guide valve limited · pdf file2 guide valve limited, established in 1981 with its...

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Guide Valve Limited

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Guide Valve Limited, established in 1981 with its headquarters in Canada, specializes in the manufactur-ing of bolted body trunnion mounted ball valves.

Brand named GVS, our products are based on the most advanced technologies and are used in all sectors from petrochemical refining and processing to transportation and distribution of the end product.

The purpose of this catalogue is to give detailed, technical information on the design features of GVS, bolted body ball valves.

COMPANY PROFILE

To prevent any overpressure of fluids trapped in the isolated body cavity, all above ground valves can be equipped with a relieving device (self relieving seats or external relief system), on request.

The GVS valve comes standard with a pressure safety relief valve. The purpose of the valve is to have a means to relieve any pressure in the body cavity that can build up due to the design of the valve.

It is important to note that, when testing the valves in line, if the client intends to exceed 1.1 times the ASME class, the pressure relief valve should be removed and replaced with a solid plug, as they will pop/relieve on the test.

Each pressure relief valve supplied has a red tag which reads: “Important Information. This safety relief valve is designed for liquid release service only. Please remove if not applicable and replace with a solid plug if the media is in a full gas and no chance of thermal expansion can occur.”

DOUBLE BLOCK & BLEED AND O.H.&S.

Specifying a double block and bleed valve does not necessarily mean the valve meets the criteria outlined by O.H.&S.

By definition to O.H.& S. a trunnion mounted valve must have a primary seat, a secondary seat (not self-relieving) and a means of checking the integrity of the seats.

To truly meet specification and be sure you are getting a valve per definition it is best to ask for “independent seats”, “double isolation seats” or “piston style” seats.

The GVS double block and bleed design does not have self-relieving seats and meets the O.H.&S criteria for block and bleed service and DIB service.

API has changed their spec to read “DIB” which is double isolation and block.

Fluid trapped between the seat rings can be bled even when the valve is open.

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APPLICABLE STANDARDS

Application Standard Table

CSA - Canadian Standards Association

CSA Z 245.15 Steel Valves CSA Z 245.12 Steel Flanges

ANSI - American National Standards InstituteASME - American Society Of Mechanical Engineers

B 1.20.1 Pipe Threads, General Purpose B 31.3 Process Piping

B16.5 Pipe Flanges and Flanged Fittings

B16.10 Face to Face and End-to-End Dimension of Valves B 31.4 Pipeline Transportation Systems for Liquid Hydrocarbons and Other Liquids

B16.25 Butt-Welding End B 31.8 Gas Transmission and Distribution

B16.34 Valves - Flanged, Threaded and Welding End Piping Systems

B 46.1 Surface Texture (Surface Roughness Waviness, and Lay)

API – American Petroleum Institute

Spec. 6D Specification for Pipeline Valves Spec. 6FA Specification for Fire Test for Valves

Standard 5L Specification for Line Pipe

Standard 598 Valve Inspection and Testing

Standard 607 Fire Test for Quarter-turn Valves and Valves Equipped with Nonmetallic Seats

Standard 608 Metal Ball Valves-Flanged, Threaded and Welding Ends

Standard 5B Specification for Threading, Gauging and Thread Inspection of Casing, Tubing, and Line Pipe Threads

ASME Boiler and Pressure Vessel Code - Sections V, VIII & IX

British Standards Institute

DIN - Deutsches Institut fur Normung

MSS - Manufacturers Standardization Society of the Valve and Fittings Industry

SP-6 Standard Finishes for Contact Face of Pipe Flanges and Connecting-End Flanges of Valves and Fittings

SP-25 Standard Marking System for Valves, Fittings, Flanges and Unions

SP-44 Steel Pipeline Flanges

SP-45 Bypass and Drain Connections

SP-55 Quality Standard for Steel Castings for Valves, Flanges and Fittings and Other Piping Components

SP-61 Pressure Testing of Valves

SP-72 Ball Valves with Flanged or Butt-Welding Ends for General Service

NACE - National Association of Corrosion Engineers

MR 0175 15156 Petroleum and natural gas industries - Materials for use in H2S-containing environments in oil and gas production

Sour Service: Region 3 Part 1: General principles for selection of cracking-resistant materials

Part 2: Cracking-resistant carbon and low alloy steels, and the use of cast irons

Part 3: Cracking-resistant CRAs (corrosion-resistant alloys) and other alloys

GVS valves are designed, manufactured and tested according to API Spec 6D, CSA Z 245.15 for ASME Class 150 through 2500 and in compliance with other standards on request. The “Fire-Safe” design was successfully tested and certified to meet the requirements of API Standard 6FA and API Standard 607. Unless otherwise specified by the customer, GVS ball valves comply with the following standards.

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At low pressure the resin seat is more of a Protector for it does not touch the ball’s outer surface. This is why we state that the insert seat is a protector. The Delta elastomeric shaped seat is always in full contact to the ball at low & high pressure, providing a seat to ball shut-off at all times.

At higher pressure the complete seat assembly is being pushed against the ball, and the insert resin seat (Protector) eventually does come in contact to the ball’s outer surface. At this elevated pressure the Protector acts as a seat seal in addition of being a protector and also acting as a scrapper thus wiping off any debris that may be against the ball’s outer surface.

Note: the “metal to metal + soft seated” design provides the added feature of metal seated ball valves.

SEATS DESIGN

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Metal to Metal Seats

These seats are manufactured for applications with abrasive fluids (i.e. sand), corrosive fluids (i.e. acids) at times with high temperatures and pressures. The ball and the seat are hardfaced using different coatings such as chromium carbide, tungsten carbide or stellite depending on the fluid to be handled. Special seat designs are available to suit the applications.

Balls Surface Treatment

The request for the “metal to metal” seals is considerably increasing in applications with temperatures superior to 250ºC, where the traditional structure of the seat with plastic, polymeric or elastomeric inserts, often is not able to suit the application. On the contrary, the “metal to metal” solution is ideal also to control the flow of gas and impure fluids containing sand, minerals, etc. Technologically advanced solutions of “coating” are available and tested for these specific applications. These solutions allow to reach superficial hardness of steels to 1250 HV, through tungsten carbide or chromium carbide coating.

Available Seat/Ball Materials

A105, A350 LF2, A350LF3, AISI 4140, A694 F60, A 182 F6A, A 182 F6 NM, A 182 F316, A 182 F316 LNM, A 182 F44, A 182 F51, A 182 F53, A 182 F55, 17-4 PH, Inconel 825, Inconel 625, Hastelloy C 276, Monel K 500, XM 19, stellite 6, stellite 12, etc.

METAL TO METAL FEATURE

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Pos. Part Description Pos. Part Description

1 Body 27 Stem antistatic spring2 Body adapter 28 Lower stem flange3 Ball 29 Upper stem flange4 Seat 31 Stem flange O-ring5 Delta seat 32 Stem flange back-up ring6 Seat protector 33 Stem flange fire-safe gasket6A Seat main O-ring 35 Stem O-ring6B Seat back-up ring 36 Stem back-up ring7 Seat fire-safe seal 39 Stem top fire-safe seal gasket8 Seat springs 40 Lower trunnion O-ring9 Trunnion 41 Lower trunnion back-up ring10 Stem lower sleeve bearing 42 Lower trunnion fire-safe seal11 Stem upper sleeve bearing 50 Lever12 Trunnion sleeve bearing 51 Lever knuckle (locking type)13 Stem thrust washer 60 Drain valve (see Note 3 for size)14 Ball thrust washer 61 Safety relief valve - 1/2" NPT15 Ball antistatic spring 61A Vent plug 1/2" NPT (optional)20 Body O-ring back-up 72 Giant button head grease fitting- 3/8" NPT21 Body O-ring 76 Weather seal22 Body fire-safe seal 80 Lower trunnion capscrew23 Body stud bolt 81 Lower stem flange capscrew23A Body capscrew 82 Upper stem flange capscrew24 Body nut 83 Stem flange dowel pin25 Stem 90 Nameplate26 Feather key 99 Actuator

Model B1 ANSI 150-1500

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Model B1 ANSI 150-1500

•Boltedbodytype•Trunnion-mountedstyle•Nominalsize:2”to4”fullport

& reduced port•Pressureclass:ANSI150

up to ANSI 1500 •Ends:FlangedRForRTJ,Butt-weld (Optional): Flanged / Butt-weld ends*Bore size is in “Inches” All other dimensions are in “mm” Weights are in Pounds

ANSI 1500

VALVE SIZE

MIN BORE SIZE

END TO END AND FACE TO FACE BODY WEIGHT

RF RTJ BW

NPS B A C D E RF

inch inch mm mm mm mm lbs

2” 2 368 371 368 138 145 699 114

3” 3 470 473 470 267 300 902 334

4” 4 546 549 546 318 347 gear 616

ANSI 150 ANSI 300

VALVE SIZE

MIN BORE SIZE


RF RTJ BW

NPS B A C D E RF


2” 2 178 191 216 82 130 302 62

3” 3 203 216 283 155 243 400 114

4” 4 229 241 305 254 320 600 202

VALVE SIZE

MIN BORE SIZE


RF RTJ BW

NPS B A C D E RF


2” 2 216 232 216 82 130 302 62

3” 3 283 298 283 210 243 298 123

4” 4 305 321 305 254 320 606 202

ANSI 600 ANSI 900

VALVE SIZE

MIN BORE SIZE


RF RTJ BW

NPS B A C D E RF


2” 2 292 295 292 82 130 302 75

3” 3 356 359 356 210 243 699 145

4” 4 432 435 432 273 320 851 264

VALVE SIZE

MIN BORE SIZE


RF RTJ BW

NPS B A C D E RF


2” 2 368 371 368 124 140 302 114

3” 3 381 384 381 241 300 749 176

4” 4 457 460 457 292 347 902 374

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Model GB1 ANSI 150-900


1 Body 30 Top stop flange2 Body adapter 31 Stem flange O-ring3 Ball 32 Stem flange back-up ring4 Seat 33 Stem flange fire-safe gasket5 Seat delta ring 34 Stem "U" shape seal ring6 Seat delta protector 35 Stem O-ring6A Seat main O-ring 36 Stem back-up ring6B Seat back-up ring 37 Retainer flange6C Seat O-ring 38 Retainer flange fire-safe gasket7 Seat fire-safe seal 39 Stem top fire-safe seal gasket8 Seat springs 50 Lever13 Stem thrust washer 51 Lever knuckle (locking type)15 Ball antistatic spring 52 Handwheel16 Trunnion sleeve bearing 55 Lifting plate17 Ball thrust washer 58 Valve support legs18 Trunnion support pin 60 Drain valve (see Note 9 for size)19 Trunnion support 61 Safety relief valve - 1/2" NPT20 Body O-ring back-up 61A Vent plug 1/2" NPT (optional)21 Body O-ring 70 Giant button head grease fitting - 1/2" NPT22 Body fire-safe seal 71 Inner check valve - 3/8" NPT23 Body stud bolt 72 Giant button head grease fitting- 3/8" NPT24 Body nut 73 Inner check valve - 1/4" NPT25 Stem 76 Weather seal26 Feather key 81 Lower stem flange capscrew27 Stem antistatic spring 82 Upper stem flange capscrew27A Stem antistatic spring piston 83 Stem flange dowel pin28 Lower stem flange 90 Nameplate29 Upper stem flange 99 Actuator

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*ReducedPortavailable

•Boltedbodytype•Trunnion-mountedstyle•Nominalsize:6”to32”fullport&reducedport•Pressureclass:ANSI150uptoANSI900•Ends:FlangedRForRTJ,Butt-weld (Optional): Flanged / Butt-weld ends *Bore size is in “Inches”

All other dimensions are in “mm” Weights are in Pounds

ANSI 150

ANSI 600

ANSI 300

ANSI 900

VALVE SIZE

MIN BORE SIZE


RF RTJ BW

NPS B A C D RF-RTJinch inch mm mm mm lbs6" 6 394 406 457 270 227 4908" 8 457 470 521 302 252 670

10" 10 533 546 559 352 294 93012" 12 610 622 635 395 332 135014" 13 1/4 686 699 762 427 356 179016" 15 1/4 762 775 838 435 397 240018" 17 1/4 864 876 914 470 448 313020" 19 1/4 914 927 991 522 491 399022" 21 1/4 991 1003 1067 556 522 494024" 23 1/4 1067 1080 1143 624 573 612026" 25 1143 - 1245 664 606 724028" 27 1245 - 1346 708 645 860030" 29 1295 - 1397 760 683 1026032" 30 3/4 1372 - 1524 791 728 13720

VALVE SIZE

MIN BORE SIZE


RF RTJ BW


10" 10 787 791 787 359 300 155012" 12 838 841 838 405 340 217014" 13 1/4 889 892 889 437 371 296016" 15 1/4 991 994 991 450 410 353018" 17 1/4 1092 1095 1092 486 457 508020" 19 1/4 1194 1200 1194 533 498 651022" 21 1/4 1295 1305 1295 586 540 755024" 23 1/4 1397 1407 1397 635 585 926026" 25 1448 1461 1448 683 626 1125028" 27 1549 1562 1549 727 667 1424030" 29 1651 1664 1651 760 697 1567032" 30 3/4 1778 1794 1778 800 738 21460

VALVE SIZE

MIN BORE SIZE


RF RTJ BW


10" 10 568 584 559 352 294 102012" 12 648 664 635 395 3507 145014" 13 1/4 762 778 762 427 356 199016" 15 1/4 838 854 838 435 397 263018" 17 1/4 914 930 914 470 448 340020" 19 1/4 991 1010 991 522 491 439022" 21 1/4 1,092 1114 1092 556 522 547024" 23 1/4 1,143 1165 1143 624 573 668026" 25 1,245 1270 1245 664 606 799028" 27 1,346 1372 1346 708 645 960030" 29 1,397 1422 1397 760 683 1125032" 30 3/4 1,524 1553 1524 791 728 14600

VALVE SIZE

MIN BORE SIZE


RF RTJ BW


10" 10 838 841 838 383 321 181012" 12 965 968 965 419 355 247014" 12 3/4 1029 1038 1029 445 378 356016" 14 3/4 1130 1140 1130 450 425 480018" 16 3/4 1219 1232 1219 503 470 620020" 18 5/8 1321 1334 1321 556 511 770022" 20 5/8 1422 1110 1422 620 552 982024" 22 1/2 1549 1568 1549 668 609 1196026" 24 3/8 1727 - 1727 714 637 1492028" 26 1/4 1861 - 1861 772 703 1842030" 28 1/8 1780 - 1700 780 710 2162032" 30 1850 - 1780 820 750 24920

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1 Body 30 Top stop flange2 Body adapter 31 Stem flange O-ring3 Ball 32 Stem flange back-up ring4 Seat 33 Stem flange fire-safe gasket5 Seat delta ring 34 Stem "U" shape seal ring6 Seat delta protector 35 Stem O-ring6A Seat main O-ring 36 Stem back-up ring6B Seat back-up ring 37 Retainer flange6C Seat O-ring 38 Retainer flange fire-safe gasket7 Seat fire-safe seal 39 Stem top fire-safe seal gasket8 Seat springs 50 Lever13 Stem thrust washer 51 Lever knuckle (locking type)15 Ball antistatic spring 52 Handwheel16 Trunnion sleeve bearing 55 Lifting plate17 Ball thrust washer 58 Valve support legs18 Trunnion support pin 60 Drain valve (see Note 9 for size)19 Trunnion support 61 Safety relief valve - 1/2" NPT20 Body O-ring back-up 61A Vent plug 1/2" NPT (optional)21 Body O-ring 70 Giant button head grease fitting - 1/2" NPT22 Body fire-safe seal 71 Inner check valve - 3/8" NPT23 Body stud bolt 72 Giant button head grease fitting- 3/8" NPT24 Body nut 73 Inner check valve - 1/4" NPT25 Stem 76 Weather seal26 Feather key 81 Lower stem flange capscrew27 Stem antistatic spring 82 Upper stem flange capscrew27A Stem antistatic spring piston 83 Stem flange dowel pin28 Lower stem flange 90 Nameplate29 Upper stem flange 99 Actuator

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•Boltedbodytype•Trunnion-mountedstyle•Nominalsize:6”to24”fullport&reducedport•Pressureclass:ANSI1500•Nominalsize:2”to12”fullport&reducedport•Pressureclass:ANSI2500•Ends:FlangedRForRTJ,Butt-weld (Optional): Flanged / Butt-weld ends *Bore size is in “Inches”

All other dimensions are in “mm” Weights are in Pounds

ANSI1500FULLBORE

ANSI2500FULLBORE

ANSI1500REDUCEDBORE

ANSI2500REDUCEDBORE

VALVE SIZE

MIN BORE SIZE

END TO ENDAND FACE TO FACE BODY WEIGHTRF RTJ BW

NPS B A C D E RFinch inch mm mm mm mm lbs

6" 5 3/4 705 711 705 255 319 600 1,279

8" 7 5/8 832 841 832 280 345 600 1,658

10" 9 1/2 991 1000 991 345 411 600 2,635

12" 11 3/8 1130 1146 1130 405 478 600 4,343

14" 12 1/2 1257 1276 1257 435 517 700 4,960

16" 14 1/4 1384 1407 1384 485 599 760 6,085

18" 16 1537 1559 - 545 663 800 8,038

20" 18 1664 1686 - 580 695 800 9,914

24" 21 1/2 2045 1972 - 730 842 900 15,765

VALVE SIZE

MIN BORE SIZE

END TO ENDAND FACE TO FACE BODY WEIGHTRF RTJ BW

NPS B A C D E RTJinch inch mm mm mm mm lbs

2" 1 3/4 451 454 451 118 214 lever 198

3" 2 1/2 578 584 578 150 216 406 441

4" 3 1/2 673 683 673 180 265 406 849

6" 5 1/4 914 927 914 305 371 600 1,715

8" 7 1/8 1022 1038 1022 360 426 600 2,981

10" 8 7/8 1270 1292 1270 390 463 710 4,711

12" 10 1/2 1422 1445 1422 465 550 760 7,203

VALVE SIZE MIN BORE SIZE

END TO ENDAND FACE TO FACE BODY WEIGHT

RF RTJ BW

NPS b B A C D E RFinch inch inch mm mm mm mm lbs

8 x 6" 7 5/8 5 3/4 832 841 832 270 319 600 1,521

10 x 8" 9 1/2 7 5/8 991 1000 991 325 345 600 2,050

12 x 10" 11 3/8 9 1/2 1130 1146 1130 370 411 600 2,954

14 x 10" 12 1/2 9 1/2 1257 1276 1257 405 411 600 4,057

14 x 12" 12 1/2 11 3/8 1257 1276 1257 405 478 600 4,564

16 x 12" 14 1/4 11 3/8 1384 1407 1384 435 478 600 5,556

16 x 14" 14 1/4 12 1/2 1384 1407 1384 435 518 700 5,886

18 x 16" 16 14 1/4 1537 1559 - 486 599 760 6,504

20 x 16" 18 14 1/4 1664 1686 - 545 599 760 8,433

20 x 18" 18 16 1664 1686 - 545 663 800 9,149

24 x 20" 21 1/2 18 2045 1972 - 640 695 800 12,897

VALVE SIZE MIN BORE SIZE

END TO ENDAND FACE TO FACE BODY WEIGHT

RF RTJ BW

NPS b B A C D E RTJinch inch inch mm mm mm mm lbs

3 x 2" 2 1/2 1 3/4 578 584 578 117 214 lever 353

4 x 3" 3 1/2 2 1/2 673 683 673 149 216 406 705

6 x 4" 5 1/4 3 1/2 914 927 914 270 265 406 1,411

8 x 6" 7 1/8 5 1/4 1022 1038 1022 305 371 600 2,579

10 x 8" 8 7/8 7 1/8 1270 1292 1270 370 426 600 4,231

12 x 10" 10 1/2 8 7/8 1422 1445 1422 414 464 710 6,552

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DESIGN FEATURES

•Bolted body type GB1 and B1

•Full and reduced bore

•All forged steel body and trim

•Antistatic device

•Trunnion-mounted, double block and bleed

•Stem detachable from the ball and anti-blow-out design

•O.H.&S and/or self-relieving seats

•Bubble-tight seat seals

•Emergency stem and seat seals provide a fully-contained sealant injection back-up system

•Low operating pure torque

•Minimum three stem seals

•Ball loads are distributed over large surface areas of two self-lubricating bearings, enabling them to work under a low specific pressure thus reducing wear

•Very low bending loads are exerted on the trunnions

•Trunnion thrust is directly applied to the valve body zones which are nearest to the pipe wall, minimizing bending loads on the valve body

•As the stem is designed detachable from the ball, trunnion loads are wholly transmitted to the valve body without affecting the stem, as pure operating torque is transmitted to the ball by the stem

•Ball bubble-tightness is achieved with two independent floating seat rings. Each seat ring is of forged

DESIGN FEATURES

steel piece housing the body-side and ball-side seals. The seat rings are pushed against the ball by a set of seat springs to ensure efficient ball sealing at very low differential pressure. As differential pressure increases through the valve, each seat ring is line-pressure energized. Depending on the specific design of the body-side seal, the seat rings carry out two different ball sealing actions

•Double isolation ball sealing (standard design). As each seat ring is of bidirectional type, the displacement of the body-side o-ring pushes each seat ring ever towards the ball, regardless of the fluid pressure distribution through the valve

•This redundant sealing system forms a double barrier against the fluid, ensuring valve shut-off by the downstream seat ring if the one upstream fails. A pressure relief valve is fitted to the vent connection of the body cavity when any thermal expansion of the fluid trapped between the seat rings may cause a dangerous overpressure

•Self-relieving ball seating The fluid is shut-off solely by the upstream seat rings. As each seat ring is of single-directional type, each seat ring is pushed towards the ball only if the pressure in the body cavity is lower than the line pressure (single-directional seat ring type). Any overpressure of the fluid trapped in the body cavity overcoming the mechanical load of the springs pushes the seat ring away from the ball and excess pressure is automatically relieved back into the line

As an excess of impurities in fluids may have a harmful effect on seat ring seals, GVS GB1 valves are equipped for emergency restoration of seals.

This consists of special holes and grooves in the seat rings and valve body through which sealants are injected. Each body injection port is equipped with an inner check valve and a grease button head fitting.

Emergency Seat Sealing

•This seat insert is shaped like a triangle “Delta” with rounded corners, which is clamped into it’s housing by means of a metal ring. This seat’s unique geometry offers several advantages

•Due to the high elasticity of the seat insert, it ensures sealing even on partly damaged ball surfaces

•The seat insert cannot rotate in it’s seat ring housing, preventing extrusion in the event of fluid flashing with a partially open valve

Delta Seat Seal

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DESIGN FEATURES

OPERATORSGVS ball valves may be operated either manually or by power operators.

MANUAL REDUCING GEARSIn most manual reducers, operating torque is transmitted to the ball via a conventional handwheel-worm gear. The system, housed in a watertight casing with an indicator for ball position, is 100% grease lubricated. The ball’s 90° rotation is regulated by adjustable limit stops.

STEM EXTENSIONSValves or valves installed under ground or in inaccessible areas may be equipped with stem and auxiliary (drain, vent, sealant, actuator power) piping extensions. Like the valve, stem extensions can be bled and their attachments are interchangeable with the direct valve actuator assembly.

TRANSITION PIECES OR PUPS

GVS ball valves can be manufactured with transition pieces (pups) to customers specifications, i.e. lengths, thickness and materials. We also have the capability to offer special coatings and complete valve assemblies per client’s requirements.

EXPLOSIVE DECOMPRESSIONAll of the elastic compounds present a permeability to gases at different levels. The pressured gas penetrates below the o-ring surface forming air pockets in the intermolecular spaces. The quantity of gas absorbed depends on the type of compound and of the gas in contact with it, from the temperature and the exercised pressure. The instance described previous can be the cause of damage to the o-ring, if it is followed by an abrupt reduction in pressure and the consequent dilation of the ring, the gas included in the compound has an explosive behavior. The explosion of the air pockets contained in the compound causes the laceration of the o-ring surfaces. All B1 and GB1 series valves have standard type seals which are AED, “Anti-explosive decompression”.

FIRE PROTECTIONGVS ball valves are “Fire Safe” certified to meet international standards.

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COATING FEATURES

IPC SERIES 3000IPC Series 3000 is a nickel super alloy coating that imparts superior corrosion resistance and added wear resistance to the base material being coated. It is a thin film coating with a typical thickness of 25-75 microns which requires no pre or post machining in valve seat pockets or critical dimension areas. IPC Series 3000 has a grain free amorphous structure with excellent barrier corrosion protection. The IPC Series 3000 coating has the morphology similar to that of a metallic glass coating. This absence of a well defined crystal structure eliminates the possibility of intergranular corrosion inherent in many crystalline coatings.

Uniformity:Due to the unique chemical reduction process that the IPC Series 3000 utilizes, the deposit uniformity has less than 2% variation over the entire valve’s surface. Notice the uniformity of the coating even in deep recesses.

Corrosion Resistance:IPC Series 3000 coating is a true barrier protective coating. It provides an excellent barrier between corrosive environments and the valve surface. The amorphous nature of the IPC Series 3000 coating is advantageous in enabling the coating to withstand very severe corrosive environments where typically only exotic alloys have been used. The IPC Series 3000 coating is especially effective in high CO2 and H2S environments, whether alone or in combination. The IPC Series 3000 has an impressive track record of protecting base metals in corrosive environments for many years, and is a cost effective alternative to full stainless steel or other types of exotic alloys.

IPC SYSTEM 3 MODIFIEDIPC System 3 Modified is a fluoropolymer based coating that flows during the curing process to provide a non-porous protective film. IPC System 3 Modified has excellent corrosion resistance to many harsh chemicals as well as an extremely low coefficient of friction to give a high level of release and non-stick properties. IPC System 3 Modified is typically 25-75 microns in thickness, and is an alternative to IPC Series 3000 in high chloride services where there is an absence of H2S.

IPC System 3 Modified is a multiple coat system which has been successfully applied and used in the Oil and Gas industry for over 20 years. It is a thin film coating which requires no pre or post machining in seat pockets or critical dimension areas. With a positive track record in many harsh environments, IPC System 3 Modified can be an excellent alternative when dealing with corrosion that is common to many components seen in the production and transmission of oil and gas and where the need for corrosion protection is required.

Other Coatings IPC Series 3000

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VALVE ORDER CODE

min max type sizes 2, 3, 4 3x2, 4x3, 6x4 6, 8, 10, 12, 14, 16, 18, 20, 22, 24, 26, 28, 30, 32 8x6, 10x8, 12x10, 14x10, 14x12, 16x12, 16x14, 18x16, 20x16, 20x18, 24x20, 30x24, 28x26, 32x28, 34x30, 36x32 6, 8, 10, 12, 14, 16, 18, 20, 22, 24 8x6, 10x8, 12x10, 14x10, 14x12, 16x12, 16x14, 18x16, 20x16, 20x18, 24x20 2, 3, 4, 6, 8, 10, 12 3x2, 4x3, 6x4, 8x6, 10x8, 12x10

ASME classbore size (inch)

2 4 B1 150 300 600 900 1500

6 24

GB1

GB1

GB12 12

6 32 150 300 600 900

1500

2500

GVS ball valves part numbering system - How to order

x - - - - - -

X (external self relieve system), E (stem extension), blank otherwise

00 (standard body/trim), see note for other materials

L (manual lever), G (gearbox), B (bare stem, actuation as per ISO 5211)

J (ring-joint face flanged ends), W (butt-welded one end), blank (raised-face flanged, butt-welded ends)

F (raised-face flanged ends), T (ring-joint face flanged ends both or one end), E (butt-welded ends)

R (flanged ends both or one end), W (butt-welded ends)

5 (ASME 150), 0 (all other ASME ratings)

1 (ASME 150), 3 (ASME 300), 5 (ASME 1500 & 2500), 6 (ASME 600), 9 (ASME 900)

1 (ASME 1500 - working pressure rating class), 2 (ASME 2500), blank (for ASME 150 to 900)

G (for GB1 model), blank (for B1 model)

NPS (nominal valve size of full-bore pattern) - (example 02 for 2" bore, 12 for 12" bore)

NPS (nominal size of the valve ends for reduced-bore valves), blank (full-bore pattern valves)

Valve body/trim material specification: 00 standard valve (with ENP 30 µm where required)01 standard valve (with ENP 50 µm where required)02 standard valve (with ENP 80 µm where required)03 valve without any stainless steel material (with ENP 30 µm where required)04 valve without any stainless steel material (with ENP 50 µm where required)05 valve without any stainless steel material (with ENP 80 µm where required)06 valve with stainless steel stem (with ENP 30 µm where required)07 standard valve (with IPC 3000 coating where required)08 valve with stainless steel full trim (with ENP 30 µm where required)

Example:

0 2 - - - - - 0 002-B1-1500-RTJ-L-00 (2" bore, B1 valve, ASME 1500, 30 µm ENP, ring-joint face flanged ends, lever operated)

2 0 - - - - - 0 2 -20-GB1-600-WE-B-02-X (20" bore, GB1 valve, ASME 600, 80 µm ENP, welded ends, bare stem, external self-relieve system)

2 0 x 1 6 - - - - - 0 220x16-GB1-1500-RF-G-02 (20"reduced bore, GB1 valve, ASME 1500, 80 µm ENP, raised-face flanged ends, gear operated)

2 4 - - - - - 0 0 -24-GB1-600-RFW-B-00-E (24" bore, GB1 valve, ASME 600, 30 µm ENP, one end raised flange, other end butt-weld, bare stem, stem extension)

B E0 0 R F WG B 1 6

0 0 R F G

0 W E B

G B 1 1 5

G B 1 6 0

R T J

X

LB 1 1 5 0 0

0B 1

Valve body/trim material specification: 00 standard valve (with ENP 30 µm where required)01 standard valve (with ENP 50 µm where required)02 standard valve (with ENP 80 µm where required)03 valve without any stainless steel material (with ENP 30 µm where required)04 valve without any stainless steel material (with ENP 50 µm where required)05 valve without any stainless steel material (with ENP 80 µm where required)06 valve with stainless steel stem (with ENP 30 µm where required)07 standard valve (with IPC 3000 coating where required)08 valve with stainless steel full trim (with ENP 30 µm where required)09 valve made of stainless steel material


x - - - - - -














Example:





B E0 0 R F WG B 1 6

0 0 R F G

0 W E B

G B 1 1 5

G B 1 6 0

R T J

X

LB 1 1 5 0 0

0B 1


x - - - - - -














Example:





B E0 0 R F WG B 1 6

0 0 R F G

0 W E B

G B 1 1 5

G B 1 6 0

R T J

X

LB 1 1 5 0 0

0B 1

Product Range

16

Size

inch

Class

Torque

Nm

Flange Dimensions mm

ISO5211

Flange No.

Key Size Stem

KxK G D hA B t n-d P mm mm mm mm

2

150 76 175 140 20 4-18 14 F14 7x7 29.5 23 30

300 91 175 140 20 4-18 14 F14 7x7 29.5 23 30

600 143 175 140 20 4-18 14 F14 7x7 29.5 23 30

900 231 175 140 20 4-18 14 F14 9x9 37.5 30 40

1500 349 175 140 20 4-18 14 F14 9x9 37.5 30 40

2500 798 150 125 18 4-13 10 F12 10x10 41 36 55

3

150 121 175 140 20 4-18 14 F14 9x9 40 32 45

300 159 175 140 20 4-18 14 F14 9x9 40 32 45

600 259 175 140 20 4-18 14 F14 9x9 40 32 45

900 524 210 165 25 4-22 14 F16 9x9 42.5 35 45

1500 887 210 165 25 4-22 14 F16 9x9 42.5 35 45

2500 1583 210 140 20 4-18 10 F14 12x12 51 45 65

4

150 179 210 165 25 4-22 14 F16 13x13 47.5 38 62

300 355 210 165 25 4-22 14 F16 13x13 47.5 38 62

600 670 210 165 25 4-22 14 F16 13x13 47.5 38 62

900 875 210 165 25 4-22 14 F16 13x13 54.5 45 62

1500 1351 210 165 25 4-22 14 F16 13x13 54.5 45 62

2500 2111 210 165 22 4-22 12 F16 14x14 62 55 80

6

150 631 210 165 45 4-22 14 F16 13x13 67 55 52

300 854 210 165 45 4-22 14 F16 13x13 67 55 52

600 1609 210 165 45 4-22 14 F16 13x13 67 55 52

900 1927 210 165 45 4-22 14 F16 13x13 67 55 52

1500 3512 210 165 24 4-22 14 F16 16x16 68 60 90

2500 5454 300 254 26 8-18 16 F25 16x16 73 65 95

8

150 987 210 165 45 4-22 14 F16 13x13 67 55 52

300 1562 210 165 45 4-22 14 F16 13x13 67 55 52

600 2501 210 165 45 4-22 14 F16 13x13 67 55 52

900 4012 210 165 45 4-22 14 F16 13x13 67 55 52

1500 6513 300 254 25 8-18 16 F25 18x18 79 70 105

2500 8495 300 254 28 8-18 16 F25 18x18 84 75 110

10

150 1321 210 165 45 4-22 14 F16 13x13 67 55 52

300 2304 210 165 45 4-22 14 F16 13x13 67 55 52

600 3450 210 165 45 4-22 14 F16 13x13 67 55 52

900 5017 300 254 45 8-18 14 F25 16x16 89 75 75

1500 7996 300 254 28 8-18 16 F25 18x18 84 75 1102500 13148 300 254 28 8-18 16 F25 20x20 95 85 125

Model B1 2”-4”ANSI 150-1500

MOUNTING FLANGE DIMENSIONS

17

Model GB16”-24” ANSI 15002”-12” ANSI 2500

Model GB1 6”-32”ANSI 150-900

Size

inchClass

Torque

Nm

Flange Dimensions mm

ISO5211

Flange No.

Key Size Stem

KxK G D h

A B t n-d P mm mm mm mm

12

150 1650 210 165 45 4-22 14 F16 13x13 67 55 52

300 3041 210 165 45 4-22 14 F16 13x13 67 55 52

600 4507 210 165 45 4-22 14 F16 13x13 67 55 52

900 6512 300 254 45 8-18 14 F25 16x16 89 75 75

1500 10078 300 254 28 8-18 16 F25 20x20 95 85 125

2500 18007 300 254 30 8-18 16 F25 24x24 107 95 140

14

150 2415 300 254 45 8-18 14 F25 16x16 89 75 75

300 19 300 254 45 8-18 14 F25 16x16 89 75 75

600 6578 300 254 45 8-18 14 F25 16x16 89 75 75

900 9489 300 254 45 8-18 14 F25 16x16 89 75 75

1500 14860 300 254 30 8-18 16 F25 24x24 107 95 140

16

150 3314 300 254 45 8-18 14 F25 16x16 89 75 75

300 5350 300 254 45 8-18 14 F25 16x16 89 75 75

600 9025 300 254 45 8-18 14 F25 16x16 89 75 75

900 12877 350 298 56 8-22 22 F30 19x19 107 90 105

1500 21857 350 298 32 8-22 20 F25 28x28 119 105 165

18

150 5148 350 298 56 8-22 22 F30 19x19 107 90 105

300 8375 350 298 56 8-22 22 F30 19x19 107 90 105

600 13493 350 298 56 8-22 22 F30 19x19 107 90 105

900 18975 350 298 56 8-22 22 F30 19x19 107 90 105

1500 29032 350 298 38 8-22 20 F25 32x32 136 120 180

20

150 6425 350 298 56 8-22 22 F30 19x19 107 90 105

300 10087 350 298 56 8-22 22 F30 19x19 107 90 105

600 18502 350 298 56 8-22 22 F30 19x19 107 90 105

900 26048 415 356 62 8-32 22 F35 25x25 142 120 125

1500 40907 415 356 42 8-33 28 F35 36x36 158 140 210

24

150 12379 415 356 62 8-32 22 F35 25x25 142 120 125

300 19384 415 356 62 8-32 22 F35 25x25 142 120 125

600 29546 415 356 62 8-32 22 F35 25x25 142 120 125

900 42379 415 356 62 8-32 22 F35 25x25 142 120 125

1500 65223 475 406 48 -‐ 28 F40 40x40 180 160 240

MOUNTING FLANGE DIMENSIONS

18

BUTT-WELDING END DIMENSIONS

19

BUTT-WELDING END DIMENSIONS

NOTES: Letter designation signify 1. STD = Standard Wall thickness2. XS = Extra strong wall thickness3. XXS = double extra-strong wall thickness.

The diameters listed are not requirements. They are provided for the convenience of the user. Internal machining for continuous backing rings for sizes DN 50 (NP2) and smaller is not contemplated.

20

ANSI (RAISED-FACE FLANGE)-

STEEL END FLANGE DIMENSIONS

21

ANSI (RAISED-FACE FLANGE)to


22

ANSI (RING-JOINT FACE)to


23

Note: The temperature to be converted is the figure in the blue column. To obtain a reading in °C use left column; for conversion to °F use the right column.

CONVERSION TABLES

Temperature Conversion Table

°C °F °C °F-459.4 -273 110 43.3 230.0-450 -268 115 46.1 239.0-400 -240 120 48.9 248.0-350 -212 130 54.4 266.0-300 -184 140 60.0 284.0-250 -157 -418 150 65.6 302.0-200 -129 -328 160 71.1 320.0-150 -101 -238 170 76.7 338.0-100 -73 -148 180 82.2 356.0-50 -45.6 -58.0 190 87.8 374.0-45 -42.8 -49.0 200 93.3 392.0-40 -40.0 -40.0 210 98.9 410.0-35 -37.2 -31.0 220 104.4 428.0-30 -34.4 -22.0 230 110.0 446.0-25 -31.7 -13.0 240 115.6 464.0-20 -28.9 -4.0 250 121.1 482.0-15 -26.1 5.0 300 148.9 572.0-10 -23.3 14.0 350 176.7 662.0-5 -20.6 23.0 400 204.4 752.00 -17.8 32.0 450 232.2 842.05 -15.0 41.0 500 260.0 932.010 -12.2 50.0 550 287.8 1022.015 -9.4 59.0 600 315.6 1112.020 -6.7 68.0 650 343.3 1202.025 -3.9 77.0 700 371.1 1292.030 -1.1 86.0 750 398.9 1382.035 1.7 95.0 800 426.7 1472.040 4.4 104.0 850 454.4 1562.045 7.2 113.0 900 482.2 1652.050 10.0 122.0 950 510.0 1742.055 12.8 131.0 1000 537.8 1832.060 15.6 140.0 1050 565.6 1922.065 18.3 149.0 1100 593.3 2012.070 21.1 158.0 1150 621.1 2102.075 23.9 167.0 1200 648.9 2192.080 26.7 176.0 1250 676.7 2282.085 29.4 185.0 1300 704.4 2372.090 32.2 194.0 1350 732.2 2462.095 35.0 203.0 1400 760.0 2552.0100 37.8 212.0 1450 787.8 2642.0105 40.6 221.0 1500 815.6 2732.0

°C = 5/9 (°F-32) °F = 9/5 (°C+32)

24

CONVERSION TABLES

yb ylpitluMotnItrevnoC oT

52310,1raberehpsomtAAtmosphere cms. of mercury 76.0Atmosphere ft. of water (at 4°C) 33.90Atmosphere in. of mercury (at 0°C) 29.92Atmosphere kgs./sq. cm. 1.0333Atmosphere pounds/sq. in. 14.70Atmosphere pascal (N/m2) 98070

A

B

Calories, gram (mean) B.T.U. (mean) 3.9685 x 10-3

Centigrade Fahrenheit (C° 9/5)+3201 x 182.3teefsretemitneC -2

7393.0sehcnisretemitneC7.393slimsretemitneC

Centimeters of mercury atmospheres 0.01316Centimeters of mercury feet of water 0.4461Centimetersofmercury pounds/sq. in. 0.1934Circumference radians 6.283Cubic centimeters cu. feet 3.531 x 10-5

Cubic centimeters cu. inches 0.06102Cubic centimeters gallons (U.S. liq.) 2.642 x 10-4

Cubic feet cu. cms. 28.320.0Cubic feet cu. inches 1.728.0Cubic feet gallons (U.S. liq.) 7.481

23.82sretilteef cibuCCubic feet/hour cubic meters/hour 0.02832Cubic feet/min. gallons/sec. 0.1247Cubic feet/min. cubic meters/hour 1.6990Cubic inches cu. cms. 16.39Cubic inches gallons 4.329 x 10-3

Cubic inches quarts (U.S. liq.) 0.01732Cubic meters cu. feet 35.31Cubic meters gallons (U.S. liq.) 264.2Cubic meters/hour cu. feet/min 0.5886Cubic meters/hour cu. feet/hour 35.315Cubic meters/hour gallons /hour 264.17

C

Degres (angle) radians 0.01745Drams(apothecaries’ or troy) ounces (avoidupois) 0.13714Drams(apothecaries’ or troy) ounces (troy) 0.125Drams(U.S., fluid or apoth) cubic cm. 3.6967

277.1smargsmarD7343.72sniargsmarD

Drams ounces 0.0625

D

Fahrenheit centigrade (F 32°) 5/9Feet centimeters 30.48Feet kilometers 3.048 x 10-4

8403.0sretemteeFFeet miles (naut.) 1.645 x 10-4

Feet miles (stat.) 1.894 x 10-4

Feet of water atmospheres 0.02950Feet of water in. of mercury 0.8826Feet of water kgs./sq. cm. 0.03045Feet of water kgs./sq. meter 304.8Feet of water pounds/sq.ft. 62.43Feet of water pounds/sq.in 0.4335

01 x 682.1utBsdnuop-tooF -3

F

F

Gallons cu. cms 3.785.0Gallons cu. feet 0.1337Gallons cu.inches 231.0Gallons cu. meters 3.785 x 10-3

Gallons cu. yards 4.951 x 10-3

587.3sretilsnollaGGallons (liq. Br Imp.) gallons (U.S. liq.) 1.20095Gallons(U.S.) gallons (Imp.) 0.83267Gallons of water pounds of water 8.3453Gallons/min. cu. ft./sec. 2.228 x 10-3

Gallons/min. liters/sec. 0.06308Gallons/min. cu. ft./hr. 8.0208Grains (troy) grain (avdp.) 1.0

08460.0smarg)yort( sniarGGrains (troy) ounces (avdp.) 2.286 x 10-3

Grains (troy) pennyweight (troy) 0.04167Grains /U.S. gal. parts/million 17.118Grains /U.S. gal. pounds/million gal. 142.86Grains /Imp. gal. parts/million 14.286

34.51sniargsmarGGrams ounces (avdp.) 0.03527Grams ounces (troy) 0.03215Grams poundals 0.07093Grams pounds 2.205 x 10-3

Gram/liter parts/million 1.000.001 x 3869.3utBseirolac-marG -3

Gram-calories foot-pounds 3.0880Gram-calories kilowatt-hrs. 1.1630 x 10-6

Gram-calories watt-hrs. 1.1630 x 10-3

G

Horsepower Btu/min. 42.40Horsepower foot-lbs./min. 33.000Horsepower foot-lbs./sec. 550.0Horsepower (metric horsepower 0.9863542.5 ft. lb/sec.) (550.5 ft. lb/sec.)Horsepower horsepower (metric) 1.014(550.5 ft. lb/sec.) (542.5 ft. lb/sec.)Horsepower kilowatts 0.7457

7.547sttawrewopesroH025.33rh/utB)reliob( rewopesroH

Horsepower (boiler) kilowatts 9.803745.2utB.srh-rewopesroH

Horsepower-hrs. foot-lbs. 1.98 x 106

Horsepower-hrs. kilowatts-hrs. 0.7457

H

Inches centimeters 2.54001 x 045.2sretemsehcnI -2

Inches millimeters 25.4001 x 877.2sdraysehcnI -2

Inches of mercury atmospheres 0.03342Inches of mercury feet of water 1.133Inches of mercury kgs./sq. cm. 0.03453Inches of mercury kgs./sq. meter 345.3Inches of mercury pounds/sq. ft. 70.73Inches of mercury pounds/sq. in. 0.4912Inches of water (at 4°C) atmospheres 2.458 x 10-3

Inches of water (at 4°C) inches of mercury 0.07355Inches of water (at 4°C) kgs./sq. cm. 2.538 x 10-3

Inches of water (at 4°C) ounces/sq. in. 0.5781Inches of water (at 4°C) pounds/sq. ft 5.204Inches of water (at 4°C) pounds/sq. in. 0.03613

I

01 x 084.9utBseluoJ -4

yb ylpitluMotnItrevnoC oT

J

Bar atmosphere 1.0197505.41ispraB

501lacsapraBBarrels(U.S.,,liquid) gallons 31.5Barrels (oil) gallons (oil) 42.0Btu foot - lbs. 778.3Btu gram-calories 252.0Btu horsepower-hrs. 3.931 x 10-4

Btu/hr kilowatt-hrs 2.928 x 10-4

Btu/hr horsepower 3.931 x 10-4

1392.0sttaWutB

Foot-pounds gram-calories 0.3238Foot-pounds hp.-hrs. 5.050 x 10-7

Foot-pounds kilowatt-hrs. 3.766 x 10-7

Foot-pounds/min. Btu/min. 1.286 x 10-3

Foot-pounds/min. horsepower 3.030 x 10-5

3626.4.rh/utB.ces/sdnuop-tooFFurlongs miles (U.S.) 0.125

0.066teefsgnolruF

To Convert Into Multiply by To Convert Into Multiply by

25

CONVERSION TABLES

YB YLPITLUMOTNITREVNOC OTyb ilpitluMotnItrevnoC oT

K P 0.000.1smargsmargoliK

Kilograms pounds 2.205Kilograms/cu. meter pounds/cu. ft. 0.06243Kilograms/cu. meter pounds/cu. in. 3.613 x 10-5

Kilograms/sq. cm atmosphere 0.9678Kilograms/sq. cm feet of water 32.84Kilograms/sq. cm inches of mercury 28.96Kilograms/sq. cm. pounds/sq. ft. 2.048Kilograms/sq. cm. pounds/sq. in. 14.22Kilograms/sq. meter atmosphere 9.678 x 10-5

Kilograms/sq. meter feet of water 3.281 x 10-3

Kilograms/sq. meter inches of mercury 2.896 x 10-3

Kilograms/sq. meter pounds/sq. ft. 0.2048Kilograms/sq. meter pounds/sq. in. 1.422 x 10-3

Kilograms/sq. mm. kgs./sq. meter 106

869.3utBseirolac-smargoliKKilograms-calories foot-pounds 3.088

01 x 065.1srh-phseirolac-smargoliK -3

Kilograms-calories kilowatt-hrs 1.163 x 10-3

01 x 492.9utBsretem smargoliK -3

Kilometers centimeters 105

182.3teefsretemoliK4126.0selimsretemoliK

kilowatts Btu/min. 56.87kilowatts foot-lbs./min. 4.426 x 104

10.0raBlacsapolikkilopascal Pounds/sq.in 0.145kilowatts horsepower 1.341

314.3utB.srh-sttawolikkilowatts-hrs. foot-lbs. 2.655 x 106

kilowatts-hrs. horsepower-hrs. 1.341knots statute miles/hr. 1.151

L0.000.1.mc .ucsretiL13530.0teef .ucsretiL

Liters cu. inches 61.02Liters gallons (U.S. liq.) 0.2642

MMeters centimeters 100.0

182.3teefsreteM73.93sehcnisreteM

Meters millimeters 1.000.0490.1sdraysreteM

01 x 73.93sehcnisnorciM -6

01 x 1sretemsnorciM -6

082.5teef)etutats( seliMMiles (statute) kilometers 1.609Miles/hr. cms./sec. 44.70Miles/hr. feet/min. 88.

100.0sehcnisliM01 x 877.2sdraysliM -5

NNepers decibels 8.686

OOhms megohms 10-6

Ohms microhms 106

0.61smard)siopudriova( secnuO5.734sniarg)siopudriova( secnuO53.82smarg)siopudriova( secnuO

Ounces (avoirdupois) pounds 0.0625Ounces (avoirdupois) ounces (troy) 0.9115

0.084sniarg)yort( secnuO01.13smarg)yort( secnuO

Ounces (troy) ounces (avdp.) 1.09714Ounces (troy) pounds (troy) 0.08333

P49860.0rabni qs/dnuoP41.4986lacsapni qs/dnuoP

Pound/sq in pounds/sq foot 144Pascal (N/m2 01rab) -5

Pascal (N/m2) pound/sq in 0.145 x 10-3

Pascal (N/m2) atmosphere 1.0197 x 10-5

Pounds (avoirdupois) ounces (troy) 14.58.652smard)siopudriova( sdnuoP

000.7sniarg)siopudriova( sdnuoP53.82smarg)siopudriova( sdnuoP

Pounds (avoirdupois) kilograms 0.02835Pounds (avoirdupois) ounces 16.0Pounds (troy) ounces (avdp.) 13.1657Pounds of water cu. feet 0.01602Pounds of water cu. inches 27.68Pounds of water gallons 0.1198Pounds of water/min. cu. ft./sec. 2.670 x 10-4

Pounds/cu. ft. grams/cu. cm. 0.01602Pounds/cu. ft. kgs./cu. meter 16.02Pounds/cu. ft. pounds/cu. in. 5.787 x 10-4

Pounds/cu. in. pounds/cu. ft. 1.728Pounds/sq. ft. atmospheres 4.725 x 10-4

Pounds/sq. ft. feet of water 0.01602Pounds/sq. ft. inches of mercury 0.014414Pounds/sq. in. atmospheres 0.06804Pounds/sq. in. feet of water 2.307Pounds/sq. in. inches of mercury 2.036Pounds/sq. in. kgs./sq. meter 703.1Pounds/sq. in. pounds/sq. ft. 144.0

RRadians degrees 57.30Revolution/min. degrees/sec. 6.0Revolution/min. radians/sec. 0.1047Revolution/min. rev./sec. 0.01667

SSquare centimeters sq. feet 1.076 x 10-3

Square centimeters sq. inches 0.1550Square centimeters sq. meters 0.0001Square centimeters sq. millimeters 100.0

01 x 692.2sercateef erauqS -5

Square feet sq. cms. 929.0Square feet sq. inches 144.0Square feet sq. miles 3.587 x 10-8

Square inches sq. cms. 6.452Square inches sq. feet 6.944 x 10-3

Square inches sq. yards 7.716 x 10-4

Square meters sq. feet 10.76Square meters sq. inches 1.550Square meters sq. millimeters 106

Square meters sq. yards 1.196Square millimeters sq. inches 1.550 x 10-3

Square yards sq. feet 9.0Square yards sq. inches 1.296Square yards sq. meters 0.8361

TTemperature (°C) +273 absolute temperature (°C) 1.0Temperature (°C) +17.78 temperature (°F) 1.8Temperature (°F) +460 absolute temperature (°F) 1.0Temperature (°F) - 32° temperature (°C) 5/9Tons (long) kilograms 1.016Tons (long) pounds 2.240.Tons (long) ton (short) 1.120Tons (metric) kilograms 1.000Tons (metric) pounds 2.205.Tons (short) kilograms 907.2Tons (short) pounds 2.000Tons (short) ton (long) 0.89287Tons of water/24hrs pounds of water 83.333Tons of water/24hrs gallons/min. 0.16643Tons of water/24hrs cu. ft./hr. 1.3349

W9214.3.rh/utBsttaW

Watts Btu/min. 0.05688Watts horsepower 1.341 x 10-3

Watts horsepower (metric) 1.360 x 10-3

Watts kilowatts 0.001Watts B.T.U. (mean)/min. 0.056884

314.3utBsttaWWatts horsepower-hrs. 1.341 x 10-3

YYards centimeters 91.44Yards kilometers 9.144 x 10-4

4419.0sretemsdraY

To Convert Into Multiply by To Convert Into Multiply by

26

CHEMICAL & MECHANICAL REQUIREMENT

(1) For each reduction of 0,01% below the specified maximum carbon content, an increase of 0,06% Mn above thespecified maximum will be permitted up to a maximum of 1,35%.(2) Cu + Ni + Cr + Mo 1,00%

Composition % (Maximum Percent Unless Range is Given)

CarbonSteel

Low Alloy

Martensitic

AusteniticStainless

Steel

Agehardened SS

Titanium

NickelAlloy

AusteniticFerritic

Stainless Steel

lanimoNdradnatS MTSA(UNS designation) Composition C Mn P S Si

53,0-01,0040,0530,050,1 - 06,053,0)3( )2( )1( 501 A

03,0-51,0040,0530,050,1-06,003,0)3( )2( 1FL 053 A

03,0 -51,0040,0530,050,1 - 06,003,0)3( )2( 2FL 053 A

53,0-02,0040,0530,009,003,0)3( 3FL 053 A

53,0 -51,0040,0530,000,1 - 57,034,0 - 83,00414.rG 92 A

53,0-51,0040,0530,008,0-06,034,0-83,00434.rG 92 A

A 182 F1 (UNS K12822) C-Mo 0,28 0,60-0,90 0,045 0,045 0,15-0,35

A 182 F2 (UNS K12122) 0,5Cr-0,5Mo 0,05-0,21 0,30-0,80 0,040 0,040 0,10-0,60

A 182 F5a (UNS K42544) 5Cr 0,25 0,60 0,040 0,030 0,50

A 182 F9 (UNS K90941) 9Cr 0,15 0,30-0,60 0,030 0,030 0,50-1,00

A 182 F11 CL.3 (UNS K11572) 1,25Cr-0,5Mo 0,10-0,20 0,30-0,80 0,040 0,040 0,50-1,00

A 182 F12 CL.2 (UNS K11564) 1Cr-0,5Mo 0,10-0,20 0,30-0,80 0,040 0,040 0,10-0,60

A 182 F22 CL.3 (UNS K21590) Cr-Mo 0,05-0,15 0,30-0,60 0,040 0,040 0,50

A182 F6a CL.2 (UNS S41000) 13Cr 0,15 1,00 0,040 0,030 1,00

A 182 F6NM (UNS S41500) 13Cr-4Ni 0,05 0,5-1,0 0,030 0,030 0,60

A 182 F304 (4) (UNS S30400) 18Cr-8Ni 0,08 2,00 0,045 0,030 1,00

A 182 F304H (4) (UNS S30409) 18Cr-8Ni 0,04-0,10 2,00 0,045 0,030 1,00

A 182 F304L (4) (UNS S30403) 18Cr-8Ni 0,035 2,00 0,045 0,030 1,00

A 182 F316 (4) (UNS S31600) 18Cr-10Ni-Mo 0,08 2,00 0,045 0,030 1,00

A 182 F316H (4) (UNS S31609) 18Cr-10Ni-Mo 0,04-0,10 2,00 0,045 0,030 1,00

A 182 F316L (4) (UNS S31603) 18Cr-10Ni-Mo 0,030 2,00 0,045 0,030 1,00

A 182 F310 (UNS S31000) 25Cr-20Ni 0,25 2,00 0,045 0,030 1,00

A 182 F44 (UNS S31254) 20Cr-18Ni-6Mo 0,020 1,00 0,030 0,010 0,80

B 462- UNS N08020 (ALLOY 20) 29Ni-20Ni-3Cu-2Mo 0,07 2,00 0,045 0,035 1,00

A 182 F51 (UNS S31803) 22Cr-5Ni 0,030 2,00 0,030 0,020 1,00

A 182 F53 (UNS S32750) 25Cr-7Ni-4Mo 0,030 1,20 0,035 0,020 0,80

A 182 F55 (UNS S32760)(5) 25Cr-7Ni-3,5Mo 0,030 1,00 0,030 0,010 1,00

17-4PH (H900) (UNS S17400) 16Cr-4Ni-4Cu 0,07 1,00 0,040 0,030 1,00

17-4PH (NACE) (UNS S17400) 16Cr-4Ni-4Cu 0,07 1,00 0,040 0,030 1,00

B 348 Gr.3 (Unalloyed Titanium) Ti 0,08 Ti=Balance H=0,015 Fe=0,30 O=0,35

B 348 Gr.5 (Titanium Alloy) 6Al-4V 0,08 Ti=Balance H=0,015 Fe=0,40 O=0,20

B 564-UNS N06625 (INCONEL 625) 60Ni-22Cr-9Mo-3,5Cb 0,10 0,5 0,015 0,015 0,5

5,030,00,150,0)528 LENOCNI(52880N SNU-465 B

27

FORGED MATERIALS

Mechanical Properties

(3) Cr + Mo 0,32%(4) Maximum nitrogen content of 0,10%(5) Pitting Resistance Equivalent Number (PREN) = Cr + 3,3Mo + 16N 40 .

noitcudeR dleiY elisneTOthers Strengh Strengh Elongation of area

Cr Mo Ni Cu V Elements min, ksi (MPa) min, ksi (MPa) min% min%

0,30 0,12 0,40 0,40 0,05 Cb = 0,02 70 (485) 36 (250) 22 30

0,30 0,12 0,40 0,40 0,05 Cb=0,02 60 (415) 30 (205) 25 38

0,30 0,12 0,40 0,40 0,05 Cb=0,02 70 (485) 36 (250) 22 30

0,30 0,12 3,3 - 3,7 0,40 0,03 Cb=0,02 70 (485) 38 (260) 22 35

0,80-1,10 0,15-0,25 - - - - 100 (690) 75 (520) 20 50

0,70-0,90 0,20-0,30 1,65-2,00 - - - 115 (790) 96 (660) 16 45

- 0,44-0,65 - - - - 70 (485) 40 (275) 20 30

0,50-0,81 0,44-0,65 - - - - 70 (485) 40 (275) 20 30

4,0-6,0 0,44-0,65 0,50 - - - 90 (620) 65 (450) 22 50

8,0-10,0 0,90-1,10 - - - - 85 (585) 55 (380) 20 40

1,00-1,50 0,44-0,65 - - - - 75 (515) 45 (310) 20 30

0,80-1,25 0,44-0,65 - - - - 70 (485) 40 (275) 20 30

2,00-2,50 0,87-1,13 - - - - 75 (515) 45 (310) 20 30

11,5-13,5 - 0,50 - - - 85 (585) 55 (380) 18 35

11,5-14,0 0,5-1,0 3,5-5,5 - - - 115 (790) 90 (620) 15 45

18,0-20,0 - 8,0-11,0 - - - 75 (515) 30 (205) 30 50

18,0-20,0 - 8,0-11,0 - - - 75 (515) 30 (205) 30 50

18,0-20,0 - 8,0-13,0 - - - 70 (485) 25 (170) 30 50

16,0-18,0 2,00-3,00 10,0-14,0 - - - 75 (515) 30 (205) 30 50

16,0-18,0 2,00-3,00 10,0-14,0 - - - 75 (515) 30 (205) 30 50

16,0-18,0 2,00-3,00 10,0-15,0 - - - 70 (485) 25 (170) 30 50

19,0-22,0 - 24.0-26,0 - - - 75 (515) 30 (205) 30 50

19,5-20,5 6,0-6,5 17,5-18,5 0,5-1,0 - N=0,18-0,22 94 (650) 44 (300) 35 50

19,00-21,00 2,00-3,00 32,00-38,00 3,00-4,00 - - 80 (551) 35 (241) 30 50

21,0-23,0 2,5-3,5 4,5-6,5 - - N=0,08-0,20 90 (620) 65 (450) 25 45

24,0-26,0 3,0-5,0 6,0-8,0 0,5 - N=0,24-0,32 116 (800) 80 (550) 15 -

24,0-26,0 3,0-4,0 6,0-8,0 0,50-1,00 N=0,20-0,30 W=0,50-1,00 109 (750) 80 (550) 25 45

15,0-17,5 - 3,00-5,00 3,00-5,00 - - 190 (1.310) 170 (1.170) 10 40

15,0-17,5 - 3,00-5,00 3,00-5,00 - - 115 (795) 75 (515) 18 55

- - - - - N=0,05 65 (450) 55 (380) 18 30

Al=5,5-6,75 - - - 3,5-4,5 N=0,05 130 (895) 120 (828) 10 25

20,0-23,0 8,0-10,0 58,0Min Ta+Cb=3,15-4,15 Ti=0,4 Fe=5,0Al=0,4 110 (758) 50 (345) 25 -

19,5-23,5 2,5-3,5 38,0-46,0 1,5-3,0 Ti=0,6-1,2 Fe=22,0Al=0,2 85 (586) 35 (241) 30 -

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