenoid, bipolar or cascading(1)]
34, 44 SS_Out_Ch0, SS_Out_Ch1, cascading Safe Stop outputs
Y31 24V dc power for isolated outputs
Y32 Stop_Command, isolated output
Y33 SLS_Command, isolated output
Y30 GND for isolated outputs
DPI
RJ45
-1
Y1 S34 Y2 Y31 Y32 Y33 Y30
Min
i-DIN
34 44 14 247868Y37Y35
RJ45
-2
A1
51 A252
S11 S21 S32 S42 13X32 X42S72 S82S12 S22 S52 S62
HIM
51 52
PulseTest
Outputs
SafeStop
(SS_In)
Safe Limited Speed
(SLS_In)
EnablingSwitch
(ESM_In)
Door Monitor(DM_In)
Lock Monitor(LM_In)
Monitor Encoder
PS
24V
dc
Rese
t_In
Feed
back
(RL_
In)
24V
dc
GND
Stop
_Com
man
d
SLS_
Com
man
d
Isolated Outputs Diag.Out Door Lock
Control(DC_Out)bipolar
SLS_
Stat
us
Faul
t_St
atus
Hi Lo
SS_Out (Cascade)
Motion Power
(MP_Out)2 OSSD
Enco
der 1
Enco
der 2
SLS_Out (Cascade)2 OSSD 2 OSSD
Door Lock Control
(DC_Out)Cascade
Hi Hi
Publication 440R-IN016B-EN-P - November 2008
GuardMaster MSR57P Speed Monitoring Safety Relay 5
Status Indicators
When you apply power to the device, the red/green indicators flash alternate colors twice and the Config Lock indicator flashes on and off twice before all indicators except for the PWR/Fault indicator turn off. The PWR/Fault indicator remains flashing until the device enters Run or Program mode.
Indicator Status Description
PWR/Fault(1)
(1) PWR/Fault green indicator and Config Lock indicator flash in synch when the device is in Program mode.
Green/On The device is operating normally and is in Run mode.
Red/Flashing A recoverable fault has occurred.
Red/On A nonrecoverable fault has occurred.
Red/Green Flashing The configuration is being downloaded or a firmware upgrade is in progress.
Config Lock(1) Yellow/On The device’s configuration is locked.
Yellow/Flashing The device’s configuration is unlocked.
Stop Green/On The Safe Stop (SS) input is closed.
Red/On The SS input is open or pressed.
Red/Flashing The SS input has a fault.
Limited Speed
Green/On The Safe Limited Speed (SLS) input is closed for normal Run operation.
Green/Flashing The SLS input is open for a safe speed request to allow access to the machine (Maintenance operation).
Off The SLS function is not configured.
Red/Flashing The SLS input has a fault.
Motion Power Green/On The Motion Power (MP) output is ON.
Off The MP output is OFF.
Red/Flashing The MP output has a fault.
Door Green/On The door is closed.
Red/On The door is open.
Red/Flashing Door Monitor or Lock Monitor input switch has a fault.
Off Door monitoring is not configured.
Safe Speed Green/On Safe Limited Speed is being actively monitored and is below the configured Safe Limited Speed value after an SLS request has been made.
Off Safe Limited Speed is not being monitored.
Red/Flashing An SLS Speed Fault has occurred.
Standstill Green/On Standstill Speed has been detected.
Off Speed is greater than the configured Standstill Speed.
Red/Flashing Motion has been detected after stopped condition or a Stop Speed Fault has occurred.
Publication 440R-IN016B-EN-P - November 2008
6 GuardMaster MSR57P Speed Monitoring Safety Relay
SpecificationsGuardMaster MSR57P Speed Monitoring Safety Relay – 440R-S845AER-NNL
Attribute Value
Standards IEC/EN60204-1, ISO12100, IEC 61800-5-2
Safety category Cat. 4 and PL e per EN ISO 13849-1; SIL CL1 to CL3 per IEC 61508/EN62061
Power supply 24V dc, 0.8…1.1 x rated voltage(3) PELV/SELV
(3) Safety outputs need additional fuse for reverse voltage protection of the control circuit. Install a 6 A slow-blow or 10 A fast-acting fuse.
Aggregate current of MSR57P
10.4 A max. @ terminal A1 + 13
Power consumption 5 W
Outputs 14, 24, 68, 78 24V dc, 2 A, short-circuit protected
Outputs 34, 44 24V dc, 100 mA, short-circuit protected
Outputs Y35, Y37 24V dc, 50 mA, short-circuit protected
Door switches 51, 52(1)
(1) For information on using these outputs in bipolar or cascading configurations, refer to the GuardMaster Speed Monitoring Safety Relay, publication 440R-UM004.
24V dc, short-circuit protected• 1.5 A, bipolar (Power to Release/Power to Lock) configuration• 20 mA, cascading (2 Channel Source) configuration
Outputs Y32, Y33 24V dc, 100 mA, short-circuit protected
Output Y1 24V dc, 20 mA, short-circuit protected
Pulse outputs S11, S21 24V dc, 100 mA, short-circuit protected
Pulse inputs S12, S22, S32, S42, S52, S62, S72, S82, X32, X42
11 mA per input, max
Inputs S34, Y2 11 mA per input, max
Power-on delay, max 3 s
Response time User-configurable.(4)
(4) Refer to the GuardMaster MSR57P Speed Monitoring Safety Relay User Manual, publication 440R-UM004 for details.
Pollution degree 2
Enclosure protection IP40
Terminal protection IP20
Wire Type Use copper that will withstand 60/75 °C (140/167 °F)
Conductor size(2)
(2) Refer to Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1.
0.2…2.5 mm2 (12…24 AWG)
Terminal screw torque 0.6…0.8 Nm (5…7 lb-in)
Case material Polyamide PA 6.6
Mounting 35 mm DIN rail
Weight, approx. 350 g (0.77 lb)
Publication 440R-IN016B-EN-P - November 2008
GuardMaster MSR57P Speed Monitoring Safety Relay 7
Environmental SpecificationsAttribute Value
Temperature, operating -5…55 °C (23…131 °F)
Relative humidity 90% RH noncondensing
Vibration 10…55 Hz, 0.35 mm displacement
Shock, operating 10 g, 16 ms, 100 shocks
ESD immunity 4 kV contact discharges; 8 kV air discharges
Radiated RF immunity 10 V/m from 80…1000 MHz; 3 V/m from 1.4…2.0 GHz; 1V/m from 2.0…2.7GHz
EFT/B immunity Power, dc: ±2 kVI/O signal lines: ±1 kV
Surge transient immunity Power, dc: ±0.5 kV line-line and ±0.5 kV line-earthI/O signal lines: ±1 kV line-earth
Conducted RF immunity 10V rms from 150 kHz…80 MHz
Certifications
Certification(1) Value
c-UL-us UL Listed, certified for US and Canada.
CE European Union 2004/108/EC EMC Directive, compliant with:
• EN 61000-6-4; Industrial Emissions.
• EN 61131-2 Programmable Controllers (Clause 8, Zone A & B).
• EN 61326-3-1; Meas./Control/Lab., Industrial Requirements.
• EN 61000-6-2; Industrial Immunity.
C-Tick Australian Radiocommunications Act, compliant with: AS/NZS CISPR 11; Industrial Emissions.
TÜV TÜV Certified for Functional Safety: SIL CL1 to CL3, according to IEC 61508/EN62061; Category 1 to 4 and Performance Level e, according to EN ISO 13849-1, when used as described in the GuardMaster MSR57P Speed Monitoring Safety Relay User Manual, publication 440R-UM004.
(1) When product is marked. See the Product Certification link at http://ab.com for Declarations of Conformity, Certificates, and other certifications details.
Publication 440R-IN016B-EN-P - November 2008
8 GuardMaster MSR57P Speed Monitoring Safety Relay
Application Example 1
Example 1: System Layout
This example is configured for Safe Stop 1. The control cabinet contains an MSR57P relay, a PowerFlex 70 AC Drive with Safe-Off function, as well as a PanelView terminal. The MSR57P relay monitors speed via a TTL encoder connected to the PowerFlex 70 drive.
The control panel lets the operator select Run or Maintenance speeds. The door has an interlock switch with guardlocking to limit access to the machine when the machine is operating at normal Run speed.
A towerlight indicates machine status.
E-Stop
ResetRun Maintenance
ModeStoppedSafe SpeedRunning
S32 S52 S62S42 13 24 A114S11 S12 S22S21 34 51 5244
S72 X32 X42S82 Y1 S34 Y37Y2Y31 Y33 Y30Y32 68 Y35 A278
Encoder 1
PWR/Fault
Stop
Config Lock
Inpu
tsSt
atus
Limited Speed
Standstill
Safe Speed
Motion Power DoorEncoder 2
DPI
P
M
PowerFlex 70 Drive With Safe-Off
Safe Stop
SLS Request
Configuration Tools
MSR57P Relay
Primary Encoder(Example, Catalog Number: 845T-HZ42EEN)
Guardlocking Switch
TLS3-GD2
Motor Power Cable
Encoder Input 1
Encoder Feedback Cable
Start/Stop Command and Motion Power
Outputs
20-HIM-A3
Encoder Cable1585J-M8RB-2M5
1203-USB or 1203-SSS(B)
20-HIM-H10
PC-OR-
Publication 440R-IN016B-EN-P - November 2008
GuardMaster MSR57P Speed Monitoring Safety Relay 9
Example 1: System Wiring
+24V
dc
1222
34
1121
33
A1 A24241
5251
L1L2
L3
1 3 4 2
S32
S22
S12
S34
Y1A2
Y2Y3
0Y3
1Y3
3Y3
2Y3
5Y3
7
S42
S52
S11
X32
X42
A1
1424
13
6878
3444
S62
S72
S82
S21
5152
A1
SSRe
ques
t
E-St
op80
0FM
-MT4
480
0F-M
X02V
SLS
Requ
est
800F
M-K
M23
800F
-MX0
2V
Pow
er to
Rele
ase
Rem
ove
two
inte
rnal
jum
pers
Pow
erFl
ex 7
0AC
Driv
e w
ith
Driv
eGua
rd
Gate
Con
trol
Pow
er
Supp
ly
Rem
ove
jum
pers
Gate
Co
ntro
l Ci
rcui
t
Safe
-Off
Optio
n
Mot
or
6 E
nabl
e
4 S
LS In
put (1
)2
Sta
rt
1 S
top
7 D
ig C
omm
8 D
C Co
mm
9 2
4V d
c
TLS3
-GD2
440G
-T27
260
24V
dc C
om
Rese
t80
0FM
-F6M
X10
Aux.
Sig
nals
to P
LC
MSR
57P
Rela
y
SS Inpu
tSL
SIn
put
ESM
Inpu
tDo
or Lo
ck
Cont
rol
Lock
M
onito
rDo
or
Mon
itor
Pulse
Test
Ou
tput
s
RJ45
Enco
der
Inpu
t 1
RJ45
Enco
der
Inpu
t 2DP
I
SLS
Outp
utM
otio
n Po
wer
Out
24V
dcGN
DSt
opCm
dSL
SCm
dFe
ed-
back
Rese
tRL Feed
SS O
utpu
tFa
ult
Stat
usSL
SSt
atus
Isol
ated
Dia
gnos
tics
and
Pow
er
(1)
Digi
tal i
nput
4.
Prop
er c
onfig
urat
ion
is re
quire
d fo
r inp
uts 1
, 2, 4
, and
6 o
n th
e Po
wer
Flex
70
Driv
e.
Publication 440R-IN016B-EN-P - November 2008
10 GuardMaster MSR57P Speed Monitoring Safety Relay
Application Example 2
Example 2 System Layout
This example is configured for Safe Stop 1. The control cabinet contains an MSR57P relay, a Kinetix 6000 drive with Safe-Off function, as well as a PanelView terminal. The MSR57P relay monitors speed via a Sin/Cos encoder connected to the Kinetix 6000 drive.
The control panel lets the operator select Run or Maintenance speeds. The door has an interlock switch with guardlocking to limit access to the machine when the machine is operating at normal Run speed. In addition, an enabling switch is required to be held in the middle position while operators are within the machine environment to keep the machine running at safe speed.
A towerlight indicates machine status.
E-Stop
Run Maintenance
ModeStoppedSafe SpeedRunning
Reset
S32 S52 S62S42 13 24 A114S11 S12 S22S21 34 51 5244
S72 X32 X42S82 Y1 S34 Y37Y2Y31 Y33 Y30Y32 68 Y35 A278
Encoder 1
PWR/Fault
Stop
Config Lock
Inpu
tsS
tatu
s
Limited Speed
Standstill
Safe Speed
Motion Power DoorEncoder 2
DPI
P
Kinetix 6000 or Kinetix 7000 With Safe-Off
Safe Stop
SLS Request
MSR57P Relay
MP-Series Bulletin MPL Servo Motors
Motor Power Cable
Start/Stop Commandto Logix Controller
Encoder Feedback Cable
Encoder Cable1585J-M8RB-2M5
Low Profile Connector
2090-K6CK-D15M
Enabling Switch
Encoder Input 1
Motion Power Outputs and Feedback Monitoring From the MSR57P Relay to Kinetix Safe-Off Interface
Configuration Tools
Guardlocking Switch
TLS3-GD2
20-HIM-A3
1203-USB or 1203-SSS(B)
20-HIM-H10
PC-OR-
Publication 440R-IN016B-EN-P - November 2008
GuardMaster MSR57P Speed Monitoring Safety Relay 11
Example 2: System Wiring
+24V
dc
12
3412
2234
1121
33
A1 A24241
5251
S32
S22
S12
S34
Y1A2
Y2Y3
0Y3
1Y3
3Y3
2Y3
5Y3
7
S42
S52
S11
X32
X42
A1
1424
13
6878
3444
S62
S72
S82
S21
5152
A1SA
FETY
EN
1+
R1R1
R2
R2
SAFE
TY E
N2+
SAFE
TY E
N-
FDBK
1
FDBK
1FD
BK2
FDBK
2
R2R1
L1 L
2 L3
SSRe
ques
t
SLS
Requ
est
800F
M-K
M23
800F
-MX0
2VPo
wer
toRe
leas
e
Rem
ove
two
inte
rnal
jum
pers
Kine
tix 6
000
and
7000
AC
Driv
e w
ith
Guar
dMot
ion
Gate
Con
trol
Pow
er S
uppl
y
Gate
Co
ntro
l Ci
rcui
t
Mot
or
TLS3
-GD2
440G
-T27
260
24V
dc C
om
Rese
t80
0FM
-F6M
X10
Aux.
Sig
nals
to L
ogix
Con
trolle
r
MSR
57P
Rela
y
SS Inpu
tSL
SIn
put
ESM
Inpu
tDo
or Lo
ck
Cont
rol
Lock
M
onito
rDo
or
Mon
itor
Pulse
Test
Ou
tput
s
RJ45
Enco
der
Inpu
t 1
RJ45
Enco
der
Inpu
t 2DP
I
SLS
Outp
utM
otio
n Po
wer
Out
24V dc
GND
Stop
Cmd
SLS
Cmd
Feed
-ba
ckRe
set
RL Feed
SS O
utpu
tFa
ult
Stat
usSL
SSt
atus
Isol
ated
Dia
gnos
tics
and
Pow
er
Gate
Co
ntro
l En
able
Safe
ty
Mon
itor
Aux.
Sign
als
to Lo
gix C
ontro
ller
440J
-N21
TNPM
Enab
ling
Switc
h
E-St
op80
0FM
-MT4
480
0F-M
X02V
Publication 440R-IN016B-EN-P - November 2008
Rockwell Automation, Allen-Bradley, GuardMaster, PowerFlex, Kinetix, PanelView, DriveExplorer, DriveGuard, GuardMotion, and MP-Series are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication 440R-IN016B-EN-P - November 2008 PN 95302398Copyright © 2008 Rockwell Automation, Inc. All rights reserved. Printed in Germany.