gutter cleaner hrc hrc.pdf · 2018. 9. 17. · this manual 11 protective covering 12 protecting the...

System Book

GUTTER CLEANERHRC

Box 38, S-641 21 KatrineholmTel: 0150-48 77 00, Fax: 0150-48 77 77www.sveaverken.se

Rev_18 december 200953800034_HRC_Sys_en

Box 38

SE-641 21 Katrineholm

+46 (0) 150 48 77 00

+46 (0) 150 48 77 77

EC declaration of conformity

This declaration is according to the European Parliament and Council Directive 2006/42/EEC relating to machinery.

Hereby declare that: Machinery

Manure scraper system: HR/HRB/HRC

Drive system: HA 4,0/16/32; HA 5,5/27/60

a) is manufactured in conformity with the European Parliament and Council Directive relating to machinery, 2006/42/EC, Annex 2 A.

b) is, in addition to what is stated under a), manufactured in conformity with the following provisions, directives etc.: LVD 2006/95/EEC, EMC 2004/108/EEC

c) complies with the following harmonized standards: EN ISO 12100-1, EN ISO 12100-2, EN ISO 14121-1:2007

d) complies with the following national standards and technical specifications:

e) qualified person for the technical documentation:

Ingemar Nygren / Head of mechanical engineering dpt. Sveaverken AB ................................................................................................................................................................................... Name/function address

f) responsible and authorized person for the declaration:

Katrineholm 20091229 Place Date

Lars-Gunnar Höglander ................................................................................................................................................................................... MD/Name Signature

IV

Table of contents

Safety precautions 8

General 8

Dangerous manure gases 8

Hydrogen sulphide 9

Electrical 10

Operation 11

Safety precautions specific to 11

this manual 11

Protective covering 12

Protecting the hydraulic equipment 12

Reading the manual 13

Starting the scrapers 13

Outdoor safety 13

Handling hydraulic oil 13

User demand 13

Warning signs 14

General description 15Drive station 15

HRC 15

Power pack 15

Electric control box 16

Hydraulic cylinder 16

Scraper equipment 16

Planning 17General 17

HRC, HRC-CV 17

Location of U-bar 18

Flooding protection 18

Hydraulic system 19

Hydraulic connections 19

V

Specification 21Hydraulic power pack 21

Drive stations 21

HRC and HRC-CV 21

Hydraulic piping 22

Content 22

Hydraulic cylinders 23

Scrapers 23

Single folding for gutter 450 - 800 mm and for cylinder stroke 2,0m 23

Single folding for gutter 450 - 800 mm and for cylinder stroke 3,0m 24

24

End scraper 24

Guides 24

Installation 25General 25

Concreting general 25

Urine separation - sinkhole 26

Flooding protection 26

Work description 26

Drawings 28

HRC, HRC-CV 28

Drive station HRC and HRC-CV 31

Installation of Standard Hydraulic power pack 33

Mounting the power pack 33

Adjusting the clutch coupling 33

Connection of hydraulics 33

Tubes, pipes and couplings, Installation 35

Mounting of attachment 38

Oil level sensor and temperature guard, Installation 39

MSC2000, Installation 40

Installation 40

Guide for MSC2000, Installation 41

VI

Gutter 110-250 mm 41

Gutter > 250 mm 42

End scraper, Installation 42

S-scraper, installation 43

Middle folded scraper 43

Single folded scraper 43

Start up 44Start-up of Power pack 44

Cleaning 44

Start of plant 44

Product data 45HRC, HRC-CV 45

Hydraulic cylinders 45

Hydraulic power pack 46

Hydraulic pump 46

Return oil filter 46

Direction valve 47

Oil container 48

Electrical motor 48

Mounting parts 48

Function 49

Routines 50General 50

Running-In 50

Blockage 50

Operational chart 51

Service 52General 52

Maintenance schedule 52

Internal cylinder leakage 53

Internal valve leakage 54

Adjusting HA 4.0 - 5.5 54

HC-filter, rebuilding kit 54

VII

Troubleshooting 55

Spare parts 56Drive station, Robust HRC, HRC-CV 56

Power pack 27/60 58

Power Pack 16/32 High capacity filter 60

Power pack 16/32 Eco 62

Oil Level And Temperature Sensor 64

Oilfilter Cpl. 5,5 Kw Power Pack 27l/min (after 0206) 65

Change-over Valve 2.2, 4.0, 5.5 Kw 66

Hydraulic Cylinder 60/40 X 2000 W/o Compvalve, 5302845001 67

Hydraulic Cylinder 60/40 X 3000 W/o Compvalve, 53028 450 02 68

Hydraulic Cylinder 60/40 X 2000 With Compvalve, 01022414 93 70

Hydraulic Cylinder 60/40 X 3000 With Compvalve, 53028 450 02 71

Tubes, Pipes, Clamps, Couplings 72

DeLaval MSC2000 73

S-scraper 75

Guide low, for DeLaval MSC2000 76

End scraper 77

8

Safety precautions

General

Dangerous manure gases

Warning! Read all the safety signs on the machine and in this manual. Replace any lost or damaged signs. Keep safety signs clean and legible at all times.

Warning! Only authorised personnel are responsible for operat-ing the equipment in the barn. Do not operate, service, inspect or handle the equipment unless you have read the manual and have been properly trained.

Danger! Manure gases can be dangerous to your health. Failure to follow these precautions may result in serious per-sonal injury or death

Warning! Never, at any time, allow an open flame in the manure storage area.

Danger! To prevent drowning and to protect people and livestock, install a fence or protective barriers around all manure pit openings.

9

Hydrogen sulphide

Warning!Gases produced by decomposing manure can be a seri-ous hazard, particularly if the storage system is incorpo-rated into barn construction. The breakdown of animal wastes by bacteria results in gases which include hydro-gen sulphide, carbon dioxide and methane.

Hydrogen sulphide (manure gas) is the most dangerous of these gases. Hydrogen sulphide (H2S) has been re-sponsible for many animal deaths as well as occasionalhuman deaths. Hydrogen sulphide is produced continu-ously in all anaerobic manure storage systems, includ-ing shallow barn gutters, underground storage tanks or outside manure holding ponds or lagoons.

The gas is usually released slowly in undisturbed stor-age.

Danger! Immediately remove the person overcome by this gas from the contaminated area. To prevent exposure to the gas, the rescuer must wear a properly fitted self-cotained breathing apparatus.Do not enter a liquid manure pit without wearing a self-contained breathing apparatus, even if the pit is empty. Use a lifeline that is connected to someone outside the danger area.

Danger! The greatest danger of exposure to hydrogen sulphide exists during agitation and pumping. If the manure stor-age area is not cleaned for a prolonged period of timethis will increase the potential danger.During agitation, hydrogen sulphide can suddenly be released from the manure.

10

Electrical

Danger! Hydrogen sulphide is extremely toxic. In high concentra-tions it will lead to almost instantaneous poisoning and death. High concentrations will result in completerespitory arrest.

Warning! Exposure to high concentrations of gas may result in nausea, stomach ache, belching and coughing, moderateconcentrations may result in eye irritation.

Danger! Because hydrogen sulphide is heavier than air, the gas tends to accumulate on the surface of manure. Over a period of time, the undisturbed accumulation of the gas combined with a rising level of liquid manure in a below barn storage system may force the gas abovefloor level. When this happens animals are usually doomed. Above ground air currents may also result in localised concentrations of the gas which can explain why livestock losses occur in certain areas of a particu-lar barn.

Warning! Turn the switch off and then lock the safety switch before inspecting or adjusting the equipment. This will preventthe unit from starting while the work is in progress.

Warning! Electrical installations and maintenance must be per-formed by a qualified electrician.

Warning! Do not wash or clean the equipment unless the power isdisconnected.

11

Operation

Safety precautions specific to

this manual

Warning! Do not operate the equipment unless all shields, covers and guards are in place. Check all connections (pipes and bolts, etc).

Warning! During operation, do not attempt to clean, service, adjust or lubricate the equipment. Keep hands, feet and clothing away from moving parts.

Warning! When the equipment is in operation there is a danger of injury. Do not let children and unauthorised personnelcome in contact with the equipment in the channels.

Warning! Entering the manure channel during installation is strictly prohibited.

Warning! Make sure that the hydraulic system is not under pres-sure, before starting overhaul or intervention in the system.

Warning! The equipment consists of moving part which not can be totally covered or protected and can cause injuries

12

Protective covering

Where there are deep channels, for example cross channels, completely cover them with a cover that can be easily removed for service and inspection.

Note! This material is not included in the delivery.

• Do not use the plant if the channel protections have not beenfitted.

• Protect hydraulic tubes to prevent damage.

• Protect the drive stations by securing the cover to the chas-sis.

Where a scraper is passing through a wall or under a cover, there is a risk that the cows will be pinched or squeezed. The extra height (A) should be 700 mm or refer to local regulations

To prevent injuries, place a gate or protective railing 1200 mm before the wall and/or install a safety list

Protecting the hydraulic equipment

Topreventdamage,forexamplelossofoilfluidity,providethehydraulic power pack and ducting with weather protection. In-stall the hydraulic power pack under covered housing, sheltered from wind and adequately ventilated. Do not install hydraulic ducting in the way of moving equip-ment or animals. Install a storm drain at the bottom of the hous-ing of recessed drive stations.

13 Safety Precautions

Reading the manual

Read the manual.

Stop the equipment immediately an make a contact with the producer or it’s representant if a situation or uncertainty appears that NOT are described in the manual.

Starting the scrapers

Note! Only start the scraper under the supervision of the person responsible for the equipment. This person should first ensure that no animal unable to move and/or no person are standing in the alley.

Outdoor safety

Note! To prevent accidents, it is a requirement to provide a cover or fence around a collection pit for urine or dung.

Handling hydraulic oil

Note! Hydraulic oil can cause skin irritation and skin diseases.

To handle hydraulic oil:

• Use good personal hygiene to avoid skin irritation.

Note! Before performing service or maintenance on the equip-ment, make sure that the hydraulic system is not under pressure.

User demand

The user should make a risk assessment for the complete plant considering personnel security and animal security and to en-sure a continued use in a safe way.

14Safety Precautions

Warning signs

Included the delivery and to be appropriated to the barn en-trance

The manure handling plant consist of moving parts which not can be totally covered or protected which

can cause injuries

15 Genral description

General descriptionThe system Robust consists of hydraulic driven gutter cleanertype HR and HRB for transferring manure to a pit or a crosschannel with a press system. The system includes,

■Drivestation(s)withhydrauliccylinder(s)■Powerpackandpipings■U-profiles■Scraper■Guides■Endscraper■Electriccontrolbox

Drive station

The drive station mainly consist of a hydraulic cylinder withbrackets embedded or bolted in the gutter.

HRC

For transferring manure in deep covered gutters, e.g crosschannel. The hydraulic cylinder is placed at a sidewall.

Power pack

Hydraulic power pack consists of electrical motor, hydraulicpump and a hydraulic valve.

The hydraulic pumps have:

■4.0kWmotor,flowof16l/min,tank32l.■5.5kWmotor,flowof27l/min,tank60l.

Options:■Oillevelsensorandtemperatureguard

16Genral description

Electric control box

■BasicControlboxeswithoutcowsafetyguardforoneand up to four electrical valves■StandardControlboxeswithoutcowsafetyguardfortwo electrical valves and with timer set■PremiumControlboxeswithoutcowsafetyguardforup to three hydraulic Power pack

For Basic-Standard-Premium Control box, see System BookCBH

Hydraulic cylinder

Hydraulic cylinder with hard chromed piston rod. Cylinderpipe of specially manufactured steel with completely smoothinner side.

Scraper equipment

The scraper equipment consists of side folding scrapers, whicharefittedtoaU-bar.Thedistancebetweenthescrapersisnormally 1.0 m.

The manure is transferred step by step. The last scraper is aspecial end scraper.

MCS2000 scraper are designed animal friendly andarecleaningevenundertheU-profile.MCS2000scraper are installed in all system for open gutter.

In gutters covered and for semisolid or liquid manure consistthescraperequipmentofS-scraper.WithS-scrapertheUprofileis running on gutter bottom.

17 Planning

Planning

General

The Robust Gutter cleaner are mainly for cylinder stroke2,0m, but are in some planning supplied with cylinders stroke3,0m.

A gutter cleaner system contains of one or several drive stationsand mostly combined with press system in the cross channelto one and the same Power pack.

HRC, HRC-CV

The HRC, HRC-CV is intended for transferring manure ingutters with a min. depth of 300 mm. The hydraulic cylinderis mounted so that the transport of manure is done with apushing piston rod.

Note! The gutter wall must be of good concrete quality.

Robust HRC is intended for parallel and Robust HRC-CVfor serial operation depending of use of cylinder without orwith compensation valve.

Name Cylinder diameter (mm)

Cylinder length (m)

Gutter deep (mm) Gutter width (mm) Gutter length (m)

HRC 60 2,0 > 300 450-800 5- 40HRC 60 3,0 > 300 450-800 5- 40HRC - CV 60 2,0 > 300 450-800 5- 40HRC - CV 60 3,0 > 300 450-800 5- 40

18Planning

Location of U-bar

U-bar and hydraulic cylinder are always placed on the sidewhere no manure is fed. Normally at the walkside

Flooding protection

Thecrosschannelshouldalwaysbeprovidedwithfloodingprotection.

Open gutters must always be provided with urine separation.

In case of dry manure, urine separation should be plannedfor possible let down to the cross channel to wet the dry manurebefore it is pressed into the press channel.

19 Planning

Hydraulic system

The Power pack is placed so that the hydraulic pipings becomeas short as possible. Long pipings mean loss of force.

To reduce the risk of condensation the unit must not be placedin places with big differences in temperature. The barn ormachinery room are suitable places for the unit.

There should be a free space around the hydraulic pump unitof about 300 mm for service, change of oil, etc.

Hydraulic connections

The Robust system HR and HRB are normally parallel con-nected, but can be connected in serial.

Up to 4 cylinders can be connected in serial and work at thesame time.

■Parallel connection In parallel connection all hydraulic cylinders are connected in the same way, and either cylinder can be shut off. Parallel connection is to be used when cylinders are of differ-ent sizes or the alleys of different length, or with heavy load of manure.

20Planning

■Serial connection

Hydraulic cylinders in serial are connected in a line.

All in serial connected cylinders must be of the same size and length and, except one, provided with a built in compensation-valve.

Serial connected cylinders will move at the same time. Any cylinder in a serial connected system can not be shut of.

As the scraper will move at the same time will the cleaning time be reduced and the system pressure increased compared with parallel connected system. Serial and parallel connected system can be combined, e.gwhen alleys differ in length or in need of cleaning.Manualvalves or control box with electric valves can be used.

Serial connected system are not suitable for system with heavy load of manure.

■Explanation

1. Two cylinders in serial. Cyl 1 without comp.valve and cyl 2 with comp.valve. One shut-off valve for running only cyl 1

2. Three cylinders in serial. Cyl 1 without comp.valve and cyl 2 and 3 with comp.valves. One shut-off valve for running cyl 1 only.

3. One cylinder parallel with two cylinders in serial. Cyl 1 and cyl 3 without comp.valve and cyl 2 with comp.valve. One shut-off valve (D) for running cyl 1 only. One shut-off valve (E) open for shut-off cyl 2. Shut-off valve (E) closed for running cyl 2 and 3 in serial.

4. Four cylinders in serial. Cyl 1 without comp.valve and cyl 2,3 and 4 with comp.valves. One shut-off valve for running cyl 1 only.

5. Two parallel groups of two cylinders in serial. Cyl 1a and cyl 2b in serial, and cyl 1b and 2b in serial. Cyl 1a and cyl 1b without comp.valve and cyl 2a and 2b with comp.valve. Two shut-off valves for each group.

• When all valves closed all cylinders are blocked.• Valve E open and F closed = Cyl 1a and cy1 2a is running

in serial. • Valve E and F opened = Cyl 1a is running only.• Valve D open and G closed = Cyl 1b and cy1 2b is running

in serial. • Valve D and G opened = Cyl 1b is running only.

21 Specifications

Specification

Hydraulic power pack

Drive stations

HRC and HRC-CV

Item Article No Products Voltage (V) Remarks

1 5360006132 16l/min32lsuct.filterinclelmotor4.0kW3x380V50Hz

380-415Δ Safety switch included

1 5360006356 16l/min32lsuct.filterinclelmotor4.0kW3x220V50Hz

380-415 Y Safety switch included

1 5360006463 16l/min32lhighcap.filterinclelmotor4.0kW3x380V50Hz

380-415Δ Safety switch included

1 5360006464 16l/min32lhighcap.filterinclelmotor4.0kW3x220V50Hz


1 5360002197 16l/min32lhighcap.filterExclelmotor1 5360002191 27l/min60lret.oilfilterinclelmotor5.5.kW380V~3

50Hz380-415Δ Safety switch included

1 5360002308 27l/min60lret.oilfilterinclelmotor5.5kW3x220V50Hz


1 5360002355 27l/min60lret.oilfilterexclelmotor

Item Quantity Article Description Remarks

2c 1 5360001563 Assembling parts Always needed1 Hydraulic cylinder L = 2000 See Hydraulic Cylinders4L Hydraulic Oil See Hydraulic piping1 End scraper See scrapers

ScraperGuide

22Specifications

Hydraulic piping

Content

Item Article no Product Remarks

3 5360006346 Pipe & tube set, including 18 m galvanized pipe, 6 m tube, 2 T-con-nectionsandfittings

3 5360006347 Pipe&tubeset,including24ms/spipe,2T-connectionsandfittings3 5360006348 Pipe&tubeset,including24mtube,2T-connectionsandfittings3 5360001411 Hydraulic galvanized pipe 6 m, including clamps and straight con-

nection3 5360001412 Hydraulic tube 6 m, including clamps and straight connection3 5360006298 Hydraulic s/s pipe 6 m, including clamps and straight connection3 5360001504 Shut off valve for manual operation (1 per alley) s/s pipe3 5360001445 Shut off valve for manual operation (1 per alley) fz pipe3 5360002176 Komprimat oil, 1 x 4l

Article No. Name Qty, 536000 6346 Qty, 536000 6347 Qty, 536000 6348

0102241013 Hydr. hose 1/2” SAE R2AT 6 240102241015 Hose connection set 2 120102241002 Hydr pipe 15/12

DIN2391/C galv.18

0102241005 Coupling nut M22x1,5 12 140102241004 Cutter ring D15 120102241008 T-Connection HT 15L 2 2 20102241037 Hose Connection 1/2” Set 45340424401 Clamp 6 240102241080 Joint connection G15L 1 40102241180 Mounting set no.2 18 240102241011 Angle coupling with cage 2 25330332501 Protection for hose 1 1 10022198123 Screw T6S 8x75 Fzv 4 4 40102201204 Plastic plugTP 4 green 4 4 40102241047 Hydraulic pipe 15/12/rust-

less24

0102241048 Cutter ring rustless DPR15LSY

14

0102299686 Mounting set no.86

23 Specifications

Hydraulic cylinders

Scrapers

Single folding for gutter 450 - 800 mm and for cylinder stroke 2,0m

Item Article No Products Remarks

4a 5360001012 Cylinder 60/40 x 20005360001589 Cylinder 60/40 x 2000 CV For serial connection

only4b 5360001560 Cylinder 60/40 x 3000

5360002325 Cylinder 60/40 x 2000 CV For serial connectiononly

Item MSC2000 scraper

S-scraper (only for transferringliquid/semi solidmanure in gut-tercovered)

Description Remarks

5a 5360002326 Manure scraper c/c 1 m for gutter 450mm, LH 1m incl scraper and U-profile

5a 5360002327 Manure scraper c/c 1 m for gutter 450mm, RH 1m incl scraper and U-profile

5a 5360001510 5360002381 Manure scraper c/c 1 m for gutter 500 mm, LH 1m incl scraper and U-profile

5a 5360001513 5360002382 Manure scraper c/c 1 m for gutter 500 mm, RH 1m incl scraper and U-profile





5a 5360002387 Manure scraper c/c 1 m for gutter 800 mm, LH 1m incl scraperandU-profile

5a 5360002388 Manure scraper c/c 1 m for gutter 800 mm, RH 1m incl scraperandU-profile

24Specifications

Item Gutter width (mm) Article Remarks

5d 500 - 600 5360001162 Including assembling parts

5d 600 - 800 5360001167 Including assembling parts

Single folding for gutter 450 - 800 mm and for cylinder stroke 3,0m

End scraper

Guides

Item Guide type Article Remarks

5e Low gutter MSC2000 scraper 5360002148 Min 1 guide and one extra per 15m

Item MSC2000 scraper

S-scraper (only for transferringliquid/semi solidmanure in gut-tercovered)

Description Remarks







5a 5360001524 5360006058 Manure scraper c/c 1 m for gutter 800 mm, LH 1m incl scraperandU-profile

5a 5360001527 5360006059 Manure scraper c/c 1 m for gutter 800 mm, RH 1m incl scraperandU-profile

25 Installation

Installation

General

Concreting general

Concreting tolerance

Side walls of gutters and alleys

Table 10Bottom surface of gutters and alleys

Information on concrete and reinforcement

For concreting of manure gutters, cross channel, press channel, etc. concrete III Standard K 300 T is used.

We recommend factory made concrete which is generally less expensive.

If you mix the concrete yourself, the mixing proportion is: 1: 2.2: 2 corresponding to 40 l = 50 kg concrete, 90 l gravel and 85 l coarse gravel.

Theconcretemustnotbetoothinfluid,uselittlewater.

In places where parts are bolted to the wall, stones must not oc-cur in the concrete. The surface must be whole and the concrete well vibrated.

Allow the concrete to set for 3-4 days. Keep the surface wet during setting. If the concrete is exposed to sunlight, it should be covered with plastic or the like.

Measure Tolerance

Width ±10 mmStraightness G

Measure Length Tolerance

Convolution 250 mm ±2 mm1000 mm ±3 mm2000 mm ±5 mm

Inclination L FBack inclination is not allowed from storage/silo, gutter or if inclination is assigned.

26Installation

Reinforcement

The detail drawings show which details that should be rein-forced. For outdoor parts, the reinforcement should be drawn into the building to eliminate risk of breaks caused by freezing. Use 8 mm KS 40 reinforcement irons.

Ground conditions

At poor ground conditions, e.g. marshy ground, necessary depth of foundation must be kept.

Urine separation - sinkhole

To achieve best possible environment in the barn, there shouldbe urine separation along the whole length of the channel(gutter). Ifyou have planned to transport the manure to pit you want the manure to be wet, and therefore lead it to the cross channel.. Inclination 0.5 % .

Flooding protection

Thecrosschannelshouldbeprovidedwithafloodingprotec-tion to ensure that the cylinder will not be damaged if thebarnisflooded.Thefloodingprotectionshouldbemadebeforeconcreting.

■Digatrenchinthefloorbesidethechannelandmakea pit about 2 m deep, the diameter of which should be at least 600 mm.■PlaceaØ150mmPVC-pipebetweenthesinkholeand the bottom of the channel.■Makerecessesfortheurineseparationplatesaroundthe hole.

It is easier to make the recesses when the concrete has set alittle; it facilitates moulding. At the same time, bevel the edgesagainst the opening of the pipe.

Work description

■Startbymeasuringandmarkheightandlengthmeasures

Gutter bottom

■Digapitinthefloor;150mmdeeperthanthebottomofthefinalgutter■Makethebottomofthepitsmoothusingcoarseshingle, and pack it well

27 Installation

Moulding

■Placemouldsidesofboardsonthebottomofthepit

Concreting

■Fillthemouldwithconcreteandvibrateitwell■Makethesurfaceevenbydrawingaboardalongtheupper edge of the mould sides.Make sure that the concrete surface is even.

28Installation

Drawings

HRC, HRC-CV

29 Installation

30Installation

31 Installation

Drive station HRC and HRC-CV

Assemble the scraper equipment in its forward turning positionaccording to the installation chapter for the scraper.

Assemble the hydraulic piping according to installation chapterfor the hydraulic system.

Always check concrete before installation.

Always install the hydraulic cylinder pushing

• Place the carrier at U-bar between two scrapers and passthe stainless bushing at attachment.Don’t fasten the screwsyet.

32Installation

• Place cylinder at carrier and use wooden support at the other end to get the cylinder parallel with the U-bar.

• Place the cylinder attachment at wall, check for eventual unevenness. Drill and fasten using expander screws (M12 x 100 mm).

• Pass the stainless bushing at attachment and secure with a ring pin.

• Mark, drill and fasten the carrier at U-bar using screw M12 x 30 mm. Secure with a ring pin.

Mount the cylinder support using two lag bolts M12 x 75and plastic plug.

33 Installation

Installation of Standard Hydraulic power pack

Locating the hydraulic power pack

Place the hydraulic power pack as close to the drive station aspossible. Locate it at centre of the system when there are morethan one drive station. Distance between power pack andcylinder may not exceed recommended limits.

The power pack and the hydraulic pipes should be installedon a solid wall to avoid vibrations.

Mount power pack at accessible height min 1.2 m.

Note! Leave a free space around the power pack of about 300mm for service, change of oil, etc.

Mounting the power pack

Fasten the power pack to the wall

■Makeholesthroughthewallforthethreadedbar,M12.■Cutbarinsuitablelength(1misincludedinthedelivery).■Mounttheirononthewallandhangthepowerpackonto it.

Adjusting the clutch coupling

Note! Before mounting the electric motor! The clutch couplingmust include a play of 2 mm.

At delivery one clutch jaw is mounted on the pump and theother is delivered loose. The loose one is to be mounted onthe motor shaft.

Measure the distances between clutch jaws and rest surfaces.Adjust the distance on the motor side to be 2 mm shorter than the distance on the pump side.

Connection of hydraulics

Parallel connection

■A=A-port,alwaysconnectedtotheA-sideofthecylinder.■B=B-port,connectedtotheB-sideofthecylinder,piston exit.

Serial connection

Hydraulic cylinders in serial are connected in a line.

All in serial connected cylinders must be of the same size and length and, except one, provided with a built in compensation-valve.

34Installation

Hydraulic cylinders with compensation valve are marked with a K at the piston rod head. The piston rod head shall allways be turned visable after instal-lation of the cylinder. The K shall either being seen from top or from the side.

Serial connected cylinders will move at the same time. Any cylinder in a serial connected system can not be shut of.

As the scraper will move at the same time will the cleaning time be reduced and the system pressure increased compared with parallel connected system. Serial and parallel connected system can be combined, e.gwhen alleys differ in length or in need of cleaning.Manualvalves or control box with electric valves can be used.

Serial connected system are not suitable for system with heavy load of manure.

■ Explanation

1. Two cylinders in serial. Cyl 1 without comp.valve and cyl 2 with comp.valve. One shut-off valve for running only cyl 1

2. Three cylinders in serial. Cyl 1 without comp.valve and cyl 2 and 3 with comp.valves. One shut-off valve for running cyl 1 only.

3. One cylinder parallel with two cylinders in serial. Cyl 1 and cyl 3 without comp.valve and cyl 2 with comp.valve. One shut-off valve (D) for running cyl 1 only. One shut-off valve (E) open for shut-off cyl 2. Shut-off valve (E) closed for running cyl 2 and 3 in serial.

4. Four cylinders in serial. Cyl 1 without comp.valve and cyl 2,3 and 4 with comp.valves. One shut-off valve for running cyl 1 only.

5. Two parallel groups of two cylinders in serial. Cyl 1a and cyl 2b in serial, and cyl 1b and 2b in serial. Cyl 1a and cyl 1b without comp.valve and cyl 2a and 2b with comp.valve. Two shut-off valves for each group.

• When all valves closed all cylinders are blocked.• Valve E open and F closed = Cyl 1a and cy1 2a is running

in serial. • Valve E and F opened = Cyl 1a is running only.• Valve D open and G closed = Cyl 1b and cy1 2b is running

in serial.• Valve D and G opened = Cyl 1b is running only.

35 Installation

Tubes, pipes and couplings, Installation

■Linesbelowonemeterabovefloorhastobeofrubber hoses or of stainless steel.

■Placehydraulicrubberhosesinchannelsorrecess with covering.

■Protectthehydraulicrubberhosesusinghosecovering.

Lines should not be fixed at the building support construction,to avoid transmitted knocks and vibrations.

Crosscutting

■Crosscuttingofpipeusepipecutter.Aftercuttingedgethe pipe on the inside and grind the surface.■Removeanyresiduesfromcuttingcarefully.■Forcrosscuttingthetube,usetubescissors,ifnotusean angle grinder or iron cutter saw. After cutting remove dust from the inside with a long shafted brush.

36Installation

Assembling of cut ring

Edge and grind pipe end.

Thread the the nut and cut ring on to the pipe end.

Press the pipe against the stop bolt in the connection piece.Screw the nut by hand as far as possibly.

Screw the nut 1.5 turn more.

Unscrew the nut and check the result. There should be a smallbank at the pipe.

37 Installation

Assembling of hydraulic pipe connection

■Cutthetubeinsuitablelength.Usetubescissors.Clean the tube.■Screwthesocket(lefthandthread)ontube.Thetubeend should be 1 mm from socket bottom, or screw to socket bottom and backwards ¾ turns.■Screwtheconnectionpieceallthewayintothesocket.Use soft soap as lubricant.

38Installation

Mounting of attachment

■Placeanattachmentforthehydrauliclineeachmeterand before and after each 90° curve.

39 Installation

Oil level sensor and temperature guard, Installation

■Mountthesensor(A)inholeØ34mm(C).

■Assembletheoillevelsensorwiththemeasure180mm.

■Connecttheoillevelsensortoautomaticcontrolbox,see respectively wiring diagram.

40Installation

MSC2000, Installation

Installation

U-bar with Scraper

■PlacetheU-barparallelwiththegutter.Starttheassembly at the cross-channel (exit point).■PlacetheU-barononitssidewiththeU-sidefacingthe gutter.

The U-bar has hole for location of the scraper every 500 mm,to suit different distance and installation alternatives.

■Locatethescrapertoapositionbetweentwoholes(Ø17 mm). Fasten the two plastic holders in the holes on each side of the scraper with two screws (M12 x 30).

■LifttheassembledU-bar(3m)withscrapersonandlocate it in the gutter.■Fastenthejointpiece(1)withthelongsidetowardsthe wall. Use 4 screws M12 x 45 (2) and locknut M12 (3). The locknuts should be located under the U-bar when the installation is completed.

■Forsafetyreasonthedistancebetweentheopenscraper and the opposite gutter wall should not be less then 50 mm.

41 Installation

Guide for MSC2000, Installation

Gutter 110-250 mm

■Locatetheguideingutter.

■Markanddrillfiveholes,dia.12mm.Fastentheguide, use French screw (10 x 50, green plug).

One guide each 15m recommended

■PlacethescrapersingutterandassembleL-ironguidefor U-bar.

Note! Make sure that the brackets do not leave the guide!

42Installation

Gutter > 250 mm

For gutters deeper then 250 mm the guide for the U-bar ismounted when the U-bar has been positioned in the gutter.

■FastentheL-iron(1)withtwoscrews(M12x30)intwoof the holes between the scrapers. Locate the U-bar withthe scrapers towards the wall. Mark drill holes and fastenthe long guide (2).

End scraper, Installation

■FastentheendscraperattheendoftheU-bar.Thedistance block is only used when scraper DeLaval MSC2000 is chosen. If the end scraper is widther than the gutter, the scraper must be shortened.

43 Installation

S-scraper, installation

• Assemble guides under the U-bar, c/c distance 6 m, use French screw 12 x 75 mm, orange plug. If the the U-bar is placed along a gutter side, the guide should be placed 35mm a side.

Middle folded scraper

• Attach the scrapers on the U-bar in the predrilled holes I.D. 17 mm, on a distance of 120 mm from each other.

• If needed drill new holes.• Each U-bar is attached with a joint and screws.

Single folded scraper

• Attach the scraper on the U-bar in the predrilled holes I.D. 17 mm, on the left or right side.

• Each U-bar is attached with a joint and screws.

44Start up

Start up

Start-up of Power pack

The components in the hydraulic system are sensitive to pollu-tion in the hydraulic oil. Therefore, the oil must be pumpedthroughtheplantandanoilfilterbeforestart.

Cleaning

■Afterinstallationandbeforestartisitimportanttoclean the system. The system should be cleaned with an installationfilterbeforeconnectingpipingtothecylinders.Placetheinstallationfilterintheopeningforfillingoil.Remove the piping from A on the mounting plate and connect thepipingtotheinstallationfilter.PlugtheAconnection.

1. Install the piping and hoses2. Connect the hoses at the cylinder to a circuit Use a cou-

pling.3. Start cleaning the circuit at the press, otherwise the cylinder

closest to the power pack. If more cylinders is installed, close their valves. Check that the motor is running in the right direction.

4. Start and run at least 10 minutes. Shut off.5. Connect the clean hoses to the cylinder.6. Open the valve to the next circuit.7. Repeat 4 and 5 above

Start of plant

■Connectpressuregaugeonthemountingplate(MP).■Unscrewpressurelimitingvalve(E).■Starttheengineandcheckmotorrotationdirection.■Screwinthepressurelimitingvalveuntilthepistonrod moves out and the u-bar and scraper starts to move, max. 100 bar. Air inside the valve may cause the valve not to turn direction with the piston rod gets inside. If the valve turn for a new cycle, inscrew the allen key under the cap (C) so the piston rod moves out. Restore the allen key. Repeat above if needed.■Checkthatthescrapersarenotstuckintheconcrete.■Checktheturningofscraper.■Checktheshutofffunction.■Repeatforallgutters.■Controlandadjusttheturningpressure,seeServicechapter.

45 Product data

Product dataHRC, HRC-CV

The HRC, HRC-CV is intended for transferring manure ingutters with a min. depth of 300 mm. The cylinder is assembled in a pushing position and screwed onto the wall ofthe gutter. The hydraulic cylinder is mounted so that thetransport of manure is done with a pushing piston rod.

Note! The gutter wall must be of good concrete quality.

Robust HRC is intended for parallel and Robust HRC-CVfor serial operation depending of use of cylinder without orwith compensation valve.

Hydraulic cylinders

Name Stroke length (mm)

A = c/c length (mm)

B = Over all length (mm)

Cylinder tube Ø (mm)

Piston rod Ø (mm)

HC 60/40 x 2000 2000 2245 2310 60 40HC 60/40 x 2000, comp. valve

2000 2245 2310 60 40

HC 60/40 x 3000 3000 3255 3320 60 40HC 60/40 x 3000, comp. valve

3000 3255 3320 60 40

Name Cylinder diameter (mm)

Cylinder length (m)

Gutter deep (mm) Gutter width (mm) Gutter length (m)

HRC 60 2,0 > 300 450-800 5- 40HRC 60 3,0 > 300 450-800 5- 40HRC - CV 60 2,0 > 300 450-800 5- 40HRC - CV 60 3,0 > 300 450-800 5- 40

46Product data

Hydraulic power pack

Hydraulic pump

Thehydraulicpumpisagearpumpwithhighefficiency(95%).Theefficiencyiskeptalsoathighworkingpressuredueto special sealing’s which are pressed against the gear wheelsand then makes the tightening better as pressure increases.The noise level is low, < 65-70 dBA.

Suction Filter

Somehydraulicpowerpacksareequippedwithsuctionfilterinsteadofreturnoilfilter.Thesuctionfiltershouldchangeaccording to service chapter.

Return oil filter

Areturnoilfilterremovesdirtfromtheoilbeforeitreturnstothecontainer.Adirtindicatorshowswhenthefilteriscloggedandmustbechanged.Ifthefilteriscloggedabypassvalveallowsthereturnoiltopasstheoilfilter.Thispreventsthefilterfrombursting.

47 Product data

Direction valve

The direction valve is mounted on a mounting plate alsohaving connection parts for oil, pressure adjusting valve anda pressure testing connection. The valve works on a combina-tionofpressureandflow.Whenstartingthepowerpackoilalways goes out from port B. This is of safety reason if thepress is blocked. Change-over is done when preset value(normally 150 bar) is reached. When oil is going out via theA port to A side of the press cylinder the outgoing stroke willcontinueuntillessthen1.0l/minflowsthroughthesystem.The rest of the oil goes via the pressure release valve back tothe tank. When the cylinder has come to a complete stop thevalve change over and the cylinder return again.

48Product data

Oil container

The oil container is made of welded steel plate. It is provided with a level glass and a draining plug. The partition in the con-tainer and the prolonged oil tube prevents the oil from foaming.

Electrical motor

The electric motor is of standard design. Normally available for connection to 380 - 415 Y, 3 phase or 380/ 415 D, 3 phase. Single phase only on special request.

Mounting parts

The hydraulic power pack is normally placed on the wall. It is mounted on a mounting iron with two threaded bars.

49 Product data

Function

In the hydraulic unit the electric motor powers a hydraulic pump. It pumps oil from the container via a directional valve and hydraulic pipes to the hydraulic cylinder in the drive station of a manure removal plant.

The hydraulic oil presses the piston rod towards the end posi-tion. The direction valve turns when the oil pressure rises to set valueortheoilflowstops.Thepistonrodthenmovesintheopposite direction.

The valve turns again and thus the piston rod gets a repeated backward and forward movement.

50Routines

Routines

General

Regular supervision is the best guarantee for good functioningof your manure removal equipment. The equipment isplanned on the basis that manure removal takes place at leasttwice a day (morning and evening).

For best possible functioning, too much litter must not beused. If the equipment cannot press the manure out, the manurein the yard must be moved. In cases of extremely drymanure, breakdowns can be avoided by adding water at thepress; for further information, see also “Troubleshooting”.

Ifthescraperflapshavedifficultyinfoldingout,thechannelbottom might be uneven, or the urine plates not even withthe bottom.

Parking of all rod pistons in the cylinder pipes prolongs thedurability of rod piston and gaskets.

Running-In

Iftheconcretehasnotsetsufficiently,manureorfeedresidues,etc., may get stuck in the concrete, with the result that thescraperflapsliftupoverthemanure.

■Amplewateringandscrapingwillsolvethisproblem.

Blockage

Stoppage is due to:■Unsuitabletypeoflitterused,e.g.longstraw.■Toomuchlitterused.■Dry,notmoisturesaturatedlitter,whichcanexpandwhen pressed into the press channel.■Thedunghillistoobigfortheplant.

51 Routines

■Continuousseverecoldness,andinsulation,fan,heating cable are not used.

NOTE! Manure from the calf boxes should not be pressed th-rough the press channel, provided it is not chopped and pressed out several times.

Operational chart

To achieve the highest possible capacity and to avoid break-downs, the manure transport from feeding channels must beadjusted so that the equipment is not overloaded. (Only ifthe cylinders are installed parallel or no automatic installed.)

■Starttheequipmentincrosschannel(1).■Startfeedingchannel(2).Tobestoppedwhenthechannels are empty.■Startotherfeedingchannel,(3),etc.;onechannelatatime. To be stopped as above.■Stoptheequipmentwhenthecrosschannelisempty.

52Service

ServiceGeneral

Make sure that the hydraulic system are not under pressure,before starting overhaul or intervention in the system.

Oilandfiltershouldbechangedafteraboutthefirst300hours in operation. After this, see schedule.

Theneedforachangeofoilorfiltercanoccuratshorterinter-vals, depending upon how the plant has been planned, thesize and number of cylinders.

When changing oil, use only Komprimat Oil.

Oil change should take place at the same time in oil tank,hydraulic piping and hydraulic cylinders.

A high degree of cleanliness and caution are essential for allwork on a hydraulic system. The use of unsuitable tools cancause serious damage.

Check couplings and piston rod sealings for leakage regularly,at least once a month.

Maintenance schedule

53 Service

Internal cylinder leakage

Internal cylinder leakage can cause malfunction and can easilybe checked.

Parallel connected cylinders

■Powerpackshutoff.■Unscrewpressurelimitingvalve(E).■Inscrewtheallenkeyunderthecap(C)■Startthepowerpackandseetobymanoeuvringthepressure limiting valve that the piston rod moves to an end position.■Releasethehose/pipeconnectiononthecylinderside connected to the mounting plate B connection.■Checkifthereisnooilleakingoutfromthecylinder connection.

Check point Maintenance intervals Notes

Daily 600h 1500 3000h or daily

1. Oil level (1) X Level should be up to the glass when all piston rods have moved in. Top up if necessary.

3. Oil leakage, the whole plant X Check all hydraulic tubes, pipes andcoupling’s.

4. Turning area (3) X Clean if necessary.5. Scraperflaps(6),pressflap,

draw bar and drive stationX Clean if necessary.

6. Urine channels and sinkholes X Clean if necessary.7. Cylinders, hydraulic pipes and

coupling’s (5)X Clean and lubricate.

8. Hydraulicfilter(7)andoil(stdandHighcapacityfiltersdirtindicator)

XStd

XHC

9. The whole plant Check for damage and wear.10. The whole plant Check and tighten anchor bolts

54Service

Internal valve leakage

Internal valve leakage can cause malfunction and can easilybe checked.

■Powerpackshutoff.■Inscrewtheallenkeyunderthecap(C)■Unscrewpressurelimitingvalve(E).■Releasethehose/pipeconnectiontothemountingplateA and B connections.■PlugA.■Startthepowerpackandincreasethepressuretomax100bar with warm, not hot, oil.

Max 0,1 l/min allows drain.

Adjusting HA 4.0 - 5.5

Always assemble the change over valve on a assembly platewith pressure limit valve.

■Connectthemanometertotheminimessconnection(MP) on the backside of the bottom plate.■Removetheacronnut(C)andclosethesetscrew(D) completely, using an allen key.■Startthemotorandrunthepistontoitsouterposition.■Adjustthepressurewiththepressurelimitingvalve(E) reading the manometer. Normal pressure is 150 bar.■Stopthemotor/pump.■Openthesetscrew(D)completely.■Putbacktheacronnut(C).■Lockthewheelonthepressurelimitingvalve.■TESTRUN!

HC-filter, rebuilding kit

■Liftdowntheoilcontainer■Markanddrillonehole,dia23mm,ateachcorner,See sketch■Assemblecomponentsincludedinthekit.Note!Turntheoil-filterhousinginoilflowdirection.■Replacethereturnoilpipe.

55 Troubleshooting

Troubleshooting

Always try to isolate the error by studding smaller parts of thesystem.Gothroughthepointsbelowtofindoutwheretheproblem is.

If a problem seems inexplicable, check for sources of interfe-rence that may affect any of the units.

Symptom Cause Check-Steps

1. The hydraulic cylinder cannot press the manure out. It does not make a full stroke.

a. Too much litter in the manure. a. Reduce the quantity of litter.

a. Move the manure on the manure yard.

b. The manure is too dry. b. Add urine or water.

b. Reduce the quantity of litter.

c. Too high resistance to the manure c. Move the manure on the yard.

d. Too low turning pressure set in the direction valve.

d. Increase the pressure in the valve.

d. Possibly contact DeLavalService.

2. The hydraulic cylinder does not move. It does not turn.

a. The pump is not getting any oil a. Check the oil level. Examine and take stepstofindpossiblecauseofleakage.

b. Inner leakage in the hydraulic cylinder, valves, or in the hydraulic pump.

b. ContactDeLavalService.

c. Dirt in the valves c. ContactDeLavalService.

c.Changeoilandfilter.

3. Oil leakage. a. Oil leaks between the valve and mounting plate.

a. Tighten the four socket head cap screws. If this does not help, change O-rings.

b. Oil leaks from the manometer notch in the installation plate.

b. Tighten the plug.

c. Oil leaks between tank and oil level glass

c. Tighten the oil eye. If this does not help, change gasket or the whole oil level glass.

d. Oil leaks at the drain plug. d. Tighten the plug.

e. Oil leaks from the join couplings in the hydraulic pipes.

e. Tighten the couplings.

f. Oil leaks from hydraulic pipe due to ferrous corrosion, etc.

f. Change hydraulic pipe.

56Spare part

Spare partsDrive station, Robust HRC, HRC-CV

57 Spare part

Pos Article no. Exp Description See Note Old article

1 53200 628 02 Carrier2 53404 562 01 Sleeve3 53302 366 02 Cyl. attachment cpl5 00221 891 07 Lock nut M126 01022 999 07 Non-turning Screw M12x309 MSC2000 (right handed)10 53301 933 01 Adapter11 01022 414 93 Hydraulic cylinder 60/40x2000

w.c/v53028 450 01 Hydraulic cylinder 60/40x200053028 450 02 Hydraulic cylinder 60/40x300053028 450 04 Hydraulic cylinder 60/40x3000

w.c/w12 53402 017 01 Ring pin13 01022 001 06 Expansion bolt M12x90-110

58Spare part

Power pack 27/60

59 Spare part


1 53404 535 05 Electric Motor 5,5 Kw 380/660 V1 53404 535 04 Electric Motor 5,5 Kw 220/380 V2 00221 726 10 Screw M12x25 H3 Oil Level And Temperature Sensor Page4 Change-over Valve 2.2, 4.0, 5.5Kw Page5 53000 386 01 Plastic Ring6 53404 549 03 Coupling Complete8 OilfilterCpl.5.5KwAggregate27l/

minPage 53404 533

019 01022 405 29 O-ring 24 X 2,5

10 53404 682 04 Hydraulic Pump 27l/min

11 01022 406 35 Pressure Tube L=290mm

12 53000 053 02 Locking Pin 2,5 Mm

13 01022 405 20 Sight Glass W. Seal

14 01022 405 31 O-ring 18 X 2,5mm

16 53201 117 02 Oil container

17 01022 405 35 Sealset Oil Reservoir

60Spare part

Power Pack 16/32 High capacity filter

61 Spare part


1 01022 408 83 Electric Motor 4,0kw 220/380v1 01022 408 80 Electric Motor 4,0kw 380/660v2 $ 00221 045 45 Screw M12x25H3 Change-over Valve 2.2, 4.0, 5.5 Kw4 Mounting plate5 01022 405 05 Coupling Cross6 01022 405 90 Coupling Compl.7 01022 405 52 Connection Flange8 01022 405 37 Sealfconnectionflange9 Oil Level And Temperature Sensor10 53404 706 01 Oilfillingcover11 53404 682 01 Hydraulic Pump 16l/min12 01022 405 10 Suction Pipe Conn F.13 $ 00221 711 02 Screw14 $ 00223 107 34 M 6 Spring Washer Zinc Plated15 53404 617 01 Suction Pipe16 $ 01022 405 29 O-ring 24 X 2,517 $ 01022 405 31 O-ring 18 X 2,5mm18 01022 405 11 Pressure Pipe Conn19 01022 405 45 Pressure Pipe L=260mm20 53404 370 01 Meassuring nipple21 01022 405 35 Sealset Oil Reservoir22 53000 053 02 Locking Pin 2,5 mm23 01022 405 20 Sight Glass W. Seal24 53403 985 01 Threaded Washer25 53303 343 01 Oilfilter(spinnon)26 534043 965 01 Dirt indicator 0-6bar27 53404 515 01 Leading-in connection29 $ 00221 726 10 Screw M6CS 12 x 3530 $ 00223 101 49 Washer 13 x 24 x 2

62Spare part

Power pack 16/32 Eco

63 Spare part

Pos Article no. Exp Description See Note Old article1 01022 408 83 Electric Motor 4,0kw 220/380v1 01022 408 80 Electric Motor 4,0kw 380/660v2 $ 00221 045 45 Cylinder Attachment3 Change-over Valve 2.2, 4.0, 5.5,

7.5, 10 Kw4 Oil Level And Temperature Sensor5 01022 405 05 Coupling Cross6 01022 405 90 Coupling Compl.W/o Compvalve7 01022 405 52 Connection Flange9 53404 706 01 Lid10 $ 01022 405 29 O-ring 24 X 2,511 53301 829 01 Pipe12 01022 405 10 Suction Pipe Conn F.13 $ 00221 711 02 Screw14 $ 00223 107 34 M 6 Spring Washer Zinc Plated15 01022 405 45 Pressure Pipe L=260mm16 53404 682 01 Hydraulic Pump 16l/min17 01022 405 18 Filter18 $ 01022 405 31 O-ring 18 X 2,5mm19 01022 405 11 Pressure Pipe Conn20 01022 405 20 Sight Glass W. Seal22 01022 405 35 Sealset Oil Reservoir23 53000 053 02 Locking Pin 2,5 mm

64Spare part

Oil Level And Temperature Sensor

Pos Article no. Exp Description See Note Old article1 0102240624 Oil Level And Temperature Sensor

65 Spare part

Oilfilter Cpl. 5,5 Kw Power Pack 27l/min (after 0206)

Pos Article no. Exp Description See Note Old article0 53404 533 43 Filter Kit Pos 3,4,5,6 Included1 53404 533 44 Lid7 53405 368 09 Protection Lid8 53403 965 01 Manometer

66Spare part

Change-over Valve 2.2, 4.0, 5.5 Kw

Pos Article no. Exp Description See Note Old article1 00221 711 11 Screw M6x402 53404 972 03 Change-over Valve Incl. pos 8 53404972023 53404 973 01 Plate Incl. pos

4, 6, 7, 94 01022 405 16 Coupling 3/4” 2 Threads5 01022 405 33 Gasket6 01022 410 05 Nut7 53404 973 02 Overflowvalve8 53404 529 02 O-ringset (5st) Pos 2, 8x5

Included9 0102 2410 35 Plug

67 Spare part

Hydraulic Cylinder 60/40 X 2000 W/o Comp-valve, 5302845001


0 53405 209 01 Compl.sealing Set Fo STP Pos 10,11, 16-19 Inclu-ded

01022 414 96

1 53404 562 01 Sleeve2 $53404 339 01 Plug3 53038 464 01 Cylinder Pipe 60x2114 mm L = 21144 53404 338 01 Connection Nipple

68Spare part

Hydraulic Cylinder 60/40 X 3000 W/o Comp-valve, 53028 450 02


5 $01022 414 60 Nut 3/4”6 $00066 465 00 Nipple 2 x pos 4, 5, 87 01022 414 07 Gable Piston Part 4 x pos 6, 78 01022 414 10 Middle Piston Part9 01022 414 51 Piston Rod Guide20 53037 415 01 Piston Rod L=2152 L = 2152

69 Spare part



01022 414 96

1 53404 562 01 Sleeve2 $53404 339 01 Plug3 53038 464 02 Cylinder Pipe 60x3114 mm L = 31144 53404 338 01 Connection Nipple5 $01022 414 60 Nut 3/4”6 $00066 465 00 Nipple 2 x pos 4, 5, 87 01022 414 07 Gable Piston Part 4 x pos 6, 78 01022 414 10 Middle Piston Part9 01022 414 51 Piston Rod Guide20 53037 415 02 Piston Rod L=3152 L = 3152

70Spare part

Hydraulic Cylinder 60/40 X 2000 With Compvalve, 01022414 93



01022 414 96

1 53404 562 01 Sleeve2 $53404 339 01 Plug3 53038 464 01 Cylinder Pipe 60x2114 mm L = 21144 53404 338 01 Connection Nipple

71 Spare part


5 01022 414 60 Nut 3/4”6 00005 400 27 Screw MT6SS M 6X 109 01022 414 51 Piston Rod Guide20 53037 415 01 Piston Rod L=215221 01022414 58 Comp valve cpl.

Hydraulic Cylinder 60/40 X 3000 With Compvalve, 53028 450 02

72Spare part

Tubes, Pipes, Clamps, Couplings



01022 414 96

1 53404 562 01 Sleeve2 $53404 339 01 Plug3 53038 464 02 Cylinder Pipe 60x3114 mm L = 31144 53404 338 01 Connection Nipple5 01022 414 60 Nut 3/4”6 00005 400 27 Screw MT6SS M 6X 109 01022 414 51 Piston Rod Guide20 53037 415 02 Piston Rod L=315221 01022414 58 Comp valve cpl.

Pos Article no. Exp Description See Note Old article1 01022 410 15 Coupling F.1/2 Inch Tube2 01022 410 37 Coupling W. 1/2” Tube3 01022 410 11 Coupling 90’ 1/2” Tube4 01022 410 08 Hydraulic T-piece 15

73 Spare part

DeLaval MSC2000

Pos Article no. Exp Description See Note Old article5 01022 410 05 Nut6 01022 410 04 Cutting Ring for galvanized pipe6 01022 410 48 Cutting Ring for stainless pipe7 01022 410 03 Connection Male/male8 01022 410 35 Plug9 0102 2410 35 Plug10 01022 410 13 Hydraulic Tube 1/2 ” per meter11 53404 244 01 Clamp for hose12 01022 410 02 Hydraulic Pipe 15/12 mm Multiple 6 meter12 01022 410 47 Hydraulic Pipe 15/12 mm s/s Multiple 6 meter13 01022 411 80 Clamp for pipe15 01022 410 09 Shut Off-valve 2-way

Pos Article no. Exp Description See Note Old article1 53201 102 06 Scraper LH L=550

74Spare part

Pos Article no. Exp Description See Note Old article1 53201 102 04 Scraper LH L=550

1 53201 102 03 Scraper LH L=450

2 53201 103 06 Scraper RH L=4252 53201 103 04 Scraper RH L=5502 53201 103 03 Scraper RH L=4503 53301 958 02 U-bar L = 30009 53302 307 01 Extension for Scraper 200010 53302 288 02 Connection piece for U-bar

53302 303 02 Assembly parts for scraper 2 x pos 4, 5, 853302 288 03 Assembly parts for connection plate 4 x pos 6, 753302 307 03 Assembly parts for extension

75 Spare part

S-scraper

Pos Article no. Exp Description See Note Old article1 01021 270 08 B - Joint2 00221 891 07 Locknut M123 01022 999 07 Non-turning Screw M12x304 01022 439 05 Non-turning Screw M16x505 01021 269 11 Sleeve 20 mm6 01021 256 05 Washer 55 X 17 X 5 mm7 01022 439 02 S Scraper 430 Right Right, L = 430

01022 439 03 S Scraper 530 Right Right, L = 53001022 439 04 S Scraper 630 Right Right, L = 63001022 439 20 S Scraper 730 Right Right, L = 730

8 01022 439 21 S Scraper 730 Left Left, L = 73001022 439 09 S Scraper 630 Left Left, L = 63001022 439 08 S Scraper 530 Left Left, L = 53001022 439 07 S Scraper 430 Left Left, L = 430

9 00221 891 09 Nut M1601022 996 68 Mounting kit S-scraper Pos. 4, 5, 6, 701021 277 01 Mounting kit joint 4 x pos 2, 3

76Spare part

Guide low, for DeLaval MSC2000

Pos Article no. Exp Description See Note Old article1 53404 634 01 Plate2 00221 891 07 Locknut M123 01022 999 07 Non-turning Screw M12x304 01021 512 04 Plastic Plug5 53404 506 01 Guide For U-dragline6 00221 981 06 Woodscrew 12x100

77 Spare part

End scraper

Pos Article no. Exp Description See Note Old article1 01022 439 33 Wedge Scraper L = 7801 01022 439 11 Wedge Scraper L = 5802 01022 439 13 Support F. Scrapper3 53404 510 01 Distance Attachment4 $00221 045 31 Screw M6S M12x604 $00221 045 09 Screw M6S M12x305 $00221 045 29 Screw M6S M12x506 $00221 891 07 Locknut M12

01022 996 60 Assembly parts pos. 2, 3. 2 x pos 4 2 x pos 5, 6.

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