gxt green - saco, maine › sacomaine_gxt green... · 9/1/2017 · 1. aerobic: the breakdown of...
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Manas Chatterjee- President and CEO
Michael Vanin, Chief Operating Officer & Sr. Vice President of World Wide Sales
Rengan Kannabiran, Sr. Vice-President & Head of Research and Development
GXT GREEN• An International Materials Company • Part of the Massachusetts Innovative Ecosystem
LOW COST, SUSTAINABLE, PLASTIC REPLACEMENT TECHNOLOGY
Saco, Maine Informational Workshop January 9, 2017
As part of the Massachusetts Innovative Ecosystem we help communities, corporations and governments around the world implement sustainable practices that align social responsibility with economic viability
All GXT Green ECOgrade products and services align with these 4 core principles
To address these issues, communities around the world are collaborating with GXT Green to help find solutions
GXT solutions include sustainable products: ECOgrade plastic replacement products Made from reclaimed and natural
ingredients.
GXT Green, Inc.
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GXT Green adheres to 4 key principles. Our products and service must: 1. Be sustainable 2. Solve a critical problem3. Perform as well or better (vs. products they replace)
4. Competitively priced (vs. products they replace)
Sugar Cane bagasse (husks)
GXT Green adheres to 4 key principles. Our products and service must: 1. Be sustainable 2. Solve a critical problem3. Perform as well or better (vs. products they replace)
4. Competitively priced (vs. products they replace)
Confidential. Not to be shared outside of the organization.
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Education is a big part of the value GXT Green brings to the market
40%
Equal to filling 34 million gas tanks
80%
*http://www.washingtonpost.com/wp-dyn/content/graphic/2007/10/03/GR2007100301385.html
70%
National average is 3%
Did you know that…
Communities like Saco struggle with plastic bag pollution
4+ billion plastic bags are littered annually world wide
Plastic bags take over 400 years to degrade
Est. that billions/year wildlife are killed from plastic litter
Other solutions are much more expensive, and…
o Have not solved the litter problem, convenience factor, strength concerns, or leaving behind toxic residue
GXT Green Commonwealth bags address the above
GXT Green offers products that:
o Photo, Bio, Compost, Aerobic, Anaerobic (landfill) degradable
o Reusables
Leaves no toxic resins behind
Produces 50% fewer Greenhouse gases
Requires 15% less energy to manufacture.
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Commonwealth Bags ECOgrade® Resin
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Manufacturers of all plastics
ECOgrade reduces raw material costs, improves sustainability without sacrificing quality
Plastic bag manufacturers are looking for stable pricing (green is a bonus)
Plastic mulch/row cover manufacturers desire a low cost, non-toxic degradable film
Plastic cups, bottles and flatware manufacturers are under pressure to produce sustainable, degradable and recyclable non-toxic products
Reactive Agent
Calcium Olefinic Glucosate replaces plastic
Cost advantage because of price stability of ECOgrade resin
Made from plentiful natural materials
Products can be manufactured in existing facilities.
GXT Green Product- Community and Commercial Appeal
Confidential. Not to be shared outside of the organization.
Confidential. Not to be shared outside of the organization.
Testing Guidance and Compliance
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The American Society for Testing and Materials (ASTM) sets international standards: Photodegradable material (ASTM D5272) Compostable/aerobic material (ASTM D5338) Anaerobic degradable material (ASTM D5511)
GXT Green’s ECOgrade material used in our Commonwealth, Lexington, and Concord series comply with these ASTM standards.
Additionally the GXT Green material, passes US and Canadian standards for heavy metals as per limits set in Table 3 of 40 CFR (Code of Federal Regulations) Part 503.13
By virtual of its unique properties and manufacturing process, ECOgrade material leaves behind a smaller carbon footprint than plastic and paper.
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CIPET Accelerated Test (D5208)
Toxicity Test #1 Toxicity Test #2 Soil Conditioner
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Trex: Recycling
Examples of 3rd party Certifications and Acknowledgements
Mass. Sierra Club Pacific Research Inst. Blue Ocean Society
CIPET- IndiaCOG- Umass Lowell Lab for Advanced
Research - India
Millennium Research
Labs (USA)
Example of degradation- ASTM Certified Lab
Time lapse pictures from Q-Labs
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Specimen is totally degraded
Exposure Duration: 240 Days
40 days 90 days
120 days 240 days
Re-Useable
In addition to photodegradability (ASTM 5272), there are varied requirements among different retailers, cities, countries and for degradability, including:
Compostability (ASTM 5338)
Landfill acceptability (ASTM 5511)
GXT Green has developed solutions for a range of requirements and has applications in plastic replacement (bags, utensils, plates, bottles, etc.)
Commonwealth
Lexington
Concord
Newton
Walden
Amherst
Dover.
GXT Green offers multiple solutions
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Photo + aerobic 1
degradation Photo + Bio degradation +
Anaerobic1Photo degradable
Bio-based Sugar Cane
Confidential. Not to be shared outside of the organization.
Photo degradable + Anaerobic2
Photo + GXT recycled material
1. Aerobic: The breakdown of organic contaminants by micro organism when oxygen is present2. Anaerobic: The break down biodegradable material in the absence of oxygen
Series NameAttribute
(Menu Based)ASTM Standards
Commonwealth Photo degradableASTM 5272ASTM 5208
LexingtonPhoto + Aerobic1
(compostable)ASTM 5272
ASTM 5338
Concord Photo + Anaerobic2 ASTM 5272ASTM 5511
Newton Photo + Bio + AnaerobicASTM 5272ASTM 5511
ASTM 5338
Walden Bio BasedASTM 5272ASTM 5511
ASTM 5338
Amherst Reusable ASTM 5272
Dover Photo + GXT recycledASTM 5272ASTM 5208
1. Aerobic: The breakdown of organic contaminants by micro organism when oxygen is present2. Anaerobic: The break down biodegradable material in the absence of oxygen
Priced Competitive to
Plastic
Priced to be very
competitive with
Biodegradables
Paper and
Priced Competitive to
Plastic
For resale to consumers
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GXT Green boasts large international acceptance of our bags as a viable, economically feasible solution to plastic bags pollution
Cities and communities that have restricted plastic bags are using or contemplating he ECOgrade bag Delhi, India Toronto, Canada Oak Bluffs, MA
GXT Green offers a menu of solutions that meet local community requirements
Over 3.0 billion bags in useo With 37 brands
ECOgrade bags pipeline: U.S. +2.6 billion bags International +3.0 billion bags
The market for GXT Green products is growing rapidly throughout the U.S. and the world:
Brazil Africa Asia Mexico.
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GXT Green Bags and Resin Success
GXT Green’s bags could be an easily adopted program and help Saco to keep its green rankings along with other New England States
New England- “Greenest” states in the U.S. in 20151
Boston: #7 “greenest” cities in the U.S.2
Decided to table ban (GXT Green testified)
ECOgrade is good for business
Shaw’s
Hannaford's
Renys Department Store
Studies show that brand loyalty and increased sales are linked to “green” initiatives.
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GXT Green Bags Align with New England Values
1. http://247wallst.com/investing/2010/12/16/2. http://ecowatch.com/2015/04/15/greenest-cities-in-america/
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Mass #22NH #3 RI #14Vermont #1
Maine #2
Category Cost Strength Degradation Environmental impact Other
Paper high Low DaysDoes not degrade in landfills as much as it “mummifies”
63% more energy and 94% more emissions
Plastic low High 400+ yrs. “Urban tumble weeds”Leaves behind “micro
plastics”
Reusable Very high High 400+ yrs.Negative impact unless used >200 times without washing
or 2 years of use
Unsanitary. Reports show increase in stomach
infections. NBC reports weekly theft rate has
doubled to $1,000
Oxophotodegradable
Very high Medium 180 - 730 daysDegrading agent are often heavy metal salts – toxic to
the environment
Very short shelf life. FTC warning.
ECOgrade® competitive High 60-240 daysDegraded residue improves
soil/water conditionAvoid microplastics
pollution.
All grades of GXT Green products are superior in all major categories
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Positive Negative
Why The GXT Green Bags are the Right Solution
Written in December 2012 Kenneth P. Green (Resident Scholar at the American
Enterprise Institute) and Elizabeth DeMeo (Research Assistant at AEI)
Unsolicited by GXT Green
KEY POINTS Studies suggest that as with other environmental
intervention; banning plastic grocery bags reduces some harms, while increasing others
GXT Green “GXT, for example, has just released a potentially
viable solution in the form of a Photo-Degradable Bag.”
Important “Call Outs”
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TREX is one of the biggest user of recycled plastic bags
Combines re-constituted bags with wood pulp to make “artificial” decking with a 25 year warrantee
Tested 100% Commonwealth bags (instead of plastic). Showed no degradation once reconstituted
Conclusion is that GXT Green’s bags are recyclable in a commercially viable product.
Driver: “Economics Meeting Ecology”
Cost-effective plastic alternative for retail establishments
Product Stewardship Most Innovative Product of the Year
(Best in Biz Awards International) Business of the Year (Massachusetts
Chamber of Commerce)
Environmentally Preferable Manufacturing COG is not plastic Recyclable (Trex) Solves litter problem Leaves no toxins in the
environment.
Saco, Maine’s and Green, Inc. values align
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Confidential. Not to be shared outside of the organization without permission.
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Driver: To identify and encourage the
actions and practices that support environmentally and economically sustainable materials
Product Stewardship: An integral part
of the State’s solid waste management strategy for considering product stewardship programs and changes to Maine’s existing programs.
Environmentally Preferable Purchasing Products made without toxins, to be
energy-efficient, and to be easily recycled
That cause less harm to humans and the environment than competing goods that serve the same purpose.
GXT Green, Inc. SACO, M.E.
Confidential. Not to be shared outside of the organization.
Taiwan ECOgrade Resin Factory
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Confidential .Not to be shown outside of the organization
ECOgrade bags are contracted with facilities that have access capacity
Manufacturing ECOgrade bags using GXT Green resin blend adds or preserves jobs
ECOgrade® (COG) Bags- Contract Manufacturing
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ECOgrade film:
Calcium Olefinic Glucosate (COG)
Reduce temperature by ≅ 35oC
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2
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ECOgrade resin blend
ECOgrade COG infeed
Confidential.
Rendering of a typical bag extruder
Resin is made from natural/renewable/ recycled materials such as:• Mineral salts (like those
derived from tilling of limestone mines)
• Bagasse (left over husks of sugar cane plants)ECOgrade (COG) Materials/Process
Five Local Companies to Watch (2011) The voice of NE Innovation
Discovery.Com “How Stuff Works” (2011)
Consultancy of the Year (2011) Biz Green Leaders Award - London
Consumer Product of the Year (2012) Winner of MassTLC
Innovation of the Year (2013) Finalist SBANE
Product of the Year (2013) Best in Biz Awards International
Most Innovative Product of the Year (2013) Best in Biz Awards International
Business of the Year(2013) Massachusetts Chamber of Commerce
Product of the Year (2013) Annual Boston Business Journal/Mass High Tech All Star
Best Small/Medium Enterprise (2014) Responsible Business Awards - London
Sustainability Commercialized (2014) Responsible Business Awards
Best Small Business- Technology and Innovation (2015) Zip Recruiter
Edison Award Nominee (2016) “Honoring the Most Innovative New Products and Services in the world”
NewCo Host Company (2016) “Changing Boston and the World”.
GXT Green Offers Solutions- Acknowledged Domestically and Internationally
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GXT Green Finalist
Summary
GXT Green lives by its motto- “Economics meets Ecology”
This means that all products we bring market must:
Be sustainable
Solve a critical problem
Perform as well or better o Versus the products they replace
o Good for Consumers
Competitively priced o Versus the products they replace
o Good for business
Our solutions are easy to implement
Easily and effectively reinforces green messaging
Make economic sense
Saves money
Preserves or creates jobs
“Green” solutions creates more customer loyalty and higher revenue.
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It’s Not Easy Being Green
Easy to implement EconomicalSaves money and
preserves jobs
Visible Reinforces
Saco’s green messaging
www.gxtgreen.com www.gxtgreen.comwww.gxtgreen.comwww.gxtgreen.comwww.gxtgreen.comwww.gxtgreen.com
www.ECOgradebag.comwww.ECOgradebag.comwww.ECOgradebag.comwww.ECOgradebag.comwww.ECOgradebag.comwww.ECOgradebag.com
Questions?
Aligns with and enhances Saco’s
green image with a menu of
solutions
Reduces the CO2 footprint
....actually…. It’s pretty easy
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Solves the puzzle of how best to proceed
MANAS “BOB” CHATTERJEE
President & CEO
Cell: 617-818-5691
RENGAN KANNABIRAN, PhD.
SVP and Head of R&D
“Economics meeting Ecology”
Award Winning Company with Innovative Products
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MICHAEL C. VANIN
COO & SVP of World Wide Sales
Cell: 617-835-0189
Cell: 508-733-9402
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Manas Chatterjee- President and CEO
Michael Vanin, Chief Operating Officer & Sr. Vice President of World Wide Sales
Rengan Kannabiran, Sr. Vice-President & Head of Research and Development
GXT GREEN• An International Materials Company • Part of the Massachusetts Innovative Ecosystem
LOW COST, SUSTAINABLE, PLASTIC REPLACEMENT TECHNOLOGY
Saco, Maine Informational Workshop January 9, 2017
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LCA
Life Cycle Assessment and Inventory
As a part of the cradle-to-grave life cycle assessment (LCA), this study, using sources cited on next page and has determined the entire the life cycle inventory (LCI) of ECOgrade bags.
A lifecycle inventory is the phase of a life cycle assessment (LCA) involving the compilation and quantification of inputs and outputs for a given product system throughout its life cycle.
Following is both an LCI and an LCA using ISO 14040:2006 protocol, which has formally evaluated the net emissions of Green House Gas (GHG) produced in the extraction and processing of raw materials, the manufacturing of the ECOgrade bags, the transportation of the bags from manufacture to customer, and the GHG produced at disposal.
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Life Cycle Assessment
Life Cycle Assessments (LCA) reports, referenced in Environmental Impact Reports(EIRs)
Attempt to identify the impact to the environment during the manufacturing and disposal/recycling process of the different types of paper, plastic, and reusable bags.
The impact to the environment is analyzed with respect to water use, energy consumption, generation of greenhouse gases, chemicals used, etc.
Life Cycle Assessment (LCA) reports looked at include the “Life Cycle Assessment for Three Types of Grocery Bags – Recyclable Plastic; Compostable, Biodegradable Plastic; and Recycled, Recyclable Paper” by Boustead Consulting & Associates38;
“Life Cycle Assessment of Supermarket Carrier Bags” by the UK Environment Agency; and
“Life Cycle Assessment of Reusable and Single-use Plastic Bags in California” by the California State University Chico Research Foundation; and, the
“Master Environmental Assessment on Single-Use and Reusable Bags” by Green Cities.
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Environmental Impact Comparison of ECOgrade bags
Project Scope:
This report is an Environmental Impact Comparison of ECOgrade bags to the conventional Kraft paper and standard HDPE plastic grocery bags
Compares the key impacts of raw materials extraction, production of the bags, and transportation to distribution centers
These comparisons extend up to but not past consumer use of the bags
Environmental Factors:
CO2e Emissions
Total Energy Use
Water Use
Pertinent Life Cycle Stages:
Raw Material Extraction & Processing
Manufacturing Processes
Post-Production Transportation
Manufacturing Assumptions
Paper: 51 microns, size 17” x 12” x 6.25” (30% recycled material)
Plastic: 13 microns, size 22” x 12” x 7” (typical size)
ECOgrade: 15 microns, size 22” x 12” x 7”
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Sources
United Nations Framework Convention on Climate Change http://cdm.unfccc.int/filestorage/N/P/L/NPLRYFK7SEWG4O01ZJ3MX58VHC62AU/Assessment%20of%20energy%20savings%
20in%20recycling%20versus%20new%20feedstock.pdf?t=Wjl8bTg1NGY0fDDJf3FI0vyXpIIFcB2qq770
Transportation CO2 Equivalency Values Okala, May 2007 http://cdm.unfccc.int/filestorage/N/P/L/NPLRYFK7SEWG4O01ZJ3MX58VHC62AU/Assessment%20of%20energy%20savings%
20in%20recycling%20versus%20new%20feedstock.pdf?t=Wjl8bTg1NGY0fDDJf3FI0vyXpIIFcB2qq770
United States Environmental Protection Agency http://www.epa.gov/osw/conserve/materials/plastics.htm
http://epa.gov/climatechange/wycd/waste/downloads/fullreport.pdf
Mass Sierra Club http://www.sierraclubmass.org/issues/legislative/2011/summary%20-%20plastic%20bags.pdf
EPA of Victoria, Australia http://www.epa.vic.gov.au/agc/r_cc_causes.html#page-3/
World Energy Council (WEC) 2007 http://www.worldenergy.org/publications/survey_of_energy_resources_2007/625.asp
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* Metric Tons of CO2e / 10 million Bags / 1000 kilometers
Transportation Emissions*
Paper
51 micronsECOgrade
15 microns
ECOgrade
15 microns
Plastic
13 microns
▹ 84%≅ 0%
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Confidential. Not to be shared outside of the organization.
Water Use*
*kiloliters / 10 million Bags
0
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
Paper
ECOgrade
37,951
2,2490
500
1,000
1,500
2,000
2,500
Plastic
ECOgrade
2,1952,249
94%
< 3%
▹
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* Megajoules / 10 million Bags
0
2,000,000
4,000,000
6,000,000
8,000,000
10,000,000
12,000,000
14,000,000
16,000,000
18,000,000
Paper
ECOgrade
16,800,000
6,247,500
0
2,000,000
4,000,000
6,000,000
8,000,000
Plastic
ECOgrade
7,350,000
6,247,500
Energy Use*
▹63%
▹15%
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*Metric Tons of CO2e / 10 million Bags
0
500
1000
1500
2000
2500
3000
3500
4000
Paper
ECOgrade
3560
243 0
50
100
150
200
250
300
Plastic
ECOgrade
292
243
Production Emissions*
▹94%
▹17%
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