gujarat technological universityq.3 (a) define demand forecasting and explain expert opinion method...

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Seat No.: _____ Enrolment No.______ GUJARAT TECHNOLOGICAL UNIVERSITY B.E. Sem-V th Examination December 2010 Subject code: 150001 Subject Name: Management-II Date: 11 /12 /2010 Time: 03.00 pm - 05.30 pm Total Marks: 70 Instructions: 1. Attempt all questions. 2. Make suitable assumptions wherever necessary. 3. Figures to the right indicate full marks. Q.1 (a) Define product, production and production management. 07 (b) State the benefits derived from effective production management. 07 Q.2 (a) State the functions of production management department. 07 (b) Explain the different types of production systems. 07 OR (b) What is break even analysis? State the assumption in break even analysis. 07 Q.3 (a) Define market research. State its objectives. 07 (b) Explain the concept of product life cycle. 07 OR Q.3 (a) Explain the functions of packaging. 07 (b) Explain the importance of demand forecasting. State the features of a good demand forecasting method. 07 Q.4 (a) Explain the important functions of financial management. 07 (b) Explain the relationship of finance department with the other departments of a business. 07 OR Q.4 (a) Explain the role of various financial regulatory bodies. 07 (b) Explain the role of a finance manager. 07 Q.5 (a) Define manpower resources planning. Explain the importance of manpower resources planning. 07 (b) Explain the process of manpower planning 07 OR Q.5 (a) Explain the process of Management by Objectives. 07 (b) Define ‘strategy’. Explain the importance of strategy. 07 *************

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Page 1: GUJARAT TECHNOLOGICAL UNIVERSITYQ.3 (a) Define demand forecasting and explain expert opinion method and time series analysis method. 07 (b) Explain concepts of marketing management

Seat No.: _____ Enrolment No.______

GUJARAT TECHNOLOGICAL UNIVERSITY B.E. Sem-V

th Examination December 2010

Subject code: 150001 Subject Name: Management-II

Date: 11 /12 /2010 Time: 03.00 pm - 05.30 pm

Total Marks: 70

Instructions: 1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) Define product, production and production management. 07

(b) State the benefits derived from effective production management. 07

Q.2 (a) State the functions of production management department. 07

(b) Explain the different types of production systems. 07

OR

(b) What is break even analysis? State the assumption in break even analysis. 07

Q.3 (a) Define market research. State its objectives. 07

(b) Explain the concept of product life cycle. 07

OR

Q.3 (a) Explain the functions of packaging. 07

(b) Explain the importance of demand forecasting. State the features of a good

demand forecasting method.

07

Q.4 (a) Explain the important functions of financial management. 07

(b) Explain the relationship of finance department with the other departments of a

business.

07

OR

Q.4 (a) Explain the role of various financial regulatory bodies. 07

(b) Explain the role of a finance manager. 07

Q.5 (a) Define manpower resources planning. Explain the importance of manpower

resources planning.

07

(b) Explain the process of manpower planning 07

OR

Q.5 (a) Explain the process of Management by Objectives. 07

(b) Define ‘strategy’. Explain the importance of strategy. 07

*************

Page 2: GUJARAT TECHNOLOGICAL UNIVERSITYQ.3 (a) Define demand forecasting and explain expert opinion method and time series analysis method. 07 (b) Explain concepts of marketing management

Seat No.: _____ Enrolment No.______

GUJARAT TECHNOLOGICAL UNIVERSITY B. E. Sem. - V - Examination – June- 2011

Subject code: 150001

Subject Name: Management-II Date:17/06/2011 Time: 10:30 am – 01:00 pm Total Marks: 70

Instructions: 1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) Differentiate Marketing from Selling and enumerate various marketing concepts

in brief. 07

(b) What is strategy as per Management by Objective (MOB)? Discuss various

levels of strategy. 07

Q.2 (a) Define Finance Management and enumerate objectives of financial management. 07

(b) Write notes on concept of Work Cells and Computer Assigned Layout Planning. 07

OR

(b) Define manpower planning Discuss importance and objectives of manpower

planning. 07

Q.3 (a) What is Management by Objective (MOB)? Discuss essentials of effective

Management by Objective (MOB). 07

(b) Describe factors affecting the plant location planning and explain difference

between Process layout plant and product layout plant. 07

OR

Q.3 (a) Discuss features, merits and demerits of Management by Objective (MOB)

Process. 07

(b) Explain Plant Layout planning procedure. 07

Q.4 (a) List the activities that come under the ambit of Human Resource and enumerate

Human Resource Planning process. 07

(b) Discuss various bases for segmentation of business market. 07 OR

Q.4 (a) Define Human Resource Management and differentiate recruitment from

selection process. 07

(b) Define Marketing and discuss the role of 4P in formulating marketing strategies. 07

Q.5 (a) An ABC Co. Ltd, has given following information for current year.

(a) Fixed Cost= Rs. 12,00,000.

(b) Variable cost = Rs. 50 per unit.

(c) Estimated sales for current year = Rs. 50,00,000.

(d) Sale price per unit = Rs. 200.

Calculate:-

(i) Break Even Point (BEP)

(ii) Contribution and profit, if likely sales turnover in the next year is

expected Rs. 45,00,000.

(iii) Sales turnover if profit target is Rs. 15,00,000.

07

(b) What is demand forecasting? Explain various qualitative forecasting methods. 07

OR

Q.5 (a) XYZ Co. Ltd, producing a bath soap, which selling price is Rs. 18/- per unit has

a fixed cost equal to Rs. 75,000 and variable cost is Rs. 8.0 per unit.

Determine:-

(i) Production to achieve Break Even Point (BEP)

(ii) Production in no of soaps required to earn a profit of Rs. 15,000.

(iii) Profit, if 40,000 unit are produced.

07

(b) Discuss emerging role of Finance Manager in any large size organization. 07 *************

Page 3: GUJARAT TECHNOLOGICAL UNIVERSITYQ.3 (a) Define demand forecasting and explain expert opinion method and time series analysis method. 07 (b) Explain concepts of marketing management

1

Seat No.: _________ Enrolment No._______________

GUJARAT TECHNOLOGICAL UNIVERSITY B.E SEM-V Examination-Nov/Dec.-2011

Subject code: 150001 Date: 19/11/2011

Subject Name: Management-II

Time: 02.30 pm-05.00 pm Total marks: 70 Instructions:

1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) Explain in detail 4 P’s of marketing mix. 07

(b) Define segmentation and explain consumer base of

segmentations. 07

Q.2 (a) Explain types of production lay- out with merits and demerits 07

(b) Draw Break Even Analysis diagram and explain all variables

of diagram with assumption of Break Even Analysis. 07

OR

(b) A D.P company wants to calculate

(1) P/V Ratio.

(2) BEP in Rs.

(3) And fixed cost in Rs.

The company had following information

Sale price per unit Rs.50

Variable cost per unit Rs.30

Profit Per unit Rs.5

No. of unit produce and sold 1000 units

07

Q.3 (a) What is recruitment? States sources of recruitment. 07

(b) Explain stage of selection process 07

OR

Q.3 (a) Define demand forecasting and explain expert opinion method

and time series analysis method. 07

(b) Explain concepts of marketing management 07

Q.4 (a) “profit maximization is objective of Financial Management”-

explain it 07

(b) Explain function of finance manager 07

OR

Q.4 (a) Define financial management and explain scope of financial

management. 07

Q.4 (b) What are the sources of finance for any organization? 07

Q.5 (a) What are the factors affecting plant location selection

decision? 07

(b) Explain level of strategy. 07

OR

Q.5 (a) What is strategy? Explain elements of strategic management. 07

(b) What is MBO? Explain process of MBO 07

*************

Page 4: GUJARAT TECHNOLOGICAL UNIVERSITYQ.3 (a) Define demand forecasting and explain expert opinion method and time series analysis method. 07 (b) Explain concepts of marketing management

Page 1 of 1

Seat No.: ________ Enrolment No.______________

GUJARAT TECHNOLOGICAL UNIVERSITY BE- V

th SEMESTER–EXAMINATION – MAY/JUNE - 2012

Subject code: 150001 Date: 31/05/2012

Subject Name: Management-II

Time: 02:30 pm – 05:00 pm Total Marks: 70

Instructions:

1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) Discuss about four P’s of marketing. What is the significance of

advertising in marketing? 07

(b) Distinguish between marketing and selling. 07

Q.2 (a) What are the objectives of financial management. 07

(b) Define market segmentation and discuss the bases of market

segmentation for consumer products. 07

OR

(b) Define demand forecasting and discuss the methods of demand

forecasting. 07

Q.3 (a) Analyze the factors affecting plant location. 07

(b) The total sales figure in a company is 50000 units, the sale price is rs.100

per unit and the variable cost is Rs 20 per unit. The fixed cost of

production is Rs.320000. Find out the breakeven point and the sales

revenue. What is the profit earned by the firm?

07

OR

Q.3 (a) Discuss the significance of financial planning. 07

(b) Define process layout and discuss its advantages and disadvantages. 07

Q.4 (a) Discuss the objectives and functions of human resource management 07

(b) What are the objectives of manpower planning? mention the steps

involved in it 07

OR

Q.4 (a) What are the sources of recruitment? Mention their advantages and

disadvantages 07

(b) Discuss the steps involved in selection process. What are the advantages

of interviews? 07

Q.5 (a) What is management by objectives?Discuss its advantages for an

organization. 07

(b) Discuss the essential requirements of strategic planning needed to keep a

business progressive. 07

OR

Q.5 (a) Mention the objectives and steps in corporate planning 07 (b) Discuss the nature and dimensions of corporate planning. 07

*************

Page 5: GUJARAT TECHNOLOGICAL UNIVERSITYQ.3 (a) Define demand forecasting and explain expert opinion method and time series analysis method. 07 (b) Explain concepts of marketing management

1/1

Seat No.: ________ Enrolment No._________

GUJARAT TECHNOLOGICAL UNIVERSITY BE – SEMESTER V • EXAMINATION – WINTER - 2012

Subject code: 150001 Date: 21-01-2013 Subject Name: Management - II Time: 02:30 pm to 05:00 pm Total Marks: 70 Instructions:

1. Attempt all questions. 2. Make suitable assumptions wherever necessary. 3. Figures to the right indicate full marks.

Q.1 (a)Definemarketinganddiscusswhatismeantbysocietalmarketing 07

(b)Explain marketing mix. Discuss the importance of price and Promotion in marketing.

07

Q.2 (a)What is market segmentation? Discuss the bases for market Segmentation. 07

(b)What is demand forecasting? Discuss the objectives of Short term and long term forecasting.

07

OR (b)Define demand forecasting.Discuss the various methods Of demand forecasting. 07

Q.3 (a)Identify the type’s financial needs of a business and discuss the goals of financial management.

07

(b)Discuss the traditional and the modern approach to the scope of financial management.

07

ORQ.3 (a)Discuss about the various financial functions to be performed by a finance manager. 07

(b)Discuss how far the role of finance manager has emerged due to the change in economic environment in the world.

07

Q.4 (a)Define production management.Discuss the significance of

Production management in enhancing efficiency . 07

(b) Mention the factors influencing plant layout.Discuss the types of plant layout. 07 OR

Q.4 (a)Define strategy.Discuss in brief about levels of strategy. 07 (b) Defint a plant.What are the factors affecting location? 07

Q.5 (a) Discuss the advantages of strategic management for an organization. What are the challenges of strategic management?

07

(b) What are the important sources of recruitment? Discuss the important methods of recruitment.

07

ORQ.5 (a) Discuss the objectives of human resource planning and mention the steps in HRP. 07

(b) What is meant by managing by objectives?Discuss its features. 07

*************

Page 6: GUJARAT TECHNOLOGICAL UNIVERSITYQ.3 (a) Define demand forecasting and explain expert opinion method and time series analysis method. 07 (b) Explain concepts of marketing management

1

Seat No.: ________ Enrolment No.___________

GUJARAT TECHNOLOGICAL UNIVERSITY BE - SEMESTER–V • EXAMINATION – SUMMER 2013

Subject Code: 150001 Date: 22-05-2013

Subject Name: Management-II

Time: 10.30 am - 01.00 pm Total Marks: 70 Instructions:

1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) State and explain the functions of Marketing. Differentiate between marketing

and selling concept 07

(b) Why market segmentation is important? 07

Q.2 (a) What is financial management? Explain the functions of financial management. 07

(b) Describe various methods of demand forecasting. 07

OR

(b) Describe the role of financial manager. 07

Q.3 (a) What are the factors affecting the location of plant? Explain them in brief. 07

(b) Write a note on market survey. 07

OR

Q.3 (a) What are the factors that affect plant layout? 07

(b) What are the objectives of financial management? 07

Q.4 (a) How important is human resource management in today’s context? 07

(b) Explain manpower planning process. 07 OR

Q.4 (a) Describe the selection process of a typical IT company. 07

(b) What are the sources of recruitment? Explain them in brief. 07

Q.5 (a) Write a note on any two:

1. Management by objectives.

2. Corporate strategy.

3. Criteria for market segmentation.

4. Strategic planning.

14

*************

Page 7: GUJARAT TECHNOLOGICAL UNIVERSITYQ.3 (a) Define demand forecasting and explain expert opinion method and time series analysis method. 07 (b) Explain concepts of marketing management

1

Seat No.: _____ Enrolment No.______

GUJARAT TECHNOLOGICAL UNIVERSITY B.E. Sem-V

th Examination December 2010

Subject code: 151902 Subject Name: THEORY OF MACHINES Date: 15 /12 /2010 Time: 03.00 pm - 05.30 pm

Total Marks: 70

Instructions: 1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) What is meant by a self locking and a self energized brake? 07

(b) A simple band brake (refer fig-1) is applied to a shaft carrying a flywheel of 250 kg mass and of radius of gyration of 300 mm. The shaft speed is 200r.p.m. The drum diameter is 200 mm and the co efficient of friction is 0.25. Determine the (1) The brake torque when a force of 120 N is applied at the lever end. (2) Number of turns of the flywheel before it comes to rest.

07

Q.2 (a) Prove that a governor is stable if dF/dr > F/r, Where F is controlling force and r is corresponding radius of rotation.

07

(b) A porter governor has equal arms 200mm long pivoted on the axis of rotation. The mass of each ball is 3 kg and the mass on the sleeve is 15kg.The ball path is 120 mm when the governor begins to lift and 160mm at the maximum speed. Determine the range of speed. If the fraction at the sleeve is equivalent to a force of 10 N, find the co efficient of insensitiveness.

07

OR

(b) A torsion dynamometer is fitted to a propeller shaft of a marine engine. It is found that the shaft twists 2◌ْ in a length of 20 meters at 120 r.p.m. If the shaft is hollow with 400mm external diameter and 300 mm internal diameter, find the power of the engine. Take modulus of rigidity for the shaft material as 80GPa.

07

Q.3 (a) Discuss gyroscopic effects on naval ships. 07

(b) The turbine rotor of a ship has a mass of 2.2 tones and rotates at 1800 r.p.m. clockwise when viewed from the left. The radius of gyration of the rotor is 320mm. Determine the gyroscopic couple and its effect when (1) Ship turns right at a radius of 250m. with a speed of 25 km/hr.(2)Ship pitches with the bow rising at an angular velocity of 0.8 rad/sec. (3)Ship rolls at an angular velocity of 0.1 rad/sec.

07

OR

Q.3 (a) Derive an expression for angle of heel of a two wheeler taking turn. 07

(b) A four wheeled trolley car has a total mass of 3000 kg.Each axle with its two wheels and gears has a total moment of inertia of 32kg.m2. Each wheel is of 450mm radius. The centre distance between two wheels on an axle is 1.4m.Each axle is driven by a motor with a speed ratio of 1:3.Each motor along with its gear has a moment of inertia of 16 kg.m2 and rotates in the opposite direction to that of the axle. The centre of mass of the car is 1 m. above the rails. Calculate the limiting speed of the car when it has to travel around a curve of 250m. radius without the wheel leaving the rails.

07

Page 8: GUJARAT TECHNOLOGICAL UNIVERSITYQ.3 (a) Define demand forecasting and explain expert opinion method and time series analysis method. 07 (b) Explain concepts of marketing management

2

Q.4 (a) Draw and explain to the point turning moment diagram of a 4-Stroke single cylinder Engine.

07

(b) The turning moment diagram for a multi cylinder engine has been to drawn to a scale of 1 mm to 500 N-m torque and 1 mm to 6° of crank displacement. The intercepted areas between output torque curve and mean resistance line taken in order from one end in sq. mm are, -30,+410,-280,+320,-330,+250,-360,+280,-260 sq. mm when the engine is running at 800 RPM. The engine has a stroke of 300mm and the fluctuation of speed is not to exceed ± 2% of the mean speed. Determine a suitable diameter and cross section of the Flywheel rim for a limiting value of the safe centrifugal stress of 7 MPa. The material density may be assumed as 7200 Kg/m³. The width of Rim is to be 5 times the thickness.

07

OR

Q.4 (a) Define the flywheel and state its importance. What are the types of flywheels?

07

(b) In I.C .Engine Mechanism the Crank radius is 400mm and Connecting rod is 950 mm long. The diameter of piston is 100mm and net gas pressure acting on the piston is 15 MPa. Find (1) Thrust in connecting road (2) Piston side exhaust (3) Torque acting on Crankshaft (4) Radial force or load on main bearings when crank has made 45° from TDC.

07

Q.5 (a) Draw and explain Klein’s construction for determining the velocity of the piston of a Reciprocating engine.

07

(b) A connecting rod is suspended from the point 25 mm above the small end centre and 650 mm above its C.G. it takes 35 seconds for 20 oscillations. Find dynamically equivalent system of two masses when the mass is located at small end centre. Mass of the connecting rod is 40 Kg.

07

OR

Q.5 (a) Explain two Position Synthesis for Slider Crank Mechanism. 07

(b) Explain Synthesis of a Function generation 07

*************

Page 9: GUJARAT TECHNOLOGICAL UNIVERSITYQ.3 (a) Define demand forecasting and explain expert opinion method and time series analysis method. 07 (b) Explain concepts of marketing management

1

Seat No.: _____ Enrolment No.______

GUJARAT TECHNOLOGICAL UNIVERSITY B. E. Sem. - V - Examination – June- 2011

Subject code: 151902

Subject Name: Theory of Machines Date:22/06/2011 Time: 10:30 am – 01:00 pm

Total Marks: 70

Instructions: 1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) (i) Explain: Function generation, path generation & motion generation.

(ii) Derive Freudenstein’s Equation.

07

(b) Using relative pole method synthesize a four bar mechanism by taking

θ12 = 500 ϕ12= 30

0, θ13 = 60

0 ϕ13= 40

0.

Draw again your mechanism by taking fixed link length = 60 mm.

07

Q.2 (a) State Chebyshev theorem and find three precession points for the function

f(x) = x1.2

in the interval 0 ≤ x ≤ 6.

Take θi = 600, ∆ θ = 90

0, ϕi=50

0, and ∆ ϕ=100

0.

07

(b) A porter governor has equal arms each 200 mm in length and pivoted on the

axis of rotation. The mass of each ball is 5 kg and the mass of sleeve is 25 kg.

The radius of governor is 100 mm when governor begins to lift. If the

frictional increase of speed is 1%, then determine the governor effort and

power.

07

OR

(b) A Hartnell governor having a central sleeve spring and two right angled bell

crank lever operates between 290 r.p.m. and 310 r.p.m. for a sleeve lift of 15

mm. The sleeve arms and the ball arms are 80 mm and 120 mm respectively.

The levers are pivoted at 120 mm from the governor axis and mass of each

ball is 2.5 kg. The ball arms are parallel to the governor axis at the lowest

equilibrium speed. Determine stiffness of the spring.

07

Q.3 (a) List and explain mechanical brakes and also derive condition of self locking

for simple shoe or block brake.

07

(b) A torsion dynamometer is fitted to a propeller shaft of a marine engine. It is

found that the shaft twists 20 in a length of 20 m at 120 r.p.m. If the shaft is

hollow with O.D. = 400 mm and I. D. =300 mm, and modulus of rigidity of

shaft material is 8x1010

N/mm2.Find the power of the engine.

07

OR

Q.3 (a) Classify ‘governors’ and prove for Watt governor, height of the governor

h = 895/ N 2.where N is speed of rotation of sleeve.

07

(b) Find the angle of inclination with respect to the vertical of a two wheeler

negotiating a turn .Following data is given: combined mass of the vehicle with

its rider 250 kg, moment of inertia of the engine flywheel 0.3 kg.m 2, moment

of inertia of each road wheel 1 kg.m 2,speed of engine flywheel five times that

of road wheels and in the same directions, height of centre of gravity of rider

with vehicle 0.6 m ,two wheeler speed 90 km/h, wheel radius 300 mm ,radius

of turn 50 m.

07

Page 10: GUJARAT TECHNOLOGICAL UNIVERSITYQ.3 (a) Define demand forecasting and explain expert opinion method and time series analysis method. 07 (b) Explain concepts of marketing management

2

Q.4 (a) Explain gyroscopic couple and discuss its effect on an aeroplane taking turns

when viewed from rear.

07

(b) The turbine of rotor of a ship has mass of 3000 kg. & radius of gyration of 0.4

m, and clockwise speed of 2500 r.p.m. when looking from stern. Determine

gyroscopic couple and its effect when

(i) The ship steers to the left on curve of 100 m radius at a speed of 36

km/hr. and

(ii) When the ship is pitching in S.H.M., the bow falling with its

maximum velocity .The period of pitching is 40 Sec. and the total

angular displacement between the bow extreme positions of pitching

is 12 0.

07

OR

Q.4 (a) Explain the term ‘turning moment diagram’, ’Coefficient of fluctuation of

speed and ‘’Coefficient of fluctuation of energy’.

07

(b) A flywheel, which is rotating at a maximum speed of 250 r.p.m. and is

having radius of gyration as 0.5 m , is attached to a punching press. The press

is driven by a constant torque electric motor and punches 750 holes per hour.

Each punching operation requires 14000 N-m of energy and takes 1.8

seconds. If the speed of the flywheel is not to fall below 225 r.p.m. Find:

(i) power of the motor and

(ii) mass of the flywheel

07

Q.5 (a) What is meant by dynamically equivalent system? State and prove conditions

for it.

07

(b) The lengths of crank and the connecting rod of a horizontal reciprocating

engine are 300 mm and 1.5 m respectively. The crank is rotating at 120 r.p.m.

clockwise .The mass of the reciprocating parts of the engine is 290 kg whereas

the mass of the connecting rod is 250 kg. The C.G. of the connecting rod is

475 mm from the crank pin centre and the radius of gyration of the connecting

rod about an axis passing through the C.G. is 625 mm .Find the inertia torque

on the crank shaft analytically, when θ = 400.

07

OR

Q.5 (a) A single cylinder vertical engine has a bore of 150 mm and a stroke of 200

mm. The connecting rod is 350 mm long. The mass of piston is 1.6 kg and

engine speed is 1800 r.p.m. On the expansion stroke with a crank at 30 0

from

the top dead centre, the gas pressure is 750 kN/m 2. Determine the net thrust

on the engine.

07

(b) Solve the problem of Que. 5 (b) above, graphically using Klein’s construction

method.

07

*************

Page 11: GUJARAT TECHNOLOGICAL UNIVERSITYQ.3 (a) Define demand forecasting and explain expert opinion method and time series analysis method. 07 (b) Explain concepts of marketing management

1

Seat No.: _________ Enrolment No._______________

GUJARAT TECHNOLOGICAL UNIVERSITY BE SEM-V Examination-Nov/Dec.-2011

Subject code: 151902 Date: 24/11/2011

Subject Name: Theory of Machines Time: 2.30 pm -5.00 pm

Total marks: 70 Instructions:

1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

4. Illustrate your answer with neat sketches wherever required.

Q.1 (a) Prove the Freudenstein’s equation for slider crank mechanism. 04

(b) Synthesize a function generator to generate a function y = sin x in the region

0 ≤ x ≤ 2

π, using Chebyshev spacing taking three precession points. Assume initial

crank angle, θi = 300, initial rocker angle, φi = 60

0 , ∆θ = 60

0 and ∆φ = 90

0. Take

fixed link length 50 mm. Also draw the mechanism.

10

Q.2 (a) Using Bloch’s method, synthesize and draw a four bar linkage to meet the following

specifications of angular positions. Velocities and accelerations at one of its positions

are

ω2 = 21 rad/sec , ω3 = - 6 rad/sec, ω4 = 12 rad/sec,

α2 = - 280 rad/sec2

,

α3 = 200 rad/sec2 and α4 = 100 rad/sec

2.

07

(b) Define (i) Hunting (ii) Sensitiveness (iii) Sleeve lift and (iv) Isochronisms for

governor. 07

OR

(b) A porter governor has all the four arms of 300 mm each. All the upper arms as well

as the sleeve arms are pivoted on the axis of rotation. The mass of each governor ball

is 1 kg. The mass of the sleeve is 20 kg. Find the speed of rotation, when the balls

rotate at a radius of 150 mm.

07

Q.3 (a) Derive an equation for gyro-couple with usual notations. 05

(b) The turbine rotor of a ship has mass of 2000 kg and rotates at 25 rev./sec clockwise

when viewed from the stern. The radius of gyration of rotor is 0.30 meter. Determine

gyroscopic couple and its effect when

(i) The ship turns right at a radius of 250 m with a speed of 25 kM/hr.

(ii) The ship rolls at an angular velocity of 0.1 rad/sec.

09

OR

Q.3 (a) Explain dynamically equivalent two mass system. 05

(b) A Hartnell governor having a central sleeve spring and two right angles bell crank

levers operates between 290 rpm and 310 rpm for a sleeve lift of 15 mm. The sleeve

arms and the ball arms are 80 mm and 120 mm respectively. The levers are pivoted at

120 mm from the governor axis and the mass of each ball is 2.5 kg. The ball arms are

parallel to the governor axis at the lowest equilibrium speed. Determine: (i) loads on

the spring at the lowest and highest equilibrium speeds and (ii) stiffness of the spring.

09

Page 12: GUJARAT TECHNOLOGICAL UNIVERSITYQ.3 (a) Define demand forecasting and explain expert opinion method and time series analysis method. 07 (b) Explain concepts of marketing management

2

Q.4 (a) Distinguish between brakes and dynamometer. 07

(b) Describe the construction and operation of a rope brake absorption dynamometer. 07

OR [P.T.O.

Q.4 (a) Differentiate between Flywheel and Governor. 04

(b) A simple band brake is operated by a lever of length 500 mm. The brake drum has a

diameter of 500 mm and the brake band embraces 5/8 of the circumference. One end

of the band is attached to the fulcrum of the lever while the other end is attached to a

pin on the lever 100 mm from the fulcrum. If the effort applied to the end of the lever

is 2 kN and the coefficient of friction is 0.25, find the maximum braking torque on

the drum.

10

Q.5 (a) State and explain D’Alembert’s principle. 07

(b) Draw and explain Klien’s construction for determining the velocity and acceleration

of the piston in a slider crank mechanism.

07

OR

Q.5 (a) Define the flywheel and state its importance. What are the functions of a flywheel? 07

(b) In Internal combustion engine the crank radius is 400 mm and connecting rod is 950

mm long. The diameter of piston is 100 mm and net gas pressure acting on the piston

is 15 MPa. Find:

1. Thrust in connecting rod

2. Piston side exhaust

3. Torque acting on the crank shaft

4. Radial load on main bearings when the crank has made 450 from TDC.

07

________________

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Seat No.: ________ Enrolment No.______________

GUJARAT TECHNOLOGICAL UNIVERSITY BE- V

th SEMESTER–EXAMINATION – MAY/JUNE - 2012

Subject code: 151902 Date: 02/06/2012

Subject Name: Theory of Machines

Time: 02:30 pm – 05:00 pm Total Marks: 70

Instructions:

1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) Discuss the effect of the gyroscopic couple on a disc fixed at a certain angle

to a rotating shaft.

07

(b) A car is of total mass 2200 kg has the track width 1.5 m. Each wheel having

an effective diameter 0.66 m and the mass moment of inertia 2.4 kg m2.

The mass moment of inertia of rotating parts of the engine is 1.2 kg m2.The

engine axis is parallel to the rear axle and the crankshaft rotates in the same

sense as the road wheels. The gear ratio of the engine to the rear wheel is 3.

The centre of mass of the car is 0.55 m above the road level. If the car is

rounding a curve of 80 m radius at a speed of 100 km/h, determine the load

distribution on the inner and outer wheels.

07

Q.2 (a) Derive an expression of turning moment on crankshaft of a horizontal

reciprocating engine neglecting the effect of the mass of the connecting rod.

07

(b) A vertical IC engine has a cylinder bore of 150 mm and stroke of 200 mm.

The connecting road is 350 mm long. The mass of the reciprocating parts is

1.6 kg. During the expansion stroke with crank angle 30o from top dead

centre, the gas pressure is 750 kN/m2. Determine the piston effort when

engine runs at 1800 rpm.

07

OR

(b) The connecting rod of a reciprocating engine has a mass of 55 kg, distance

between the bearing centers is 850 mm, diameter of small end bearing is 75

mm, diameter of big end bearing is 100 mm, time of oscillation when the

connecting rod is suspended from the small end is 1.83 s and time of

oscillation when it is suspended from the big end is 1.68 s. Determine:

(i) the radius of gyration of the connecting rod about an axis passing

through the mass centre and perpendicular to the plane of oscillation, (ii)

the moment of inertia of the connecting rod about an axis passing through

its mass centre and (iii) the dynamically equivalent system of the

connecting rod comprising two masses, one at the small end bearing centre.

07

Q.3 (a) What is a function of a governor? How does it differ from that of a

flywheel? Also explain the terms sensitiveness, hunting and stability

relating to governors.

07

(b) A porter governor having each of its four arms of 400 mm. The upper arms

are pivoted on the axis of the sleeve, whereas the lower arms are attached to

the sleeve at a distance of 45 mm from the axis of rotation. Each ball has a

mass of 8 kg and the load on the sleeve is 60 kg. Determine the equilibrium

speeds for two extreme radii of 250 mm and 300 mm of rotation of the

balls.

07

OR

Q.3 (a) What is a brake? Enlist the various types of brakes and explain the working 07

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Page 2 of 2

of any one of them with neat sketch.

(b) A simple band brake is applied on a drum of 560 mm diameter which is

rotating at 240 rpm. The band having an angle of contact on the drum of

270o. One end of the band is fitted to a fixed pin while the other end is

fitted to the lever 140 mm from the fixed pin. The lever is 800 mm long

and is perpendicular to the diameter that bisects the angle of contact. If the

coefficient of friction is 0.3, what will be the necessary pull at the end of

the lever to stop the drum when the power absorbed is 40 kW. Also

calculate the width of the band if its thickness is 3 mm and the maximum

tensile stress is limited to 40 N/mm2.

07

Q.4 (a) What is a dynamometer? How the dynamometer differs from the brake?

Explain with neat sketch, the working of any one of the transmission type

dynamometers.

07

(b) A torsion dynamometer is fitted to a shaft of a turbine. The shaft gets

twisted by 2o in length of 20 m when it rotates at 120 rpm. If the shaft is

hollow with 300 mm internal and 400 mm external diameters, what will be

the power of the turbine? If a hollow shaft is replaced by a solid shaft with

350 mm diameter, what will be the power of the turbine? Take the modulus

of rigidity of the shaft material as 80 GPa.

07

OR

Q.4 (a) What do you understand by type synthesis, number synthesis and

dimensional synthesis? Describe the classification of the synthesis problem

with suitable examples.

07

(b) A function xxy −= 22 is to be generated by a four bar mechanism for the

range 41 ≤≤ x with three accuracy points. Assuming 30o starting position

and 120o final position for input link and 90

o starting position and 180

o

final position for output link, determine the corresponding values of x, y, θ

and φ.

07

Q.5 (a) What is the pole of a coupler link of four bar chain mechanism? Enumerate

its properties. What is a relative pole?

07

(b) Explain three-position synthesis for slider-crank mechanism on the base of

method of inversion.

07

OR

Q.5 (a) What is a flywheel? What is its use? Derive a relationship for the

coefficient of fluctuation of speed in terms of maximum fluctuation of

energy and the kinetic energy of the flywheel at mean speed.

07

(b) The mass of a flywheel is 5000 kg with radius of gyration 2 m and the mean

speed of an engine is 240 rpm. If the fluctuation of energy is 100 kN-m,

find the maximum and minimum speeds of the flywheel.

07

*************

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1

Seat No.: ________ Enrolment No._________

GUJARAT TECHNOLOGICAL UNIVERSITY BE – SEMESTER V • EXAMINATION – WINTER - 2012

Subject code: 150902 Date: 12-01-2013 Subject Name: Theory of Machines Time: 02:30 pm to 05:00 pm Total Marks: 70 Instructions:

1. Attempt all questions. 2. Make suitable assumptions wherever necessary. 3. Figures to the right indicate full marks.

Q-1 (a) Describe the function of a Proell governor with the help of a neat sketch.

Establish a relation among various forces acting on the bent link . 7

(b) The arms of a porter governor are each 25 cm long and pivoted on the governor axis. Mass of each ball is 5 kg and mass of the central sleeve is 30 kg. The radius of rotation of the balls is 15 cm when the sleeve begins to rise and reaches a value of 20 cm for maximum speed. Determine the range of the governor.

7

Q-2 (a) Design a four-link mechanism if the motion of the input and the output links are

govrned by a function y = x1.5 and x varies from 1 to 4. Assume θ to vary from 30° to 120° and Ф from 60° to 130° . The length of the fixed link is 30 mm. Use chebychev spacing of accuracy points.

7

(b) Explain Frudennstein’s method of three point synthesis of mechanism. 7 OR (b) Define Synthesis. Explain in bief the classification of syanthesis. 7

Q-3 (a) With the help of a neat sketch explain the working of a block of shoe brake. 7 (b) A simple band brake is applied to a rotating drum od diameter 600 mm. The lap

angle of the band on the drum is 270°. The one end of the lever has the fulcrum pin to which is attached,the one end of the band. Other end of the band ia attached to a pin 120 mm from the fulcrum. The co-efficient of frriction between the band and drum is 0.25. A braking force of 100 N is applied at a distance of 840 mm from the fulcrum. Determine the bake torque for (i) Counter-clockwise rotation of the drum and (ii) clockwise rotation of drum.

7

OR Q-3 (a) Describe the constuction and operation of a prony rope bake absorption

dynamometer. 7

(b) A band and block brake has 14 blocks each of which substends an angle of 14°at the centre. The brake is applied to a drum of 0.8 m diameter. The blocks are 100 mm thick. The drum and flywheel mounted on the same shaft has a mass of 2000 kg and combined radius of gyration of 500 mm. The two ends of the bands are fastened to pins on the opposite sides of brake lever at distances 35 mm and 140 mm from the fulcum. An effort of 250 N is applied at a distance 800 mm from the fulcrum. The co-efficient of friction between the blocks and drum is 0.3 Determine (i) Maximum braking torque (ii) angular retardation of the drum (iii) Time taken by the system to come to stop from the rated speed of 300 rpm,

7

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2

Q-4 (a) Explain the principle of gyroscopic action and determine the magnitude and

direction of gyroscopic couple 7

(b) A two wheeler motor vehicle and its rider weight 225 kg and their combined center of gravity is 600 mm above the ground level, when the vehicle is upright. Each road wheel is of 600 mm diameter and has a moment of inertia of 1 kgm2

The rotating parts of the engine have a moment of inertia of 0.175 kgm2. The engine rotates at 5.5 times the speed of the road wheels and in the same sense. Determine the angle of heel necessary, when the vehicle is rounding a curve of 30 m radius at a speed of 55 km/hr.

7

OR Q-4 (a) Explain the effect of the gyroscopic couple on the reaction of the four wheels of

a vehicle negotiating a curve. 7

(b) The turbine rotor of a ship has a mass of 3500 kg. It has a radius of gyration of 0.45 m and a speed of 3000 rpm clockwise when looking from stern. Determine the gyroscopic couple and its effect upon the ship: 1. When the ship is steerinng to left on a curve of 100 m radius at a sped of 36 km/h 2. When the ship is pitching in a simple harmonic motion,the bow falling with its maximum velocity.The period of pitching is 40 seconds and the total angular displacement between the two extreme positions of pitching is 12 degrees.

7

Q-5 (a) The crank and connecting rod lenghts of an engine are 125 mm and 500 mm

respectively. The mass of the connecting rod is 60 kg and its centre of gravity is 275 mm from the crosshead pin cenre, the radius of gyration about centre of gravity being 150 mm. If the engine speed is 600 rpm for a crank position of 45° from the inner dead centre, determine using Klien’s construction.(1) the acceleration of the piston (2) The magnitude ,position and direction of inertia force due to the mass of the connecting rod.

14

OR Q-5 (a) Explain the turning moment diagram for 4 cylinder four stroke cycle internal

combustion engine. 7

(b) Explain in brief the working of flywheel in punching Press. 7

*************

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1

Seat No.: ________ Enrolment No.___________

GUJARAT TECHNOLOGICAL UNIVERSITY BE - SEMESTER–V • EXAMINATION – SUMMER 2013

Subject Code: 151902 Date: 16-05-2013 Subject Name: Theory of Machines Time: 10.30 am - 01.00 pm Total Marks: 70 Instructions:

1. Attempt all questions. 2. Make suitable assumptions wherever necessary. 3. Figures to the right indicate full marks.

Q.1 (a) (i) What is the function of a governor? How does it differ from a flywheel? (ii) Explain the terms relating to governor. Sensitiveness, Hunting and Stability

07

(b) Explain gyroscopic effect in case of naval ships with a diagram. Show the terminologies used to indicate sides, front and back of ship. Explain effect of steering, pitching and rolling, assuming ship moves left and right direction sequentially.

07

Q.2 (a) (i) What is gyroscopic couple? Derive a relation for its magnitude.

(ii) The moment of inertia of an aero plane air screw is 20 kg.m2 and the speed of rotation is 1250 rpm clockwise when viewed from the front. The speed of the flight is 200 km/hr. Calculate the gyroscopic reaction of the air screw on the aero plane when it makes a left hand turn on a path of 150 m radius.

07

(b) A Porter governor has arms of 380 mm long. The upper arms are pivoted at the axis of the sleeve and lower arms are attached to the sleeve at a distance of 40 mm from the axis. Each fly ball has a mass of 5 kg. and weight on sleeve is 45 kg. Find the range of speed of the governor if the extreme radii of rotation of the balls are 250 mm and 300 mm. The force of friction on sleeve of mechanism is 30 N.

07

OR (b) The following data refers to a Hartnell governor.

Length of horizontal arms of bell crank lever = 40 mm and Length of vertical arms of bell crank lever = 80 mm Mass of each flying ball 1.2 kg. , The maximum radius of rotation = 100 mm, The minimum radius of rotation = 70 mm, The distance of fulcrum to axis of rotation = 75 mm, Minimum equilibrium speed = 400 rpm, Maximum equilibrium speed 5 % higher than minimum equilibrium speed. Neglecting obliquity of arms determine: (i) spring stiffness (ii) initial compression

07

Q.3 (a) (i) What is a flywheel? What is its function in reciprocating engine?

(ii) What are turning moment diagrams? What information can be avail from them?

07

(b) Determine the maximum torque for a shoe brake shown in figure 1. The diameter of the brake drum is 400 mm and the angle of contact is 96. The applied force is 3 kN on each arm and the coefficient of friction between the drum and the lining is 0.35.

07

OR Q.3 (a) (i) What is a brake? What is the difference between a brake and a clutch?

(ii) What is meant by a self locking and self energized brake? 07

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2

(b) The turning moment diagram for a petrol engine is drawn to a vertical scale of 1

mm = 5 N.m and a horizontal scale of 1 mm = 10. The turning moment repeats itself after every half revolution of engine. The areas above and below the mean torque line are 305, 710, 50, 350, 980 and 275 mm2. The rotating parts amount to a mass of 40 kg at a radius of gyration of 140 mm. Calculate the coefficient of fluctuation of speed if the speed of the engine is 1400 rpm.

07

Q.4 (a) (i) Define these terms: Coefficient of fluctuation of speed and coefficient of

fluctuation of energy. (ii) Derive a relation for the coefficient of fluctuation of speed in terms of maximum fluctuation of energy and the kinetic energy at mean speed.

07

(b) A horizontal gas engine running at 200 rpm has a bore of 200 mm and stroke of 400 mm. The connecting rod is 920 mm long and the reciprocating parts weigh 20 kg. When the crank has turned through an angle of 300 from inner dead center, the gas pressure on the cover and the crank sides are 460 kN/m2 and 70 kN/m2 respectively. Diameter of piston rod is 50mm. Determine

(i) turning moment on the crank shaft, and (ii) thrust on the bearings.

07

OR Q.4 (a) (i) State: D’Alembert’s principle.

(ii) Explain: Dynamically equivalent system. 07

Q.4 (b) The crank and connecting rod of a vertical petrol engine running at 1800 rpm are 60 mm and 260 mm respectively. The diameter of piston is 100 mm and the mass of the reciprocating parts is 1.2 kg. During the expansion stroke when the crank has turned 200 from the top dead center, the gas pressure is 600 kN/m2. Determine (i) net force on the piston, (ii) net load on gudgeon pin, (iii) Thrust on the cylinder walls.

07

Q.5 (a) (i) Explain the terms: Function generation, path generation and motion

generation (ii) What is Chebychev spacing? What is its significance?

07

(b) Design and draw a four bar mechanism to coordinate three positions of input and output links as given below using Relative Pole method. Take L1 = 60 mm (fixed) and L2 = 40 mm (crank). Find the length L3 and L4 graphically. θ 1 =380, θ 2 =900, θ 3 =1420 and φ 1 = 450, φ 2 = 800, φ 3 = 1150.

07

OR Q.5 (a) What is Frudenstein’s equation? How it is helpful in designing a four link

mechanism when three positions of the input (θ1, θ2, θ3) and the output link (φ1, φ2, φ3) are known.

07

(b) Design and draw a four bar mechanism to coordinate three positions of input and output links as given below using Inversion method. Take L1 = 50 mm (fixed) and L2 = 40 mm (crank). Find the length L3 and L4 graphically. θ 1 =380, θ 2 =900, θ 3 =1420 and φ 1 = 450, φ 2 = 800, φ 3 = 1150.

07

Figure 1, Que. 3 (b)

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1

Seat No.: _____ Enrolment No.______

GUJARAT TECHNOLOGICAL UNIVERSITY B.E. Sem-V

th Examination December 2010

Subject code: 151904

Subject Name: Power Plant Engineering Date: 18 /12 /2010 Time: 03.00 pm - 05.30 pm

Total Marks: 70

Instructions: 1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) Draw general lay of modern steam power plant label major component and

state function of each component

07

(b) A Power plant has following annul factor:

Load factor = 0.75

Capacity factor = 0.60

Maximum demand is = 60 MW

Estimate (a) The annual Energy production

(b) The reserve capacity over and above the peak

Load and

(c) The hours during which the plant not in

Service

07

Q.2 (a) Explain the constructional difference between Low pressure and High

pressure boiler

07

(b) Explain with neat construction and working of sketch La Mont Boiler 07

OR

(b) Explain with neat sketch construction and working of Benson Boiler 07

Q.3 (a) Explain the traveling grate stoker with help of neat sketch 07

(b) What are the advantages and Disadvantages of Pulverized coal firing 07

OR

Q.3 (a) Explain the working of Electrostatic precipitator with neat sketch 07

(b) Classify various Ash handling system. Explain Pneumatic and steam jet ash

handling system

07

Q.4 (a) Classify Different types of Fan .Explain why are centrifugal backward-

curved blading normally used for Forced Draft. Fan

07

(b) Compute the required motor capacity needed for F.D. Fan under following

condition:

Coal rate : 10 tonnes/h

Col analysis : C78.0 , H 3.0, O 3.0, S 1.0 ,

M 7.0, A 8.0

Excess air : 30 %

Plenum chamber pressure : 180 mm of water gauge

Mechanical Efficiency

of the Fan : 60%

Room temperature : 300 C

07

OR

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2

Q.4 (a) Classify different types of cooling tower used in power plant. Explain

Natural draft cooling tower also explain the reason of its hyperbolic shape

07

(b) Exhaust steam having a quality of 0.9 enter a surface condenser at an

absolute pressure of 0.13 bar and comes outs as a water at 450 C. The

circulating water enters at 30 0 C and leaves at 40

0 C. Estimate quantity of

circulating water and condenser efficiency.

07

Q.5 (a) What are fission fragment and fission product? Explain Fission Reaction

with an example

07

(b) Explain with neat sketch Pressurizes water Reactor(PWR) Explain function

of pressurizer in PWR

07

OR

Q.5 (a) Explain with neat sketch arrangement of a Diesel power plant explain in

brief function of each system

07

(b) Explain with neat sketch construction and working of CANDU type reactor 07

*************

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Page 1 of 2

Seat No.: _____ Enrolment No.______

GUJARAT TECHNOLOGICAL UNIVERSITY B. E. Sem. - V - Examination – June- 2011

Subject code: 151904

Subject Name: Power Plant Engineering Date:27/06/2011 Time: 10:30 am – 01:00 pm

Total Marks: 70

Instructions: 1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) The following observations were made during a test on surface condenser.

Barometer reading = 760 mm of Hg, condenser vacuum =705 mm of Hg,

Mean temperature of condensate = 35°C, Condensate collected= 2000 kg/h,

Quantity of cooling water circulated = 60,000 kg/h, Rise in temperature of

cooling water = 16°C, Hot well temperature =28

°C.

Determine;

( i ) Vacuum efficiency (ii) Condenser efficiency (iii) Quality of steam

entering the condenser and (iv) Mass of air present per m3 of condenser

volume.

Assume inlet temperature of water as 20°C.

07

(b) (i) Explain the principle of working of a electrostatic precipitator with the

help of a neat diagram.

04

(ii) Explain : Priming and Foaming 03

Q.2 (a) Draw a neat line diagram of a Benson boiler. State the main difficulty

experienced in the La Mont boiler and how it is prevented. Explain its

advantages.

07

(b) Draw a neat named general layout of modern thermal power plant. Explain

four main circuits. Name factors to be considered for selection of site for

thermal power station.

07

OR

(b) (i) Convection and radiant super heaters have opposite characteristics of

temperatures v/s load- Explain.

04

(ii)Why super heat temperature needs to be controlled?

Explain attemperation method.

03

Q.3 (a) Derive an expression for chimney height in order to obtain a draught of ‘h’

mm of water column if the boiler used ‘m’ kg of air / kg of fuel. Assume,

surrounding air temperature as ‘T1’ and flue gas temperature as ‘T2’ in

degree absolute.

Also derive an expression for the condition of maximum discharge of

flue gases through a chimney.

07

(b) (i) State requirements of a good fuel injection system. Explain working

with a schematic of a common- Rail system.

05

(ii) Explain necessity of cooling IC engines 02

OR

Q.3 (a) A boiler uses 1000 kg of coal/ h. The temperature of hot gases inside the

chimney is 650 K and the outside air temperature is 300 K. The draught

produced by the chimney of 25 m height is 15 mm of water.

Determine the air supplied per kg of fuel burnt , draught in terms of hot

07

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Page 2 of 2

gases, mass flow rate of hot gases and area of the chimney required if the

co-efficient of velocity is 0.4

(b) State objectives of a lubrication system. Explain working with a schematic

of a dry sump lubrication system. Differentiate between wet sump and dry

sump lubrication system.

07

Q.4 (a) (i) Describe CANDU type rector with the help of a neat sketch. State its

advantages and disadvantages.

04

(ii) State the functions of a moderator and control rods. 03

(b) Define the following terms:

Connected load, Maximum demand, Average demand, Load factor,

Diversity factor, utilization factor, Plant capacity factor.

07

OR

Q.4 (a) (i) Describe PWR power plant with a schematic. Explain the functions of a

pressurriser

04

(ii) Describe BWR power plant with a schematic. 03

(b) An industrial power station has a maximum demand of 70 MW and

installed capacity is a single generator of 50 MW. Excess energy if required

is brought from the state grid. The load curve of the plant is defined as

follows:

Time(Hrs) 0-6 6-8 8-12 12-14 14-18 18-22 22-24

Load (MW) 30 46 60 46 66 70 36 Determine

(i) Load factor of power station

(ii) Load factor of generator station

(iii) Energy purchased from grid/ day

(iv) Plant use factor

07

Q.5 (a) Discuss causes and harmful effects of pollutants on environment. 07

(b) (i) Discuss the principle of operation of overfeed and underfeed stokers

with the help of simple diagrams.

05

(ii) State important advantages of pulverized coal system. 02

OR

Q.5 (a) (i) Define ion exchange process. What are cation and anion resins. Discuss

the principle of ion exchange process and its utility in demineralization of

water with a neat sketch. How resins can be regenerated ?

07

(b) (i) Write short note on: Reverse osmosis and its application on sea water

treatment.

05

(ii) Write short note on: Once through cooling system. 02

*************

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1

Seat No.: _________ Enrolment No._______________

GUJARAT TECHNOLOGICAL UNIVERSITY BE SEM-V Examination-Nov/Dec.-2011

Subject code: 151904 Date: 29/11/2011

Subject Name: Power Plant Engineering Time: 2.30 pm -5.00 pm

Total marks: 70 Instructions:

1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) Draw a steam power plant and discuss its advantages. 07

(b) (i) What is the function of stokers? Compare underfeed and

overfeed stokers.

(ii) Enumerate different types of ash handling systems.

Discuss the working of pneumatic ash handling system.

03

04

Q.2 (a) Explain the working of pressurized fluidized bed

combustion boiler with help of neat sketch. 07

(b) (i) Distinguish between superheater, reheater and air

preheater.

(ii) What is subcritical and supercritical boiler?

(iii) Write different methods of controlling temperature of

super heated steam.

03

02

02

OR

(b) What are the reasons of corrosion in a boiler and how it is

control? 07

Q.3 (a) (i) What is pH value of water? What is its important in

boiler feed water?

(ii) Explain sea water treatment plant.

03

04

(b) Draw and explain diesel engine power plant. 07

OR

Q.3 (a) (i) What are the different impurities in feed water and

write their effect on boiler.

(ii) With help of neat sketch explain Zeolite feed water

treatment process.

03

04

(b) Differentiate Between :

(i) Wet sump lubricating system and Dry sump

lubricating system.

(ii) Diesel power plant and steam power plant.

(iii) Water cooling system and air cooling system.

07

Q.4 (a) Explain the followings :

(i) Binding energy

(ii) Mass defect

(iii)Moderators

(iv) Control rod

(v) Isotopes

(vi) Nuclear fission

(vii) Nuclear fusion

07

(b) What are the different pollutant emitted from power plant

and discuss its defects. 07

OR

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2

Q.4 (a) With help of neat sketch explain advantages and

disadvantages of boiling water reactor nuclear power

plant.

07

(b) Define the following :

(i) Connected load

(ii) Maximum demand

(iii)Average demand

(iv) Load factor

(v) Diversity factor

(vi) utilization factor

(vii) Plant capacity factor

07

Q.5 (a) A 100 MW thermal power has peak load of 65 MW. The

power station supplies load to four town having their

maximum demand of 20 MW, 15 MW, 10 MW and

30MW. The annual load factor is 65%. Find :

(i) Average load on the plant.

(ii) Energy supplied per year.

(iii) Diversity factor.

(iv) Demand factor.

(v) Plant capacity factor.

07

(b) (i) Why cooling towers used in a thermal power plant?

Discuss the working of a natural cooling tower.

(ii) Why is draught necessary in a boiler? Compare the

natural draught and artificial draught.

04

03

OR

Q.5 (a) (i) Determine height of the chimney to produce a static

draught of 17 mm of water. The temperature in the

chimney is 300oC and surrounding temperature is 28

oC.

The barometer reads 755 mm of Hg. The value of of

characteristic gas constant is 287 J/kgK and that for

gases is 255 J/kgK

(ii) Write disadvantages of steam, diesel and nuclear power

plant.

04

03

(b) A steam turbine of 20,000 kW capacity requires 5 kg of

steam per hour per kW. The quantity of air leakage into the

condenser is 1 kg per 1000 kg of steam used by turbine.

The vacuum in the condenser is 70 cm of Hg when the

barometer reads 76 cm of Hg. The temperature at the

suction of the air pump is 30oC. The surface condenser

used is fitted with a separate condensate pump and air

pump. Find :

a) The capacity of the air pump requires per minute.

b) The mass of water vapor carried by air in kg/hr.

c) The quantity of cooling water required per minute in

tons if the rise in temperature of water is limited to 8oC.

The quantity of steam entering the condenser is 0.9 dry

and there is no under cooling in the condenser.

Properties of steam at 30oC :

Absolute Pressure = 0.04325 bar

Enthalpy of liquid hf = 125.8 kJ/kg

Enthalpy of evaporation hfg = 2438.1 kJ/kg

Specific volume = 32.8 m3/kg

07

*************

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Page 1 of 2

Seat No.: ________ Enrolment No.______________

GUJARAT TECHNOLOGICAL UNIVERSITY BE- V

th SEMESTER–EXAMINATION – MAY/JUNE - 2012

Subject code: 151904 Date: 05/06/2012

Subject Name: Power Plant Engineering

Time: 02:30 pm – 05:00 pm Total Marks: 70

Instructions: 1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

4. Use of steam tables is permitted

Q.1 (a) Sketch layout of modern thermal power plant and explain different

circuits.

07

(b) Calculate the cost of generation per kWhr for a power station having

following data:

Installed capacity of plant =200MW

Capital cost=Rs400 crores

Rate of interest and depreciation =12%

Annual cost of fuel , salaries and taxation=Rs 5 crores

Load factor=50%

Also estimate the saving in cost per KWhr if annual factor is raised

to 60%.

07

Q.2

(a) (i) Explain how thermal power plant leads to acid rain?

(ii) Define following terms: Diversity factor, Load factor, Demand

factor, Connected load.

03

04

(b) What is meant by overfeed and under feed principle of coal firing?

Which is preferred for high volatile coal and why?

07

OR

(b) With neat sketch explain Pneumatic ash handling system. List its

advantages and disadvantages.

07

Q.3

(a) With neat sketch explain construction and working of Fluidized bed

combustion boiler and list its advantages and limitations.

07

(b) Derive an expression for maximum discharge through a chimney. 07

OR

Q.3 (a) A 40 m high chimney is discharging flue gases at 350 °C, when the

ambient temperature is 30 °C. The quantity of air supplied is 18Kg/

Kg of fuel burnt. Determine

(i) Draught produced in mm of water

(ii) Equivalent draught in m of hot-gas column

(iii) Efficiency of chimney if minimum temperature of

artifical draught is 150 °C mean specific heat of flue

gases is 1.005K J/Kg K,

(iv) Percentage of heat spent in natural draught system if

Calorific value of fuel supplied is 30600K J/Kg

(v) Temeprature of chimney gases for maximum

discharge in given time and what will be

corresponding draught in mm ofwater produced.

07

(b) Sketch Schmidt-Hartmann boiler and explain its construction and

working.

07

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Page 2 of 2

Q.4

(a) The air leakage into a surface condenser operating with a steam

turbine is estimated 84kg/hr. the vacuum near the inlet of air pump is

70mm of Hg when barometer reads 76mm of Hg. The temperature at

the inlet of vacuum pump is 20 °C Calculate

(i) Minimum capacity of pump in cu-meters per hour

(ii) Dimensions of reciprocating air pump to remove air

if it runs at 200rpm

(iii) L:D=3:2 and volumetric efficiency=80%

(iv) Mass of vapour extracted per minute with air

07

(b) List different impurities found in feed water and their effects on

performance of thermal power plant.

07

OR

Q. 4 (a) Explain following terms pertaining to cooling tower: Drift, Fill,

Approach, Range and Cooling efficiency of cooling tower

07

(b) Write short note on sodium zeolite ion exchange process. 07

Q.5

(a) List application, advantages and disadvantages of diesel power

plants.

07

(b) Write short notes on :

(i)Fast breeder reactor

(ii) Problems in disposal of nuclear waste.

07

OR

Q.5 (a) Sketch layout of diesel power plant and explain any two circuits? 07

(b) Compare the following:

a) Nuclear power plant and thermal power plant

b) Diesel power plant and thermal power plant

07

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1/2

Seat No.: ________ Enrolment No._________

GUJARAT TECHNOLOGICAL UNIVERSITY BE – SEMESTER V • EXAMINATION – WINTER - 2012

Subject code: 151904 Date: 16-01-2013 Subject Name: Power Plant Engineering Time: 02:30 pm to 05:00 pm Total Marks: 70 Instructions:

1. Attempt all questions. 2. Make suitable assumptions wherever necessary. 3. Figures to the right indicate full marks. 4. Use of Steam tables is permitted.

Q.1 (a) A diesel power plant consists of two units of 500 K W capacity of each and

one unit of 200 KW capacity. The fuel has a calorific value of 40,000K J/Kg and fuel consumption is 0.25 Kg/K W hr. Determine the quantity of fuel required a month of 30 days and its cost if the fuel cost is Rs 4000 per ton, also find overall efficiency of the plant.

07

(b) How is the total annual cost of electricity estimated? How does the fuel cost relate to the load and cost of power generation?

07

Q.2 (a) The following details refer to a boiler plant consisting of economizer, a

boiler and super heater Mass of water evaporated per hour =5940 Kg, mass of coal burnt per hour =675Kg, L.C.V of coal =31600K J/Kg, pressure of steam at boiler stop valve =14 bar, temperature of feed water entering the economizer =32 °C, temperature of feed water leaving economizer =115 °C, dryness fraction of steam leaving the boiler and entering super heater is 0.96 temperature of steam leaving the super heater=260°C specific heat of super heater steam =2.3K J / Kg K.. Determine :

i. Percentage of heat in coal utilized in economizer, boiler and super heater

ii. Overall efficiency of boiler plant.

07

(b) With neat sketch explain different types of super heaters. 07 OR (b) Discuss status of Fluidized bed combustion boilers worldwide and list its

advantages and disadvantages. 07

Q.3 (a) List requirements of good coal handling plant and list various stages of coal

handling. 07

(b) Write brief note on Electrostatic precipitator. 07 OR

Q.3 (a) Explain principle of overfeed stoker with neat sketch. Compare under feed stoker and overfeed stroker.

07

(b) Discuss requirements of oil burners? With neat sketch explain long flame, turbulent burners and tangential burners.

07

Q.4 (a) With neat sketch explain engine lubrication system of a typical diesel power

plant. 07

(b) Describe working of hot sodium zeolite process with neat sketch and chemical reactions. List advantages and disadvantages over ion exchange system.

07

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2/2

OR Q.4 (a) With neat sketch explain engine cooling system of diesel power plant 07

(b) The following reading were taken during a test on a surface condenser Mean condenser temperature =35 °C , Hot well temperature=30 °C, condenser vacuum=69cm Hg , barometer reading 76cm Hg, condensate collected 16Kg/min. Cooling water enters at 20 °C and leaves at 32.5 °C, flow rate being 37500 Kg/hr calculate

i. Mass of air present per cubic meter of condensate ii. Quality of steam at condenser inlet

iii. Vacuum efficiency iv. Condenser efficiency

07

Q.5 (a) Draw neat sketches of following:

• Gas cooled reactor • CANDU reactor

07

(b) With usual notations derive an expression of estimation of height of chimney and condition of maximum discharge.

07

OR Q.5 (a) State effects of different pollutants emitted from different types of power

plants. 07

(b) Compare the following i. Nuclear power plant and thermal power plant

ii. Diesel power plant and thermal power plant

07

*************

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1/2

Seat No.: ________ Enrolment No.___________

GUJARAT TECHNOLOGICAL UNIVERSITY BE - SEMESTER–V • EXAMINATION – SUMMER 2013

Subject Code: 151904 Date: 20-05-2013 Subject Name: Power Plant Engineering Time: 10.30 am - 01.00 pm Total Marks: 70 Instructions:

1. Attempt all questions. 2. Make suitable assumptions wherever necessary. 3. Figures to the right indicate full marks.

Q.1 (a) Draw a neat named general layout of modern thermal power plant. State the function of feed water heaters, economizer, deaerator, steam turbine and electric generator.

07

(b) Dry steam is condensed at a rate of 7000 kg/h and the air leakage amounts to 14 kg/h.The air pump suction is screened off. The exhaust steam temperature is 32°C.The condensate temperature is 30°C and the temperature at the air pump suction is 25°C.Determine (i) the volume of air handled by the pump, (ii) the mass of steam condensed in the air cooler section per hour, and (iii) the mass of water vapour carried away by air.

07

Q.2 (a) Explain Loeffler boiler with a schematic. State the difficulty experienced in

La-Mont and Benson boiler. How is it solved? Mention its advantages. 07

(b) (i)Name different methods of controlling the superheat temperature of steam. Explain the operation of spray type attemperator. (ii)Explain diversity factor and its importance.

04 03

OR (b) A 12 MW capacity power plant has the input-output curve defined by the

equation, I=5×106(10+8L+0.4L2) kJ/h Where L is in MW. Find: (i) Load at which the plant has its maximum efficiency and its value (ii) Increase in input required to increase the output from 4MW to 6MW by using the input-output equation and also by incremental rate curve.

07

Q.3 (a) Explain Ball and Race mill with a schematic. State its merits and demerits. 07

(b) Explain cyclone burner with a schematic. State its merits and demerits. 07 OR

Q.3 (a) What do you understand by nuclear fission? Give the functions and materials used for following components of nuclear reactor: Moderator, reflector, control rod, coolant, thermal shield.

07

(b) Explain with neat sketch construction and working of CANDU type reactor. 07

Q.4 (a) State the functions of engine cooling system. Explain with a neat schematic the working of a thermostat cooling system.

07

(b) State the functions of lubrication system in diesel power plant. Explain with neat sketch full pressure lubrication system for diesel power plant.

07

OR Q.4 (a) Discuss bad effects of acid rains. How acid rains are controlled? 07

(b) Write requirements of a good ash handling system. Explain with a schematic pneumatic ash handling system.

07

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2/2

Q.5 (a) Discuss the merits and demerits of mechanical draught over natural draught

system. 07

(b) Explain seawater treatment using reverse osmosis process. 07 OR

Q.5 (a) Discuss about different impurities found in feed water. 07 (b) Forced draught fan discharges 1500 m3 of air per minute through the outlet of

1.7 m diameter and maintains a static pressure of 110 mm .of water. The temperature of air is 25°C. The density of air at NTP is 1.293 kg/ m3.Calculate power of motor to drive the FD fan if efficiency of fan is 70%.

07

*************

Page 32: GUJARAT TECHNOLOGICAL UNIVERSITYQ.3 (a) Define demand forecasting and explain expert opinion method and time series analysis method. 07 (b) Explain concepts of marketing management

1

Seat No.: _____ Enrolment No.______

GUJARAT TECHNOLOGICAL UNIVERSITY B.E. Sem-V

th Examination December 2010

Subject code: 151904

Subject Name: Power Plant Engineering Date: 18 /12 /2010 Time: 03.00 pm - 05.30 pm

Total Marks: 70

Instructions: 1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) Draw general lay of modern steam power plant label major component and

state function of each component

07

(b) A Power plant has following annul factor:

Load factor = 0.75

Capacity factor = 0.60

Maximum demand is = 60 MW

Estimate (a) The annual Energy production

(b) The reserve capacity over and above the peak

Load and

(c) The hours during which the plant not in

Service

07

Q.2 (a) Explain the constructional difference between Low pressure and High

pressure boiler

07

(b) Explain with neat construction and working of sketch La Mont Boiler 07

OR

(b) Explain with neat sketch construction and working of Benson Boiler 07

Q.3 (a) Explain the traveling grate stoker with help of neat sketch 07

(b) What are the advantages and Disadvantages of Pulverized coal firing 07

OR

Q.3 (a) Explain the working of Electrostatic precipitator with neat sketch 07

(b) Classify various Ash handling system. Explain Pneumatic and steam jet ash

handling system

07

Q.4 (a) Classify Different types of Fan .Explain why are centrifugal backward-

curved blading normally used for Forced Draft. Fan

07

(b) Compute the required motor capacity needed for F.D. Fan under following

condition:

Coal rate : 10 tonnes/h

Col analysis : C78.0 , H 3.0, O 3.0, S 1.0 ,

M 7.0, A 8.0

Excess air : 30 %

Plenum chamber pressure : 180 mm of water gauge

Mechanical Efficiency

of the Fan : 60%

Room temperature : 300 C

07

OR

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2

Q.4 (a) Classify different types of cooling tower used in power plant. Explain

Natural draft cooling tower also explain the reason of its hyperbolic shape

07

(b) Exhaust steam having a quality of 0.9 enter a surface condenser at an

absolute pressure of 0.13 bar and comes outs as a water at 450 C. The

circulating water enters at 30 0 C and leaves at 40

0 C. Estimate quantity of

circulating water and condenser efficiency.

07

Q.5 (a) What are fission fragment and fission product? Explain Fission Reaction

with an example

07

(b) Explain with neat sketch Pressurizes water Reactor(PWR) Explain function

of pressurizer in PWR

07

OR

Q.5 (a) Explain with neat sketch arrangement of a Diesel power plant explain in

brief function of each system

07

(b) Explain with neat sketch construction and working of CANDU type reactor 07

*************

Page 34: GUJARAT TECHNOLOGICAL UNIVERSITYQ.3 (a) Define demand forecasting and explain expert opinion method and time series analysis method. 07 (b) Explain concepts of marketing management

Page 1 of 2

Seat No.: _____ Enrolment No.______

GUJARAT TECHNOLOGICAL UNIVERSITY B. E. Sem. - V - Examination – June- 2011

Subject code: 151904

Subject Name: Power Plant Engineering Date:27/06/2011 Time: 10:30 am – 01:00 pm

Total Marks: 70

Instructions: 1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) The following observations were made during a test on surface condenser.

Barometer reading = 760 mm of Hg, condenser vacuum =705 mm of Hg,

Mean temperature of condensate = 35°C, Condensate collected= 2000 kg/h,

Quantity of cooling water circulated = 60,000 kg/h, Rise in temperature of

cooling water = 16°C, Hot well temperature =28

°C.

Determine;

( i ) Vacuum efficiency (ii) Condenser efficiency (iii) Quality of steam

entering the condenser and (iv) Mass of air present per m3 of condenser

volume.

Assume inlet temperature of water as 20°C.

07

(b) (i) Explain the principle of working of a electrostatic precipitator with the

help of a neat diagram.

04

(ii) Explain : Priming and Foaming 03

Q.2 (a) Draw a neat line diagram of a Benson boiler. State the main difficulty

experienced in the La Mont boiler and how it is prevented. Explain its

advantages.

07

(b) Draw a neat named general layout of modern thermal power plant. Explain

four main circuits. Name factors to be considered for selection of site for

thermal power station.

07

OR

(b) (i) Convection and radiant super heaters have opposite characteristics of

temperatures v/s load- Explain.

04

(ii)Why super heat temperature needs to be controlled?

Explain attemperation method.

03

Q.3 (a) Derive an expression for chimney height in order to obtain a draught of ‘h’

mm of water column if the boiler used ‘m’ kg of air / kg of fuel. Assume,

surrounding air temperature as ‘T1’ and flue gas temperature as ‘T2’ in

degree absolute.

Also derive an expression for the condition of maximum discharge of

flue gases through a chimney.

07

(b) (i) State requirements of a good fuel injection system. Explain working

with a schematic of a common- Rail system.

05

(ii) Explain necessity of cooling IC engines 02

OR

Q.3 (a) A boiler uses 1000 kg of coal/ h. The temperature of hot gases inside the

chimney is 650 K and the outside air temperature is 300 K. The draught

produced by the chimney of 25 m height is 15 mm of water.

Determine the air supplied per kg of fuel burnt , draught in terms of hot

07

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Page 2 of 2

gases, mass flow rate of hot gases and area of the chimney required if the

co-efficient of velocity is 0.4

(b) State objectives of a lubrication system. Explain working with a schematic

of a dry sump lubrication system. Differentiate between wet sump and dry

sump lubrication system.

07

Q.4 (a) (i) Describe CANDU type rector with the help of a neat sketch. State its

advantages and disadvantages.

04

(ii) State the functions of a moderator and control rods. 03

(b) Define the following terms:

Connected load, Maximum demand, Average demand, Load factor,

Diversity factor, utilization factor, Plant capacity factor.

07

OR

Q.4 (a) (i) Describe PWR power plant with a schematic. Explain the functions of a

pressurriser

04

(ii) Describe BWR power plant with a schematic. 03

(b) An industrial power station has a maximum demand of 70 MW and

installed capacity is a single generator of 50 MW. Excess energy if required

is brought from the state grid. The load curve of the plant is defined as

follows:

Time(Hrs) 0-6 6-8 8-12 12-14 14-18 18-22 22-24

Load (MW) 30 46 60 46 66 70 36 Determine

(i) Load factor of power station

(ii) Load factor of generator station

(iii) Energy purchased from grid/ day

(iv) Plant use factor

07

Q.5 (a) Discuss causes and harmful effects of pollutants on environment. 07

(b) (i) Discuss the principle of operation of overfeed and underfeed stokers

with the help of simple diagrams.

05

(ii) State important advantages of pulverized coal system. 02

OR

Q.5 (a) (i) Define ion exchange process. What are cation and anion resins. Discuss

the principle of ion exchange process and its utility in demineralization of

water with a neat sketch. How resins can be regenerated ?

07

(b) (i) Write short note on: Reverse osmosis and its application on sea water

treatment.

05

(ii) Write short note on: Once through cooling system. 02

*************

Page 36: GUJARAT TECHNOLOGICAL UNIVERSITYQ.3 (a) Define demand forecasting and explain expert opinion method and time series analysis method. 07 (b) Explain concepts of marketing management

1

Seat No.: _________ Enrolment No._______________

GUJARAT TECHNOLOGICAL UNIVERSITY BE SEM-V Examination-Nov/Dec.-2011

Subject code: 151904 Date: 29/11/2011

Subject Name: Power Plant Engineering Time: 2.30 pm -5.00 pm

Total marks: 70 Instructions:

1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) Draw a steam power plant and discuss its advantages. 07

(b) (i) What is the function of stokers? Compare underfeed and

overfeed stokers.

(ii) Enumerate different types of ash handling systems.

Discuss the working of pneumatic ash handling system.

03

04

Q.2 (a) Explain the working of pressurized fluidized bed

combustion boiler with help of neat sketch. 07

(b) (i) Distinguish between superheater, reheater and air

preheater.

(ii) What is subcritical and supercritical boiler?

(iii) Write different methods of controlling temperature of

super heated steam.

03

02

02

OR

(b) What are the reasons of corrosion in a boiler and how it is

control? 07

Q.3 (a) (i) What is pH value of water? What is its important in

boiler feed water?

(ii) Explain sea water treatment plant.

03

04

(b) Draw and explain diesel engine power plant. 07

OR

Q.3 (a) (i) What are the different impurities in feed water and

write their effect on boiler.

(ii) With help of neat sketch explain Zeolite feed water

treatment process.

03

04

(b) Differentiate Between :

(i) Wet sump lubricating system and Dry sump

lubricating system.

(ii) Diesel power plant and steam power plant.

(iii) Water cooling system and air cooling system.

07

Q.4 (a) Explain the followings :

(i) Binding energy

(ii) Mass defect

(iii)Moderators

(iv) Control rod

(v) Isotopes

(vi) Nuclear fission

(vii) Nuclear fusion

07

(b) What are the different pollutant emitted from power plant

and discuss its defects. 07

OR

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2

Q.4 (a) With help of neat sketch explain advantages and

disadvantages of boiling water reactor nuclear power

plant.

07

(b) Define the following :

(i) Connected load

(ii) Maximum demand

(iii)Average demand

(iv) Load factor

(v) Diversity factor

(vi) utilization factor

(vii) Plant capacity factor

07

Q.5 (a) A 100 MW thermal power has peak load of 65 MW. The

power station supplies load to four town having their

maximum demand of 20 MW, 15 MW, 10 MW and

30MW. The annual load factor is 65%. Find :

(i) Average load on the plant.

(ii) Energy supplied per year.

(iii) Diversity factor.

(iv) Demand factor.

(v) Plant capacity factor.

07

(b) (i) Why cooling towers used in a thermal power plant?

Discuss the working of a natural cooling tower.

(ii) Why is draught necessary in a boiler? Compare the

natural draught and artificial draught.

04

03

OR

Q.5 (a) (i) Determine height of the chimney to produce a static

draught of 17 mm of water. The temperature in the

chimney is 300oC and surrounding temperature is 28

oC.

The barometer reads 755 mm of Hg. The value of of

characteristic gas constant is 287 J/kgK and that for

gases is 255 J/kgK

(ii) Write disadvantages of steam, diesel and nuclear power

plant.

04

03

(b) A steam turbine of 20,000 kW capacity requires 5 kg of

steam per hour per kW. The quantity of air leakage into the

condenser is 1 kg per 1000 kg of steam used by turbine.

The vacuum in the condenser is 70 cm of Hg when the

barometer reads 76 cm of Hg. The temperature at the

suction of the air pump is 30oC. The surface condenser

used is fitted with a separate condensate pump and air

pump. Find :

a) The capacity of the air pump requires per minute.

b) The mass of water vapor carried by air in kg/hr.

c) The quantity of cooling water required per minute in

tons if the rise in temperature of water is limited to 8oC.

The quantity of steam entering the condenser is 0.9 dry

and there is no under cooling in the condenser.

Properties of steam at 30oC :

Absolute Pressure = 0.04325 bar

Enthalpy of liquid hf = 125.8 kJ/kg

Enthalpy of evaporation hfg = 2438.1 kJ/kg

Specific volume = 32.8 m3/kg

07

*************

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Page 1 of 2

Seat No.: ________ Enrolment No.______________

GUJARAT TECHNOLOGICAL UNIVERSITY BE- V

th SEMESTER–EXAMINATION – MAY/JUNE - 2012

Subject code: 151904 Date: 05/06/2012

Subject Name: Power Plant Engineering

Time: 02:30 pm – 05:00 pm Total Marks: 70

Instructions: 1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

4. Use of steam tables is permitted

Q.1 (a) Sketch layout of modern thermal power plant and explain different

circuits.

07

(b) Calculate the cost of generation per kWhr for a power station having

following data:

Installed capacity of plant =200MW

Capital cost=Rs400 crores

Rate of interest and depreciation =12%

Annual cost of fuel , salaries and taxation=Rs 5 crores

Load factor=50%

Also estimate the saving in cost per KWhr if annual factor is raised

to 60%.

07

Q.2

(a) (i) Explain how thermal power plant leads to acid rain?

(ii) Define following terms: Diversity factor, Load factor, Demand

factor, Connected load.

03

04

(b) What is meant by overfeed and under feed principle of coal firing?

Which is preferred for high volatile coal and why?

07

OR

(b) With neat sketch explain Pneumatic ash handling system. List its

advantages and disadvantages.

07

Q.3

(a) With neat sketch explain construction and working of Fluidized bed

combustion boiler and list its advantages and limitations.

07

(b) Derive an expression for maximum discharge through a chimney. 07

OR

Q.3 (a) A 40 m high chimney is discharging flue gases at 350 °C, when the

ambient temperature is 30 °C. The quantity of air supplied is 18Kg/

Kg of fuel burnt. Determine

(i) Draught produced in mm of water

(ii) Equivalent draught in m of hot-gas column

(iii) Efficiency of chimney if minimum temperature of

artifical draught is 150 °C mean specific heat of flue

gases is 1.005K J/Kg K,

(iv) Percentage of heat spent in natural draught system if

Calorific value of fuel supplied is 30600K J/Kg

(v) Temeprature of chimney gases for maximum

discharge in given time and what will be

corresponding draught in mm ofwater produced.

07

(b) Sketch Schmidt-Hartmann boiler and explain its construction and

working.

07

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Page 2 of 2

Q.4

(a) The air leakage into a surface condenser operating with a steam

turbine is estimated 84kg/hr. the vacuum near the inlet of air pump is

70mm of Hg when barometer reads 76mm of Hg. The temperature at

the inlet of vacuum pump is 20 °C Calculate

(i) Minimum capacity of pump in cu-meters per hour

(ii) Dimensions of reciprocating air pump to remove air

if it runs at 200rpm

(iii) L:D=3:2 and volumetric efficiency=80%

(iv) Mass of vapour extracted per minute with air

07

(b) List different impurities found in feed water and their effects on

performance of thermal power plant.

07

OR

Q. 4 (a) Explain following terms pertaining to cooling tower: Drift, Fill,

Approach, Range and Cooling efficiency of cooling tower

07

(b) Write short note on sodium zeolite ion exchange process. 07

Q.5

(a) List application, advantages and disadvantages of diesel power

plants.

07

(b) Write short notes on :

(i)Fast breeder reactor

(ii) Problems in disposal of nuclear waste.

07

OR

Q.5 (a) Sketch layout of diesel power plant and explain any two circuits? 07

(b) Compare the following:

a) Nuclear power plant and thermal power plant

b) Diesel power plant and thermal power plant

07

************

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1/2

Seat No.: ________ Enrolment No._________

GUJARAT TECHNOLOGICAL UNIVERSITY BE – SEMESTER V • EXAMINATION – WINTER - 2012

Subject code: 151904 Date: 16-01-2013 Subject Name: Power Plant Engineering Time: 02:30 pm to 05:00 pm Total Marks: 70 Instructions:

1. Attempt all questions. 2. Make suitable assumptions wherever necessary. 3. Figures to the right indicate full marks. 4. Use of Steam tables is permitted.

Q.1 (a) A diesel power plant consists of two units of 500 K W capacity of each and

one unit of 200 KW capacity. The fuel has a calorific value of 40,000K J/Kg and fuel consumption is 0.25 Kg/K W hr. Determine the quantity of fuel required a month of 30 days and its cost if the fuel cost is Rs 4000 per ton, also find overall efficiency of the plant.

07

(b) How is the total annual cost of electricity estimated? How does the fuel cost relate to the load and cost of power generation?

07

Q.2 (a) The following details refer to a boiler plant consisting of economizer, a

boiler and super heater Mass of water evaporated per hour =5940 Kg, mass of coal burnt per hour =675Kg, L.C.V of coal =31600K J/Kg, pressure of steam at boiler stop valve =14 bar, temperature of feed water entering the economizer =32 °C, temperature of feed water leaving economizer =115 °C, dryness fraction of steam leaving the boiler and entering super heater is 0.96 temperature of steam leaving the super heater=260°C specific heat of super heater steam =2.3K J / Kg K.. Determine :

i. Percentage of heat in coal utilized in economizer, boiler and super heater

ii. Overall efficiency of boiler plant.

07

(b) With neat sketch explain different types of super heaters. 07 OR (b) Discuss status of Fluidized bed combustion boilers worldwide and list its

advantages and disadvantages. 07

Q.3 (a) List requirements of good coal handling plant and list various stages of coal

handling. 07

(b) Write brief note on Electrostatic precipitator. 07 OR

Q.3 (a) Explain principle of overfeed stoker with neat sketch. Compare under feed stoker and overfeed stroker.

07

(b) Discuss requirements of oil burners? With neat sketch explain long flame, turbulent burners and tangential burners.

07

Q.4 (a) With neat sketch explain engine lubrication system of a typical diesel power

plant. 07

(b) Describe working of hot sodium zeolite process with neat sketch and chemical reactions. List advantages and disadvantages over ion exchange system.

07

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OR Q.4 (a) With neat sketch explain engine cooling system of diesel power plant 07

(b) The following reading were taken during a test on a surface condenser Mean condenser temperature =35 °C , Hot well temperature=30 °C, condenser vacuum=69cm Hg , barometer reading 76cm Hg, condensate collected 16Kg/min. Cooling water enters at 20 °C and leaves at 32.5 °C, flow rate being 37500 Kg/hr calculate

i. Mass of air present per cubic meter of condensate ii. Quality of steam at condenser inlet

iii. Vacuum efficiency iv. Condenser efficiency

07

Q.5 (a) Draw neat sketches of following:

• Gas cooled reactor • CANDU reactor

07

(b) With usual notations derive an expression of estimation of height of chimney and condition of maximum discharge.

07

OR Q.5 (a) State effects of different pollutants emitted from different types of power

plants. 07

(b) Compare the following i. Nuclear power plant and thermal power plant

ii. Diesel power plant and thermal power plant

07

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1/2

Seat No.: ________ Enrolment No.___________

GUJARAT TECHNOLOGICAL UNIVERSITY BE - SEMESTER–V • EXAMINATION – SUMMER 2013

Subject Code: 151904 Date: 20-05-2013 Subject Name: Power Plant Engineering Time: 10.30 am - 01.00 pm Total Marks: 70 Instructions:

1. Attempt all questions. 2. Make suitable assumptions wherever necessary. 3. Figures to the right indicate full marks.

Q.1 (a) Draw a neat named general layout of modern thermal power plant. State the function of feed water heaters, economizer, deaerator, steam turbine and electric generator.

07

(b) Dry steam is condensed at a rate of 7000 kg/h and the air leakage amounts to 14 kg/h.The air pump suction is screened off. The exhaust steam temperature is 32°C.The condensate temperature is 30°C and the temperature at the air pump suction is 25°C.Determine (i) the volume of air handled by the pump, (ii) the mass of steam condensed in the air cooler section per hour, and (iii) the mass of water vapour carried away by air.

07

Q.2 (a) Explain Loeffler boiler with a schematic. State the difficulty experienced in

La-Mont and Benson boiler. How is it solved? Mention its advantages. 07

(b) (i)Name different methods of controlling the superheat temperature of steam. Explain the operation of spray type attemperator. (ii)Explain diversity factor and its importance.

04 03

OR (b) A 12 MW capacity power plant has the input-output curve defined by the

equation, I=5×106(10+8L+0.4L2) kJ/h Where L is in MW. Find: (i) Load at which the plant has its maximum efficiency and its value (ii) Increase in input required to increase the output from 4MW to 6MW by using the input-output equation and also by incremental rate curve.

07

Q.3 (a) Explain Ball and Race mill with a schematic. State its merits and demerits. 07

(b) Explain cyclone burner with a schematic. State its merits and demerits. 07 OR

Q.3 (a) What do you understand by nuclear fission? Give the functions and materials used for following components of nuclear reactor: Moderator, reflector, control rod, coolant, thermal shield.

07

(b) Explain with neat sketch construction and working of CANDU type reactor. 07

Q.4 (a) State the functions of engine cooling system. Explain with a neat schematic the working of a thermostat cooling system.

07

(b) State the functions of lubrication system in diesel power plant. Explain with neat sketch full pressure lubrication system for diesel power plant.

07

OR Q.4 (a) Discuss bad effects of acid rains. How acid rains are controlled? 07

(b) Write requirements of a good ash handling system. Explain with a schematic pneumatic ash handling system.

07

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Q.5 (a) Discuss the merits and demerits of mechanical draught over natural draught

system. 07

(b) Explain seawater treatment using reverse osmosis process. 07 OR

Q.5 (a) Discuss about different impurities found in feed water. 07 (b) Forced draught fan discharges 1500 m3 of air per minute through the outlet of

1.7 m diameter and maintains a static pressure of 110 mm .of water. The temperature of air is 25°C. The density of air at NTP is 1.293 kg/ m3.Calculate power of motor to drive the FD fan if efficiency of fan is 70%.

07

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1

Seat No.: _____ Enrolment No.______

GUJARAT TECHNOLOGICAL UNIVERSITY B.E. Sem-V

th Examination December 2010

Subject code: 151901

Subject Name: Manufacturing processes – II Date: 13 /12 /2010 Time: 03.00 pm - 05.30 pm

Total Marks: 70

Instructions: 1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) (i) Give broad classification of manufacturing processes. 02

(ii) List the various pattern materials. Explain any two along with their

advantages and limitations. 05

(b) (i) Define following terms (Any two)

1. Cope

2. Drag

3. Core

4. Chaplet

02

(ii) Explain precision investment casting stating its advantages, limitations

and applications. 05

Q.2 (a) (i) List any two casting defects and give their causes and remedies. 02

(ii) Sketch the cross section of a sand mould which is ready for pouring and

label the important parts. 05

(b) (i) Differentiate between hot chamber and cold chamber die casting. 02

(ii) Explain centrifugal casting process. What is the main difference between

semi-centrifugal and centrifuging casting process. 05

OR

(ii) Calculate the optimum pouring time for casting whose mass is 20 kg and

having an average section thickness of 15mm. the material of the casting

are grey cast iron and steel. Assume K=0.7

05

Q.3 (a) (i) Define the following terms

1. Flux

2. Filler materials.

02

(ii) Describe the types of flame obtained in oxy-acetylene gas welding with

neat sketch. 05

(b) (i) Define the following terms

1. Electrode

2. Shielding gas

02

(ii) Explain electron beam welding process and state its advantages and

limitations. 05

OR

Q.3 (a) (i) State the function of flux in soldering and brazing. 02

(ii) Explain gas welding process with neat sketch and state its advantages and

limitations. 05

(b) (i) Differentiate between TIG and MIG welding processes. 02

(ii) Calculate the melting efficiency in the case of arc welding and resistance

welding of steel with potential of 20 V and a current of 200 A. The travel

speed is 5 mm/s and the cross area of the joint is 20 mm2. Heat required

to melt steel may be taken as 10 J/mm3 and heat transfer efficiency as

0.85. Assume resistance, R=100 micro ohms

05

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Q.4 (a) (i) Define following terms

1. Ingot

2. Slab

02

(ii) Write short note on roll pass sequence. 05

(b) (i) Define following terms

1. Bloom

2. Billet

02

(ii) Derive the equation for the roll bite angle. 05 OR

Q.4 (a) (i) Differentiate between hot working and cold working. 02

(ii) Explain coining and embossing processes. 05

(b) (i) Differentiate between open and close die forging. 02

(ii) Write short note on Wire Drawing. 05

Q.5 (a) (i) Classify plastic materials. 02

(ii) The marking system for conventional grinding wheel is as under

51 A 60 K 5 V 05

Explain each term in marking system.

05

(b) (i) Define following terms with respect to polymers

1. Viscosity

2. Viscoelastisity

02

(ii) Explain extrusion process for thermosetting plastic. 05

OR

Q.5 (a) (i) Define following terms

1. Honing

2. Lapping

02

(ii) Explain blow molding process stating its advantages, limitations and

applications. 05

(b) (i) Define following terms

1. Burnishing

2. Buffing

02

(ii) Write short note on powder coating. 05

*************

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Seat No.: _____ Enrolment No.______

GUJARAT TECHNOLOGICAL UNIVERSITY B. E. Sem. - V - Examination – June- 2011

Subject code: 151901

Subject Name: Manufacturing Processes - II Date:20/06/2011 Time: 10:30 am – 01:00 pm Total Marks: 70

Instructions: 1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) Define the term pattern. List out the materials commonly used for pattern.

State advantages of wood as pattern material. 07

(b) Discuss :

(i) Difference between hot working and cold working of metal.

(ii) Classification of plastic and its general properties.

07

Q.2 (a) Classify metal joining processes. Explain the principle of gas welding process

with its advantages and limitations. 07

(b) Classify electrode used in arc welding and explain IS code used to specify it. 07

OR

(b) State the types of furnaces used in foundries. Discuss in brief the working of

electric furnace. 07

Q.3 (a) Explain the principle of arc welding with neat sketch. State the parameters

affecting the arc. 07

(b) Discuss with neat sketch TIG welding process. State its advantages,

limitations and applications. 07

OR

Q.3 (a) Describe explosive welding process with its advantages and limitations. 07

(b) State the principle of centrifugal casting and explain its working with neat

sketch. Give its advantages. 07

Q.4 (a) List the essential properties of moulding sand. State the effect of each

properties on casting. 07

(b) Define pattern allowances. List various pattern allowances. State purpose of

each allowances 07

OR

Q.4 (a) What is gating system? What are its functions? State types of gate with its

advantages. 07

(b) Explain investment casting process. State its advantages and applications. 07

Q.5 (a) List the factors influencing rolling process. Explain the effect of roller

diameter and metal friction on rolling process. 07

(b) Explain tube drawing and wire drawing process. 07

OR

Q.5 (a) State the functions of superfinishing processes. Explain with sketch working

of grinding and lapping process. 07

(b) Explain

(i) Difference between thermoplastic and thermosetting.

(ii) Process of polymerization.

07

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1

Seat No.: _________ Enrolment No._______________

GUJARAT TECHNOLOGICAL UNIVERSITY BE SEM-V Examination-Nov/Dec.-2011

Subject code: 151901 Date: 22/11/2011

Subject Name: Manufacturing Processes-II Time: 2.30 pm -5.00 pm

Total marks: 70

Instructions:

1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) What is pattern? List different types of patterns and explain

any two with neat sketch.

07

(b) Explain the following:

(i) Rapping allowances

(ii) Distortion allowances

07

Q.2 (a) List factors which affect salvaging of casting. Also list

various salvage techniques of casting and explain any one.

07

(b) Discuss: (i) Shell Moulding (ii) Die Casting 07

OR

(b) Explain the properties of moulding sand. 07

Q.3 (a) What determines whether a certain welding process can be

used for workpiece in a horizontal, vertical, or an upside-

down position, or for all types of positions? Explain, giving

appropriate examples.

07

(b) Two flat copper sheets of 1.2mm thickness each are spot

welded. The process parameters are: current = 5000A,

Current flow time = 0.20second, and diameter of electrodes

= 6mm. Estimate the heat generated in the welding zone.

07

OR

Q.3 (a) Explain the factors involved in electrode selection in arc

welding processes.

07

(b) A steel tube of 76mm outer diameter and 4mm thickness is

welded to a flat piece by applying friction welding process

with the following information: Energy applied E=IS2/C,

where I= Moment of inertia of the flywheel, S = spindle

speed in rpm, C = proportionality constant = 250, weld

zone = 5mm deep, and energy required to melt the

electrode = 0.14kg-m. If the entire energy of the flywheel is

used to heat the electrode, what is the required moment of

inertia of the flywheel?.

07

Q.4 (a) Explain why there might be a change in density of a forged

product as compared to that of the cast blank.

07

(b) Explain how you would go about applying front and back

tensions to sheet metals during rolling

07

OR

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2

Q.4 (a) It was stated that the extrusion ratio, die geometry,

extrusion speed, and billet temperature all affect the

extrusion pressure. Explain why.

07

Q.4 (b) How would you go about preventing center burst defects in

extrusion? Explain why your methods would be effective.

07

Q.5 (a) With the aid of sketches, compare the principles of

compression moulding, injection moulding and extrusion

moulding. Describe where each would be used in terms of

materials and components.

07

(b) Explain with sketch and application: Cylindrical and

Center less grinding process for finishing operation.

07

OR

Q.5 (a) Explain what is meant by term Inserts, and explain where

they are of use in plastic moulding. Sketch a typical

component showing the position of the Inserts and explain

their purpose.

07

(b) Explain: (i) Barrel Tumbling (ii) Polishing operation 07

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Seat No.: ________ Enrolment No.______________

GUJARAT TECHNOLOGICAL UNIVERSITY BE- V

th SEMESTER–EXAMINATION – MAY/JUNE - 2012

Subject code: 151901 Date: 01/06/2012

Subject Name: Manufacturing Process -II

Time: 02:30 pm – 05:00 pm Total Marks: 70

Instructions:

1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) List various materials used for pattern and describe it’s merits and demerits. 07

(b) Classify the metal joining process along with the types of welding process.

Explain oxy-hydrogen welding process with neat sketch.

07

Q.2 (a) Distinguish hot working process and cold working process with it’s merits and

demerits.

07

(b) Classify the types of pattern. Explain the skeleton pattern with neat sketch. 07

OR

(b) Describe core making and core materials briefly. 07

Q.3 (a) Explain “Centrifugal Casting” method with neat sketch along with it’s

advantages over conventional green sand moulding.

07

(b) Classify the types of foundary furnaces. Describe cupola furnace with neat

sketch.

07

OR

Q.3 (a) Describe casting defects stating their causes and remedies. 07

(b) Distinguish arc welding process and resistance welding process briefly.

Explain the resistance welding cycles.

07

Q.4 (a) What is laser beam welding process? Explain the steps involved in the process

and state it’s application.

07

(b) Distinguish TIG and MIG welding process. 07 OR

Q.4 (a) Describe wire and tube drawing process with neat sketch. 07

(b) Classify the cold working processes. Explain Coining and Embossing process

with neat sketch.

07

Q.5 (a) Explain elastic and plastic deformation process briefly. 07

(b) Classify the types of plastics along with the general properties of plastics. 07

OR

Q.5 (a) Describe injection moulding process of plastic with neat sketch. 07

(b) Distinguish extrusion and thermoforming process of plastics. 07

*************

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Seat No.: ________ Enrolment No._________

GUJARAT TECHNOLOGICAL UNIVERSITY BE – SEMESTER V • EXAMINATION – WINTER - 2012

Subject code: 151901 Date: 11-01-2013 Subject Name: Manufacturing Processes - II Time: 02:30 pm to 05:00 pm Total Marks: 70 Instructions:

1. Attempt all questions. 2. Make suitable assumptions wherever necessary. 3. Figures to the right indicate full marks.

Q.1 (a) List the various manufacturing processes. Discuss various factors involved

for selection of manufacturing process for producing a given component. 07

(b) With the help of neat sketch, explain the process of preparing a sand mould by the hand moulding method.

07

Q.2 (a) Explain the following with neat sketch :

(i) Core print (ii) Sweep pattern (iii)Match plate pattern (iv) Draft allowance.

07

(b) State the ingredients of moulding sand and explain the method used for determining the permeability of any moulding sand.

07

OR (b) Discuss : (i) Precision investment casting.

(ii) Centrifugal casting. 07

Q.3 (a) (i) Write the functions of flux used in some welding processes.

(ii) Explain the advantages of oxy-acetylene gas welding technique. 07

(b) Explain the TIG and MIG arc welding. Give the application of each. 07 OR

Q.3 (a) Explain the principle of resistant welding and explain the seam welding process with neat sketch. Give its applications.

07

(b) Write short note on Electron Beam welding. 07

Q.4 (a) Explain with sketches the difference between direct and indirect extrusion. 07 (b) (i) Explain how forging improves the mechanical properties of

components. (ii) Distinguish clearly between drop-forging and press-forging processes with references to the process and products obtained.

07

OR Q.4 (a) (i) What are the advantages of hot working over cold working of metals?

(ii) Explain the term ingot, slab, bloom and billet. 07

(b) Explain the wire drawing and tube drawing with neat sketches. 07 Q.5 (a) Explain thermoplastic and thermosetting plastic materials. 07

(b) Explain the extrusion blow-moulding process. Give its applications. 07 OR

Q.5 (a) List the various types of mould used in injection moulding. Explain any one with sketch giving its applications.

07

(b) List the various super finishing processes and explain any two of them. 07

*************

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Seat No.: ________ Enrolment No.___________

GUJARAT TECHNOLOGICAL UNIVERSITY BE - SEMESTER–V • EXAMINATION – SUMMER 2013

Subject Code: 151901 Date: 14-05-2013 Subject Name: Manufacturing Processes - II Time: 10.30 am - 01.00 pm Total Marks: 70 Instructions:

1. Attempt all questions. 2. Make suitable assumptions wherever necessary. 3. Figures to the right indicate full marks. 4. Draw neat sketches in support of your answers wherever applicable.

Q.1 (a) Sketch the cross section of sand mould which is ready for pouring and label the

various important parts. 05

(b) What type of allowances is generally incorporated into a casting pattern? Explain 05 (c) What are chills? State their functions? 04

Q.2 (a) Explain with neat sketches types of gating systems used in casting. 07 (b) i) What is the benefit of a split pattern over a one piece or solid pattern? 03 ii) What defects are likely to be caused due to (i) Undersized core, (ii) Oversized

core? State only properties of core sand. 04

OR (b) What is a core-print and what is its purpose? Explain with neat sketch any two

types of cores. 07

Q.3 (a) In industry the rolls are cooled with a spray of water during hot rolling of steels.

Why? State of least a products, which are manufactured by rolling process. 5

(b) Discuss suitability of casting process over welding process for making reduction gear box body.

5

(c) What would be the consequence of having different speeds of the two rolls during rolling?

4

OR Q.3 (a) What are the advantages and disadvantages of hot working of metals? 5

(b) What mechanical property is most important for its swaging? What type of stress is experienced by the material being swaged?

5

(c) What is the role of electrode coatings in shielded metal arc? 4

Q.4 (a) What is meant by balancing a die in a drop forging? Explain with example 5 (b) Distinguish between wire drawing and tube drawing with sketches. 5 (c) Give examples of typical products manufactured by the following forging

processes and why? i) Machine forging ii) Smith forging iii) Drop forging. 4

OR Q.4 (a) Compare shell moulding and precision investment casting from the standpoint of

process and products. 5

(b) Explain cupola furnace with neat sketch showing temperature zones and important reactions that are taking places in it.

5

(c) How do you compare forged components with cast components? 4

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Q.5 (a) What are the common welding troubles, causes and remedies for them? 5

(b) Explain with neat sketch resistance spot welding process along with advantages and limitations.

5

(c) Why electrodes for A.C. welding are generally coated with potassium silicate binder and those for D.C. arc welding with sodium silicate?

4

OR Q.5 (a) Explain with neat sketch injection moulding process. What are the limitations of

this process? 5

(b) Enlist types of super finishing processes. Discuss the selection criteria for appropriate super finishing process.

5

(c) Write a short note on friction welding. 4

*************

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Seat No.: _____ Enrolment No.______

GUJARAT TECHNOLOGICAL UNIVERSITY B.E. Sem-V

th Examination December 2010

Subject code: 151903

Subject Name: Fluid Power Engineering Date: 16 /12 /2010 Time: 03.00 pm - 05.30 pm

Total Marks: 70

Instructions: 1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) Explain the phenomenon of water hammer. Obtain an expression for the rise

of pressure when the flowing water in a pipe is brought to rest by closing the

valve gradually.

07

(b) A pipe line 300 mm dia. and 3200 m long is used to pump up 50 kg/s of an oil

whose density is 950 kg/m3 and whose kinematic viscosity is 2.1 stokes. The

centre of the pipe line at the upper end is 40 m above than that at the lower

end. The discharge at the upper and is atmospheric. Find the pressure at the

lower end and draw the hydraulic gradient and total energy line.

07

Q.2 (a) Show that the efficiency of a free jet striking normally on a series of flat plates

mounted on the periphery of a wheel can never exceed 50 %.

07

(b) Find an expression for the propelling force and the work done per sec. on a

tank which is provided with an orifice through which jet of water is coming

out and the tank is free to move.

07

OR

(b) A jet of water impinges on a symmetrically curved vane at its center. The

velocity of the jet is 60 m/s and the diameter 120 mm. the jet is deflected

through an angle of 120° Calculate the force on the vane if the vane is fixed.

Also determine the force if the vane moves with a velocity of 25 m/s in the

direction of the jet. What will be the power and efficiency?

07

Q.3 (a) What is a draft tube? Why is it used in a reaction turbine? What are the various

types of it?

07

(b) The following data is related to a pelton wheel turbine.

(I) Head at the base of the nozzle = 80 m

(II) Diameter of the jet = 100 mm

(III) Discharge of the nozzle = 0.30 m3/s

(IV) Power at the shaft = 206 KW

(V) Power absorbed in mechanical resistance = 4.5 KW

Determine power lost in nozzle and power lost due to hydraulic resistance in

the runner.

07

OR

Q.3 (a) Define specific speed of a turbine and derive an expression for the same. 07

(b) Define the term “Governing of a turbine”.

Explain with neat sketch governing mechanism of Francis Turbine.

07

Q.4 (a) How will you obtain an expression for the minimum speed for starting of a

centrifugal pump?

07

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(b) Find the power required to drive a centrifugal pump which delivers 0.04m3/s

of water to a height of 20 m through a 15 cm diameter pipe and 100 m long.

The overall efficiency of the pump is 70 % and co-efficient of friction f =

0.015 in the formulae hf = 4flv2 / 2gd

07

OR

Q.4 (a) Prove that the work done / kg of air in single stage reciprocating air

compressor without clearance is given by

n R T1

W = ---------- { ( P2 / P1) (n-1)/n

- 1 }

(n – 1) Where notations have their usual meaning.

07

(b) What is pre-whirl? Sketch the velocity diagrams with and without pre whirl

for a centrifugal compressor.

07

Q.5 (a) Explain the phenomenon of surging and stalling in an axial flow air

compressor.

07

(b) An axial flow air compressor stage has a mean diameter of 60 cm. and runs at

15000 rpm if the actual temp. rise and pressure ratio developed are 30 °C and

1.35 respectively. Determine :

(I) Power required to drive the compressor while delivering 57 kg/s of

air, if the mechanical efficiency is 86 percent and inlet temp.

rise is 35 °C.

(II) The stage loading coefficient.

(III) The degree of reaction if the temp. at the rotor exit is 55 °C

07

OR

Q.5 (a) Write short note on the following (Any two)

(I) Hydraulic ram

(II) Screw compressor

(III) Roots blower

07

(b) Answer the following (Any two)

(I) Hydraulic accumulator

(II) Hydroelectric power station

(III) Define the lift and drag co-efficient and derive their expressions.

07

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1

Seat No.: _____ Enrolment No.______

GUJARAT TECHNOLOGICAL UNIVERSITY B. E. Sem. - V - Examination – June- 2011

Subject code: 151903

Subject Name: Fluid Power Engineering Date:24/06/2011 Time: 10:30 am – 01:00 pm Total Marks: 70

Instructions: 1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) With usual notations derive Darcy-Weisbach expression for

calculating head loss due to friction in a pipe. 07

(b) The diameter of a horizontal pipe which is 300mm is suddenly

enlarged to 600mm. The rate of flow of water through this pipe is

0.4 m3/sec. If the intensity of pressure in smaller pipe is 125 KN/m

2,

determine loss of head due to sudden enlargement, intensity of

pressure in large pipe, power loss due to enlargement.

07

Q.2 (a) With neat sketch explain construction and working of hydraulic

crane. 07

(b) Prove that for a curved radial vane the efficiency is given by

η= 2(Vw1u1+- Vw2u2)

V2

1

07

OR (b) A jet of water moving with a velocity of 27m/s impinges

tangentially to a single curved blade which is moving in the

direction of jet with a speed of 12m/s. Jet is deflected through 45°. If

the friction reduces the relative velocity by 20% calculate the angle

through which the jet will leave the blade, work done /kg of water

and efficiency.

07

Q.3 (a) Explain how hydraulic turbines are classified. 07 (b) A Pelton turbine is to be designed for following specifications:

shaft power=11770KW, Head=380m, speed=750rpm, overall

efficiency=86%, jet diameter not to exceed one sixth of wheel

diameter, Determine the wheel diameter, number of jets required,

diameter of jet. assume Cv=0.985, v=0.45(2gH)0.5

07

OR Q.3 (a) State function of draft tube and explain with neat sketch different

types of draft tubes. 07

(b) A turbine is to operate under a head of 25 m at 200rpm. The

discharge is 9m3/sec. If the efficiency is 90% determine, specific

speed of machine, power generated, type of turbine and performance

under head of 20 m.

07

Q.4 (a) Explain following terms: Net positive suction head, Priming,

Cavitation in pump 07

(b) A centrifugal pump raises the head of water through 4m and delivers

1.5m3/sec. The speed of the impeller is 180rpm. The impeller

diameter at the outlet is 1.3m and area at the periphery is 0.3m2. The

07

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ratio of the outlet at the inlet diameter is 2m and vane angle at the

outlet is 30° .Determine the hydraulic efficiency, power required and

minimum starting speed.

OR Q. 4 (a) With neat sketch explain construction and working of submersible

pump. 07

(b) A triple cylinder reciprocating pump raises the water level by 100m

and discharge is 100l/s. The diameter of piston is 250mm and stroke

is 600mm.The velocity of water in the delivery pipe is 1.4m/s. The

friction losses amount to 2m in the suction pipe and 18m in delivery

pipe. Taking efficiency of pump as 90% and slip 2%, calculate

speed and power input of the pump.

07

Q.5 (a) Derive an expression for indicated work of reciprocating air

compressor considering its clearance. 07

(b) In a three stage compressor, air is compressed from 98KPa to

20 KPa .Calculate for 1m3 of air per second,

(1) Work under ideal condition for n=1.3

(2) Isothermal work.

(3) Saving in work due to multi-staging.

(4) Isothermal efficiency.

07

OR Q.5 (a) Describe principle construction and working of centrifugal

compressor. 07

(b) A centrifugal compressor running at 1440rpm, handles air at

101KPa and 20 °C and compress it to a pressure of 6 bar

isentropically. The inner and outer diameters of the impeller are

14cm and 25cm, resply, The width of the blade at the inlet is 2.5cm.

The blade angles are 16° and 40° at entry and exit. Calculate mass-

flow rate of the air degree of reaction , power input and width of the

blades at outlet

07

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Seat No.: _________ Enrolment No._______________

GUJARAT TECHNOLOGICAL UNIVERSITY BE SEM-V Examination-Nov/Dec.-2011

Subject code: 151903 Date: 26/11/2011

Subject Name: Fluid Power Engineering Time: 2.30 pm -5.00 pm

Total marks: 70 Instructions:

1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) Show that when a jet of water impinges on a series of curved vanes,

maximum efficiency is obtained when the vane is semi-circular and the

velocity of jet is double the velocity of vane.

07

(b) A jet of water having a velocity 25 m/s strikes on a series of vanes moving

with a velocity 10 m/s.The jet makes an angle of 300 with the direction of

motion of vanes when entering and leaves at an angle of 1500 with the

direction of motion.Sketch the velocity triangles and calculate,

(i)Vane angles at inlet and outlet

(ii) Work done when the vane discharging 325 litres/s

Take loss due to friction over the vane as 10 % of relative velocity.

07

Q.2 (a) Sketch a hydro-power plant and explain its different elements. 07

(b) Derive Darcy-Weisbach formula for calculating loss of head due to

friction in a pipe.

07

OR

(b) Explain the governing of francis turbine with neat sketch. 07

Q.3 (a) What are the ill effects of cavitation in turbine ? Give causes and remedies

to avoid cavitation in a hydraulic turbine.

07

(b) The following data relate to a pelton wheel.

Tangential velocity of bucket=25 m/s

Head of water=65 m

Deflection of jet on bucket=1650

Discharge through the nozzle=110 litres/s

Co-efficient of nozzle=0.95

Determine the power developed by the runner and the efficiency

07

OR

Q.3 (a) Discuss the various characteristic curves of a centrifugal pump. 07

(b) A centrifugal pump has impeller of 25 cm diameter at inlet and 50 cm

diameter at outlet and runs at 1600 rpm.The vanes are set back at an angle

of 300 to the outer rim if velocity of flow through impeller is constant at 3

m/s and entry to the impeller is radial.Calculate the vane angle at inlet and

workdone on the wheel per kg of water.

07

Q.4 (a) Show that for a two stage reciprocating air compressor with complete

intercooling the total work of compression becomes minimum when the

pressure ratio in each stage is equal.

07

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(b) Air at 1 bar and 200 C is compressed to a pressure of 55 bar in a two

stage reciprocating air compressor.Intercooler cools the air to a

temperature of 400C at 10 bar.The diameter of low pressure cylinder is

175 mm and both the cylinders have 225 mm stroke.If the compression

follows the law pV1.2

=C,find the indicated power of compressor if it runs

at 150 rpm.

07

OR

Q.4 (a) With the help of velocity triangles and head-capacity curves,discuss

salient features of radial, backward and forward curved vanes in a

centrifugal compressor.

07

(b) A centrifugal compressor (ηc=0.85) runs at 14000 rpm inducting air at 200

C ,the work done by the impeller is 160 kJ/kgK.Guide vanes at inlet gives

the air a prewhirl at 250

.Mean eye diameter is 225 mm,the absolute air

velocity at inlet is 130 m/s.At the exit ,the blades are radial and the slip

factor is 0.75. Calculate (i) the pressure ratio and (ii) impeller tip

diameter

07

Q.5 (a) Justify the need for multistaging in a reciprocating air compressor. List

any two advantages of multistage compression.

07

(b) Explain the phenomenon of surging and stalling in an axial flow

compressor.

07

OR

Q.5 (a) Describe the working of a screw compressor and list its applications. 07

(b) Write a short note on hydraulic ram. 07

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Page 1 of 2

Seat No.: ________ Enrolment No.______________

GUJARAT TECHNOLOGICAL UNIVERSITY BE- V

th SEMESTER–EXAMINATION – MAY/JUNE - 2012

Subject code: 151903 Date: 04/06/2012

Subject Name: Fluid Power Engineering

Time: 02:30 pm – 05:00 pm Total Marks: 70

Instructions:

1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) Prove that head loss due to friction is equal to one third of total head

inlet for maximum power transmission through nozzle.

07

(b) Explain the following terms : (1) Major losses (2) Minor losses and (3)

Equivalent pipe

07

Q.2 (a) A jet delivers water at the rate of 60 liters per second with velocity 30

m/s. The jet strikes tangentially on the vane moving in the direction of

the jet with the velocity of 15 m/s. The vane is so shaped that if

stationary it would deflect the jet through an angle 50°. Calculate: (1)

angle made by absolute velocity at outlet and (2) work done per sec.

07

(b) Show that in case of jet striking the flat plates mounted on wheel, the

efficiency will be maximum when the tangential velocity of wheel is half

of the jet.

07

OR

(b) A jet of water of 30 mm diameter, strikes on the hinged rectangular plate

weight 100 N at the center of the plate. The velocity of the jet is 8 m/s.

Calculate: (1) angle through which the plate will swing, and (2) force

must be applied at the lower edge of the plate in order to keep the plate

vertical.

07

Q.3 (a) Explain the following terms with reference to water turbines. Give

expression of each efficiencies.

(1) Hydraulic efficiency (2) Mechanical efficiency and

(3) Overall efficiency

07

(b) The following data is related to Pelton wheel turbine

(1) Heat at the base of the nozzle=80 m

(2) Diameter of the jet = 100 mm

(3) Discharge of the nozzle=0.30m3/s

(4) Power at the shaft=206 kw and

(5) Power absorbed in mechanical resistance= 4.5 kw

Determine: (1) power lost in nozzle and (2) power lost due to hydraulic

resistance in the runner.

07

OR

Q.3 (a) Why governing of water turbine is required? Explain governing of any

one hydraulic turbine with neat sketch.

07

(b) Francis turbine designed to develop 160 kw working under a head 10 m

and running at 200 rpm. The hydraulic losses in turbine are 15% of

available energy. The overall efficiency of turbine is 80%. Assume flow

ratio=0.94 and speed ratio=0.25. Calculate: (1) guide blade angle and

runner vane angle at inlet and (2) diameter and width at inlet.

07

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Q.4 (a) Enlist the various types of impeller used in centrifugal pump and explain

any one from it with a neat sketch .

07

(b) Find the power required to drive a centrifugal pump which delivers 0.04

m3/sec of water to a height of 20m through a 15 cm diameter pipe and

100 m long. The overall efficiency of the pump is 70% and co efficient

of friction f=0.015 used in Darcy’s equation.

07

OR

Q.4 (a) Give classification of Reciprocating pump. Draw neat sketch of single

acting reciprocating pump

07

(b) Write a short note on Submersible pump. 07

Q.5 (a) Derive an expression for the optimum value of the intercooler pressure

in a two stage reciprocating air compressor for perfect inter cooling

condition.

07

(b) A centrifugal air compressor has a pressure ratio of 4:1 with an

isentropic efficiency 88% when running at 14000 rpm and including air

at 25° C. Curved vanes at inlet give the air a pre-whirl of 18° to axial

direction at all radii and the mean diameter of eye is 245 mm. The

absolute air velocity at inlet is 120 m/s. Impeller tip diameter is 580 mm.

Calculate slip factor.

07

OR

Q.5 (a) With a suitable sketch explain the working principle of an axial flow

compressor. Draw the stage velocity triangles.

07

(b) Explain working of Differential hydraulic accumulator with neat sketch. 07

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Seat No.: ________ Enrolment No._________

GUJARAT TECHNOLOGICAL UNIVERSITY BE – SEMESTER V • EXAMINATION – WINTER - 2012

Subject code: 151903 Date: 17-01-2013 Subject Name: Fluid Power Engineering Time: 02:30 pm to 05:00 pm Total Marks: 70 Instructions:

1. Attempt all questions. 2. Make suitable assumptions wherever necessary. 3. Figures to the right indicate full marks.

Q.1 (a) Explain the term ‘Minor losses’. Obtain an equation to calculate head

loss due to sudden expansion and from that equation derive equation of exit loss.

07

(b) Water is flowing through a horizontal pipe of 30 cm diameter and 50 m length. One end of pipe is connected to a tank and the other end is open to atmosphere. If the height of water in the tank is 6 m above the centre of pipe, determine flowrate through the pipe. Take 4f = 0.02 in equation hf = (4flV2)/ (2gD).

07

Q.2 (a) A tank, which is free to move, is provided with an orifice on side,

through which jet of water is coming out. Obtain an equation for work done per sec on tank and efficiency of propulsion.

07

(b) A water jet of 80 mm diameter impinges on a curved vane at its centre and is deflected through an angle of 1400. The water flowrate is 80 lit/ s and vane moves with velocity of 5 m/s in direction of jet. Neglecting friction, find (i) component of force in direction of motion and (ii) the power developed by vane and its efficiency.

07

OR (b) Explain function of draft tube. State types of draft tube and explain

importance of cone angle (θ) in draft tube. 07

Q.3 (a) (i) Differentiate clearly between Impulse turbine and Reaction turbine.

(ii) Explain function of components of Pelton turbine. 03 04

(b) A Pelton wheel is required to develop 8000 kW while working under head of 380 m at a speed of 500 rpm. If overall efficiency is 88%, find (i) flowrate through the turbine, (ii) runner diameter, (iii) no. of nozzles and (iv) no. of buckets in runner. Assume jet ratio of 10, coefficient of velocity as 0.97 and speed ratio of 0.46.

07

ORQ.3 (a) Give detailed classification of Francis turbine and explain function of

wicket gate. Compare Francis turbine with Kaplan turbine also. 07

(b) A Francis turbine develops 160 kW at 150 rpm under head of 10 m. The peripheral velocity at inlet and flow velocity at inlet of runner are 0.3(2gH) 0.5 and 0.9(2gH) 0.5 respectively. The overall efficiency of turbine is 78% and hydraulic efficiency is 82%. Assuming radial discharge at outlet, find (i) guide blade angle and runner vane angle at inlet and (ii) diameter and width of runner at inlet.

07

Q.4 (a) Explain (i) minimum starting speed of centrifugal pump and (ii)

cavitation in centrifugal pump.

07

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(b) A centrifugal pump running at 900 rpm is working against head of 18 m. The outlet diameter of impeller is 380 mm and outlet width is 40 mm. If outlet blade angle is 280 and manometric efficiency is 78 %, find discharge of the pump.

07

OR Q.4 (a) Compare Reciprocating pump with Centrifugal pump.

Draw theoretical indicator diagram of reciprocating pump and explain function of air vessel.

07

(b) A single stage, single acting reciprocating air compressor compresses 7x 10-3 m3 of air /s from pressure of 1.013 bar to 14 bar. The index of polytropic compression process is 1.3 and mechanical efficiency is 82%. Neglecting effect of clearance, determine power required to drive the compressor and show the process on P-V diagram.

07

Q.5 (a) Explain necessity of multistaging in reciprocating air compressor.

A two stage air compressor has perfect intercooling in intercooler. Show this process on P – V diagram.

07

(b) Explain effect of pre- whirl in centrifugal compressor. State types of impeller used in centrifugal compressor and show their characteristics curves.

07

OR Q.5 (a) (i)For a centrifugal compressor, draw impeller having radial blades

with its outlet velocity triangle and state function of volute casing. (ii) Draw stage velocity diagram of an axial flow compressor.

04 03

(b) Explain function of hydraulic press, hydraulic ram and fluid coupling. 07

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Seat No.: ________ Enrolment No.___________

GUJARAT TECHNOLOGICAL UNIVERSITY BE - SEMESTER–V • EXAMINATION – SUMMER 2013

Subject Code: 151903 Date: 21-05-2013 Subject Name: Fluid Power Engineering Time: 10.30 am - 01.00 pm Total Marks: 70 Instructions:

1. Attempt all questions. 2. Make suitable assumptions wherever necessary. 3. Figures to the right indicate full marks.

Q.1 (a) With usual notations derive an expression for head loss due to sudden

enlargement in pipe. 07

(b) A 2500 m long pipeline is used for transmission of power 120 KW. The power is to be transmitted through the pipe in which water having pressure of 4000 K N/ m2 at inlet is flowing. If the pressure drop over the length of pipe is 800 K N/m2 and f=0.006 calculate

i. Diameter of pipe and ii. Efficiency of transmission.

07

Q.2 (a) Sketch and describe a modern method of regulation to maintain

constant speed for Pelton turbine. Explain performance characteristic curves of pelton turbine.

07

(b) A conical draft turbine tube having inlet and outlet diameter 1.2m and 1.8m discharges water at outlet with a velocity of 3m/s. The total length of draft tube is 7.2 m and 1.44 m of the length of draft tube immersed in water. If the atmospheric pressure head is 10.3 m of water and loss of head due to friction in draft tube is equal to 0.2 x velocity head at outlet of tube determine

i. Pressure head at inlet and ii. Efficiency of draft tube.

07

OR (b) A Kaplan Turbine produces 25MW operating under a head of 40 m.

The blade tip diameter is 2.5 times the hub diameter and the overall efficiency is 0.9. If the speed and flow ratio are 2.0 and 0.6 resply, calculate the diameter and speed of the turbine.

07

Q.3 (a) A jet of water moving with velocity 22m/s impinges on a curved vane at

the one end tangentially. The jet leaves the vane at an angle of 120° to the direction of motion of the vane. The velocity of vane is 10m/s and angle of nozzle is 20°.Determine

i. Vane angle at inlet and outlet, ii. Work done per second per init mass of water.

07

(b) With neat sketch explain construction and working of hydraulic torque convertor.

07

OR Q.3 (a) Show that the efficiency of propulsion when the inlet orifice face the

direction of motion of ship is given by η=2u/V+2u, where V is the absolute velocity of issuing jet and u is velocity of ship.

07

(b) Write short notes on: Hydraulic intensifier and Air lift pump 07

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Q.4 (a) Explain the following

i. Influence of inlet and outlet blade angles on performance of centrifugal compressor

ii. Testing of pump as per B.I.S.

07

(b) A double acting reciprocating pump is fitted with an air vessel on suction side close to pump. The suction lift of pump is 4.5m. The length and diameter of suction pipe are 7.5m and 80mm resply. The stroke of piston and its diameter both are 200 mm each. Coefficient of friction is 0.01. The atmospheric pressure head is 10.3m and separation pressure head 2.5m of water absolute. Determine

i. The speed at which separation commences ii. Maximum permissible speed without air vessel.

07

OR Q.4 (a) With neat sketch explain construction and working of Mud pump and

deep well pump 07

(b) The impeller of centrifugal pump is 1m in diameter and rotates at 1500 rpm. The blades are curved backward and make an angle of 30° to the tangent at the periphery. Calculate the power required if the velocity of flow at outlet is 20m/s. Determine the head to which water can be lifted when a diffuser casing reduces the outlet velocity to 60%.

07

Q.5 (a) With usual notations derive an expression for indicated work of

reciprocating air compressor by considering clearance. 07

(b) In an axial flow compressor, overall stagnation pressure achieved is 4 and overall stagnation isentropic efficiency 85%. The inlet stagnation pressure and temperature are 1 bar and 300 K resply. The mean blade velocity is 180m/s. degree of reaction 50% at mean radius with relative air angles of 12° and 32° at rotor inlet and outlet resply. The work done factor is 0.9 calculate

i. Stagnation polytropic efficiency ii. Inlet temperature and pressure iii. Number of stages iv. Blade height in first stage , if ratio of hub to tip diameter is 0.42

, mass flow rate is 19.5 Kg/s.

07

OR Q.5 (a) With neat sketch explain construction and working of Scroll

compressor. 07

(b) Calculate the power required to run the vane compressor and its efficiency, when it handles 6m3 of air per minute from 1 bar to 2.2 bar. The pressure rise due to compression in compressor is limited to 1.6 bar. Assume mechanical efficiency of compressor 80%.

07

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1

Seat No.: _____ Enrolment No.______

GUJARAT TECHNOLOGICAL UNIVERSITY B.E. Sem-V

th Examination December 2010

Subject code: 151905 Subject Name: Machine Design-I Date: 20 /12 /2010 Time: 03.00 pm - 05.30 pm

Total Marks: 70

Instructions: 1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) What are the advantages of nested spring? Prove that equal strength nested

springs having the same solid length and deflection would have the same spring

index. Also show that in this case, the ratio of the load shared by outer and inner

spring is given by Fo/Fi = do2/di

2

Where Fi = Force taken by inner spring

Fo = Force taken by outer spring

do = Diameter of wire for outer spring

di = Diameter of wire for inner spring

07

(b) A semi-elliptic leaf spring consists of two extra full length leaves and eight

graduated length leaves, including the master leaf. The center to center distance

between the two eyes of the spring is 1 m. The maximum force acting on the

spring is 10 kN and the width of the leaf is 50 mm. The spring is initially

preloaded in such a way that when the load is maximum, the stresses induced in

all the leaves are equal to 350 N/mm2. The modulus of elasticity of the leaf

material is 2.07x105 N/mm

2. Determine :

(i) The thickness of leaves.

(ii) The deflection of the spring at maximum load.

07

Q.2 (a) What are the major principles in the design of casting? 07

(b) What are the salient features used in the design of forging? Explain. 07

OR

(b) Determine the maximum load using the Soderberg equation for the simply

supported 50 mm diameter beam, cyclically centrally loaded as shown in fig. 1.

The ultimate strength is 690 N/mm2, the yield strength is 400 N/mm

2 and

the factor of safety is 1.5. Use a size correction factor as 0.85 and a surface finish

factor of 0.9

Fig. 1

07

Q.3 (a) A pulley of 0.9m diameter transmits 7.5 kW power at 200 rpm. Find the width

of a leather belt if maximum tension is not to exceed 14.5 N per mm width. The

tension in the tight side is twice that in the slack side. Also determine the

dimensions of the various parts of the flat belt pulley, assuming it to have six

arms. The arms are of C.I. for which tensile stress may be taken as 15 N/mm2.

The diameter of the shaft is 35 mm.

07

300 mm

600 mm

F to 3 F Ф 50

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(b) Explain in brief the design procedure for v-belt drives. 07

OR

Q.3 (a) A chain drive with double strands of 16B type has a pitch of 25.4 mm. It is used

to transmit power between a 15 tooth driving sprocket rotating at 700 rpm and a

60 tooth driven sprocket. For the drive conditions, a service factor of 1.3 can be

used. Find

(i) The power that can be transmitted by the drive.

(ii) The approximate length and the corrected length of the chain, if the centre

distance between the sprockets is 475 mm.

Use the following data:

At 700 rpm, for chain 16B, power rating is 27.73 kW

No. of strands The multiple strand factor

K1

1

2

3

4

1.0

1.7

2.5

3.3

No. of teeth Tooth correction factor

K2

15

60

0.85

2.80

07

(b) (i) What do you mean by a 6 x 9 rope? 01

(ii) Discuss the uses and construction of wire rope. 03

(iii)How a wire rope is most likely to fail? 03

Q.4 (a) It is required to select a ball bearing suitable for a 50 mm diameter shaft rotating

at 1500 rpm. The radial and thrust loads at the bearing are 4500 N and 1600 N

respectively. The value of X and Y factors are 0.56 and 1.2 respectively. Select a

proper ball bearing from the following table for the rating life of 22500 hr. the

inner ring rotates and the service factor is 1.

Bearing No. 6010 6210 6310 6410

C(N) 21600 35100 61800 87100

07

(b) The following data refer to 3600 hydrodynamic journal bearing:

Radial load = 3.2 kN

Journal speed = 1490 rpm

Journal diameter =50 mm

Bearing length = 50 mm

Radial clearance = 0.05mm

Viscosity of lubricant = 25x10–3

Pa.s

07

Calculate:

(i) Co-efficient of friction, (ii) Power lost in friction,

(iii) Minimum oil film thickness, (iv) Amount of oil flow

The following table may be referred to,

l/d ho/c S f(r/c) Q/(rcNL) Qs/Q

1

0.6

0.4

0.264

0.121

5.79

3.22

3.99

4.33

0.497

0.680

OR

Q.4 (a) The piston rod of a hydraulic cylinder exerts an operating force of 10 kN. The

friction due to piston packing and stuffing box is 10 % of the operating force. The

pressure in the cylinder is 10 N/mm2. The cylinder is made of C.I. having

allowing tensile stress of 40 N/mm2. Determine the diameter and thickness of the

cylinder.

07

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(b) A high pressure cylinder consists of a steel tube with 20 mm and 35 mm as inner

and outer diameters respectively. It is jacketed by outer steel tube with 50 mm

outer diameter. The tubes are assembled by shrinking process in such a way that

the maximum tensile stress induced in any tube is limited to 100 N/mm2.

Calculate the shrinking pressure and original dimensions of the tubes. E =

2.0x105 N/mm

2.

07

Q.5 (a) A single plate clutch with both sides effective is to transmit 7.5 kW at 900 rpm.

The axial pressure is limited to 0.07 N/mm2. The co-efficient of friction may

be taken as 0.25. The ratio of face width to mean radius is 0.25. Determine the

outer and inner radii of clutch plate.

07

(b) In the above problem [Q.5(a)] the clutch is engaged by six springs of spring index

as 6. The disengaging force is 12 % greater than the force to hold the clutch in

engagement and the clutch is disengaged by 3 mm. Design the spring. Take

working shear stress of 420 MPa and modulus of rigidity is 0.8x105 N/mm

2.

07

OR

Q.5 (a) A centrifugal clutch transmitting 15 kW at 900 rpm consists of four shoes. The

speed at which engagement begins is ¾th

of the running speed. The inner radius

of the drum is 150 mm while the radius of the center of gravity of the shoe in

engaged position, is 120 mm. the co-efficient of friction is 0.25. Calculate the

mass of each shoe.

07

(b) (i) Explain what do we understand by preferred numbers. 02

(ii) What is self energizing brake? When a brake becomes self locking? 02

(iii)Explain briefly the procedure for determining the required operating force for

a double block brake, knowing the required braking torque and the diameter

of the brake drum.

03

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1

Seat No.: _____ Enrolment No.______

GUJARAT TECHNOLOGICAL UNIVERSITY B. E. Sem. - V - Examination – June- 2011

Subject code: 151905

Subject Name: Machine Design-I Date:29/06/2011 Time: 10:30 am – 01:00 pm

Total Marks: 70

Instructions: 1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

4. Use of standard Design data book is permissible.

Q.1 (a) What is endurance limit? Explain design criteria with solderberg’s line. 04

(b) Explain design of components for forging. 03

(c) What do you mean by standardization? Explain role of preferred

numbers in standardization?

04

(d) Standardize six speeds between 250 to 1400 rpm and State the series of

torque for 0.5kw drive.

03

Q.2 (a) Explain the following terms.

1) Spring index 3) Free length

2) Spring rate 4) Wahl’s factor

07

(b) Calculate the dimensions of the helical spring for a ramsbottom safety

valve for the following data.

valve diameter = 65 mm,

Maximum blows off pressure = 0.8 N/mm2,

valve lift for pressure rise from 0.75 to 0.80 N/mm2 = 3.5 mm

Maximum allowable stress = 550 N/mm2

Spring index = 6, Modulus of rigidity = 8.3×104 N/mm

2.

07

OR

(b) A hot rolled steel rod is to be subjected to a torsional load that will vary

from a -100 Nm to +400 Nm. Determine the diameter of rod using a

factor of safety 1.75 for the material of the rod take σut = 489 MN/m2,

σyp = 315 MN/m2 .Take surface condition modifying factor = 0.68, Size

factor = 0.85, Load factor = 0.58, Stress concentration factor = 1.

07

Q.3 (a) A hydraulic press for tiles is required to press tiles of 400×400×35 mm

thickness. Available fluid pressure is 22 N/mm2. The maximum force to

be applied is 100 kN. Design the ram, cylinder, base plate & supporting

column. Assume suitable materials for different parts of Hydraulic press

& accordingly select design stresses.

07

(b) Explain the design of pipes. 03

(c) Explain the different types of cover plates in engineering practice. 04

OR

Q.3 (a) Design a V belt drive from the following data.

Motor Power = 3.75 kw Belt width = 17 mm

Speed of Motor = 1440 rpm Belt thickness = 11 mm

Speed reduction = 4 Belt area = 140 mm2

Density of belt = 1.5×10-5 N/mm

3, Endurance limit for belt is 10

N/mm2.

07

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2

(b) Write step by step procedure for the design of chain drive giving all

governing equation.

04

(c) Discuss the different types of belts and their material used for power

transmission.

03

Q.4 (a) Explain Lubricant and properties of lubricants for sliding contact

bearing.

04

(b) Explain hydrodynamic bearing & bearing modulus with neat sketch. 03 (c) A 75 mm diameter full journal bearing runs at 400 rpm. It is 75 mm

long and is subjected to a radial load of 2500 N. The bearing is

lubricated with SAE 30 oil with the viscosity 16.5×10-3 kg/m-s flows

into the bearing at a temperature of 75oc. The radial clearance is 0.03

mm. Determine

1) Summerfield number 2) Minimum film thickness

3) Attitude 4) Power loss in friction

5) Heat loss 6) Side flow & Total flow of lubricants

7) Temperature rise

07

OR

Q.4 (a) Discuss bearing seals & lubrication of rolling contact bearings. 04

(b)

(c)

Discuss causes of failure of antifriction bearing.

For SKF 6207 bearing is to operate on the following work cycle.

Radial load of 6370N at 200 rpm for 25% of the time.

Radial load of 9080N at 600 rpm for 20% of the time.

Radial load of 3638N at 400 rpm for 55% of the time.

03

07

The inner ring rotates. The loads are steady. Find the expected average

life of this bearing in hours.

Q.5 (a) Enlist the different factors on which the capacity of brake depends.

Discuss self energizing and self locking brakes.

03

(b) Explain following term regarding wire rope used in hoisting machinery.

1) Fatigue life of rope

2) Stresses in hoisting rope

04

(c) A Band brake as shown in figure-1 is required to balance a torque of

980 N-m at the drum shaft. The drum is to be made of 400 mm diameter

& keyed to the shaft.

• ••

Figure-1.

The band is to be lined with ferodo lining having a coefficient of

friction 0.25. The maximum pressure between the lining & drum is 0.5

N/mm2. Design the steel band, lever & pin. The permissible stresses for

the band, lever and pin are 70 Mpa in tension and compression and 56

Mpa in shear.

07

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3

OR

Q.5 (a) 1) Discuss briefly the considerations for selection of friction lining

material.

03

2) State design procedure of a Centrifugal clutch. 04

(b) A multiplate clutch is used to transmit 5 kw power at 1440 rpm. The

inner & outer diameters of contacting surfaces are 50 mm and 80 mm

respectively. The coefficient of friction and the average allowable

pressure intensity for the lining may be assumed as 0.1 and 350 kpa

respectively. Determine

1) Number of friction plates & pressure plates

2) Axial force required to transmit power

3) The actual average pressure

4) Actual maximum pressure intensity after wear.

07

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1

Seat No.: _________ Enrolment No._______________

GUJARAT TECHNOLOGICAL UNIVERSITY BE SEM-V Examination-Nov/Dec.-2011

Subject code: 151905 Date: 01/12/2011

Subject Name: Machine Design-I Time: 2.30 pm -5.00 pm

Total marks: 70

Instructions:

1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

4. Illustrate your answer with neat sketches wherever required.

Q.1 (a) What is standardization? Give its applications in mechanical engineering.

State the benefits of standardization.

07

(b) What is the importance of wear considerations in design? Explain the

measures to minimize the wear.

07

Q.2 (a) 11 kW, 1440 rpm motor is used to transmit power through V belt drive

having following details.

Each belt has area of cross section = 140 mm2

Groove angle for pulley = 380

Density of belt material = 1350 kg/m3

Diameter of pulley on motor shaft = 140 mm

Speed ratio = 2:1

Centre distance = 400 mm

Maximum permissible stress for belt = 2.5 MPa

Coefficient of friction between belt and pulley = 0.25

Find the number of belts required and pitch length of the belt.

07

(b) Determine the percentage increase in power capacity made possible in

changing over from a flat pulley to a V belt drive. The diameter of the flat

pulleys is the same as the pitch circle diameter of the V belt grooved pulleys.

The pulley rotates at the same speed as the grooved pulley. The belt materials

are the same and they have the same cross sectional area, with coefficient of

friction for both as 0.3. The groove angle of the V belt pulley is 600 and the

angle of contact for both the cases is 1500.

07

OR

(b) Draw the sketch of bush roller chain. Write step by step design procedure for

design of bush roller chain with necessary design equation.

07

Q.3 (a) Explain the terms related to helical spring:

(1) Spring rate (2) Free length (3) Spring index (4) Stress factor 06

(b) Calculate the dimensions of a helical spring for a safety valve from the following

data :

Valve diameter = 65 mm,

Maximum pressure when the valve blows off freely = 0.73 N/mm2,

Valve lift when pressure rises from 0.7 to 0.73 N/mm2 = 3.5 mm,

Maximum allowable stress = 550 N/mm2, Spring index = 6,

Modulus of rigidity = 8.3 × 104 N/mm

2.

08

OR [P.T.O.

Q.3 (a) Sketch and explain the different types of ends used for pressure vessels. 06

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2

(b) A single acting cast iron hydraulic cylinder to enable a thrust of 50 kN has

maximum piston speed of 0.15 m/min. Oil is supplied to cylinder through

vane pump having capacity of 10 x 10 - 4

lit/rev and running at 2800 rpm.

Find the thickness of the cylinder based on Lame’s theory. Assume pump

efficiency as 85 % and σt = 20 N/mm2.

08

Q.4 (a) The semi-cone angle in cone clutches is usually 12.50. Justify the statement

giving reasons.

04

(b) A multiple disc clutch is to transmit 4 kW at 750 rpm. Available steel and

bronze discs are 40 mm inner radius and 70 mm outer radius are to be

assembled alternately in appropriate numbers. The clutch is to operate in oil

with an expected coefficient of friction of 0.1 and maximum allowable

pressure is not to exceed 350 kPa. Assume uniform wear condition to prevail

and specify the number of steel (driving) and bronze (driven) discs required.

Also determine what axial force is to be applied to develop the full torque.

10

OR

Q.4 (a) What do you mean by a self-energizing brake and a self-locking brake? 04

Q.4 (b) Describe with the help of neat sketch the principle of operation of an internal

expanding shoe brake.

10

Q.5 (a) Explain the performance of a hydrodynamic bearing with the curve of µ

versus Z.N / p.

05

(b) Design a journal bearing for a centrifugal pump for given specifications:

Diameter of journal = 75 mm

Speed of journal = 1440 rpm

Load on journal = 11.5 kN

Permissible bearing pressure = 0.7 to 1.4 N/mm2 (Range)

L/d ratio = 1 to 2, Ambient temperature = 250 C.

Z.N / p = 28.5 (where p is MPa), Operating temperature = 700

C.

Viscosity of lubricant = 0.025 kg/m-sec.

09

OR

Q.5 (a) Explain the factors affecting selection of antifriction bearings. 05

(b) A ball bearing is operating on a work cycle consisting of three parts:

- a radial load of 3000 N at 1440 rpm for one quarter cycle,

- a radial load of 5000 N at 720 rpm for one half cycle and

- a radial load of 2500 N at 1440 rpm for remaining cycle.

The expected life of the bearing is 10000 hours. Calculate the dynamic load

carrying capacity of the bearing.

09

________________

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Page 1 of 3

Seat No.: ________ Enrolment No.______________

GUJARAT TECHNOLOGICAL UNIVERSITY BE- V

th SEMESTER–EXAMINATION – MAY/JUNE - 2012

Subject code: 151905 Date: 06/06/2012

Subject Name: Machine Design-I

Time: 02:30 pm – 05:00 pm Total Marks: 70

Instructions:

1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

Q.1 (a) (i) Explain the importance of Wahl’s stress factor in spring design.

(ii) State and explain the factors affecting selection of spring materials. 07

(b) Design a helical compression spring from the following data:

Minimum load = 100 N

Maximum load = 225.6 N

Compression of spring = 10 mm Permissible shear stress for spring material = 440 Mpa

Spring end – square and ground ends

Modulus of rigidity for spring material = 0.80 x 105 MPa

07

Q.2 (a) (i) Explain the friction materials used in friction clutches.

(ii) Explain the difference between single plate and multiplate clutch. 07

(b) The following specification refers to a centrifugal clutch:

Power to be transmitted = 15 kW

No. of shoes = 4

Angle subtended by the shoe at centre = 600

Inner radius of drum = 150 mm

Distance of C.G. of shoe from the centre of the spider =120 mm

Coefficient of friction the shoe and drum = 0.25

Running Speed = 900 r.p.m.

Shoe engagement starts at Speed = ¾ th of the Running Speed

Permissible pressure intensity = 0.10 MPa

Find (i) capacity of the clutch Mass of each shoe and (ii) size of each shoe.

07

OR

(b) Design a single plate clutch considering uniform wear criterion and

effective

one pair of contacting surfaces from the following specification:

Power to be transmitted = 18.5 kW

Speed = 750 r.p.m.

Outer diameter = 2 times internal diameter

Permissible pressure for the lining = 1 MPa

Coefficient of friction = 0.20

Permissible stress for shaft material = 45 MPa

07

Q.3 (a) (i) Explain the different types of stresses induced in a belt with neat sketch.

(ii) Write a note on belt materials.

07

(b) The following data refers to flat belt drive

Power to be transmitted = 15 kW

Motor speed = 1440 r.p.m.

07

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Page 2 of 3

Speed of driven pulley = 480 r.p.m.

Density of belt material = 950 Kg/ m3

Centre distance between two pulleys = 810 mm

belt speed = 20 m/sec

Modulus of elasticity for belt material = 100 MPa

Coefficient of friction=0.35

Permissible stress for belt material = 2.25 Mpa

Belt thickness = 5 mm

Calculate (i) pulley diameters (ii) length and width of the belt

OR

Q.3 (a) (i) Explain the step by step procedure used for chain drive selection.

(ii) State the different belt tension adjustment devices and explain one of

them in detail with neat sketch.

07

(b) V-belt drive has the following specification:

Power to be transmitted = 30 kW

Motor speed = 1440 r.p.m.

Machine pulley speed =480 r.p.m.

Centre distance between two pulleys = 1 m

Approximate Allowable belt speed = 20 m/sec

Coefficient of friction=0.20

Density of belt material = 1000 Kg/ m3

Cross sectional area of V belt = 700 mm2

Find the no. of v-belts required and pulley diameters neglecting the slip of the belt.

07

Q.4 (a) State the different equations used for thick cylinder design with their

conditions and limitations.

07

(b) Design a journal bearing from the following data: Radial load = 20 kN

diameter of journal =100 mm

Speed of journal =900 r.p.m.

oil SAE 10 with viscosity at 550 C = 0.017 kg/m-sec

ambient temperature =15.50

C

maximum bearing pressure = 1.5 Mpa

permissible rise in oil temperature = 100

C

heat dissipation coefficient = 1232 W/m2/0C

L/D ratio = 1.6

Design parameter ZN/p = 28

clearance ratio = 0.0013

specific heat of oil = 1900 J/kg/0C

07

OR

Q.4 (a) (i) State and Explain the factors affecting the selection of a suitable

antifriction bearing.

(ii) Explain the effects of the L/D ratio and C/D ratio parameters on the

performance of journal bearing.

07

Q.4 (b) A hydraulic press has the following specifications:

Capacity = 80 kN

Fluid pressure = 16 MPa

Stroke = 80 mm

Permissible tensile stress for pillar and ram = 75 MPa

Permissible stress for C.I. cylinder = 30 MPa

Distance between the center line of pillars = 800 mm

Distance between top supporting platform and

07

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Page 3 of 3

bottom of top plate when the ram is in the down most position = 800mm

Design the ram, cylinder and pillars.

Q.5 (a) Explain Goodman’s and Soderberg’s diagram with neat sketches. 07

(b) Answer the following (any TWO)

(i) Explain the wear considerations in design.

(ii) Explain the important considerations to be considered in casting design.

(iii)Explain Hertz contact stresses in detail.

07

OR

Q.5 (a) (i) What do you meant by standardization? Explain the use of standardization in

design.

(ii) Explain the assembly considerations in machine design.

07

(b) The following data refers to a transmission shaft :

I torsional moment that varies from = -100 Nm to + 600 Nm.

ultimate tensile strength = 630 Mpa

yield strength = 360 MPa, stress

load correction factor = 0.6

size correction factor = 0.85

Surface finish factor = 0.8.

reliability factor = 0.897

factor of safety = 2

Calculate the shaft diameter using distortion energy theory of failure.

07

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Seat No.: ________ Enrolment No._________

GUJARAT TECHNOLOGICAL UNIVERSITY BE – SEMESTER V • EXAMINATION – WINTER – 2012

Subject code: 151905 Date: 22-01-2013

Subject Name: Machine Design - I

Time: 02:30 pm to 05:00 pm Total Marks: 70

Instructions: 1. Attempt all questions.

2. Make suitable assumptions wherever necessary.

3. Figures to the right indicate full marks.

4. Assume suitable data if required.

5. Draw neat sketches where necessary.

6. Use of standard design data book is permitted.

Q.1 (a) Select a HI-SPEED belt for a light machine tool form the following given data:

Power = 14.5 kW Motor speed = 1440 r.p.m.

Machine pulley speed = 360 r.p.m. Load factor = 1.2

Centre distance between pulley = 1000 mm Open belt drive

Load rating for belt = 0.023 kW per mm per width per ply at 1800 arc of contact at

10 m/sec belt speed Preferable pulley sizes: 200,224,250,280,315,400,450,500,560,630,710,800,900,1000 mm

Arc of contact (degree) 120 130 140 150 160

Arc of contact factor 1.33 1.26 1.19 1.13 1.08

No. of ply Standard width of belt in mm

4-ply 40 44 50 63 76 90 100 112 125 152

5-ply 76 100 112 125 152

08

(b)

(i) Write a detailed note on stresses induced in a belt.

(ii) Compare the belt and chain drive.

06

Q.2 (a) (i) Write a detailed note on disc (bellievele) springs.

(ii) Explain the buckling of spring. How can it be prevented? 06

(b) Design a leaf spring completely from the following data for the rear axle of tractor

of trolley:

Load on rear axle of tractor of trolley = 10000 N

Span = 1200 mm Width of clamp = 100mm

No. of main leaves = 2 Total no. of leaves = 12

No. of springs sharing the load = 2 [σbending ] for spring material = 300

MPa

Thickness of leaf = 10 mm G = 0.84 x 105 MPa

[ σbending ] for pin material = 120 MPa [ σbearing ] for pin material = 10 MPa

08

OR

(b) Design a helical compression spring completely from the following data for single

plate clutch for an automobile: 08

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Spring force exerted by all springs = 2400 N

No. of springs = 8 Deflection of each spring = 15mm

Spring index = 8 [τ] for spring material = 417 MPa

G = 0.814 x 105 MPa

Q.3 (a) (i) What is the importance of p-v products in brake design?

(ii) Explain the uniform wear concept used in clutch design.

06

(b) Design a single plate clutch considering uniform wear criterion and effective

two pair of contacting surfaces from the following specification:

Power to be transmitted = 40 kW Speed = 1560 r.p.m.

Service factor = 1.25 Permissible pressure for the lining = 0.4 MPa

Coefficient of friction = 0.30 Outer diameter is limited to 300 mm

Permissible stress for shaft material = 45 MPa

08

OR

Q.3 (a) A brake as shown in figure-1 is fitted with a C.I. brake shoe. The braking torsional

moment is to be 346 N-m. The drum diameter is 360 mm diameter. The coefficient

of friction is 0.30. Find (i) force P for counter clockwise rotation (ii) force P for

clockwise rotation (iii) where must the pivot be placed to make the brake self

energizing with counter clockwise rotation.

600 mm 200 mm

P 50 mm

figure-1

08

(b) (i) Compare the simple band brake and differential band brake.

(ii) List and explain the friction materials used in clutch. 06

Q.4 (a) A cold rolled steel transmission shaft is to be subjected to a fluctuating torque

which varies from a -100 Nm to + 400 Nm. Determine the diameter of shaft using

factor of safety 2.0 for the shaft material of take σut = 500 MN/m2, σyp = 300

MN/m2 .Take surface condition modifying factor = 0.79, size factor = 0.85, load

factor = 0.58, Stress concentration factor = 1 and reliability factor = 0.897.

07

(b) Explain the following (any TWO):

(i) Design for creep

(ii) Contact stresses

(iii) Assembly considerations in design

(iv) Factors affecting endurance strength of the materials

07

OR

Q.4 (a) Explain the following (any TWO):

(i) Design for wear

(ii) Thermal considerations in design

07

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(iii) Soderberg’s diagram

(b) A hot rolled steel shaft is to be subjected to a torsional load that which varies from

a 300 Nm clockwise to 100 Nm anticlockwise and bending moment at a critical

section varies from a + 400 Nm to - 200 Nm. The shaft has uniform cross section

and no keyway is present at the critical section. Determine the diameter of shaft,

taking σut = 560 MN/m2, σyp = 420 MN/m2 and factor of safety 1.5 for the shaft

material .Take surface condition modifying factor = 0.62, Size factor = 0.85, Load

factor = 0.58 for reversed torsional (for steel) and Load factor = 1 for reversed

bending and Stress concentration factor = 1 .

07

Q.5 (a) The following data refers to ball bearing work cycle:

Sr.

no

.

Radial

load

(N)

Axial

load

(N)

Radial

factor

Thrust

factor

%

time

Service

factor

Speed

in r.p.m.

1 4000 800 1 0 30 % 1.25 900

2 8000 3000 0.56 2 40 % 1 600

3 - - - - 30 % - 600

Calculate the dynamic load rating of the bearing, if the expected bearing life is

10000 hrs with reliability of 95 %.

08

(b)

(i) Explain the autofrettage for pressure vessels.

(ii) List and explain the factors affecting selection of pressure vessels materials.

06

OR

Q.5 (a) (i) Explain the static load capacity, dynamic load capacity and equivalent dynamic

load capacity.

(ii). List and explain the important pressure vessels materials.

06

(b) The following data refer to 3600 hydrodynamic journal bearing:

Journal speed = 900 rpm End leakage factor = 0.002

Journal diameter =50 mm Bearing length = 100 mm

Diametral clearance = 0.001 bearing pressure = 1.4 N/mm2

Absolute Viscosity of lubricant = 0.011 kg/m-sec at 750C operating temperature

Room temperature = 35 0C Inlet temperature of the oil =10

0C

Specific heat of the oil = 1850 J/k/0C Heat dissipation Coefficient = 280W/ m

2/0C

Calculate: (i) the amount of artificial cooling required (ii) the mass of the

lubricating oil required.

08

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1

Seat No.: ________ Enrolment No.___________

GUJARAT TECHNOLOGICAL UNIVERSITY BE - SEMESTER–V • EXAMINATION – SUMMER 2013

Subject Code: 151905 Date: 29-05-2013 Subject Name: Machine Design - I Time: 10.30 am - 01.00 pm Total Marks: 70 Instructions:

1. Attempt all questions. 2. Make suitable assumptions wherever necessary. 3. Figures to the right indicate full marks.

Q.1 (a) State and Illustrate various principal design rules as per Casting Design.

07

(b) What is Endurance Limit? Explain Design criteria with Solderberg’s line.

04

(c) Find out the numbers of R[20/4 (100,…..1000)] derived series. 03

Q.2 (a) What is A.M. Wahl’s factor in spring? Why it is used? 03 (b) Classify springs according to their shapes. Draw neat sketches

indicating in each case whether stresses are induced by bending or torsion.

04

(c) A semi-elliptic leaf spring used for automobile suspension consists of three extra full –length leaves and 15 graduated-length leaves, including master leaf. The center-to-center distance between two eyes of the spring is 1 m. The maximum force that can act on the spring is 75 KN. For each leaf, the ratio of width to thickness is 9:1. The modulus of elasticity of the leaf material is 207000N/mm2. The leaves are pre-stressed in such a way that when the force is maximum, the stresses induced in all leaves are same and equal to 450 N/mm2. Determine:

(i) The width and thickness o the leaves; (ii) The initial nip; and (iii) The initial pre-load required to close the gap C between extra

full-length leaves and graduated-length leaves.

07

OR (c) A circular bar of 500 mm length is supported freely at its two ends. It

is acted upon by a central concentrated cyclic load having a minimum value of 20 KN and a maximum value of 50 KN. Determine the diameter of bar by taking a factor of safety of 1.5, size effect of 0.85, surface finish factor of 0.9. The material properties of bar are given by: Ultimate strength of 650 MPa, Yield strength of 500 MPa and endurance strength of 350 MPa.

07

Q.3 (a) (i) State the law of belting. 02

(ii) How will you designate V-belt? 02 (iii) Why is the cross-section of the pulley an elliptical arm? Why is

the major axis of the cross-section in the plane of rotation? 03

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2

(b) An overhung cast iron pulley transmits 7.5 KW at 400 r.p.m. The belt

drive is vertical and angle of wrap may be taken as 1800. Find: (i) Diameter of the pulley. The density of CI is 7200 kg/m3 (ii) Width of the belt, if the co-efficient of friction between the

belt and the pulley is 0.25 assuming thickness t = 10 mm. (iii) Diameter of the shaft, if the distance of the pulley center line

from the nearest bearing is 300 mm. (iv) Dimensions of the key for securing the pulley on to the shaft. (v) Size of the arms six in number.

The section of the arms may be taken as elliptical, the major axis being twice the minor axis. The following stresses may be taken for design purpose: Shaft and key: 80 MPa (Tension), 50 Mpa (Shear); Belt: 2.5 MPa (Tension); Pulley rim: 4.5 MPa (Tension); Pulley arms: 15 MPa (Tension).

07

OR Q.3 (a) A simple chain No. 10B is used to transmit power from a 1400 rpm

electric motor to a line shaft running at 350rpm. The number of teeth on the driving sprocket wheel is 19. The operation is smooth without any shocks. Calculate: (i) The rated power for which the chain drive is recommended. (ii) The tension in the chain for this rated power; and (iii) The factor of safety for the chain based on the breaking load. Use following data: At 1400 rpm, for chain 10B, power rating is 11.67 KW, Service factor KS: 1.3,Multiple strand factor K1: 1.0, Breaking Load:22200 N, Tooth correction factor K2: 1.11, Pitch: 15.875 mm.

07

(b) Discuss the procedure used in designing a cast iron pulley. 07

Q.4 (a) A high-pressure cylinder consists of a steel tube with inner and outer diameters of 20 and 40 mm respectively. It is jacketed by an outer steel tube, having an outer diameter of 60 mm. The tubes are assembled by a shrinking process in such a way that maximum principal stress induced in any tube is limited to 100 N/mm2. Calculate the shrinkage pressure and original dimensions of the tubes (E=207 KN/mm2)

07

(b) The inner diameter of a cylinder tank for liquefied gas is 250 mm. The gas pressure is limited to 15 MPa. The tank is made of plain carbon steel 10C4 (Sut = 340 N/mm2 and µ = 0.27) and the factor of safety is 5. Calculate the cylinder wall thickness.

04

(c) What is thick cylinder? When do you use Lame’s equation for cylinder wall thickness?

03

OR Q.4 (a) A single-row deep groove ball bearing No. 6002 is subjected to an

axial thrust of 1000 N and a radial load of 2200 N. Find the expected life that 50% of the bearings will complete under this condition. [Static load capacity CO: 2500 N, Dynamic Load Capacity C: 5590N]

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(b) The thrust of propeller shaft in a marine engine is taken up by a number of collars integral with the shaft which is 300 mm in diameter. The thrust on the shaft is 200 KN and speed is 75 rpm. Find: (i) Numbers of collars required (ii) Power lost in friction and (iii) Heat generated at the bearing in KJ/min. Take µ=0.05 and bearing pressure = 0.3 N/mm2.

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Page 81: GUJARAT TECHNOLOGICAL UNIVERSITYQ.3 (a) Define demand forecasting and explain expert opinion method and time series analysis method. 07 (b) Explain concepts of marketing management

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Q.5 (a) Following data is given for a caliper disk brake with annular pad, for

the front wheel of the motor-cycle: Torque capacity = 1500 N-m Outer radius of pad = 150mm. Inner radius of pad = 100 mm. Coefficient of friction = 0.35 Average pressure on pad = 2 MPa Number of pads = 2 Calculate the angular dimension of the pad.

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(b) Why a positive clutch is used? Describe, with the help of neat sketches the working of jaw or claw clutch.

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(c) What is the condition of self-locking in differential band brake? Why it should be avoided in speed control brake?

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OR Q.5 (a) A multiple disc clutch, steel on bronze, is to transmit 4.5 KW at

750 rpm. The inner radius of the contact is 40 mm and outer radius of the contact is 70 mm. The clutch operates in oil with an expected co-efficient of 0.1. The average allowable pressure is 0.35 N/mm2. Find (i) The total number of steel and bronze discs; (ii) The actual axial force required (iii) The actual average pressure; and (iv) The actual maximum pressure.

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(b) A Centrifugal clutch is to be designed to transmit 15 KW at 900 rpm. The shoes are four in number. The speed at which the engagement begins is 3/4 th of the running speed. The inside radius of the pulley rim is 150 mm. The shoes are lined with Ferrodo for which the co-efficient of friction may be taken as 0.25 Determine: (i) Mass of the shoes and (ii) Size of the shoes.

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