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Part Number:

Revision No: 3

GUILLOTINE PIPESAW

MODELS C, D, Super C, D

RevisedJan. 99

i

PIPE CUT OFFMACHINERY

Model C, D Ser.No.

E.H. WACHS COMPANIES100 Shepard St. Wheeling Il. 60090

Patent Pending

03-MAN-01

GUILLOTINE PIPE SAW

TABLE OF CONTENTS

SECTION I. STANDARD EQUIPMENT ......................................................................................... 5

SECTION II. SAFETY

Safety Instructions ........................................................................................6-9

SECTION III. CE DECLARATION OF CONFORMITY ................................................................... 10

SECTION IV. MACHINE SPECIFICATIONS ............................................................................ 11-12

SECTION V. SET UP & OPERATING PROCEDURES ........................................................... 13-15

SECTION VI. MAINTENANCE .................................................................................................... 18

SECTION VII. TROUBLE SHOOTING ............................................................................................. 20

SECTION VIII. PARTS LISTS AND EXPLODED VIEWS ............................................................ 24-41

Model C Parts Lists and Exploded View Drawings .........................................23-33

Model D Parts Lists and Exploded View Drawings .........................................35-46

SECTION IX. ORDERING INFORMATION ..................................................................................... 47

GUILLOTINE PIPE SAW

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SECTION I STANDARD EQUIPMENT

1. New – Entirely different principle of power saw design – Model Cmakes a machine shop cut in 25" wide ditch, Model D in 32" wideditch and Super D in 40" wide ditch.

2. Versatile – Model C cuts 4" thru 12", Model D cuts 10" thru 16" andSuper D cuts 10" thru 24" cast iron or steel pipe and solid bar stock.Can be mounted at any angle permitting cuts previously inacces-sible to power cutters or saws.

3. Accurate – Chain type pipe vise with accurately machined steelV base gives positive grip and perfect alignment on pipe thatassures right angle cuts.

4. Easy to Operate – Simple mounting arrangement – easy bladechange – fingertip feed control – light in weight – compact forstorage and transportation.

5. Portable – One man can set up Model C (115 lbs. complete) in amatter of minutes. Model D at 340 lbs. is also easy to set up.

6. Fast – Cuts are fast, clean and square – one diameter/inch perminute. Saws are self aligning, set up in a matter of minutes. Manualfinger-tip pressure feed gives maximum cutting speed for allmaterials.

7. Long Blade Life – Wachs Guillotine Power Saw Blades arerecommended for use with these saws. High speed steel blades– 12", 22" or 31" long – 2" stroke. Blade is lifted from cut on returnstroke which extends blade life. Carbide blades are available forcement lined pipe.

GUILLOTINE PIPE SAWMODEL C, SUPER C,MODEL D AND SUPER D

FAST, SQUARE CUTS ON 2" thru 24"( 50 - 610 mm) PIPE...

FOUR MODELS TO CHOOSE FROM...The four models of the Wachs portable Guillotine Family, cold cut2" through 24" (50.8 mm - 610 mm) pipe of all materials, as well assolids, such as bar stock and rails. With their efficient operation,compact design and ease of setup, they provide fast, accuratecold cutting of pipe for contractors, water departments, gas com-panies and refineries, as well as nuclear industry, petrochemicalplant, processing, paper and general industry plant maintenancedepartments.

EASY SETUP, VERTICAL OR HORIZONTAL...Installation time is approximately 5 minutes! A chain pipe viseclamps the Guillotine Saw to the pipe. The machined cast iron "V"-saddle base assures square cuts at right angles and the saw canbe mounted in any position around the pipe. It works equally wellon vertical and horizontal piping.

QUICK COLD CUTS, MINIMAL CLEARANCE...The Guillotine Saws require minimal clearance (the model SuperC needs as little as 2-1/2" on one side of the pipe). All modelsfeature finger tip feed control. The pipe is cold cut in a matter ofminutes. A 6" standard wall steel pipe is cut in only 6 minutes. A16" dia. 1/2" wall steel pipe is cut in about 20 minutes.

The Model D's rugged design & minimal clearance enable it tohandle tough jobs with ease.

PORTABLE, RUGGED DESIGN...The Guillotine Saws combine compact size and lightweight withsimple rugged construction for ease of operation and low mainte-nance.

LONG BLADE LIFE...The high-speed steel blades are easily changed and since theunique Guillotine cutting action lifts the blade from the cut on thereturn stroke, blade life is extended considerably.

INCLUDED WITH YOUR SAW:

1 blade *

1-1/4" wrench *

1-Air Lubricator and filter (air model only) *

1-Steel storage case ( Model C only) *

2-Lifting eyes, Mounting chains

GUILLOTINE PIPE SAW

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For your safety and the safety of others, read andunderstand these safety recommendations and op-erating instructions before operating.

SECTION II SAFETY INSTRUCTIONS

The E. H. Wachs Company takes great pride in manu-facturing safe, quality products with user safety apriority.

The E.H. Wachs Company recommends that all userscomply with the following safety rules and instructionswhen operating our equipment.

Read the Following thoroughlybefore proceeding.

WARNINGImpact resistant eye protectionmust be worn while operating orworking near this tool.

For additional information on eye and face protection, referto federal OSHA regulations, 29 Code of Federal Regula-tions, Section 1910.133., Eye and Face Protection andAmerican National Standards Institute, ANSI Z87.1, Oc-cupational and Educational Eye and Face Protection. Z87.1is available from the American National Standards Institute,Inc., 1430 Broadway, New York, NY 10018.

Hearing protectors are required in high noise areas, 85dBA or greater. The operation of other tools and equipmentin the area, reflective surfaces, process noises and reso-nant structures can substantially contribute to and increasethe noise level in the area. For additional information onhearing protection, refer to federal OSHA regulations, 29Code of Federal Regulations, Section 1910.95, Occupa-tional Noise Exposure and ANSI S12.6 Hearing Protectors.

CAUTIONPersonal hearing protection is rec-ommended when operating orworking near this tool.

Some individuals are susceptibleto disorders of the hands and armswhen exposed to tasks which in-volve highly repetitive motions

and/or vibration. Disorders such as Carpal tunnelsyndrome and tendonitis can be caused or aggra-vated by repetitious, forceful exertions of the handsand arms.

CAUTION

Gloves are not a form of protec-tion and should not be wornwhile operating machinery.Chips and debris which are

generated during operation should be disposed ofin a safe manner. This should be done with the useof a dust pan and broom to avoid exposure to hands.

• Use minimum hand grip force.

• Keep wrists straight.

• Avoid prolonged, continuous vibration exposure.

• Avoid repeated bending of wrists and hands.

• Keep hands and arms warm and dry.

CAUTION

ALWAYS WEAR PROTECTIVE EQUIPMENT:

1. READ THE OPERATING MANUAL!! Reading the setup andoperating instructions prior to beginning the setup procedurescan save valuable time and help prevent injury to operators ordamage to machines.

2. INSPECT MACHINE & ACCESSORIES! Prior to machinesetup physically inspect the machine and it's accessories. Lookfor worn tool slides, loose bolts or nuts, lubricant leakage,excessive rust, etc. A properly maintained machine can greatlydecrease the chances for injury.

3. ALWAYS READ PLACARDS & LABELS! All placards, la-bels and stickers must be clearly legible and in good condition.Replacement labels can be purchased from the manufacturer.

4 . KEEP CLEAR OF ROTATING PARTS! Keep hands, armsand fingers clear of all rotating or moving parts. Always turnmachine off before attempting any adjustments requiring contactwith the machine or it's accessories.

5. SECURE LOOSE CLOTHING & JEWELRY! Loose fitting cloth-ing, jewelry; long, unbound hair can get caught in the rotatingparts on machines. By keeping these things secure or removingthem you can greatly reduce the chance for injury.

6. KEEP WORK AREA CLEAR! Be sure to keep the work areafree of clutter and nonessential materials. Only allow thosepersonnel directly associated with the work being performed tohave access to the area if possible.

Keep clear of rotating parts during opera-tion. Hands and arms should be kept aminimum of 2’ away from moving partsexept during starting and stopping.

CAUTION

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1. DIE BETRIEBSANLEITUNG LESEN!Bedienungsmänner können wertvolle Zeit einsparen und Verletzungenund Beschädigungen der Maschine vermeiden, wenn Sie die Aufbau-und Betriebsanleitungen vor dem Aufbau durchlesen.

2. MASCHINE UND ZUSATZGERÄTEÜBERPRÜFEN!

Vor dem Aufbau der Maschine sollte diese und die Zusatzgerätephysisch überprüft werden. Prüfen Sie, ob abgenutzteWerkzeugschlitten, lockere Bolzen und Schraubenmütter,Schmiermittelabgänge, übermäßiger Rost, usw. bestehen. Mit einerordnungsgemäß gewarteten Maschine kann die Wahrscheinlichkeiteines Unfall stark verringert werden.

3. IMMER INFORMATIONEN UND ETIKETTENLESEN!

Alle Informationen, Etiketten und Aufkleber müssen gut lesbar und ingutem Zustand sein. Vom Hersteller können Ersatzetikettenangefordert werden.

4. BLEIBEN SIE R OTIERENDEN TEILEN FERN!Die Hände, Arme und Finger sollten von allen sich drehenden Teilenferngehalten werden. Vor der Durchführung von Nachstellungen, dieSie in Berührung mit der Maschine oder deren Zusatzgeräte bringen,die Maschine stets abschalten!

5. WEITE KLEIDUNG UND SCHMUCKBEFESTIGEN!

Weite Kleidung, Schmuck und lange, nicht gelöstes Haar können in denrotierenden Teilen der Maschine hängenbleiben. DieWahrscheinlichkeit einer Verletzung kann stark herabgesetzt werden,wenn Sie diese Dinge befestigen bzw. abnehmen.

6. ARBEITSBEREICH FREIHAL TEN!Stets darauf achten, daß sich keine unnötigen Materialien, usw. imArbeitsbereich befinden. Nur dem direkt mit der zu leistenden Arbeit inZusammenhang stehenden Personal Zugang zum Arbeitsbereichgestatten!

BITTE NACHFOLGENDES SORGFÄLTIG VOR DEMFORTFAHREN DURCHLESEN !

SICHERHEITSVORSCHRIFTEN D CONSIGNES DE SÉCURITÉ F

Lisez ce qui suit avant d’allerplus avant

Depuis 1883, la société EH Wachs a bâti sa réputation sur la qualité de ses produits et son engagement à satisfaire la clientèle.Conformément à ces principes, Wachs se doit également d’être aussi responsable pour faire de son mieux afin d’assurer l’utilisationla plus sûre de son matériel. Nous avons réuni une liste de rappels de sécurité pour aider à créer un cadre de travail aussi sûr quepossible. Nous vous recommandons d’observer scrupuleusement les véfications préalables indiquées ci-dessous.

1. ¡¡ LEA EL MANUAL DE OPERACIONES!!La lectura de las instrucciones de instalación y operación antes decomenzar los procedimientos de instalación puede ahorrarle tiempovalioso y ayudarle a evitar daños a operarios o daño a las máquinas.

2. ¡ INSPECCIONE LA MA QUINA Y LOSACCESORIOS!

Antes de la instalación de la máquina inspeccione físicamente lamáquina y sus accesorios. Busque muescas de herramientas usadas,pernos o tuercas flojos, fugas de lubricante, excesiva corrosión, etc.Una máquina mantenida adecuadamente puede disminuir grandementelas ocasiones de daños.

3. ¡ LEA SIEMPRE LOS LETRER OS YETIQUETAS!

Todos los letreros, etiquetas y adhesivos deben ser claramente legiblesy estar en buenas condiciones. Pueden comprarse etiquetas derepuesto del fabricante.

4. ¡MANTENGASE ALEJADO DE PIEZASGIRATORIAS!

Mantenga las manos, brazos y dedos alejados de todas las piezasrotatorias o en movimiento. Desconecte siempre la máquina antes deintentar ningún ajuste que requiera entrar en contacto con la máquina osus accesorios.

5. ¡ ASEGURE LA R OPA SUELTA Y JOYERIA!La ropa suelta, joyería; pelo largo y sin atar pueden engancharse en laspartes rotatorias de las máquinas. Usted puede reducir grandementelas oportunidades de un accidente asegurando estas cosas odespojándose de ellas.

6. ¡ MANTENGA LIMPIA EL AREA DE TRABAJO!

Asegúrese de mantener el área de trabajo libre de obstáculos ymateriales no esenciales. Si es posible permita solamente el accesoal área a aquellas personas directamente asociadas con el trabajo quese está realizando.

USE SIEMPRE EQUIPO PROTECTOR:

1. LEGGERE IL MANUALE D’USO!!

Leggere le istruzioni per la messa a punto e l’uso primadi iniziare la messa a punto per risparmiare tempoprezioso e prevenire lesioni e danni al macchinario.

2. CONTROLLARE LA MACCHINA E GLIACCESSORI!

Prima di mettere a punto la macchina, controllare sia la macchina chegli accessori. Verificare che le slitte portautensili non siano consumate,che i bulloni e i dadi non siano allentati, che non vi siano perdite dilubrificante, ruggine eccessiva, ecc. Una macchina ben mantenuta puòridurre notevolmente le possibilità di danni.

3. LEGGERE SEMPRE TARGHETTE EDETICHETTE!

Tutte le targhette, le etichette e gli adesivi devono essere chiaramenteleggibili e in buone condizioni. Si possono acquistare etichette diricambio presso il produttore.

4. NON AVVICINARSI A PARTI IN MOVIMENTO!Tenere mani, braccia e dita ben lontane da tutte le parti in movimento.Spegnere sempre la macchina prima di effettuare regolazioni cherichiedono il contatto con la macchina o i suoi accessori.

5. FISSARE INDUMENTI E GIOIELLERIA!Indumenti larghi, gioielli pendenti o lunghi; capelli lunghi sciolti possonorimanere incastrati nelle parti ruotanti sulle macchine. Fissandoli orimuovendoli si può ridurre notevolmente il rischio di lesioni.

6. MANTENERE L’AREA DI LA VORO SGOMBRA!Mantenere l’area di lavoro sgombra da materiale non essenziale. Sepossibile, consentire l’accesso solamente al personale direttamenteinteressato nel lavoro svolto.

Fin dal 1883, la EH Wachs si è guadagnata una reputazione per quanto riguarda qualità e impegno nellasoddisfazione dei clienti. In questa ottica, alla Wachs dobbiamo anche assumerci la responsabilità di faredel nostro meglio per garantire la massima sicurezza d’uso dei nostri apparecchi. Abbiamo preparato unelenco di avvisi di sicurezza come ausilio nel creare il più sicuro ambiente di lavoro possibile.Raccomandiamo di seguire attentamente le precauzioni elencate.

INDICAZIONI PER LA SICUREZZA D’USO I

Leggere attentamente quanto segueprima di proseguire.

1. LIRE LE MANUEL D’UTILISA TION !!En lisant les instructions de réglage et de fonctionnement avant decommencer les procédures de réglage, vous pourrez économiser untemps précieux et vous éviterez aux machinistes de se blesser etd’abîmer les machines.

2. INSPECTER LA MACHINE ET LESACCESSOIRES !

Avant de régler la machine, inspectez-la à l’oeil nu ainsi que sesaccessoires. Recherchez les outils coulissants usagés, les boulonsou les écrous desserrés, les fuites de lubrifiant, les dépôts de rouilleexcessifs, etc. Avec une maintenance adéquate, vous diminuerezsensiblement les risques d’accidents.

3. LIRE SYSTÉMATIQUEMENT LESAFFICHES ET ÉTIQUETTES !

Toutes les affiches, étiquettes et autocollants doivent êtreparfaitement lisibles et en bon état. Vous pouvez acheter de nouvellesétiquettes auprès du fabricant.

4. SE TENIR À DISTANCE DES PIÈCESROTATIVES !

Tenez vos mains, bras et doigts éloignés de toutes pièces rotatives oumobiles. Arrêtez toujours la machine avant de tenter de procéder aumoindre réglage nécessitant un contact avec la machine ou sesaccessoires.

5. PRENDRE GARDE AUX VÊTEMENTSAMPLES ET AUX BIJOUX !

Les vêtements amples, les bijoux, et les cheveux longs qui ne sontpas attachés peuvent être pris dans les pièces rotatives desmachines. Enlevez ou attachez ce qui gêne de façon à réduire aumaximum les risques d’accident.

6. CONSERVER UNE AIRE DE TRAVAILDÉGAGÉE !

Ayez bien soin d’enlever les débris et les matériaux qui ne sont pasindispensables. N’autorisez que la présence des employés chargésdu travail en cours d’exécution pour dégager au mieux l’aire detravail.

STETS SCHUTZAUSRÜSTUNG TRAGEN!

PORTER TOUJOURS UN ÉQUIPEMENTDE PROTECTION

INDOSSARE SEMPRE INDUMENTI PROTETTIVI:

Seit 1883 hat EH Wachs seinen Ruf für Qualität und Zufriedenstellung seiner Kunden aufgebaut. Wachs übernimmt demgemäß diezusätzliche Verantwortung, sein Bestes zu tun, einen möglichst sicheren Umgang mit seiner Ausrüstung zu gewährleisten, und hatdaher eine Liste von Sicherheits-Gedächtnisstützen zusammengestellt, die den Kunden in der Erschaffung einer möglichst sicherenArbeitsumgebung zu unterstützen. Wir empfehlen, die aufgeführten Vorsichtsmaßnahmen genau zu beachten.

Ein Ohrenschutz muß stetsbei Betrieb dieses Werkzeugsoder in der Nähe dieses

Werkzeugs getragen werden.

ACHTUNG!

INSTRUCCIONES DE SEGURIDAD EDesde 1883, EH Wachs ha ido forjando una reputación de calidad y compromiso hacia la satisfacción delcliente. De acuerdo con esto, Wachs debe aceptar la responsabilidad adicional de hacer todo lo posiblepara asegurar el uso seguro de nuestros equipos.Hemos reunido una lista de recordatorios de seguridadpara ayudarle a crear el ambiente de trabajo más seguro posible. Recomendamos se observencuidadosamente los pasos de precaución enumerados en la misma.

Lea lo siguiente detenidamenteantes de proceder

Manche Personen leiden anFunktionsstören der Hände undArme, wenn sie sich dauernd wieder-holende Aufgaben auszu-führen

haben, die andauernde Bewegungen und/oder Schwing-ungen mit sich führen. Funktion-sstörungen, wiebeispielsweise Handwurzel- und Sehnenentzündungen,können durch eine sich wiederholende und mit viel Kraftausgeübter Anwendung der Hände und Arme entwederhervorgerufen oder verschlimmert werden.

ACHTUNG!

ACHTUNG!

ACHTUNG!

Während des Betriebs von alIenrotierenden Teilen Abstand halten.Außer während des An-und

Absehaltens sollten Hinde und Arme nicht näher aIs 60cm an die sich bewegenden Teile herankommen.

Handschuhe stellen keinen Sehutzdar und sollten nicht während desBetriebs der Maschinen getragenwerden. Alle während des Betriebs

entstandenen Splitter und Überreste sollten auf sichereArt und Weise entsorgt werden. Venvenden Sie dazueine Kehrschaufel und vermeiden Sie den direktenKontakt mit den Händen.

Schlagbiegefeste Augenschut-zbrillenmüssen stets bei Betrieb diesesWerkzeugs oder in der Nähe dieses

Werkzeugs getragen werden.

WARNUNG!Protégez vos yeux avec des lunettesde sécurité antichoc lorsque cet outilest en marche ou si vous travaillez àproximité.

Il est absolument indispen-sable devous protéger con-stamment lesoreilles lorsque cet outil est enmarche ou si vous travaillez àproximité.

Certaines personnes sontparticulièrement sujettes auxtroubles articulatoires des mains etdes bras lorsqu’elles sont soumises à

des tâches néces-sitant des gestes très répétitifs ou/et lorsqu’elles sont exposées à des vibrations. Lesyndrome du canal carpien et les tendinites peuventrésulter ou être aggravés par des efforts rigoureux desbras et des mains.

Tenez-vous à distance des piècesrotatives pendant le fonctionnement.Èloignez vos mains et vos bras d’aumoins 60 cm de toute les pièces en

mouvement, sauf au dèmarrage et à I’arrêt.

Les gants ne constituent pas uneforme de protection et ne doiventpas être portés pour fairefonctionner la machinerie. Les éclats

et débris qui sont produits pendant l’opération doiventêtre déblayés avec précaution. Pour cela, il convientd’utiliser un balai et une pelle pour éviter de les toucherà mains nues.

AVERTISSEMENT

ATTENTION

ATTENTION

ATTENTION

ATTENTION

Indossare sempre protezioneauricolare durante l’uso di questostrumento o quando si lavora in suaprossimità.

Indossare occhiali di sicurezzaresistenti all’urto durante l’uso diquesto strumento o quando si lavorain sua prossimità.

Alcuni individui possono soffriredisturbi alle mani e alle braccianell’esecuzione di mansioni checomportino movimenti alta-mente

ripetitivi e/o vibrazione. Disturbi quali la sindrome deltunnel carpale e tendiniti possono essere causati oaggravati da sforzi ripetuti delle mani e delle braccia.

ATTENTION

ATTENZIONE

AVVERTENZA

AVVERTENZA

Stare Iontani da parti rotanti duranteI’uso. Tencre mani e braccia adalmeno 60 centimetri di distanza daparti in movimento tranne durante

I’avvvio e I’arresto.

ATTENZIONE

I guanti non costituiscono una formadi protezione e non dovrebbero essereindossati durante l ’uso del lemacchine. Schegge e detriti generati

durante I’uso devono essere smaltiti in modo sicuro,usando una paletta e una scopa per evitare di toccarlicon Ie mani.

ATTENZIONE

Debe usarse protección ocularresistente al impacto mientras seopere o trabaje cerca de estaherramienta.

e requiere en todo mom-entoprotección auditiva personal cuandoopere o trabaje cerca de estaherramienta.

Algunos individuos son susceptibles adesórdenes de brazos y manoscuando son sometidos a tareas quellevan consigo movimientos alta-

mente repetitivos y/o vib-ración. Desórdenes tales comoel síndrome del túnel carpiano y ten-donitis pueden sercausados o agravados por esfuerzos repetitivos yenérgicos de las manos y brazos.

ATTENTION

AVISO

PRECAUCION

PRECAUCION

PRECAUCION

PRECAUCION

Manténgase alejado de las partesgiratorias durante la operación. Lasmanos y los brazos deben mantenersea una distancia mínima de 60 cm (2')

de las partes móviles, excepto al empezar y al detenerla operación.

Los guantes no son un medio deprotección y no deben usarse aloperar la maquinaria. Se debendesechar los fragmentos y

escombros generados durante la operación, tomandoen cuenta la seguridad de las personas. Esto debehacerse con una pala para recoger basura y unaescoba para evitar el contacto con las manos.

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EH Wachs har sedan 1883 etablerat ett gott anseende när det gäller kvalitet och kundtillfredsställelse. Wachskänner sig därför förpliktigat att göra sitt yttersta för att garantera säkrast möjliga användning av Wachs-utrustning.

Vi har ställt samman en lista av säkerhetsanvisningar som ett led i vår strävan att skapa säkrast möjligaarbetsmiljö. Vi rekommenderar att de försiktighetsåtgärder som förtecknats följs noggrant.

VEILIGHEIDSRICHTLIJNEN N SÄKERHETSANVISNINGAR SSinds 1883 heeft de firma E.H.Wachs een reputatie opgebouwd voor kwaliteit en heeft zich geëngageerd om voldoening te schenkenaan de verbruiker. Dienovereenkomstig heeft E.H.Wachs de bijkomende verantwoordelijkheid op zich genomen het uiterste tebetrachten om het gebruik van onze apparatuur onder de meest veilige omstandigheden te verzekeren.

We hebben een lijst samengesteld van veiligheidsaanmaningen teneinde de meest veilige werkomgeving te scheppen.

DRAAG ALTIJD BESCHERMENDE UITRUSTING

1. LÄS IGENOM BRUKSANVISNINGEN!Genomläsning av anvisningarna för klargöring och drift innanklargöringen påbörjas kan medföra en värdefull tidsbesparing ochbidra till att person- och maskinskador undviks.

2. KONTROLLERA MASKINEN OCH DESS TILLBEHÖR!Kontrollera maskinen och besiktiga dess tillbehör. Se efter omverktygshållare är slitna, skruvar och muttrar lösa, smörjmedelläcker, kraftig rost förekommer o d. En korrekt underhållen maskinmedför kraftigt minskad risk för personskador.

3. LÄS ALLTID SKYLTAR OCH ETIKETTER!Alla skyltar och etiketter måste vara helt läsliga och i gott skick.Utbytesetiketter kan inköpas från tillverkaren.

4. HÅLL DIG BOR TA FRÅN ROTERANDE DELAR!Håll händer, armar och fingrar borta från roterande eller rörliga delar.Slå alltid av maskinen innan justering som kräver kontakt medmaskinen eller dess tillbehör utförs.

5. STOPPA IN LÖST SITTANDE KLÄDER OCH SMYCKEN!Löst sittande kläder och smycken samt långt, hängande hår kanfastna i maskinens roterande delar. Genom att säkra dessa elleravlägsna kläder och smycken kan du minska risken för skadoravsevärt.

6. HÅLL ARBETSSTÄLLET RENT!Var noga med att hålla arbetsstället fritt från skräp och ej behövligtmaterial. Ge om möjligt tillgång till arbetsstället endast till personalsom är direkt inbegripen i det arbete som utförs.

ANVÄND ALLTID SKYDDSUTRUSTNING:

Läs igenom nedanståendeordentligt innan du fortsätter. Stötsäkra skyddsglasögon

måste bäras vid användningav eller arbete nära dettaredskap.

Hörselskydd krävs alltid vidanvändning av eller arbetenära detta redskap.

INSTRUÇÕES DE SEGURANÇA P

1. Leia o Manual de Operações!A leitura das instruções de montagem e de funcionamento antes deiniciar os procedimentos de montagem poderá poupar um tempoprecioso e prevenir ferimentos no operador ou danos nas máquinas.

2. Inspeccione a máquina e respectivosacessórios!

Antes de efectuar a sua montagem, faça uma inspecção física damáquina e seus acessórios. Dirija a sua busca para peças deslizantesjá usadas, parafusos e porcas soltos, derrame de lubrificantes,ferrugem excessiva, etc. A manutenção adequada do maquinismodiminuirá os riscos de ferimentos.

3. Leia sempre os cartazes e as etiquetas!Todos os cartazes, etiquetas e autocolantes deverão ser claramentelegíveis e estar em perfeitas condições. Etiquetas acessórias desubstituição poderão ser encomendadas directamente do fabricante.

4. Mantenha-se fora do alcance de peçasrotatórias!

Mantenha as mãos, braços e dedos fora do alcance de todas as peçasrotatórias ou em movimento. Desligue, primeiro, a máquina sempreque tiver de proceder a ajustamentos que requeiram contacto com amáquina ou com as suas peças.

5. Aperte bem a roupa folgada e peças dejoalharia!

Roupas folgadas, joalharia e cabelo solto e comprido poderão serapanhados pelas peças rotatórias das máquinas. Manter estes artigosamarrados ou desfazer-se deles será a melhor maneira de reduzir apossibilidade de ferimentos.

6. Mantenha livre a área de trabalho !Procure manter a área de trabalho livre de ajuntamentos e de materiaisnão essenciais. O acesso a essa área só deverá ser permitido aopessoal directamente envolvido no trabalho que estiver a serexecutado, tanto quanto possível.

Já desde 1883 que a EH Wachs tem vindo a criar uma reputação de qualidade e um compromisso de satisfação dosconsumidores. Nesta linha de conduta, a Wachs tem que assumir a acrescida responsabilidade de fazer o seu melhor paragarantir a máxima segurança na utilização dos nossos equipamentos.

Acabámos de compilar uma lista de lembretes de segurança destinados a ajudar na criação de um ambiente de trabalho o maisseguro possível. Aconselhamos que sejam observadas com todo o cuidado as várias fases precaucionárias descritas a seguir.

Ante de continuar, leia com omáximo cuidado o que vai a seguir

USE SEMPRE EQUIPAMENTO DE PROTECÇÃO:

TURVALLISUUSOHJEET FIN

KÄYTÄ AINA SUOJAVÄLINEITÄ:

Käytä iskunkestäviä suojalaseja,kun käytät tätä työkalua taityöskentelet sen lähellä.

Kuulosuojainten käyttöä vaaditaanaina, kun käytät tätä työkalua taityöskentelet sen lähellä.

EH Wachs on tunnettu korkeasta laadusta ja tyytyväisistä asiakkaistaan jo vuodesta 1883. Wachs huolehtii myös siitä, ettälaitteiden käyttö on mahdollisimman turvallista.

Olemme koonneet tähän turvallisuutta koskevan muistilistan, jota noudattamalla työympäristöstä saadaan mahdollisimmanturvallinen. Kehotamme noudattamaan tässä esitettyjä varotoimenpiteitä huolellisesti.

Lue seuraavat kohdat huolellisesti,ennen kuin jatkat.

1. LUE KÄYTTÖOHJEKIRJA!Asennus- ja käyttöohjeisiin perehtyminen ennen asennuksenaloittamista säästää aikaa ja auttaa vähentämään tapaturmavaaraa jakoneiden vaurioitumisriskiä.

2. TARKASTA KONE JA LISÄLAITTEET!Ennen kuin aloitat asennuksen, tarkasta kone ja lisälaitteet. Varmista,että teräkelkat eivät ole kuluneet, pultteja ja muttereita ei ole löysällä,voiteluainetta ei vuoda, konessa ei ole liikaa ruostetta jne. Hyvässäkunnossa pidetty kone voi vähentää tapaturmavaaraa huomattavasti.

3. LUE KAIKKI KIL VET JA MERKINNÄT!Kaikkien kilpien, merkintöjen ja tarrojen on oltava selkeästi luettavissaja hyvässä kunnossa. Vaihtotarroja voit ostaa valmistajalta.

4. PYSYTTELE ETÄÄLLÄ PYÖRIVISTÄOSISTA!

Pidä kädet, käsivarret ja sormet loitolla kaikista pyörivistä tai liikkuvistaosista. Kytke kone aina pois päältä ennen kuin suoritat säätöjä, joissajoudut koskemaan koneeseen tai sen lisälaitteisiin.

5. SIDO LÖYSÄT VAATTEET JA HIUKSETKIINNI!

Löysät vaatteet, korut ja pitkät hiukset voivat takertua koneen pyöriviinosiin. Vähennät tapaturmavaaraa huomattavasti, kun poistat tai sidotkiinni löysät vaatteet ja korut ja sidot hiukset kiinni.

6. PIDÄ TYÖSKENTELYALUE SIISTINÄ!Varmista, että työskentelyalueella ei ole roskia eikä tarpeetontamateriaalia. Päästä työskentelyalueelle vain käsillä olevaan työhönosallistuvia henkilöitä, mikäli mahdollista.

1. LEES HET BEDIENINGSHANDBOEK!Lees de opstel- en bedieningsrichtlijnen vooraleer met deopstelwerkzaamheden te beginnen om kostbare tijd tebesparen en om persoonlijke letsels en schade aan demachines te voorkomen.

2. INSPECTEER DE MACHINE EN TOEBEHORENVooraleer de machine op te stellen, inspecteer de machine enhaar toebehoren. Kijk uit voor versleten gereedschapssleden,losse bouten en moeren, olie lekken, overmatige roest, enz..Een goed onderhouden machine kan de kans voor kwetsurenaanzienlijk verminderen.

3. LEES ALTIJD DE PLAKKAA TEN EN ETIKETTENAlle plakkaaten, etiketten en zelfklevers moeten duidelijkleesbaar zijn en in goede staat. Vervangingsetiketten kunnen bijde fabrikant gekocht worden.

4. HOUD AFSTAND VAN DRAAIENDE ONDERDELEN

Houd handen, armen en vingers weg van alle draaiende ofbewegende onderdelen. Schakel de machine uit vooraleerafregelingen te verrichten die contact vereisen met de machineof haar toebehoren.

5. VERMIJD LOSSE KLEDING EN SIERADENLos zittende kleding, sieraden, en lang los haar kunnen doordraaiende machineonderdelen gegrepen worden. Door ze vastte maken of ze te verwijderen kunt U de kans op verwondingenaanzienlijk verkleinen.

6. HOUD DE WERKRUIMTE VRIJZorg ervoor dat de werkruimte vrij is van rommel en onnodigematerialen. Toegang tot de werkruimte moet indien mogelijkenkel verleend worden aan personen die direkt betrokken zijnbij het uit te voeren werk.

We raden aan de hieronder vermeldevoorzorgsmaatregelen stipt na te leven.Lees het volgende aandachtig vooraleer

verder te gaan.

Vissa personer är känsliga för deeffekter som kan uppstå i händer ocharmar när de utför rörelser som är ihög grad repetitiva och/eller utsätts

för vibrationer. Tillstånd såsom karpal tunnel syndromoch seninflammation kan orsakas eller förvärras omhänder och armar används för att utföra repetitivt ochansträngande arbete

Pitkään jatkuva altistuminentoistuvalle liikkeelle ja/taitärinälle voi aiheuttaa käsienja käsivarsien sairauksia

joillekin henkilöille. Käsiin ja käsivarsiinkohdistuva toi-stuva ja voimakas liike voiaiheuttaa tai pahentaa sairauksia kutenrannekanavaoirey-htymä ja jännetulehdus.

Persoonlijke gehoorbescher-ming isaangeraden bij het bedienen van ditgereed-schap of bij het werken in debuurt van dit gereedschap.

Sommige personen zijn vatbaar voorhand-en arm-letsels wanneer zijbloot-gesteld zijn aan trillingen ofhandelingen die hoogst rep-etitieve

bewe-gingen ver-gen. Letsels zoals Carpal tunnel syn-droom en tendinitis kunnen veroor-zaakt worden ofverergeren door rep-etitieve krachtinspanningen vanhanden en armen.

Een veiligheidsbril moet gedra-genworden bij het bedienen van ditgereedschap of bij het werken in debuurt van dit gereedschap.

WAARSCHUWING

VOORZICHTIG

VOORZICHTIG

Blijf tijdens het bedrijf op veilige afstandvan draaiende onderdelen. Houd handenen armen minstens 5 cm weg vanbewegende onderdelen, behalve tijdens

het starten en stoppen.

VOORZICHTIG

VOORZICHTIGHandschoenen zijn geen vorm vanbescherming en mogen niet wordengedragen terwiji u de machinesbedient. Deeltjes en rommel die tijdens

het bedrijf ontstaan, moeten op een veilige manierworden opgeruimd. Dit dient te worden gedaan meteen bezem en blik om blootstelling van de handen tevoorkomen.

Sempre que trabalhar com estaferramenta ou perto dela deveráusar uma protecção para a vista, àprova de choque.

É obrigatório usar protecçãoindividual para os ouvidos durantetodo o tempo que trabalhar com estaferramenta ou perto dela.

Há pessoas que são propensas asofrer certos sintomas nas mãos ounos braços quando expostos atarefas que envol-vam movimentos

altamente repetitivos, acompanhados ou não devibrações. Sintomas como, por exemplo, o síndrome dotúnel cárpeo e a tendonite poderão ser causados ouagravados elo uso esforçado e repetitivo das mãos e dosbraços.

CUIDADO!

CUIDADO!

ATENÇÃO!

ATENÇÃO!

AVISO!

Mantenha distância das partesgiratórias durante a operação. Braçose mãos devem ser mantidos a nomínimo 2 pés (60cm) das partes

móveis, exceto durante a partida e parada.

Luvas não são uma forma deprotecção e não devem ser utilizadasdurante a operação do equipamento.Deve-se desfazer adequadamente

das lascas e aparas praduzidas durante a uso. Istodeve ser feito corn a usa de pá de lixo e vassoura paraevitar a cantata com as mãos.

Pysyttele loitolla pyörivistäosista käytön aikana. Kädetja käsivarret tulee pitäävähinään 60 cm:n päässä

liikkuvista osista paitsi käynnistyksen japysäytyksen aikana.

Käsineet eivät toimi suojavarusteina,eikä niita tule käyttää konettakäytettäessä. Käytön Aikanasyntyvät lastut ja jäte tulee hävittää

turvallisella tavalIa. Tämä tulee tehdä. Rikkalapiota jaharjaa käyttäen käsien altistumisen välttämiseksi.

HUOMAA

VAROITUS

HUOMAA

VAROITUS

VAROITUS

VARNING!

VARNING!Undvik roterande delar under drift.Händer och armar bör håIlas på minst0,6 m avstånd från rörliga delar utomnär maskinen startas eller slås från

Handskar skyddar inte och bör ejanvändas medan maskinen körs.Fusor och andra restprodukter somskapas under drift bör kasseras på

ett säkert satt. Använd kvast och sopskyffel för attundvika kontakt med händer.

VARNING!

OBS!

OBS!

9

1. LÆS BRUGSANVISNINGEN!!Hvis man læser anvisningerne i klargøring og drift,inden man begynder at gøre maskinen klar, kan manspare tid og forhindre person- og maskinskade.

2. INSPICÉR MASKINE OG UDSTYR!Inden maskinen gøres klar, skal man inspiceremaskinen og udstyret. Se efter slidte fittings, løsebolte og møtrikker, olielækager, rust osv. Nårmaskinen holdes i god stand, er der langt mindrerisiko for personskade.

3. LÆS ALTID SKILTE OG ETIKETTER!Alle skilte og etiketter skal være letlæselige og i god stand. Nyeskilte og etiketter fås hos forhandleren.

4. HOLD AFSTAND TIL BEVÆGELIGEDELE!

Hold hænder, arme og fingre væk fra alle roterende ogbevægelige dele. Man skal altid slukke for maskinen, indenman påbegynder justering, hvor man kommer i kontakt medmaskinen eller udstyret.

5. BRUG IKKE LØSTHÆNGENDE TØJ OGSMYKKER!

Løsthængende tøj, smykker og langt, løsthængende hår kanblive fanget i maskinens bevægelige dele. Man kan i høj gradnedsætte risikoen for personskade ved ikke at brugeløsthængende tøj og smykker og ved at samle langt hår oppepå hovedet.

6. HOLD ARBEJDSSTEDET RYDDET!Arbejdsstedet skal holdes ryddeligt og fri for materialer, derikke hører til. Uvedkommende personer bør ikke have adgangtil arbejdsstedet, hvis det er muligt.

Læs følgende grundigt, indender foretages andet

BRUG ALTID BESKYTTELSESUDSTYR:

Man skal altid bruge høreværn, nårman arbejder med eller i nærhedenaf denne maskine.

Man skal bruge slag-resistentesikkerhedsbriller, når man arbejdermed eller i nærheden af dennemaskine.

Siden 1883 har EH Wachs haft ry for deres kvalitet og varetagelse af kundtilfredshed og vil også gøre vort bedste for at sikre, atvore maskiner benyttes på en sikker og forsvarlig måde.

Vi har lavet en liste over påmindelser, der skal bidrage til at skabe det sikrest mulige arbejdsmiljø. Vi anbefaler, atsikkerhedsforanstaltningerne på listen omhyggeligt overholdes.

ANVISNING I SIKKERHED DK

Nogle mennesker er dis-poneret forlidelser i hænder og arme, når deudsættes for opgaver, derinvolverer stærkt repetitiv

bevægelse og/eller vibration. Sygdomme, såsomkarpal-tunnelsyndrom og ten-dinitis, kan forårsageseller forværres af repetitiv, kraftig brug af hænder ogarme.

Hold dig på afstand at roterende deleunder drift. Hold hænder og armemindst 60 cm væk fra bevægelige dele,undtagen ved start og stands fling.

FORSIGTIG

ADVARSEL

FORSIGTIG

FORSIGTIG

FORSIGTIGHandsker er ikke en form forbeskyttelse. Gå ikke medhandsker, mens maskinenbetjenes. Spåner og findelt

materiale, som udvikies under drift, skal bortskaffespå forsvarlig måde. Dette skal gæres ved brug at enfejebakke og en kost, for at undgåpåvirkning athænderne.

GUILLOTINE PIPE SAW

10

E.H. Wachs Company100 Shepard St.Wheeling, IL 60090 USA

Name and address of manufacturer (if different)

Distributed in the EC by:Business address:

Machine Title:

Model Number:

Machine Description:

Serial Number:

Harmonized Standards Used:

Other Safety Standards Used:

Name of person authorized to sign on behalfof the E.H. Wachs Companies:

Position:

Signature:

Date:

We declare that the machine described below conforms with the EHSR of the machinery directive89/392/EEC and amendments 91/368/EEC, 93/44/EEC and 93/68/EEC

Scott Weldon

Vice President/CFO

February 15, 1999

Model C, Super and D Guillotine Saw

03-000-01, 24-000-01, 04-000-01

Portable machinery to cut pipe.

EN 292, EN 292-2, EN 294, EN 349

PR: EN 982, PR: EN 792-1,

PR: EN 983: 10/95, PR: EN 1050

SECTION III EC DECLARATION OF CONFORMITY

GUILLOTINE PIPE SAW

11

SECTION IV MACHINE SPECIFICATIONS

CAPACITY: Cold cuts all pipe material.Model C: 2"-8" (50 - 203 mm) pipe

Solids thru 9-5/8" (244 mm) dia.Super C: 2"-12" (50 - 304 mm) pipe

Solids thru 12-3/4" (323 mm) dia.Model D: 6"-18" (152 - 457 mm) pipe

Solids thru 18-5/8" (473mm) dia.Super D: 10"-24" (255 - 610 mm) pipe

Solids thru 24-1/2" (622 mm)

Drive: Air, Electric or Hydraulic

Air Motor: 50 c.f.m. @ 85 psi. / 1.4 c.u.m. @ 6 BarElectric: 15 AMP, 110 or 220 volt single phase.Hydraulic: 10 gpm @ 1500 psi / 38 IS @ 10

Capacity:Model C: 4" thru 12" pipe (101 to 323 mm)

Solids thru 12-3/4" dia. (323 mm)Model D: 6" thru 18" pipe (152 to 457 mm)

Solids thru 18-3/4" dia. (476 mm)Model Super D: 10" thru 24" pipe (255 to 610 mm)

Solids thru 24-1/2" dia. (622 mm)

Drive: Air, Electric (C only) or Hydraulic 50 cfm @ 85 psi(1.4 cu.m. @ 6 bar)•Heavy Duty Electric Motor: 15 AMP,110 VSingle Phase (220 V available)•Heavy Duty Hydraulic Motor: 10 gpm@1500 psi (38 I/s @ 106 bar)

Shipping: 180 lbs. (81 kg.)Model D: Operating: 340 lbs. (153 kg.)

Shipping: 415 lbs. (186.75 kg.)Super D: Operating: 515 lbs. (232 kg.)

Shipping: 620 lbs. (279 kg.)

INSTALLATION TIME:Approximately 5 minutes.

WEIGHT:Model C: Operating: 115 lbs. (51.75 kg.)


Super C: Operating: 115 lbs. (51.75 kg.)


Model D: Operating: 340 lbs. (153 kg.)

Shipping: 415 lbs. (186.75 kg.)

Super D: Operating: 515 lbs. (232 kg.)


MACHINE NOISE LEVELS:NOTE: NOISE LEVELS HAVE BEEN MEASURED AT 1 METER HIGH

AND 1.6 METERS AWAY.

CONTINUOUS "A"-WEIGHTED SOUND PRESSURELEVEL AT WORK STATION........................................72 dBA

PEAK "C"-WEIGHTEDMAXIMUM SOUND PRESSURE..................................90 dBA

SOUND POWER LEVEL EMMITED BY MA-CHINE............................................................................86 dBA

Optional Equipment:

Model D transporter truck *

Blades*: general purpose, carbide (Model Conly), and heavy duty blades.

*Please contact your nearest Wachs Dealer for replacement parts andblades.

GUILLOTINE PIPE SAW

12

GUILLOTINE PIPE SAW DIMENSIONS:

Dimension A: Model C: 22-1/4" ( 565.15 mm)Super C: 23-1/2" ( 596.9 mm)Model D: 31-1/4" ( 793.7 mm )Super D: 38-1/4" ( 971.55 mm )

Dimension B: Model C: 12" ( 304.8 mm )Super C: 12-3/4" ( 323. 85 mm)Model D: 14-1/2" ( 386 mm)Super D: 14-1/2" ( 368 mm )

Dimension C: Model C: 27" ( 685.8 mm)Super C: 31-1/2" (800.1 mm)Model D: 37" (939.8 mm)Super D: 44" (1117.6 mm)

Dimension D: Model C: 9 - 7/8" (250.83 mm)Super C: 13 - 1/4" (336.55 mm)Model D: 18 - 3/4" (476.25 mm)Super D: 24 - 3/4" (628.65 mm)

STROKE: Model C:2" ( 50.8 mm)Super C:2" ( 50.8 mm)Model D:2" ( 50.8 mm)Super D:4" ( 101.6 mm)

CONTROLS: Single crank, manual feed.Motor on-off.

LUBRICATION: Grease fittings at all wear points.

FINISH: Paint.

SECTION IV MACHINE SPECIFICATIONS (cont.)

GUILLOTINE PIPE SAW

13

SET UP&

OPERATINGPROCEDURES

SECTION V

GUILLOTINE PIPE SAW

14

SECTION V SET-UP AND OPERATION

The Wachs Guillotine Pipe Saw (GPS) is shipped from thefactory completely assembled and lubricated. The cuttingblade is installed so it is only necessary to connect the powersupply. Please observe the following warning stickers locatedon the GPS before proceeding to operate machine.

MACHINE INSTALLATION

UNSAFE OPERATING ZONES

The above diagram illustrates zones that should beavoided by the user during operation:

A. CAUTION- Oscillating Saw BowB. CAUTION- Pipe Saddle, keep hands and feet clear when

resting saw on pipe.C. CAUTION- Cutting zone, keep all body parts clear during

operation.

FIGURE 2

Beware ofmoving parts

Beware ofcutting blade

Proper bladeinstallation

FIGURE 1

CAUTION: Guillotine Pipe Saw opera-tion is prohibited in potentially explo-sive enviornments.

1. Before proceeding to install the GPS, make sure that theblade is raised as high as possible by turning the feedhandle counterclockwise until it tops out.

2. Lift saw on to pipe. Use assistance to insure saw iscentered on pipe. Two persons should be able to safelylift the Guillotine Model C and Super C on to pipe surfaceusing the carrying handles located on either side of thesaw frame. For the Model D and Super D, a lifting devicewill be needed.

3. Once the GPS is in the desired position, wrap theclamping chain around the pipe belly. Pull the chain tight,engaging the closest cross pin all the way in the slotprovided (Figure 1).

4. Tighten nut on Clamping Chain Screw until machine issolid on the pipe (Figure 2).

GUILLOTINE PIPE SAW

15


CAUTION: Use gloves to remove wornblades. Metal fragments may cut barehands.

FIGURE 3

BLADE INSTALLATION

3. If you are replacing a broken blade, bring saw bow into itsuppermost position by turning feed handle counterclock-wise.

4. Loosen blade by turning Tension Knob counterclockwise.

5. Remove worn blade by pulling it off the mounting pins.

6. Check replacement blade to make sure that the teeth areset to cut to the left as you face the machine. To tensionblade turn adjustment knob clockwise (Figure 3). A sharp,taut blade will assure a straight, clean cut.

4. ELECTRIC POWERED MODELS ONLY: Press GroundFault Interrupt (GFI) Switch located on power cord.

5. Turn on the power and feed blade through the pipe byturning the feed handle clockwise. Rate of feed dependson the material which is being cut and the location of theblade in the cut. When cutting through solid material, werecommend that the feed handle be turned approximately1/2 of a revolution for each cutting stroke. In light cutting,such as through the center of case iron pipe, it is possibleto feed at the rate of 1/4 turn of the feed handle per stroke.After making a few cuts, the operator can determine therate at which cutting can be done most effectively with theleast strain on the machine.

6. When cut has been completed, turn off the power beforeraising the blade. If there is not enough clearance to raisethe blade through the cut, remove the blade and raise thebow by turning the feed handle counterclockwise.

OPERATING SUGGESTIONS

We recommend the use of cutting oil on the blade when cuttingsteel pipe. It is not necessary to use a lubricant when cuttingcast iron, except for spark arresting. When cutting solid barstock, cut it dry. Use of oil in this operation interferes with chipremoval and slows down cutting.

Cement-asbestos pipe can be cut very easily with our specialblade. Always cut Cement-Asbestos dry. Wearing a respirator,clean the dust from the teeth between cuts. It is good practiceto drive wedges into the saw cut to prevent the blade frombinding. We also recommend that you shim up the pipe to holdit in alignment while cutting. If the cut closes due to groundpressure, remove the blade and move the saw over about ahalf inch and make a second cut. You can proceed to knockout the ring that you cut leaving more space for the saw to work.A cleaner, faster cut will be the result.

GUILLOTINE PIPE SAW

16


AUTOFEED GUILLOTINE PIPE SAWSET UP & OPERATING INSTRUCTIONS

I. FEED PLUNGER OPERATION AND ADJUSTMENT

There is one cam (Ref. 5) mounted on the cam wheel(Ref. 18). As the cam wheel rotates, the cam strikesthe feed plunger (Ref. 16). thus causing one cycleof the actuating cylinder. The actuating cylinderforces fluid to the clutch drive cylinder (Ref. 27)which in turn rotates the feed screw.

The feed rate has been factory set at approximately.003 per cycle. This translates to one revolution ofthe feed screw every 34 cycles.

One revolution of the teed screw (Ref. 23) will movethe saw blade downward .111 of an inch.

The feed rate can be increased or decreased byadjusting the feed plunger (Ref. 16).

1. Loosen feed plunger lock nut (Ref. 17).

2. To increase the feed rate turn the feed plunger (Ref.16) outward toward the cam. To decrease turn theplunger inward.

3. Tighten feed plunger lock nut (Ref. 17).

II. CHARGING OF HYDRAULIC FEED SYSTEM

Charging at the hydraulic feed system Is a simpleoperation, providing it Is done in the proper sequence.

Charging sequence:

1.Remove hydraulic manifold assembly (Ref. 1) andplace on a work bench with the plunger on top.

2. Remove pipe plug (Ref. 37) using a 3118 Allen wrenchand install the funnel needle (Ref. 15 & 31)valve as-sembly. Open needle valve.

3. Fill funnel with Mobil DTE-24 hydraulic fluid or equiva-lent and let stand a few minutes until air bubbleshave dissipated.

4. Loosen accumulator jam nut (Ref. 14) and screwaccumulator nut all the way in.

5. Screw accumulator nut (Ref. 13) out and then in.Watch for air bubbles in hydraulic fluid as ac-cumulator nut is screwed in. Repeat this operationuntil no air bubbles are visible for at least two cycles.

6. Close needle valve and open bleeder valve (Ref.29).

7. Screw accumulator nut all the way in, thus forcinghydraulic fluid past the check valve (Ref. 59) andinto the system. Close bleeder valve (Ref. 29) justbefore the accumulator nut (Ref. 13) stops. This stepwill prevent air from going back into the system andwill become increasingly more important as you nearthe completion of the charging procedure.

8. With the bleeder valve (Ref. 29) closed, open theneedle valve (Ref. 31) and screw the accumulatornut (Ref. 13) all the way out. Then close the needlevalve (Ref. 13) and open the bleeder valve (Ref. 29)after you have screwed the accumulator nut (Ref.13) in about one turn.

9. Repeat steps 7 and 8 until hydraulic fluid is forcedout of bleeder valve (Ref. 29).

10.The next step is to remove the air trapped in the cyl-inders (Ref. 24,26 & 27). Start with the actuatingcylinder (Ref. 24)) that is screwed into the manifold(Ref. 1).

With both the needle (Ref. 31) and bleeder valves(Ref. 29) closed, screw the accumulator nut (Ret.13) in until the actuating cylinder rod (Ref. 24) isforced out.

11. While manually depressing the actuating cylinderrod (Ref. 24), loosen the bleeder valve (Ref. 29) andcontinue depressing the cylinder rod (Ref. 24). Closethe bleeder valve just before the cylinder rod bot-toms out.

12. Repeat steps Sand 10 several times to insure thatall air is expelled from the cylinder. Refill the accu-mulator (Ref. 26) as needed.

GUILLOTINE PIPE SAW

17


13. Screw accumulator nut (Ref. 13) in until actuatingcylinder rod (Ref. 24) is extended once more. Con-tinue screwing accumulator nut (Ref. 13) in untilclutch drive cylinder rod (Ref. 27) is fully extended.This cylinder is spring loaded. The spring will assistyou in bleeding this cylinder.

14. While manually depressing the clutch drive cylinderrod (Ref. 27), open the bleeder valve (Ref. 29) andbleed this cylinder in the same manner as you didwith the actuating cylinder (Ret. 24).

15. Repeat steps 13 and 14 as often as needed untilcharging procedure is completed.

16. Refill the accumulator (Ref. 26).

The charging procedure is complete only after thefollowing requirements are met:

a. There must not be any air visible while bleedingthe system.

b. Screw accumulator nut (Ref. 13) in until theclutch cylinder rod (Ref. 27) moves approximatelyone eighth of an inch. Now depress the actuatingcylinder rod (Ref. 24). When the actuating cylinderrod (Ref. 27) is depressed the clutch cylinder rodshould instantly be extended.

If either of the above requirements are not met thesystem will not perform correctly. Repeat steps 13,14and 16 until these requirements are met.

After the system is charged, lightly tighten the bleedervalve nut (Ref. 29) and close the needle valve (Ref.31). Remove the funnel needle valve assembly (Ref.15 & 31) and replace the 1/8 NPT pipe plug (Ref.37). The system is now ready for operation.

GUILLOTINE PIPE SAW

19

MAINTENANCE

SECTION VI

GUILLOTINE PIPE SAW

20

SECTION VI MAINTENANCE

LUBRICATION INSTRUCTIONS

There are six (6) grease fittings. The pictures on above illustrate the location of each grease fitting.

These fittings should all be lubricated with a good grade of soft grease each day before using the saw. Put a small amount ofgrease on the following:

Feed Screw (A) Cam Follower (D)

Cam Wheel (B) Feed Bracket Assembly (E)

Vertical Guide Shafts (C) Saw Frame Guide (F)

The lubricator for the air motor should be filled with a good grade of air motor oil. Oil should be fed at the rate of 6 drops per minuteas seen through glass opening at top of the oiler. Rate of oil feed is controlled by adjusting the knurled knob on top of oiler.

GUILLOTINE PIPE SAW

21

TROUBLE SHOOTING

SECTION VII

GUILLOTINE PIPE SAW

22

SECTION VII TROUBLE SHOOTING

Trouble Possible Cause Remedy

If a problem persists or is not listed in the abve chart, cease op-eration and consult the manufacturer for additional instructions.

Drive Motor stalls.

Machine not cutting straight

Machine air motorwill not start

Machine shifts fromits original position.

Excessive vibration.

Machine stalls

Air Motor is freezing due to coldconditions.

Insufficient air supply.

Insufficient hydraulic oil supply

Infeed too hard or too fast

Dull Cutting blade.

Infeed too hard or fast.

Dirt and/or corrosion in drivemotor.

Loose tensioning chain.

Blade loose

Excessive wear on saddle guiderod bushing.

Saw is feeding too fast

Excessive wear on Feed Nut andScrew Assembly.

Use Wachs special Anti-Freezeoil.

Check air supply.(90 psi constant/100 cfm)

Check Hydraulic unit for properlevels.(see hydraulic machine specifi-cations on page 11)

Retract blade, feed slower.

Change blade.

Reduce infeed speed.

Remove motor from saw, flushwith a light oil or mineral spirits.Run air through motor, turn onand off several times. Hand turnmotor drive shaft to free motor.

Tighten chain.

Tighten blade.

Return to E.H. Wachs for repair.

slow feed rate

Return to E.H. Wachs for repair.

GUILLOTINE PIPE SAW

23

PARTS LISTS&

EXPLODED VIEWDRAWINGS

SECTION VIII

GUILLOTINE PIPE SAW

24

REF PART NO QTY DESCRIPTION

N/S 03-406-00 1 SAW BLADE 1210-6DN/S 03-407-00 1 SAW BLADE 1204-6DN/S 03-408-00 1 SAW BLADE 1206-8DN/S 03-410-00 1 SAW BLADE 1406-6DN/S 03-411-00 1 SAW BLADE 1306-7H46 04-101-00 1 ADAPTER, DRIVE

FASTENERS

56 90-026-91 1 PIN, 1/8 x 1-1/2 Cotter67 90-047-07 1 KEY, 3/16 SQ. x 3/4N/S 90-049-01 4 SCREW, 3/16 U-DRIVE1 90-049-02 16 RHMS, 10-24 x 3/83 90-050-06 8 SHCS, 1/4-20 X 5/8

25 90-050-07 11 SHCS, 1/4-20 X 3/464 90-050-10 SHCS, 1/4-20 x 163 90-050-15 SHCS, 1/4-20 X 1-1/218 90-051-05 1051 HHCS, 1/4-20 X 1/248 90-051-06 4 HHCS, 1l4-20X5/866 90-054-02 1 SSS,1/4-20 X 1/433 90-054-03 2 SSS, CUP PT 1/4-20 x 3/881 90-055-52 4 LOCKWASHER, SPLIT

RING 1/465 90-055-53 4 WASHER, FLAT 1/412 90-056-06 1 PIN. DOWEL 1/4 x 5/810 90-056-12 1 PIN, DOWEL 1/4 x 1-1/419 90-056-58 2 PIN, ROLL 114 X 71815 90-056-62 3 PIN. ROLL 114X 1-1/431 90-057-11 2 KEY, 114 SOXI-SlIG14 90-060-06 2 SHCS,5116-18X5841 90-064-05 3 S55. 511~8X1273 90-065-01 2 NUT, HEX 5/16-1872 90-065-51 2 LOCKWASHER, SPLIT

RING 5/1621 90-074-05 2 SSS,3/8-16 X 1/2N/S 90-074-07 2 SSS,3/8-16 X 3/427 90-500-01 1 GRSE FTG, 3/16 Sm DR35 90-500-02 4 GRSE FTG. 118 NPT Sin37 90-500-03 1 GRSE FTG. 1/8 NPT-65'62 90-500-04 1 GRSE ITS, 118 NPT-300

82 90-099-91 2 1/2” EYE BOLT83 90-800-01 1 WRENCH, 1-1/4 open endN/S 90-900-01 1 MANUAL, INSTR. LABEL160 90-046-05 4 3/16 x 1/2 DOWEL PINS161 90-051-07 8 1/4-20 x 3/4 HHCS

Bill Of Material Model "C"

03-000-01, 02, 03 FRAME ASSEMBLY


2 03-002-00 1 GREASE COVER YOKE4 03-004-00 1 YOKE5 03-005-00 4 SEAL6 03-006-00 2 BRONZE BUSHING7 03-007-00 1 SCREW, TENSIONING8 03-008-01 1 BRACKET, TENSIONING9 03-009-00 1 KNOB, BLADE TENSIONING

11 03-011-00 1 BAR, BLADE TENSIONING13 03-013-00 1 HOLDER, TENSION BAR16 03-016-00 1 FRAME, SAW20 03-020-00 1 CLAMP, HOLD DOWN22 03-022-00 1 PIN, BLADE HOLDER23 03-023-00 1 RAIL, GUIDE24 03-024-00 1 SEAL, CREASE26 03-026-00 1 COVER, GEAR BOX28 03-028-00 1 ROLLER, CAM FOLLOWER29 03-029-00 1 GUARD, RH FRONT30 03-030-00 1 GEAR32 03-032-00 1 SHAFT, GEAR34 03-034-00 1 GEAR, PINION36 03-036-00 1 BUSHING, BRONZE38 03-038-00 1 BUSHING. BRONZE39 03-039-00 1 GUARD, L H FRONT40 03-040-00 1 SHAFT, DRIVE42 03-042-00 1 GUARD, RIGHT REAR43 03-043-00 2 SHAFT44 03-044-00 1 SCREW, FEED45 03-045-00 1 HANDLE, FEED47 03-047-00 1 PLATE, BEARING49 03-049-00 1 BRACKET, FRAME51 03-051-00 1 WHEEL, CAM52 03-052-00 1 NUT, FEED54 03-054-00 2 BEARING, THRUST55 90-205-09 1 NUT, SLOITED57 03-057-00 30” CHAIN, CLAMPING58 03-058-00 1 SCREW, CLAMPING CHAIN59 03-059-00 1 SADDLE53 03-053-00 4 BUSHING, BRONZE60 03-060-00 1 NUT, CHAIN TENSIONING61 03-061-00 1 ROLLER, CAM FOLLOWER68 03-068-00 1 GUARD, LEFT REAR69 03-069-00 1 FRAME, MAIN70 03-070-00 2 GUIDE. SAW FRAME74 03074-00 2 SHAFT, VERT GUIDE75 03-082-00 1 PLATE, NAME206 03-206-00 2 BLOCK BEARINGN/S 02-402-00 1 MOTOR OIL, GALLONN/S 02-403-00 1 ANTI-FREEZE, GALLON

GUILLOTINE PIPE SAW

26


75 03-082-00 1 PLATE, NAME206 03-206-00 2 BLOCK, REARINGN/S 24-111-00 1 CASE, STORAGEN/S 24-112-00 1 CLAMP, STORAGE

CASEN/S 03-113-00 2 DECAL, BLADE

DIRECTIONN/S 24-405-00 1 BLADE, 5-6 PITCH46 04-101-00 1 ADAPTER, DRIVE

FASTENERS

1 90-040-08 6 10-24 x 7/8 SHCS56 90-026-91 1 PIN, 1/8 x 1-1/2 COTTER67 90-047-07 1 KEY, 3/16-SQ. x 3/4N/S 90-049-01 4 SCREW, 3/16 U DRIVE162 90-049-02 10 RHMS, 10-24 x 3/83 90-050-06 8 SHCS, 1/4-20 x 5/825 90-050-07 11 SHCS, 1/4-20 x 3/464 90-050-10 6 SHCS. 1/4-20 x 163 90-050-15 2 SHCS, 1/4-20 x 1-1/218 90-051-05 1 HHCS. 1/4-20 x 1/248 90-051-06 4 HHCS, 1/4-20 x 5/866 90-054-02 1 SSS, 1/4-20 x 1/433 90-054-03 2 SSS, CUP PT 1/4-20 x 3/881 90-055-52 4 LOCKWASHER, SPLIT

RING 1/465 90-055-53 4 WASHER, FLAT 1/412 90-056-06 1 PIN, DOWEL 1/4 x 5/810 90-056-12 1 PIN, DOWEL 1/4 x 1-1/419 90-056-58 2 PIN. ROLL 1/4 x 7/815 90-056-62 3 PIN, ROLL 1/4 x 1-1/431 90-057-11 2 KEY, 1/4 SQ x 1-3/1614 90-060-06 2 SHCS, 5/16-18 x 5/841 90-064-05 3 SSS 5/16-18 x 1/221 90-074-05 2 SSS, 3/8-16 x 1/271 90-074-07 2 SSS, 318-16 x 3/4 27 90-500-01 1 GRSE FTG, 3/16 STR DR35 90-500-02 4 GRSE FTG, 1/8 NPT STR37 90-500-03 1 GRSE FTG, 1/8 NPT-650

62 90-500-04 1 GRSE FTG. I/8 NPT 300

82 90-099-91 2 1/2” EYE BOLT83 90-800-01 1 WRENCH, 1-1/4 OPEN

ENDN/S 90-900-01 1 MANUAL, INSTR LABEL160 90-056-06 4 1/4 x 5/8 DOWEL PIN161 90-050-07 8 1/4-20 x 3/4 SHCS

N/S 90-059-56 4 1/4-20 x 5/8 LHCS


2 03-002-00 1 GREASE COVER YOKE4 03-004-00 1 YOKE5 03-005-00 4 SEAL6 03-006-00 2 BRONZE BUSHING7 03-007-00 1 SCREW, TENSIONING8 03-008-01 1 BRACKET, TENSIONING9 03-009-00 1 KNOB, BLADE TENSION11 03-011-00 1 BAR, BLADE TENSION13 03-013-00 1 Holder, TENSION BAR16 24-016-00 1 FRAME, SAW20 03-020-00 1 CLAMP, HOLD DOWN22 03-022-00 1 PIN, BLADE HOLDER23 03-023-00 1 RAIL, GUIDE24 03-024-00 1 SEAL, GREASE26 03-026-00 1 COVER, GEAR BOX28 03-028-00 1 Roller, CAM FOLLOWER29 03-029-00 1 GUARD, R H FRONT30 03-030-00 1 GEAR17 24-031-00 6 SPACER, GUARD32 03-032-00 1 SHAFT, GEAR34 03-034-00 1 GEAR, PINION36 03-036-00 1 BUSHING, BRONZE38 03-038-00 1 BUSHING, BRONZE39 03-039-00 1 GUARD, L H FRONT40 03-040-00 1 SHAFT, DRIVE42 24-042-00 1 GUARD, RIGHT REAR43 24-043-00 2 SHAFT44 24-044-00 I SCREW, FEED45 03-199-00 I HANDLE, BASE -A-F46 03-198-00 I HANDLE, FEED - A-FN/S 24-046-00 1 PLATE, CHAIN47 03-047-00 1 PLATE, BEARING49 24-049-00 1 BRACKET, FRAME51 03-051-00 1 WHEEL, CAM52 03-052-00 1 NUT, FEED54 03-054-00 2 BEARING, THRUST55 03-055-00 1 NUT, SLOTTED57 03-057-00 48” CHAIN, CLAMPING58 03-058-00 1 SCREW, CLAMPING

CHAIN59 24-059-00 1 SADDLE53 03-053-00 4 BUSHING, BRONZE 60 03-060-00 1 NUT, CHAIN TENSION61 03-061-00 1 ROLLER, CAM FOLL-

OWER68 24-068-00 1 GUARD, LEFT REAR69 24-069-00 1 FRAME, MAIN70 03-070-00 2 GUIDE, SAW FRAME74 24-074-00 2 SHAFT, VERT GUIDE

Bill Of Material Model Super "C"

24-000-01, 02, 03 FRAME ASSEMBLY

GUILLOTINE PIPE SAW

28

Guillotine Models C and Super C03-000-01 Model “C” Electric Drive

24-000-01 Model Super “C” Electric Drive

REF PART NO. QTY. DESCRIPTION

41 11-041-00 1 ELECTRIC CORD50 03-050-00 1 BRACKET. MOTOR MOUNT100 03-100-00 1 ELECTRIC MOTOR102 03-102-00 1 ELECTRIC MOTOR ADAPTER103 03-103-00 1 ELECTRIC SWITCH BOX104 03-104-00 1 ELECTRIC BOX COVER105 03-107-00 2 CORD, GRIP106 03-106-00 1 SWITCH107 03-105-00 1 COVER PLATE, ELECTRIC MOTOR108 03-130-00 24” JUMPER CORD131 03-131-00 1 FEED HANDLE, ELECTRIC

FASTENERS

1 90-059-01 2 RHMS 1/4-20 x 1/42 90-059-09 4 RHMS, 1/4-28 x 1/23 90-501-04 1 CLOSED END SPLICE4 90-501-02 1 1/4 RING TERMINAL5 90-501-03 2 HOOK, TERMINAL6 90-501-05 3 BUTT SPLICE7 03-099-00 1 MOTOR MOUNTING BOLT8 90-205-59 1 5/8 WASHER9 90-405-51 1 5/8 LOCKWASHER

10 90-205-01 1 NUT, 5/8-11

GUILLOTINE PIPE SAW

30


50 03-050-00 1 BRACKET MOTOR MOUNT78 03-080-00 1 AIR MOTOR CLAMP79 03-081-00 1 AIR MOTOR85 03-085-00 1 LUBRICATOR90 03-090-00 1 FILTER91 03-081-01 1 AIR HOSE108 03-109-00 2 BRACKET & FASTENERS

FASTENERS & FITTINGS

58 90-058-06 1 1/4-90 LP st EL63 90-050-15 2 SHCS 1/4-20 X 1/272 90-065-51 2 5/16" LCCKWASHER73 90-065-01 2 5/16-18 HEX NUT75 90-058-06 1 ST EL. 1/4 X 90 deg.77 90-070-06 2 SHCS,3/8-16x5/887 90-078-02 2 ST EL. 3/8 X 90 deg.88 90-078-11 1 3/8-6” NIPPLE93 90-098-68 1 1/2 X 3/8 REDUCING NIPPLE94 90-078-04 1 3/8 X 3/8 DOUBLE MALE ADAPTER110 90-099-51 1 1/2"-BALL VALVE162 90-050-03 8 1/4-20 X 3/8 SHCS163 90-078-53 1 3/8 X 1/2 REDUCING BUSHING164 03-116-00 1 MUFFLER

Guillotine Models C and Super C03-000-02 Model “C” Air Drive

24-000-02 Model Super “C” Air Drive

GUILLOTINE PIPE SAW

32

Guillotine Models C and Super C03-000-03 Model “C” Hydraulic Drive

24-000-03 Model Super “C” Hydraulic Drive


115 03-115-00 1 MOTOR, HYDRAULIC122 03-122-00 2 CLAMP, MOUNTING125 03-125-00 1 BRACKET, HYD MOTOR MOUNT126 02-203-00 1 COUPLING, HYD MOTOR127 02-199-00 1 PIN, DRIVE128 02-027-02 1 HOSE 1/2 X 30"


1 90-059-48 1 1/4 x 1” WDRF Key2 90-099-52 1 VALVE, BALL 1/2 HP3 90-098-54 2 TEE, 1/2 HP4 90-098-58 2 HEXNIPPLE, 1/2 HP5 90-098-55 2 ST EL 1/2-90 SWVL HP6 90-098-56 2 ST EL 1/2-90 DEG HP7 90-055-56 4 WASHER, #128 90-059-02 4 SHCS, 1/4-20 X 3/89 90-070-09 4 SHCS, 3/8-16 x 7/8

GUILLOTINE PIPE SAW

34

Guillotine Models C and Super COld Style Air Drive


78 03-078-00 1 AIR MOTOR CLAMP79 03-079-00 1 AIR MOTOR84 03-084-00 2 SPACER85 03-085-00 1 LUBRICATOR89 03-089-00 2 CLAMP ASSEMBLY90 03-090-00 1 FILTER91 03-091-00 1 AIRHOSE108 03-108-00 2 OILER RUBBER BAND

FASTENERS

63 90-050-15 2 1/4-20 x 1-1/2” SHCS72 90-065-51 2 5/16 LOCK WASHER73 90-065-01 2 5/16-18 HEX NUT77 90-070-06 2 3/8-16 x 5/8 SHCS86 90-050-07 4 1/4-20 3/4 SHCS87 90-078-02 3 3/8 x 90 deg. ST EL88 90-078-03 3 3/8 x 5-1/2 LG NIPPLE92 90-078-05 1 3/8 x 3/4 REDUCER93 90-078-01 1 3/8CLOSE NIPPLE109 90-218-01 2 1/2” HP CLOSE NIPPLE110 90-219-51 1 3/4 GAS COCK

GUILLOTINE PIPE SAW

36


1 M-281-01 1 MANIFOLD2 M-281-02 1 MOUNTING PLATE3 M-281-03 1 CYLINDER PIVOT4 M-281-04 1 END PLATE, MANIFOLD5 M-281-05 1 FEED CAM6 M-281-06 1 MOUNTING BRACKET7 M-281-07 1 FRAME MODIFICATION8 M-281-08 1 SPACER, CHANNEL9 M-281-09 1 SPRING RETAINER10 M-281-10 1 CYLINDER MODIFICATION11 M-281-11 1 CLEVIS12 M-281-12 1 PLUNGER13 A51-042-00 1 NUT, ACCUMULATOR14 A51-043-00 1 NUT, JAM15 A51-041-00 1 FUNNEL16 A51-048-00 1 FEED PLUNGER17 --- 1 5/16-24 JAM NUT18 A03-051-00 1 WHEEL, CAM19 E9500-8 1 HUB, DRIVE CLUTCH20 D9500-7 1 HOUSING, CLUTCH21 15080 1 FILTER, 1/8 NPT22 3100-118SJ 1 RETAINER RING, CLUTCH23 M-281-52 1 SCREW, POWER FEED24 WMT-39 1 HYDRAULIC CYLINDER25 LC-042D-19 1 COMPRESSION SPRING26 CY-570-15 1 HYDRAULIC CYLINDER27 CY-567-15 1 HYDRAULIC CYLINDER28 MA-1 2 ADAPTER29 R1105-4V 1 BLEEDER VALVE30 JN-4 1 LOCK NUT31 N200-S 1 NEEDLE VALVE32 63-190600-4 2 SWIVEL FITTING33 2807-4 24” HYDRAULIC HOSE34 2021-2-45 2 HYDRAULIC FITTING35 2090-2-25 1 TEE36 2083-2-25 1 NIPPLE37 --- 2 1/8 NPT PIPE PLIG

W/ 3/16 FEMALE HEX38 2024-2-45 1 HYDRAULIC FITTING39 TRB-512 4 THRUST WASHERS40 NTA-512 2 THRUST BEARING

Bill Of MaterialM-281 – Model "C"

HYDRAULIC AUTO-FEED


41 1 5/16-24 x 1-1/2 SSS42 1 5/16-24 LOCK NUT, NYLON43 3 5/16-18 x 2 SHCS44 3 5/16-18 x 1-1/4 SHCS45 FW-2 3 5/16 FLAT WASHER46 2 1/4-20 x 1 SHCS47 2 1/4-20 x 3/4 SHCS49 1 1/8 NPT x 2 LG PIPE NIPPLE50 KK-30 1 CLUTCH51 2 10-24 x 1/2 SHCS52 1 1/8 x 3/4 ROLL PIN53 M-281-55 2 SPACER54 M-281-54 1 SPACER, POWER FEED SC55 M-281-53 1 BUSHING PIVOT56 1 1/4 x 1-1/4 ROLL PIN57 E9500-6 1 CLUTCH HOUSING ARM58 FPC3-20R 1 3/16 x 2 PULL PIN59 CV-10-B-05 1 CHECK VALVE

GUILLOTINE PIPE SAW

37

GUILLOTINE PIPE SAW

Model D and Super D

PARTS LISTS&

EXPLODED VIEWDRAWINGS

GUILLOTINE PIPE SAW

40


75 03-082-00 1 NAME PLATE80 25-080-00 1 BUSHING, BEARING PLATE212 04-212-00 2 BLOCK, BEARING

FASTENERS1 90-049-02 10 10-24 x 3/8 RHMS3 90-050-06 6 1/4-20 x 5/8 SHCS10 90-056-12 1 1/4" x 1-1/4" DOWEL PIN12 90-056-06 1 1/4" x 5/8" DOWEL PIN14 90-060-08 8 5/16-18 x 7/8 SHCS15 90-056-65 2 1/4 x 1-1/2 ROLL PIN18 90-051-05 2 1/4-20 x 1/2 HHCS19 90-056-60 2 1/4x1" ROLL PIN21 90-074-05 2 3/8-16 x 1/2 SSS25 90-060-06 7 5/16-18 x 5/8 SHCS27 90-500-01 2 GREASE FITTING31 90-057-13 2 1/4" SQ. 1-3/8 KEY33 90-054-03 2 1/4-20 x 3/8 SSS39 90-055-52 4 1/4" LOCK WASHER41 90-064-05 3 5/16-18 x 1/2 SSS46 90-056-62 1 1/4 x 1-1/4 ROLL PIN48 90-051-06 6 1/4-20 x 5/8 HHCS56 90-026-91 1 1/8 x 1-1/2 COTTER PIN62 90-500-04 1 GREASE FITTING64 90-050-15 2 1/4-20 x 1-1/2 SHCS65 90-055-53 4 1/4 WASHER66 90-054-02 1 1/4-20 x 1/4 SSS67 90-047-08 1 3/16 SQ. x 7/8 KEY71 90-097-95 2 1/2" x 4-1/2" STRIPPER

BOLT76 90-049-01 4 DRIVE SCREW82 90-099-91 2 1/2" EYE BOLT83 90-800-01 1 1-1/4 OPEN END WRENCH

113 03-113-00 2 BLADE DIRECTION DECAL128 90-050-08 4 1/4-20 x 7/8 SHCS160 90-056-07 2 1/4 x 3/4 DOWEL PIN161 90-050-08 4 1/4-20 x 7/8 SHCS

NOT SHOWN03-113-00 1 DECAL, BLADE DIR.04-401-00 1 TRANSPORTER TRUCK02-402-00 MOTOR OIL, 1 GALLON02-403-00 ANTI-FREEZE, 1 GALLON04-403-00 SAW BLADE #2310-8D04-404-00 SAW BLADE #2304-0D02-155-00 LIFTING SLING90-065-01 2 5/16-18 HEX NUT


2 04-002-00 1 GREASE COVER YOKE4 04-004-00 1 YOKE5 04-005-00 4 SEAL6 04-006-00 2 BRONZE BUSHING7 03-007-00 1 TENSIONING SCREW8 03-008-01 1 TENSIONING BRACKET9 03-009-00 1 BLADE TENSIONING

KNOB11 04-011-00 1 BLADE TENSION BAR13 04-013-00 1 BLADE TENSIONING

BAR HOLDER16 04-016-00 1 SAW FRAME17 04-402-00 1 SAW BLADE #2306-8D20 04-020-00 1 BLADE HOLD DOWN

CLAMP22 04-022-00 1 BLADE HOLDER PIN23 04-023-00 1 GUIDE RAIL24 04-024-00 1 GREASE SEAL26 04-026-00 1 COVER, GEAR BOX28 04-028-00 1 CAM FOLLOWER29 04-101-00 1 ADAPT. MACH. DRIVE30 04-030-00 1 GEAR32 04-032-00 1 GEAR SHAFT34 04-034-00 1 PINION35 90-500-00 4 GREASE FITTING36 04-036-00 1 BRONZE BUSHING37 90-500-03 1 GREASE FITTING38 04-038-00 1 BRONZE BUSHING40 04-040-00 1 DRIVE SHAFT42 04-042-00 1 REAR GUARD (R.H.)43 04-043-02 2 SHAFT44 04-044-00 1 FEED SCREW45 04-045-00 1 FEED HANDLE47 04-047-00 1 BEARING PLATE49 04-049-00 1 FEED BRACKET51 04-051-00 1 CAM WHEEL52 04-052-00 1 FEED NUT53 04-053-00 4 BRONZE BUSHING54 04-054-00 2 THRUST BEARING55 90-215-01 1 3/4-16 CASTLE NUT57 03-057-02 2 CLAMPING CHAIN

(WR 60x54"L.G.)58 03-058-00 2 1” CLAMPING CHAIN-54” LG

SCREW59 04-059-00 1 SADDLE60 03-060-00 2 CHAIN TENSIONING

NUT61 04-061-00 1 CAM FOLLOWER

MODIFIED68 04-068-00 1 REAR GUARD (L.H.)69 04-069-00 1 MAIN FRAME70 04-070-00 2 SAW FRAME GUIDE74 04-074-01 2 VERT. GUIDE SHAFT

Bill Of Material04-000-01, 02, 03 – Model "D"

Frame Assembly

GUILLOTINE PIPE SAW

42

Bill Of Material25-000-01, 03 – Model Super "D"

Frame Assembly


74 04-074-02 2 VERT. GUIDE SHAFT75 03-082-00 1 NAME PLATE80 25-080-00 1 BUSHING, BEARING PLATE95 25-095-00 4 WEAR PLATE212 04-212-00 2 BLOCK BEARING

FASTENERS1 90-049-02 10 10-24 x 3/8 RHMS3 90-050-06 6 1/4-20 x 5/8 SHCS

10 90-056-15 1 1/4" x 1-1/4" DOWEL PIN12 90-066-10 1 5/16" x 1" DOWEL PIN14 90-060-08 8 5/16-18 x 7/8 SHCS15 90-056-65 2 1/4 x 1-1/2 ROLL PIN18 90-051-05 2 1/4-20 x 1/2 HHCS19 90-056-60 2 1/4x1" ROLL PIN21 90-074-05 2 3/8-16 x 1/2 SSS25 90-060-06 7 5/16-18 x 5/8 SHCS27 90-500-01 2 GREASE FITTING31 90-057-13 2 1/4" SQ. 1-3/8 KEY33 90-054-03 2 1/4-20 x 3/8 SSS41 90-064-05 3 5/16-18 x 1/2 SSS46 90-056-62 1 1/4 x 1-1/4 ROLL PIN48 90-051-08 4 1/4-20 HHCS 7/8 LG56 90-026-91 1 1/8 x 1-1/2 COTTER PIN62 90-500-04 1 GREASE FITTING64 90-050-15 2 1/4-20 x 1-1/2 SHCS65 90-055-53 4 1/4 WASHER66 90-054-02 1 1/4-20 x 1/4 SSS67 90-047-08 1 3/16 SQ. x 7/8 KEY71 90-097-95 2 1/2" x 4-1/2" STRIPPER BOLT76 90-049-01 4 DRIVE SCREW77 90-070-10 8 3/8-16 x 1 SHCS82 90-099-91 2 1/2" EYE BOLT83 90-800-01 1 1-1/4 OPEN END WRENCH94 90-053-05 2 1/4-20 x 1/2 FHCS113 03-113-00 2 BLADE DIRECTION DECAL128 90-050-08 4 1/4-20 x 7/8 SHCS160 90-056-07 2 1/4 x 3/4 DOWEL PIN161 90-050-08 4 1/4-20 x 7/8 SHCS

NOT SHOWN04-401-00 1 TRANSPORTER TRUCK02-402-00 MOTOR OIL, 1 GALLON02-403-00 ANTI-FREEZE, 1 GALLON04-403-00 SAW BLADE #2310-8D04-404-00 SAW BLADE #2304-0D02-155-00 LIFTING SLING90-065-01 2 5/16-18 HEX NUT


2 25-002-00 1 GREASE COVER YOKE4 25-004-00 1 YOKE5 04-005-00 4 SEAL6 04-006-00 2 BRONZE BUSHING7 03-007-00 1 TENSIONING SCREW8 03-008-01 1 TENSIONING BRACKET9 03-009-00 1 BLADE TENSIONING

KNOB11 25-011-00 1 BLADE TENSION BAR13 25-013-00 1 BLADE TENSIONING

BAR HOLDER16 25-016-00 1 SAW FRAME17 25-402-00 1 SAW BLADE #2306-8D20 04-020-00 1 BLADE HOLD DOWN

CLAMP22 25-022-00 1 BLADE HOLDER PIN23 25-023-00 1 GUIDE RAIL24 25-024-00 1 GREASE SEAL26 25-026-00 1 COVER, GEAR BOX28 25-028-00 1 CAM FOLLOWER29 04-101-00 1 ADAPT. MACH. DRIVE30 25-030-00 1 GEAR32 04-032-00 1 GEAR SHAFT34 25-034-00 1 PINION35 90-500-00 4 GREASE FITTING36 25-036-00 1 BEARING37 25-037-00 1 BEARING38 25-038-00 1 BEARING39 25-039-00 1 BEARING40 25-040-00 1 DRIVE SHAFT42 25-042-00 1 REAR GUARD (R.H.)43 04-043-01 2 SHAFT44 25-044-00 1 FEED SCREW45 04-045-00 1 FEED HANDLE47 25-047-00 1 BEARING PLATE49 25-049-00 1 FEED BRACKET51 25-051-00 1 CAM WHEEL52 25-052-00 1 FEED NUT53 04-053-00 4 BRONZE BUSHING54 04-054-00 2 THRUST BEARING55 90-215-01 1 3/4-16 CASTLE NUT57 03-057-02 2 CLAMPING CHAIN

(WR 60x72"L.G.)58 03-058-00 2 CLAMPING CHAIN SCREW59 25-059-00 1 SADDLE60 03-060-00 2 CHAIN TENSIONING NUT61 04-061-00 1 CAM FOLLOWER

MODIFIED68 25-068-00 1 REAR GUARD (L.H.)69 25-069-00 1 MAIN FRAME70 25-070-00 2 SAW FRAME GUIDE

GUILLOTINE PIPE SAW

44

Bill Of MaterialGuillotine Model D

04-000-01-Electric Drive


50 04-050-00 1 BRACKET, MOTOR MOUNT041 11-041-00 1 CIRCUIT INTERRUPTER100 04-100-00 1 ELECTRIC MOTOR135 04-135-00 1 ELECTRIC MOTOR ADAPTER103 03-103-00 1 ELECTRIC SWITCH BOX104 03-104-00 1 ELECTRIC BOX COVER105 04-105-00 1 COVER PLATE, ELECTRIC MOTOR106 03-106-00 1 SWITCH107 03-107-00 2 CORD GRIP108 03-130-00 24" JUMPER CORD

FASTENERS

1 90-059-01 2 RHMS, 1/4-20 X 1/42 90-059-09 4 RHMS, 1/4-28 x 1/23 90-051-02 1 CLOSED END SPLICE4 90-501-02 1 1/4 RING TERMINAL5 90-501-03 2 HOOK TERMINAL, #6 RED6 90-501-05 3 BUTT SPLICE7 03-099-00 1 MOTOR MOUNTING BOLT8 90-205-59 1 5/8 WASHER9 90-205-51 1 5/8 LOCKWASHER

10 90-205-01 1 NUT, 5/8-1111 90-055-56 4 #12 FLAT WASHER12 90-055-52 4 1/4 LOCK WASHER13 90-050-10 4 1/4-20 x1 SHCS

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Bill Of Material04-000-02

Guillotine Model “D”PNEUMATIC DRIVE


24 02-024-00 1 AIR MOTOR, CHICAGO PNEUMATIC*30 02-030-00 1 AIR MOTOR, INGERSOLL-RAND*80 04-080-00 1 AIR MTR. MTG BRACKET81 04-081-00 1 ANGLE, SUPPORT85 04-085-00 1 LUBRICATOR90 04-090-00 1 FILTER91 04-091-00 1 AIR HOSE93 04-093-01 2 OILER MOUNTING PLATE94 04-094-01 2 OIL MOUNTING BRACKET98 02-098-00 1 90º ELBOW181 23-181-00 1 MUFFLER, INGERSOLL*199 02-199-00 1 KEY, DRIVE203 02-203-00 1 COUPLING, MOTOR216 02-216-00 1 MUFFLER, CP*252 02-252-00 1 ADAPTER, MOTOR

FASTENERS

1 90-065-51 4 5/16 LOCK WASHER2 90-098-08 1 1/2" x 1/2" DBL. ML. ADAPT.3 90-050-10 4 1/4"-20 x 1" SHCS4 90-060-07 4 5/16-18 x 3/4" SHCS5 90-099-51 1 1/2" BALL VALVE6 90-098-05 2 ST. EL. 1/2 x 90°7 90-098-86 1 1/2" x 7" NIPPLE8 90-098-58 1 1/2" HEX NIPPLE9 90-042-02 8 10-32 x 1/4 BHCS10 90-053-05 4 1/4-20 x 1/2 FHCS11 90-055-53 8 1/4” FLAT WASHER12 90-060-08 6 SHCS, 5/16-18x7/813 90-055-02 4 1/4” LOCKWASHER14 90-050-07 4 1/4-20 x 3/4” SHCS15 90-218-04 1 ST. EL. 3/4" x 90°16 90-054-02 1 1/4-20x1/4 SSS17 90-057-13 1 1/4x1/4x1-3/8 KEY

*Configurations may vary. Please check with your Wachs representative for details.

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Bill Of Material25-000-01

Guillotine Model Super “D”PNEUMATIC DRIVE


24 02-024-00 1 AIR MOTOR, CHICAGO PNEUMATIC*30 02-030-00 1 AIR MOTOR, INGERSOLL-RAND*80 25-078-00 1 AIR MTR. MTG BRACKET81 25-050-00 1 ANGLE, SUPPORT85 04-085-00 1 LUBRICATOR90 04-090-00 1 FILTER91 04-091-00 1 AIR HOSE93 25-096-00 2 OILER MOUNTING PLATE94 04-094-01 2 OIL MOUNTING BRACKET98 02-098-00 1 90º ELBOW181 23-181-00 1 MUFFLER, INGERSOLL*199 02-199-00 1 KEY, DRIVE203 02-203-00 1 COUPLING, MOTOR216 02-216-00 1 MUFFLER, CP*252 02-252-00 1 ADAPTER, MOTOR

FASTENERS

1 90-065-51 4 5/16 LOCK WASHER2 90-098-08 1 1/2" x 1/2" DBL. ML. ADAPT.3 90-050-10 4 1/4"-20 x 1" SHCS4 90-060-12 2 5/16-18 x 3/4" SHCS5 90-099-51 1 1/2" BALL VALVE6 90-098-05 2 ST. EL. 1/2 x 90°7 90-098-86 1 1/2" x 7" NIPPLE8 90-098-58 1 1/2" HEX NIPPLE9 90-042-02 8 10-32 x 1/4” BHCS10 90-053-05 4 1/4-20 x 1/2” FHCS11 90-055-53 8 1/4” FLAT WASHER12 90-060-08 6 SHCS, 5/16-18x7/813 90-055-02 8 1/4” LOCKWASHER14 90-050-07 5 1/4-20 x 3/4” SHCS15 90-218-04 1 ST. EL. 3/4" x 90°16 90-065-01 2 5/16-18 HEX NUT17 90-054-02 1 1/4-20x1/4 SSS18 90-057-13 1 1/4x1/4x1-1/2 KEY

*Configurations may vary. Please check with your Wachs representative for details.

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Bill Of MaterialGuillotine Model D

04-000-03-Hydraulic Drive


121 02-027-02 2 HOSE, 1/2" X 30"127 02-199-00 1 KEY, DRIVE126 02-203-00 1 COUPLING, HYD MOTOR115 03-115-00 1 MOTOR, HYDRAULIC122 03-122-00 2 CLAMP, MOUNTING125 04-125-00 1 BRACKET, HYD MOTOR

MOUNTING


111 90-218-04 2 3/4-90 ST. EL.116 90-099-52 1 VALVE, BALL 1/2 HP117 90-098-54 2 TEE, 1/2 HP118 90-098-58 2 HEX NIPPLE, 1/2 HP119 90-098-55 2 ST EL, 1/2-90 SWVL HP120 90-098-56 2 ST EL 1/2-90 DEG HP123 90-059-02 4 SHCS, 1/4-20 X 3/8124 90-070-09 4 SHCS, 3/8-16 X 7/8

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04-000-02Guillotine Model "D"(old version With Chicago

Pneumatic air motor)


50 25-050-00 1 MNTG. BRKT. SUPPORT78 25-078-00 1 AIR MOTOR CLAMP79 02-024-00 1 AIR MOTOR, CHICAGO PNEUMATIC85 04-085-00 1 LUBRICATOR90 04-090-00 1 FILTER91 04-091-01 1 AIR HOSE


65 90-055-53 8 1/4” FLAT WASHER86 90-050-08 5 SHCS, 1/4-20 X 7/887 90-078-02 3 ST EL, 1/2 X 90°88 90-078-03 1 LG NIPPLE, 1/2 X 8-1/289 90-900-13 1 "U" BOLT CLAMP ASS'Y96 90-050-10 8 1/4-20 x 1 SHCS97 90-060-15 2 5/16-18 x 1-1/2 SHCS98 90-065-52 4 5/16 FLAT WASHER99 90-065-51 2 5/16 LOCK WASHER

100 90-065-01 2 5/16-18 HEX NUT102 90-098-01 1 1/2 CLOSE NIPPLE LP103 90-098-08 1 1/2 x 1/2 DBL MALE ADAPT.109 90-218-01 1 3/4 CLOSE NIPPLE110 90-219-51 1 3/4 GAS COCK111 90-218-04 2 3/4 x 90° ST. EL.112 90-098-07 1 1/2 x 3/4 REDUCING CPLR.216 02-216-00 1 MUFFLER

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40 25-040-00 1 DRIVE SHAFT 50 25-050-00 1 MNTG. BRKT. SUPPORT

801 02-801-00 1 MOTOR ADAPTER 115 25-115-00 1 HYD. MOTOR

116 90-099-52 1 1/2 HP VALVE125 04-125-00 1 HYD. MOTOR MOUNTING BRACKET126 02-801-00 1 HYD. MOTOR COUPLING121 02-027-05 2 1/2 HP. HYD. HOSE122 03-122-00 2 MOUNTING CLAMP

FASTENERS

65 90-055-53 8 1/4” FLAT WASHER57 90-057-10 1 1/4 SQUARE x 1 LG KEY96 90-050-10 8 1/4-20 x 1 LG SHCS97 90-060-15 2 5/16-18 x 1-1/2 SHCS98 90-065-52 4 5/16 FLAT WASHER99 90-065-51 2 5/16 LOCK WASHER100 90-065-01 2 5/16-18 HEX NUT101 90-057-07 1 KEY, 1/4 sq. x 3/4114 90-098-55 1 SWIVEL EL, SHORT117 90-098-54 2 1/2 HP TEE118 90-098-51 2 1/2 HP CLOSE NIPPLE119 90-098-56 2 1/2 x 90 HP ST EL120 90-098-93 1 SWIVEL, EL (LONG)123 90-050-03 4 1/4-20 X 3/8 SHCS124 90-098-55 1 1/2 x 90 HP ST EL (SHORT)127 90-090-15 2 SHCS 1/2-13 x 1-1/2”128 90-095-01 2 HEX NUT, 1/2-13

Bill Of Material Model Super "D"

25-000-03 - HYDRAULIC DRIVE

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To place an order or to get more detailed information on any E.H. Wachs products, call us at:1-800-323-8185.

ORDERING REPLACEMENT PARTS

Please use parts list provided in manual. Have part description and part number of required replacementpart or parts to help expedite order and insure proper parts are being ordered.

REPAIR INFORMATION

Please call E.H. Wachs Company prior to returning any equipment for repair. We will advise you of shippingand handling. Please enclose with equipment to be repaired your name, address, phone number and a briefdescription of problem or work to be done or estimated.

All repair work done at our plant will be estimated and the customer advised of cost and time required tocomplete repair.

WARRANTY INFORMATION

Enclosed with the manual is a warranty card. Please fill out the registration card and return to E.H. Wachs.Retain the owners registration record and warranty card for your information.

RETURN GOODS ADDRESS

E.H. Wachs Company100 Shepard Street

Wheeling, Illinois 60090

Call or Write:

E.H. Wachs CompanyP.O. Box A

100 Shepard StreetWheeling, Illinois 60090

847-537-8800

FAX: 847-520-1147 • 847-520-1168

Toll-Free: 1-800-323-8185

SECTION IX ORDERING INFORMATION

PIPE CUT OFFMACHINERY

Model C, D Ser.No.

E.H. WACHS COMPANIES100 Shepard St. Wheeling Il. 60090

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