h - additional machining

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Small part machining

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Automated machining in bar-feed machines ................................................... H3

A modern approach .......................................................... H3

Meeting new production demands ..................................... H4

The sliding head machine ................................................. H4

Tool systems for small part machining ............................... H5

Sliding head machine applications ..................................... H6

Back turning ..................................................................... H7

In parting and grooving applications ................................... H8

Cutting data for CoroCut 3 ................................................ H8

External operation - cutting data

recommendations for CoroCut XS ...................................... H9

Internal turning, grooving and threading

– cutting data for CoroTurn XS ......................................... H10

When should ground inserts be considered in

small part machining ...................................................... H11

Selecting tools for small part machining .......................... H12

External turning of component

diameters 1 to 8 mm ...................................................... H12


diameters 1 to 32 mm .................................................... H13


diameters 6 to 32 mm .................................................... H14

External back-turning of component

diameters 1 to 8 mm ...................................................... H15

External back-turning of component

diameters 6 to 32 mm .................................................... H16

Parting of component diameters 1 to 8 mm ..................... H17

Contents

Parting of component diameters 6 to 32 mm ................... H18

External grooving of component

diameters 1 to 8 mm ...................................................... H19

External grooving of component

diameters 6 to 32 mm .................................................... H20

External threading of component

diameters 1 to 8 mm ...................................................... H21

External threading of component

diameters 6 to 32 mm .................................................... H22

Internal turning of holes from 0.3 mm diameter ............... H23

Internal grooving of holes from 4.2 mm diameter ............. H24

Internal threading of holes from 4.2 mm diameter ............ H25

Milling ............................................................................ H26

Drilling ........................................................................... H26

When processing a component ........................................ H27

Machining improvement example ..................................... H28


Additional machining areas and general information

Small part machining ........................................................................................................................................... H3

Multi-Task machining ......................................................................................................................................... H29

Workpiece material – cross reference list ................................................................................................... H47

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A modern approachThe most up-to-date method of machin-ing small components today is by using sliding head machines as these are the most efficient way of producing large vol-umes. For this reason, tooling develop-ments have been directed towards up-grading performance in these machines.

Most sliding head machines are CNC-controlled and take a maximum of 32mm bar diameter. They are nearly always fit-ted with a bar-feeder to maximize the productivity of the automated process. Today’s machines are compact multi-axis turning centres and are designed to ma-chine the component in one set-up, thereby being more cost effective. The machining process is designed to meet the demands of high-precision compo-nents as well as high machining per-formance from the cutting tools.

The components in question come in a huge variety of lengths and design – from long, plain axels in low-carbon steels to shorter, very complex parts in more ma-chine demanding materials. Sizes vary from micro size of 0.5mm to 30mm and used in a growing number of different ap-plications including the automotive, aer-ospace, electronic and medical industry. Normally these components are made by suppliers and have demanding quality limits as well as demands on delivery and cost per part. Production perform-ance, therefore, is an important success factor to which tooling and methods play a key role.

Automated machining in bar-feed machines

CNC-lathes Sliding head machines Automatics

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Meeting new production demands

Machine tools and control units have made considerable headway during the past decade but with tooling often over-looked. This has led to selection of tools similar to those used on conventional, previous generation cam-automatics. To-day, tools for these machines have been optimized for the various operations such as turning, threading, parting and grooving and as well as the internal turn-ing operations. The latest indexable in-sert and carbide technology has been adopted and developed for tools for small part machining and can thus uti-lize the potential of modern machines in this area.

There are several demands on tools for small part machining: precision of finished components; easier high performance machining;coping with difficult materials; good chip-control giving predictability necesssary for unatteded machining, the capability of high cutting data for short cycle times and the ability to utilize sliding head ma-chines to their full capability.

Precision toolholders from shank sizes 0808 to 1616 mm are normal for these machines, as are precision inserts with sharp cutting edges and small nose radii

The turning positions can be up to 12 in number placed as a gang of tools. This is the tool rack located beside the guide bush. Larger versions of the sliding head machines are also equipped with turrets as well as a gang tool to give further flex-ibility for using standard tool holders as well as quick change tooling such as Coromant Capto.

to machine to close tolerances and high surface finish demands.

The sliding head machine...... is, as its name describes, equipped with a main head function, which uses a guide bush in order that the material can slide through in the Z-direction, leaving the tools stationary so that high stabilty is achieved. A second main spindle ro-tates and drives the material through the guide bush making it possible to ma-chine long components without using a secondary spindle. Sub-spindles are, however, added on to the most common machines to further increase machine utilization.

The principle of the sliding head-stock CNC machine. The z-axis is performed by the bar moving through the head-stock, held, rotated and moved by a collet at the back and supported by a collet at the front. Tools can move up close to the collet which means that the component being machined is always well supported, even when axial feed for length-turning is involved.

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The main machining operations performed are external and in-ternal turning, parting and grooving, thread turning or threading, drilling and milling. These operations can be performed with new-technology cutting tools in the form of:

CoroTurn 107 – for external turning with positive insertsCoroTurn 111 – for internal turning of holes from 6.5 mm diametersCoroTurn XS – for smaller-diameter internal grooving, turning and threadingCoroCut 2 – for parting and grooving in diameters ranging from 12 to 32 mmCoroCut 3 – for parting of tubes and small-diameter bars as well as shallow groovingCoroCut XS – for smaller-part parting, grooving and threadingT-Max U-Lock – for thread turingCoroDrill Delta C – for drilling holes from 1.5 mm diameterCoroMill Plura – for milling operations

Tool systems for small part machining

CoroCut 2

T-MAX U-LockCoroTurn 107

CoroTurn 111

CoroCut XS

CoroTurn XS

∅CoroCut 3

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Sliding head machine applications

External turningWhen turning an external diameter it is possible to choose a variety of tools in accordance with the component diameter and design.

VCEX insertsFor turning and back-turning operations with high demands on precision. For excellent chip breaking, surface finish and high edge strength, use VCEX E-tolerance insert with 0 and 01 nose radii.

CoroTurn 107 – G toleranceFor copying and longitudinal turning with high demands on per-formance, choose UM (G-tolerance) inserts with small nose ra-dii ground inserts with sharp edges for best performance.

Wiper insertsFor high productivity, improved chipbreaking and excellent sur-face finish choose positive wiper inserts.

CoroTurn 107 – Al GeometryFor Aluminiuim, Titanium and other non-ferrous materials, choose -AL geometry. The G-tolerance ensures high indexing security.

CoroTurn 107 – M toleranceFor finishing and medium operations where a sharp edge is not a necessity. CoroTurn 107 is available in a wide range of nose radii 02–1.2 and in the latest grades for all materials.

Check the following:Component diameter• Depending on component diameter, different insert types and

edge sharpness and nose radii are needed.

Copying or plain longitudinal turning• For copying operations, CoroCut XS or DCMT inserts can be

chosen, depending on component diameter. (CoroCut XS turning insert is recommended from 1-8 mm component diameter).

• For longitudinal turning, the VCEX insert can be used. It gives good chip breaking as well as surface finish.

Cutting depth• A large cutting depth will need a strong insert and a dedicated

geometry that will give acceptable chip control. This can be seen in component diameter recommedations.

External operations can also be done on the sub-spindle using boring bars, intended for internal operations, on the back working.

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10.7 mm 2.63 mm

Back turning

When back turning there are some vital things to consider: what is the size of the bar material and what cutting depth can be applied. There are two tool types to choose from:

CoroCut XS- recommended for bar/component diameter 1-8 mm.- these have sharp cutting edges and generate low cutting forces.- capable of cutting depths up to 3 mm in soft materials.

The CoroCut back turning insert (MABR) is designed for small diameters and to be close to the main spindle (guide bush) to minimize the overhang of the bar and therefore to minimize any tendency to vibration.

VCEX insert- recommended from bar diameter 6 - 32 mm- sharp cutting edge and generates a good surface finish due to wiper effect.

- cutting depth capabilities up to 4 mm.

The VCEX insert is designed for back turning of larger compo-nents. The insert protrudes slightly from the main spindle and is therefore not suitable for very small diameter applications involving back turning.

The VCEX inser can be used in both 90 or 93 degree angled holders. The holder with a 90 degree entering angle will gener-ate slightly less cutting forces.

0.3

0.2

0.1

0.05

0

0.05 0.1 0.25 0.5 1.0 4.0ap

fn

For smaller-diameter components and bac-turning operations, CoroCut XS is recommended as the overhang of the bar material from the guide-bush is considerably less vibration and workpiece deflection tendencies are thereby reduced.

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... basically the only demand that will mean choosing different tools is the workpiece diameter and the size of the machine. When parting off, it is vital to have a parting system with a very stable insert design such as the CoroCut XS and the CoroCut tool systems.

CoroCut XSParting of small components, 1-8 mm diameter, and grooving of thin grooves, 0.5-2.5 mm width.

CoroCut 2Parting of components and bars up to 32 mm diameter and grooving down to 1.5 mm in diameter.

CoroCut 3A three edged tooling system also possible for use on sliding head machines but the system is limited to workpieces of 12 mm diameter.

In parting and grooving applications...

-CM -CS

==

Radial feed

Insert width (la), mm

Feed (fn), mm/r

Radial feed

Insert width (la), mm

Feed (fn), mm/r

First choice for shallow parting and grooving at low speeds

For sticky materials and ball bearing materials

Extremely sharp edge line with an open chip former

To be used in multi-spindle machines at low cutting speeds

≈ 50 m/min

To be used for non-ferrous materials at normal cutting speeds

100 – 250 m/min

Right (R) or left (L) hand inserts to be used for pip and burr free

machining

Recommended starting value at normal speedsRecommended starting value at low speeds

Cutting data for CoroCut 3

CoroCut XS

CoroCut 3

First choice for shallow parting and grooving

First choice in most materials

Sharp edge line, chip breaking geometry

To be used at normal cutting speeds 100 – 250 m/min

CoroCut 2

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External operation Cutting data recommendations for CoroCut XS

= Recommended starting value.

(la) mm

(fn) mm/r

Grooving

(ap) mm

(fn) mm/r

Turning

Metric 60°

0.20 0.12 4 0.25 0.15 4 0.30 0.18 4 0.35 0.21 4 0.40 0.25 4 0.45 0.28 4 0.50 0.29 4 0.75 0.45 4 1.00 0.60 5 1.25 0.74 6 1.50 0.90 6 1.75 1.06 8 2.00 1.21 8

ap nap

ap = total depth of threadnap = number of passes

Pitch

(la) mm

(fn) mm/r

Parting off

(ap) mm

(fn) mm/r

Backturning

Can be used for thread types:

– ISO metric 60°

– UN 60°

– NPTF, MJ, UNJ 60°

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Cutting speed recommendations

60–200 60–180 90–400 20–50

M N SGrade 1025 (vc) m/min

Insert width Insert width

Feed Feed

Cutting depthCutting depth

Feed Feed

Threading, (Infeed recommendations)

Grade 1025

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(ap) mm

(fn) mm/r

Internal turning, grooving and threading Cutting data recommendations for CoroTurn XS

= Recommended starting value.

(la) mm

(fn) mm/r

Grooving

Turning, insert size 04

(ap) mm

(fn) mm/r


(ap) mm

(fn) mm/r


(ap) mm

(fn) mm/r


Threading, (Infeed recommendations)

CXS-04TH 050VM-4215R 0.27 7

CXS-05TH 050VM-5215R 0.27 7

070VM-5115R 0.40 8

100VM-4815R 0.55 11

CXS-06TH 100VM-6215R 0.55 11

125VM-6215R 0.68 11

150VM-6215R 0.81 13

CXS-05TH 24WH-5215R 0.65 13

26WH-5215R 0.60 12

28WH-5215R 0.87 14

CXS-06TH 19WH-6215R 0.82 14

20WH-6215R 0.74 12

22WH-6215R 0.68 11

24WH-6215R 0.65 11

26WH-6215R 0.60 10

28WH-6215R 0.27 7

CXS-06TH 18NT-6215R 1.06 18

27NT-6215R 0.71 12

Insert ap napThread

V-profile 60°

Whitworth 55°

NPT 60°

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Cutting speed recommendations

60–200 60–180 90–400 20–50

M N S

(vc) m/min


Feed Feed


Feed Feed

Insert width

Feed

ap = total depth of thread

nap = number of passes

Cutting speed

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When should ground inserts be considered for small part machining:

- when the material of the component needs a sharp cutting edge. These might include HRSA, non-ferrous and titanium alloys.

- when component dimensions and cut-ting depths are small to the extent that the machining becomes sensitive to ra-dial cutting forces, it can influence com-ponent tolerances. This may need for the edge rounding to be minimal to better engage in cuts and to provide the insert with a more immediate positive cutting action. With the relatively larger edge roundings, found generally on direct pressed inserts, will act as a negative land, forcing the component away radi-ally and thus influencing the diameter.

If the material is tough to cut and extra sharp cutting edges actually break or form chips, it may be the case that the distance to the actual chip breaker is further away from the edge such as that designed into the UM insert geometry. A G-tolerance insert with a small edge rounding and a sharp cutting edge will help to break long chips, avoiding the for-mation of long swarf.

- all tools, including CoroTurn XS (inter-nal) CoroCut XS (external) and the other tools used for smaller dimensions such as CoroCut, CoroCut 3, need to have sharp cutting edges if they are to work in this area. This is especially the case in parting off where the sharpness of the insert will minimise the burr on the fin-ished component and influence the sur-face finish. For this reason, a precision grooving insert geometry, with a sharper cutting edge such as GF, may be a better choice for some parting off operations in comparison to a direct-pressed insert with geometry CM, as the straightness of the cut may be better.

- in some cases involving precision ma-chining with CoroCut XS tools, the right option is to select an insert with ground cutting edge and chipbreaker to obtain accurate insert tolerances (such as +/- 0.025 mm) and to have a chipbreaker very close to the edge of the insert.

- to obtain more accurate insert index-ing, such as with CoroCut XS and VCEX inserts, but are affected by the IC and in-sert height/thickness dimensions, ground inserts are often the best alternative.

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Selecting tools for small part machining

External turning of component diameters 1 to 8 mm: CoroCut XSInsert: MAFR 3 010 1025 (precision insert with sharp cutting edge

and close chipbreaker)

Nose radius: 0.03, 0.1 and 0.2 mm

Insert grade: GC1025

Insert geometry: MAF

Insert tolerances: repeatability: +/-0.025 mm, centre height

+/-0.025 mm

Toolholder: SMALR 1212K3, shank sizes 1010, 1212 and 1616 avail-

able in left and right handed versions

Application hints:Cutting data for low-alloy steel: vc: 100 m/min, ap: 1 mm, fn:

0.08 mm/rev

- do not exceed the feed value of the nose radius. (Nose radius

0.1 mm, max feed 0.1 mm/rev.)

- do not to use smaller cutting depth than the nose radius as this will

generate high radial forces which may result in inaccurate compo-

nent dimensions.

- cutting speeds which are too low will result in a shorter tool-life,

follow recommended cutting speed values.

0.05

1.00

2.00

3.00

fn mm/rev

0.02 0.06 0.10 0.14

ap mm

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60-200 60-180 90-400 20-50 GC/1025

Vc =

ap ≥ rε

fn ≤ rε

rε

Ø 8Ø 1

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External turning of component diameters 1 to 32 mm: CoroTurn 107Insert: VCEX 110301R-F 1025 for longitudinal turning, not copying.

Suitable for side turning and back-turning, designed for both small

and large cutting depths up to 4 mm, generates an extremely good

surface finish due to the Wiper effect of cutting edge and good chip

control.

Nose radius: 0 and 0.1 mm

Insert grades: 1020, 5015 and H13A

Insert geometries: R-F and L-F

Toolder: SVJBR 1212K-S-B1. Any of standard toolholders for VCMT

1103 inserts. Available in left and right handed versions.

Application hints:Cutting data for low-alloy steel: vc: 150 m/min ap: 2 mm fn:

0.1 mm/rev

- insert has very high edge-strength, which enables machining in one

pass with large depth of cut. Maintains high stability of component

and provides short cycle times.

- use cutting speeds higher than 60 m/min as this will maintain con-

siderably longer tool-life

- apply in operations where surface finish is a criterion

- use insert grade GC1020 as first choice. To optimize tool-life and

for finishing cuts, cermet grade CT5015 should be considered.

0.1 0.2 0.3 0.4

0.05

1.00

2.00

3.00

4.00

fn mm/rev

ap mm

Ø 32

Ø 1

Ra

ap

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External turning of component diameters 6 to 32 mm: CoroTurn 107Insert: DCMX 11T304-WF 4015. For longitudinal turning and profil-

ing. This Wiper insert generates a good surface finish with possibili-

ties to improve chip breaking as well as increasing the productivity.

Nose radius: 0.4 mm and larger

Insert grades: GC4015, CT5015, GC2015, GC1025, etc.

Insert geometry: WF

Toolholder: SDJCR 1212K-S Inserts fit any standard holder for

DCMT 11T3 inserts.

Application hints:Cutting data for low-alloy steel: vc: 150 m/min, ap: 1.5 mm, fn:

0.1 mm/rev

- This insert can be used in side turning and copying operations,

where a minimum nose radius of 0.4 mm is adequate.

- If a smaller nose radius is needed choose an insert from the

CoroTurn 107 G-tolerance range, example: DCGT 110301-UM 1025.

- avoid cutting depths that are too small as this may generate a grey

surface. Always use a larger cutting depth than the nose radius.

P M N S

60-200 60-180 90-400 20-50 GC/1025

Vc =

fn mm/rev

ap mm

0.05

1.00

2.00

3.00

0.01 0.2 0.3 0.4

rε ≥ 0.4

ap ≥ rε

Ø 32

Ø 6

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External back-turning of component diameters 1 to 8 mm: CoroCut XSInsert: MABR 3 020 1025 This back-turning and turning insert, MAB,

has a sharp cutting edge especially for cutting depths up to 3 mm.

The insert and holder design means that it is possible to get close to

the guide bush, thereby reducing vibrations.

Insert tolerances: Repeatability: +/-0.025 mm, centre-height

+/-0.025 mm

Nose radius: 0.05, and 0.2 mm


Insert geometry: MAB

Toolholder: SMALR 1212K3 Shank sizes 1010, 1212 and 1616.

Available in left and right handed versions.


0.08 mm/rev

- when using a cutting depth larger than 2 mm, use an insert with

0.2 mm nose radius.

- when using a large cutting depth it is important to reduce the feed

so as not to put excessive pressure on the cutting edge.

- if a larger cutting depth than 3 mm is to be used, change insert to

VCEX insert as this has more edge strength.

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60-200 60-180 90-400 20-50 GC/1025

Vc =

0.05

1.00

2.00

3.00

fn mm/rev

0.02 0.06 0.10 0.14

ap mm

rε = 0.2

fn

Ø 8Ø 1

Ø 32

Ø 6

ap > 2

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External back-turning of component diameters 6 to 32 mm: CoroTurn 107Insert: VCEX 110301L-F 1020 for back-turining and turning. This has

high edge strength and can easily cope with large cutting depths as

well as high feeds. It generates a good surface finish.

Insert repeatability: +/-0.025 mm, centre-height +/-0.025 mm

Nose radius: 0 and 0.1 mm

Insert grades: GC1020, CT5015 and H13A

Insert geometries: L-F and R-F

Toolholder: SVJBL 1212K-S-B1 Shank sizes 0810, 1010, 1212 and

1616. Available in left and right handed versions.


0.08 mm/rev

- to ensure low radial forces, use a holder with 90 degree entering

angle, ex. SVABR 1212M11-S-B1.

- for best cutting edge strength choose grade 1020. However, if a

shiny surface finish is the prime consideration, choose the 5015

Cermet grade.

- for components with finished component diameters less than 8 mm,

use CoroCut XS backturning insert as this is designed to be closer to

the guide-bush or chuck in the machine.

P M N S

95-125 95-115 95-200 10-15 GC/1020

Vc =

fn mm/rev

ap mm

0.05

2.00

3.00

4.00

0.01 0.2 0.3 0.4

1.00

Ø 32

Ø 6

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Parting of component diameters 1 to 8 mm: CoroCut XSInsert: MACR3100 1025

This is a parting geometry for precision machining with insert widths

down to 0.7 mm, making it possible to save a considerable amount

of material. Straight and 15-degree angle cutting edges are available.

Nose radius: 0.05 mm

Insert grade: GC 1025

Toolholder: SMALR 1212K3-X Available in left and right handed ver-

sions in shank sizes 10, 12 and 16 mm.

Application hint:Cutting data for low-alloy steel: vc: 100 m/min, ar: 22 mm, fn:

0.05 mm/rev

- when parting with a sub-spindle, it is more productive to use a

straight cutting edge. This is a more stable parting method and will

generate the best surface finish.

- when parting without a sub-spindle it is recommended to use an

insert with minimum 15 degree insert angle to minimise the risk of

burr and pips on the component.

- the feed should be reduced by around 30% when parting off with a

15 degree angled insert.

-reduce the feed rate by 50% when approaching the centre

- when machining soft materials with demanding chip control,

program micro stops during the parting operation to improve chip

evacuation.

P M N S

60-200 60-180 90-400 20-50 GC/1025

Vc =

fn mm/rev

lp mm

0.70

1.5

2.0

2.5

0.02 0.06 0.10 0.14

1.0

Ø 8

Ø 1

15º

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Parting of component diameters 6 to 32 mm: CoroCutInsert: N123B2-0200-0005-CM 4125. This geometry is a highly

productive and reliable parting off solution, and is possible to use in

a large variety of materials.

Insert tolerances: Insert width: +0.1 -0 mm.

Widths: 1.5 and 2.0mm and larger

Nose radius: 0.1 mm

Insert grades: GC4125, GC2135

Insert geometries: CF (finishing), CM (medium)

Toolholder: R123E11-1212-B-S Available in left and right handed

versions in 5 and 10 degree angles. Shank sizes: 10 mm, 12 mm and

16 mm.

Application hints:Cutting data for low-alloy steel material: vc: 120 m/min, ar: 22 mm,

fn: 0.08 mm/rev

- when parting with a sub-spindle it is more productive to use a

straight cutting edge. This is a more stable method and will generate

the best surface finish.

- when parting without a sub-spindle it is recommended to use an

insert with minimum 15 degree insert angle to minimise the risk of

burr and pips on the component.

- reduce feed by 30% when approaching centre.

P M N S

60-200 60-180 90-400 20-50 GC/1025

Vc =

fn mm/rev

lp mm

2.0

2.5

3.o

0.05 0.1 0.2

1.5

Ø 32

Ø 6

15º

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External grooving of component diameters 1 to 8 mm: CoroCut XSInsert: MAGR 3 200 1025. This insert has been developed for high-

precision grooves with a width tolerance of +/-0.025 mm, with small

groove radii no larger than 0.05 mm. The insert has a true flat cutting

edge.

Insert tolerances: Repeatability: +/-0.025 mm.

Widths: 0.5, 1.0, 1.5, 2.0, 2.5 mm


Insert geometries: MAG (chip breaker), MAC-T (flat).


Toolholder: SMALR 1212K3 Available in left and right handed versions.

Shank sizes: 10 mm, 12 mm and 16 mm

Application hints:Cutting data for low-alloy steel material: vc: 100 m/min, fn: 0.06 mm/rev

- when the groove is wider than it is deep, it is often more beneficial

to plunge-turn. When the groove is deeper than it is wide, it is usually

more beneficial to perform multiple grooving.

- if the cutting speed is not sufficiently high this will result in shorter

tool-life. Follow the recommended cutting speed recommendations.

P M N S

60-200 60-180 90-400 20-50 GC/1025

Vc =

fn mm/rev

la mm

0.75

1.50

2.0

2.5

0.02 0.06 0.10 0.14

1.0

1.75

1.25

0.50

Ø 8Ø 1

L L ≤ A

A

L > A

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External grooving of component diameters 6 to 32 mm: CoroCutInsert: N123E2-0200-0001-GF 4125. This insert is designed to gen-

erate precision made grooves. Insert widths down to 1.5 mm makes

it suitable for medium sized components.

Insert width tolerance: +/-0.02 mm.

Insert widths: 1.5 and 2.0 mm and larger.

Nose radius: 0.1 mm

Insert geometries: GF (finishing), GM (medium)

Insert grades: GC4125 etc.

Toolholder: R123E11-1212-B-S Shank sizes: 10 mm, 12 mm and 16 mm,

available in left and right handed versions.

Application hints:Cutting data for low-alloy steel: vc: 120 m/min fn: 0.08 mm/rev

- the GF geometry is a low feed insert and as such suitable for high-

precision grooving from 1.5 mm widths upwards, see feed recom-

mendations.

- longitudinal turning is also possible with CoroCut toolholders and

inserts due to the high stability.

GF

GM

TM

TF

fn mm/rev0.05 0.1 0.2 0.3 0.4

la: 3.0 mm

Ø 32

Ø 6

≥ 1.5

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External threading of component diameters 1 to 8 mm: CoroCut XSInsert: MATR 3 60-N 1025 These 60 degree threading inserts are de-

signed for threads between 0.2 - 2 mm pitches. The small nose radii

and sharp cutting edges generate high precision threads to reliable

machining process. The small nose radii and sharp cutting edges

generate high precision threads to reliable machining process.


Insert geometries: Neutral -N, right -A and left -C handed threaded

inserts available.


Toolholder: SMALR 1212K3 Available in left and right hand versions.

Shank sizes: 10 mm, 12 mm and 16 mm

Application hints:Cutting data for low-alloy steel: vc: 100 m/min

Infeed recommendations for Metric 60˚ - see table.

Can be used for thread types: ISO matric 60˚, UN 60˚, NPTF, MJ,

UNJ 60˚

- when threading close to a 90 degree shoulder it is necessary to

choose a handed insert to suit. (-A or -C)

Metric 60˚

- ISO matric 60˚

- UN 60˚

- NPTF, MJ, UNJ 60˚

Neutral Left handed

P ap nap

0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.75 1.00 1.25 1.50 1.75 2.00

0.12 0.15 0.18 0.21 0.25 0.28 0.29 0.45 0.60 0.74 0.90 1.06 1.21

4 4 4 4 4 4 4 4 5 6 6 8 8

P M N S

60-200 60-180 90-400 20-50 GC/1025

Vc =

Ø 8Ø 1

Ø 32

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External threading of component diameters 6 to 32 mm: T-Max U-lockInsert: R166.0G-16MM01-100 1020. The three-edge insert style

programme includes almost every thread profile including multi-point

inserts for fewer passes and three geometries for various materials.

Pitches: ISO metric, Whitworth, UN, etc.

Insert grades: 1025, 5015, etc.

Toolholders: R166.4FA-1212-16-S Available in left and right handed

versions. Shank sizes: 10 mm, 12 mm and 16 mm

Application hints:Cutting data for low-alloy steel material vc: 120 m/min, ap: 0.67,

nap: 5

The F geometry is recommended as first choice as it is sharp and

generates low cutting forces.

See infeed recommendations or calculate infeed values.

See Threading part.

Full profile inserts Multi-point insertsV-profile inserts

Ø 32

Ø 6

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Internal turning of holes from 0.3 mm diameter: CoroTurn XSInsert: CXS-04T098-10-2209R 1025 These inserts ensure exact

insert location every time due to the unique design of the insert

location. The insert programme is made up out of four different insert

sizes, focusing on different hole dimensions.

Insert tolerances: Repetability: +/-0.025 mm

Nose radius: 0.05, 0.1, 0.15 and 0.2 mm


Toolholder: CXS-A22-04 Available in left and right handed versions.

Shank sizes From 10-25 mm. Cylinder and square shank tools.

Appplication hints:Cutting data for low-alloy steel material: vc: 100 m/min, ap: 0.15 mm,

fn: 0.08 mm/rev

- start by using a low feed to ensure insert security and surface

finish, increase feed to improve chip breaking.

- use a cutting depth larger than the nose radius, this will minimise

the radial deflection of the insert important in internal machining.

- using a cutting speed which is lower than the recommended will

result in poor tool-life, always use the highest possible spindle speed

when machining small holes.

P M N S

60-200 60-180 90-400 20-50 GC/1025

Vc =

fn mm/rev

ap mm

3.00

0.02 0.06 0.10 0.14

1.00

2.00

0.50

CXS-07

CXS-06

CXS-05

CXS-04

Ø 0.3 -

ap > rε

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Internal grooving of holes from 4.2 mm diameter: CoroTurn XSInsert: CXS-G100-5220R 1025. The CoroTurn XS grooving insert

programme consists of four different alternative insert styles: groov-

ing, facegrooving, pre-parting and profiling. The inserts ensure preci-

sion made grooves every time.

Insert tolerances: repeatability +/-0.025 mm



Toolholder: CXS-A22-04 Available in left and right handed versions.

Shank sizes from 10-25 mm. Cylindrical and square shank tools.

Application hints:Cutting data for low-alloy steel material :vc: 100 m/min, ap max: 1 mm,

fn: 0.015 mm/rev

- start by using a low feed to ensure insert security and surface finish,

increase feed to improve chip breaking.

- choose the shortest possible insert length to minimise the risk of

vibration, and always choose the largest possible insert diameter.

- using a cutting speed which is lower than the recommended will

result in poor tool-life, always use the highest possible spindle speed

when machining small holes.

P M N S

60-200 60-180 90-400 20-50 GC/1025

Vc =

fn mm/rev

la mm

1.0

1.5

2.0

0.015 0.020 0.0250.01

min

Ø 4.2 -

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Internal threading of holes from 4.2 mm diameter: CoroTurn XSInsert: CXS-TH 050VM-5215R 1025 The CoroTurn XS threading

insert programme consists of inserts for a variety of threads, a com-

mon feature in the production of small components.

Insert tolerances: repeatability: +/-0.025 mm, centre.

height +/-0.025 mm



Toolholder: CXS-A22-04 Shank sizes from 10-25 mm available in left

and right handed versions. Cylindrical and square shank tools.

Application hints:Cutting data for low-alloy steel material: vc: 100 m/min nap 7 ap:

0.25 mm.

See Threading part.

60º CXS-04TH 050VM-4215R

CXS-05TH 050VM-5215R 070VM-5115R 100VM-4815R

CXS-06TH 100VM-6215R 125VM-6215R 150VM-6215R

Withworth 55º CXS-05TH 24WH-5215R 26WH-5215R 28WH-5215R

CXS-06TH 19WH-6215R 20WH-6215R 22WH-6215R 24WH-6215R 26WH-6215R 28WH-6215R

NPT 60º CXS-06TH 18NT-6215R 27NT-6215R

0.27

0.27 0.40 0.55

0.55 0.68 0.81

7

7 8 11

11 11 13

13 12 14

14 12 11 11 10 7

0.65 0.60 0.87

0.82 0.74 0.68 0.65 0.60 0.27

18 12

1.06 0.71

Thread Insert napap

Ø 4.2 -Ø 4.2 -

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MillingCoroMill PluraFirst choice: 3 flutes 4-20 mm with and without corner radii 50 deg

Helix variable flute design.

4 flutes 6-20 mm with and without corner radiis, 50 deg Helix vari-

able flute design. P-geometry hardness < 48 HRc.

Tool-grades: 1620, 1630, 1640

General purpose endmills

2 and 4 flutes design, 30 degree helix in diameter range 0,4-20 mm.

Tool-grades: 1620, 1610

Kordell geometry endmills

To eliminate vibration tendencies.

Tool-grades (hardness <48HRc)

ISO P M S - GC1620

For semi-finishing to finishing operations demanding wear resist-

ance, especially in dry machining.

ISO P M N S - GC1630

For roughing to semi-finishing operations demanding edge line

toughness.

ISO P M – GC1640

For roughing operations where toughness is important or where

stability demands a tough grades.

DrillingCoroDrill Delta-C

Drill: R840-0200-50-A0B 1020

This is a drill designed for high precision holes, IT8 – 10 with mi-

cro-grain carbide cutting material for high resistance to wear and

extreme toughness. Flute geometry for efficient chip transportation.

The R840 drill is a self centering drill giving good hole surface quality.

Drill diameter: 0.50 - 20.00 mm available

Drill tolerance: h7 (0/-) for drill diameter Dc 1.50-2.90 mm in grade

GC1020.

For Dc 3.00-20.00 mm, m7(+/+), the grade is GC1220.

Holder: Collet chuck extension type 393.14

Application hints:- cutting data for low-alloy steel material vc: 90 m/min fn: 0.08 mm/rev

- when applying drills, always start with a low feed value and increase

as the diameter gets larger.

- drills in diameter 1.50-2.90 mm to be used only with external coolant.

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1. Always start with the internal applications on the main spindle. This will give the best possible stability from the guide bush as the outer diameter is supported by the guide bush at all times.

2. Then establish the external operations on the outer diame-ter: • Turning: as far as possible, try to take the total depth of cut in one pass - normally max 4 mm depth of cut – other-wise the bar has to be retracted into the guide bush thus losing stability. Remember to look at the guide bush and its collet to see how long the carbide support area is if the bar is retracted into the guide bush for a second pass or for the threading operation. • Threading: T-Max U-lock inserts are well suited for sliding head machine applications because of the high productivity performance. First choice is the F-geometry insert, espe-cially on small diameters as it generates low cutting forces with its sharp cutting edge. • Back turning: is a typical application performed widely on a sliding head machine. It provides high productivity as one pass of the finished diameter is usually sufficient thanks to the capabilities of the inserts involved. • Parting and grooving: The parting operation on a sliding head machine is fairly demanding as the tool is also used as a stop for the material from the bar feed to locate the position of the bar in the machine. Side forces in this situ-ation are fairly high and the insert and tip-seat must be stable enough to handle the demands. The grooving appli-cations may sometimes use the same tool as that used for parting off. If not a dedicated second tool is positioned on the gang tool.

3. On the sub-spindle, where the component back end is ma-chined, both external and internal operations are possible, but tool positions are normally very limited here. • If there are any free positions at the sub-spindle, it is possible to fit more tools than can be used for external machining. This lifts off machining from the main spindle and thus better utilizes the full capability of the machine, resulting in shorter cycle times. • To free positions on the sub-spindle it is benefitial to use Coromant Delta-C self-centering drills. Step and chamfer drills can also be used, reducing the tool positions even more.

When processing a component ...... in a sliding head machine, there are some vital things to consider:

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Machining improvement example:

Parting:With the use of CoroCut XS, 500 m of material was saved on the batch for this component. The insert width was chang-ed from 2.5 to 1.5 mm.

Milling:By using a CoroMill Plura milling cutter, type Kordell, cutting forces were de-creased which meant that the cutting data could be increased. Cycle time was reduced by 11 seconds.

Threading:By using multi-point inserts, it was pos-sible to reduce the number of passes, thereby reducing the cycle time by 5 sec-onds.

Back turning:Using the VCEX insert, made it possible to increase the feed by 100% with main-tained surface finish.Feed: 0.08 mm/revap: 3 mmThis change saved 3 seconds.

External turning:By using the Wiper insert, it was possible to reduce the number of passes and in-crease the feed with maintained surface finish. In this case one pass was possi-ble, and by using two tools for each diam-eter the tool-life was made better use of.1st cut, ap: 3 mm (fn: 0.15 mm/rev)2nd cut, ap: 1 mm (fn: 0.20 mm/rev)This change saved 10 seconds.

Total saving:• 29 seconds per component• 45% in machining cost• 500 m of material per batch

Cost per component reduced by 45% with modern tools and methods

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Multi-Task machining

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Background ......................................................... H31

Tooling to utilize Multi-Task machines .................... H32

Turning tool requirements ..................................... H33

Machining example, 45 degree twin tool ............... H34

Programming information ..................................... H34

Mini-turrets for several operations ........................ H35

Machining example, axial mini-turret ..................... H35

Machining example, 5 degree radial mini-turret ...... H35

Milling and drilling tool requirments ...................... H36

Tool holding requirments ...................................... H37

Points to consider for Multi-Task machining ........... H38

Tools dedicated for Multi-Task machining ............. H39

Turning cutting units .............................................. H39

Twin tool cutting units ........................................... H41

Adaptors for shank tools ....................................... H42

Adaptor for CoroCut and Q-Cut parting blades ....... H42

Axial mounting ..................................................... H42

Adaptors for shank tools ...................................... H43

Automatic clamping units with probe contact ......... H44

Boring bar adaptor for Multi-Task machines ........... H44

CoroTurn SL mini-turret for

cutting heads and blades ..................................... H45

Reduction adapter Coromant Capto ...................... H46

Extension adaptor ................................................ H46

ContentsMulti-Task machining

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BackgroundMachining in a multi-task machine is char-acterized by the ability to set up a work-piece once and perform all operations. Having developed from both CNC lathes and machining centres, the multi-task machines have become one of the fast-est growing machine concepts today. The combination of five-axis machining capabil-ity and automated tool changing, with a multitude of operations possible – not only makes turning, drilling and milling possible but also operations such as grinding and hobbing.

At the heart of the machine is the rotating tool spindle, with the ability to tilt most types of cutting tools to provide very ver-satile tool paths. Combined with modern

CNC-technology, the machines have the capability to perform operations that were previously limited to more advanced ma-chines or had to be performed in more than one machine tool. Examples are: - turning- milling- drilling- deep-hole drilling- deep boring- turn-milling- plunge-milling- helical interpolation

This means that a wide variety of com-ponents such as shaft-work, chuck-work, housings and aerospace blades are with-

in the machine’s capability to produce the parts from start to finish. These machines are also suitable for producing high and medium volume, and one off batches.

– one machine, one set-up


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Multi-Task machines are also undergoing a very rapid evolvement with new fea-tures being added continually. In addition to the rotating tool spindle a head-stock and turning tool turret can be added to increase the capability and productivity of the machines. The main advantages that the multi-task machine has provided are shorter total machining times, short-er production through-put times and im-proved quality consistency.

Points to consider for multi-task machin-ing are that often the programming is more complex and that a broader pro-grammer/operator capability is required, higher complexity needs added care and security to avoid collisions, etc, some at-tention is needed to assess component suitability for the machines and as the machines represent a higher cost the utilization rate has to be high.

Tooling to utilize Multi-Task machinesThe demands of cutting tools in multi-task machines are for:

- flexible tooling, having a wider applica-tion area;

- multi-operational tools (one holder with different tools)

- lighter cutting tools (less power and less vibration)

- dedicated tools (specialized for opera-tions)

As regards productivity in multi-task ma-chines, it is an advantage to make use of the available tool motion and orienta-tion and minimize tool changes. Tools

can be positioned more directly towards the cut, which means shorter tools can be used to machine parts of the work-piece that might otherwise be difficult to reach or eliminate the need for longer or even special tool solutions. The benefit is good stability, leading to high accuracy and security for unattended machining.

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Turning tool requirementsMulti-Task machines put new accessibil -ity demands on turning tools in the form of more tool reach, modi�ed toolholder-form and a di�erent tool approach. The large tool-spindle has to avoid the chuck, tailstock and component and often it is the tools that have to compensate for the lack of access. To achieve this some turning tools have been designed to ma -chine while the B-axis of the machine is locked. With a carefully balanced form and tool length, turning operations can be optimized with tools having a suitable entering angle.

The mini tool-turret has four cutting heads built into one holder, dedicated for ef�cient multi-task machining. Turning, boring, pro�ling, grooving and threading can be combined in one holder to pro -vide quick tool changing.

Turning tool requirements that should be considered: - some of the turning tools should be

able to machine components at con -siderable variations of approach and tool paths.

- tools should be such that their reach does not interfere with spindle or �x -turing

- some tools should be able to machine components in both headstocks

- tools should be available to perform four-axis machining from lower tool turret

- multi-edge turning tools should be con -sidered to reduce tool-changing times

- B-axis turning in combination with x- and z-axis machining for contouring operations

- boring bars with �exible tooling heads htiw denibmoc gninihcam lanretni rof

anti-vibration tooling for quality deep hole capability

Turning tools for optimizing machining in multi-task machines.

Examples of turning possibilities in multi-task machines.

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Turning and facing with a CNMG insert.

Turning and profiling with a DNMG insert.

Provides good accessibility close to the tail stock.

Turning with B-axis in 0° is a good alternative when the machine has limited X-axis stroke.

Machining example 45° twin toolProvides maximum stability and accessibility against the chuck and work piece.

90° twin tool

The 90° twin tool can be used as a boring bar.

For side and face turning.

Turnng against the sub-spindle by indexing the tool-holding spindle and the B-axis as well as changing rotation of the workpiece.

Programming informationThe twin tools are optimized for multi-task machines and utilize the flexability these machines give to achive several functions in one tool. By indexing the tool spindle to 180 degree and lock-ing it, there is a change from insert one to insert two.

To apply the twin tool, move the Y-axis the distance h1 so that the insert will cut on the centre line of the work piece.

When working against a sub-spindle, the Y-axis must be offset in the opposite direction in relation to the main spindle.

The cutting edge height (h1) is laser marked on the holder and can also be found in the ordering catalogue.

Indexing the milling spindle 180° to change from insert one to insert two.

The normal position of the Y-axis for turning operations is Y = 0 but to avoid the insert being in the cutting position and interfer-ing with the cutting action, the twin tool has been designed with the two insert pockets positioned out of centre line of the work piece when the machines Y-axis is in position Y= 0. To run the tool on the centre line of the work piece, the machines Y-axis must be positioned out of centre at the same distance the twin tool insert is out of centre.Y = +/– h1 (h1 = Cutting edge height), see picture.

To handle the tool offset function and to programme a tool with two inserts in one holder and with offset in Y-axis, see the pro-gramming manual for the machine.

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The same toolholder can be used for turning against the main spindle as well as the sub spindle. This is achieved by indexing the tool-holding spindle and the B-axis and changing rotation of the workpiece.

Four cutting heads have been applied to one tool holder to fit the needs for multi-task machining. A Coromant Capto tool adapter and a CoroTurn SL mini-turret adapter plates are combined with cutting heads and cutting blades for turning and grooving operations. Space is saved in the tool magazine and less time is spent changing tools. Coro Turn SL mini-turret adapter plates are available for axial and radial assembly.

Machining example Axial mini-turret

Turning with B-axis in 0°. This is a good alternative when the machine has limited X-axis stroke.

The mini-turret can be used as a boring bar.

5° radial mini-turret

Turning with B-axis in 95° is pos-sible with mini-turrets.

The B-axis set at 95° provides clearance for opposite tool.

Mini-turrets for several operations

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Milling and drilling tool requirementsThe variation of milling operations that are performed in multi-task machines with the complexity and difference in components requires a range of suit-able, light-cutting milling tools. Facemill-ing, endmilling, contouring and cavities all have to be performed with tools suit-able to multi-task machining.

Aspects of milling and drilling tools that should be considered:

- milling tools especially need to provide broad operating versatility and possi-bilities

- both milling and drilling tools need to be able to make optimum use of the five-axis machining availability

- tools should be available for solutions involving turn-milling, cam-milling, plunge-milling, helical and circular in-terpolation as well as trochiodal- and thread-milling

- milling tools should be suitable for rough and finish sculpturing

- drilling tools should have a large diam-eter and depth range

- deep hole drilling should have availa-ble drills for efficient thread-hole mak-ing

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Tool holding requirementsThe demands on tool holding in a multi-task machine are:- high stability- good accuracy- efficient and reliable automatic tool

changing- tool magazine flexibility- large, broad programme of standard

tools- special solution possibilities

Coromant Capto already has a proven track record as a quick change modular tooling system for turning machines and a flexible modular system for machining centres. The link between machine and tooling concerns not only tool type and tool strength but also solutions for tool holding in the turning turret as well as the interface in the rotating tool-spindle. A tool system for multi-task machines has to be just as suitable for rotating tools as for stationary tools. It has to transmit satisfactory torque levels, be capable of high spindle speeds, have good bending

strength and have a precison coupling for repeatable accuracy where the cut-ting edge position is known.

All the requirements for the large vari-ation of operational demands in these machines involving stationary and ro-tating tools. A wide program of turning, milling and drilling tools in a system that has been successfully equipped with the same self centering tool coupling and applied to all the major types of multi-task machines.

Well designed chucks are also vital for achieving quality consistency, reliabil-ity and predicted tool-life. The hydro-me-chanical chuck is a proven high-perform-er, providing good clamping power and minimal tool run-out. The CoroGrip and HydroGrip chucks provide the precision performance needed especially for solid carbide cutting tools.

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- The type and size of the machine are particularly relevant as workpieces of-ten take more space than expected and with limitations such as tool reach and accessibility, extra space is required in the machining zone. Power and speeds are also vital factors that must be considered.

- establish a suitable tool inventory and tool handling system to suit both multi-task and other related machines in the workshop. Start immediately upon investment in the machine and develop progressively - the right tool opens up new avenues and possibilities. Think universally instead of opti-mizing operations in the beginning – optimization of machining operations should be an ongoing activity.

- establish good quality control and working practices right from the start. Using, for example, machine tool probes.

- give extra consideration to the machining methods - multi-task machines offer new possibilities.

- take into account that multi-task machines cover different machining prac-tices, there is a learning curve with added need for operator know-how, experience and training.

- the multi-task machine is only as good as the cutting tools, tool holding sys-tem, methods and back-up with which it is equipped and supported with.

- if handling more tools in the machine than there are available tool positions in the magazine, consider investing in a tool management system and iden-tification-chips on tools in order to handle tools more efficiently

Points to consider when Multi-Task machining:

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CoroTurn RC rigid clamp design

Dimensions, mm

D5m Dm2 f1 l1 γ1) λs2)

12 C5-DCMNN-00105-12 50 110 0 105 –6° –6° C6-DCMNN-00090-12 63 110 0 90 –6° –6° C6-DCMNN-00115-12 63 110 0 115 –6° –6°

16 C6-DCMNN-00090-16 63 115 0 90 –6° –6° C8-DCMNN-00150-16 80 115 0 115 –6° –6°

Entering angle:

Alternative use min Main application

κr 95° (50°)

DCMNNκr 50° (95°)

DDMNLκr 48° (93°)

κr 93° (48°)

Dimensions, mm


15 C5-DDMNL-00115-15 50 110 0 115 –5° –6° C6-DDMNL-00130-15 63 110 0 130 –5° –6° C6-DDMNL-33120-15 63 130 33 120 –5° –6° C8-DDMNL-00160-15 80 120 0 160 –5° –6°

Main application Alternative use min

Left hand styleNeutral style

κr 95° (50°)

Dimensions, mm


16 C8-DVMNL-00160-16 80 110 0 160 –4° –14°

Main application Alternative use min

DVMNL κr 50° (95°)

Left hand style

Turning cutting units

1) γ = Rake angle (valid with flat insert). 2) λs = Angle of inclination.

Tools dedicated for Multi-Task machining

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Dimensions, mm


12 C6-SCMCN-00090-12 63 100 – 90 0° 0°

SRDCN

min

SVMBLκr 50° (95°)

Dimensions, mm


10 C6-SRDCN-00100-10 63 110 10.6 100 0° 0° 16 C6-SRDCN-00100-16 63 110 14.1 100 0° 0°

min

Dimensions, mm


16 C5-SVMBL-00115-16 50 110 0 115 0° 0° C6-SVMBL-00130-16 63 110 0 130 0° 0° C6-SVMBL-33120-16 63 110 33 120 0° 0°

min

Left hand styleNeutral style

CoroTurn 107 screw clamp designTurning cutting units

Entering angle:

Alternative useMain application

κr 95° (50°)

SCMCNκr 50° (95°)

Main application Alternative use

Neutral style

κr 95° (50°)



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CoroTurn RC rigid clamp designTwin tool cutting units

D5m D1 f1 h1 l1 γ1) λs2)

12 15 C5-T-DCM12DDM15L115 50 70 0.5 20 115 -6° -6° C6-T-DCM12DDM15L105 63 70 0.5 20 105 -6° -6° C6-T-DCM12DDM15L130 63 70 0.5 20 130 -6° -6°

16 15 C8-T-DCM16DDM15L160 80 80 0.5 24 160 -6° -6°

Left hand style shown.

Cx-T-DCMxxDDMxx

DDM

DCM

Side of tool/type of insertDCMκr 50° (95°)

DDMκr 50° (95°)

κr 95° (50°)

Dimensions, mm


Entering angle:

D5m D1 Dm1 f1 h1 l1 l3 γ1) λs2)

12 C5-T-DCL12DCL12L130 50 69 110 26 20 130 50 -6° –6° C6-T-DCL12DCL12L165 63 75 110 33 20 165 50 -6° –6°

16 C8-T-DCL16DCL16L200 80 80 115 33 20 200 50 -6° –6°

min

DCL…κr 95°

DCL…κr 95°

Cx-T-DCL.xxDCLxx

DCL

Left hand style shown.

Side of tool/ type of insert

Entering angle:

κr 95° (50°)

Dimensions, mm



1) γ = Rake angle (valid with flat insert). 2) λs = Angle of inclination.κr 95°

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Dimensions, mmCoupling size

b21 D1 D5m f h21 h22 l21

C5 C5-ASHR/L45-36097-20 30.6 72 50 15 20 26 97

C6 C6-ASHR/L45-36099-20 31.5 72 63 15 20 28 99

C8 C8-ASHR/L45-50135-32 45 140 80 17 32 40 135

Angular mountingAdapters for shank tools

Adapter for CoroCut and Q-Cut parting blades

b21 b22 D1 D5m h21 h22 l21 l22 l23

C5 C5-APBA-40058-21 80 40 100 50 30 25.2 58 53 20 C6 C6-APBA-60060-25 120 60 141 63 37 32 60 55 20 C8 C8-APBA-60068-25 120 60 145 80 40.5 40 68 63 30

b21 b22 D1 D5m f h21 h22 l21 l23

C5 C5-APBR/L-31095-21 25.5 31 87 50 26 30 26 95 20 C6 C6-APBR/L-37147-25 32 37 106 63 32 38 32 147 22 C8 C8-APBR/L-46155-25 34.5 45.5 122 80 40.5 40.5 40.5 155 30

Radial mounting

Axial mounting

Coupling size

Dimensions, mm

Coupling size

Dimensions, mm

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ASHA C6-ASHA-50071-32

Adapters for shank tools


b22 D1 D5m h21 h23 l1 l21

C5 C5-ASHA-38058-20 23 90 50 38 20 38 58 3214 020-461 5691 029-09 C6-ASHA-38060-20 23 90 63 38 20 40 60 3214 020-411 5691 029-09 C6 C6-ASHA-45071-25 30 110 63 45 25 45 71 3214 040-462 5691 029-02 C6-ASHA-50071-32 – 130 63 50 32 45 71 3214 040-462 5691 029-02

C8 C8-ASHA-55085-32 40 142 80 55 32 53 85 3214 020-512 5691 029-09

Spare parts

ScrewCoolant nozzle

ASHS


Spare parts

ASHR/L

ASHR/L3

Radial mounting

Axial mounting

Neutral style shown

Right hand style shown

Right hand style Neutral style

b21 b22 D1 D5m f h21 h22 h23 l21 l22 l23 l24

C5 C5-ASHR/L-30098-20 29 30 90 50 10 41 33 20 98 88 20 23 3214 020-461 5691 029-10 C5-ASHR/L3-36123-20 – – 90 50 16 – – 20 123 – 20 26 3214 020-512 5691 029-02

C6 C6-ASHR/L-30100-20 29 30 90 63 10 41 33 20 100 90 22 25 3214 020-411 5691 029-10 C6-ASHR/L-38130-25 32 38 110 63 13 50 33 25 130 112 22 28 3214 020-512 5691 029-03 C6-ASHS-58115-32 58 – 140 63 33 – – 32 115 – 22 – 3214 040-462 5691 029-02 C6-ASHR/L3-36125-20 – – 90 63 16 – – 20 125 – 22 28 3214 020-512 5691 029-02

C8 C8-ASHR/L-40140-32 40 40 110 80 8 55 30 32 140 130 30 35 3214 020-512 5691 029-10 C8-ASHR/L3-45150-32 – – 120 80 20 – – 32 150 – 30 36 3214 020-512 5691 029-10

ScrewCoolant nozzle

H 44


A

B

C

D

E

F

G

H

b2 dmm h21 h2 lc l1z l3 l22 α21 α22 C4 C4-NC5110-00025 48 42 56 96 74 25 10 22 15º 11º 260 C5 C5-NC5110-00035 64 55 70 112 88 35 12 30 16º 10º 300 C6 C6-NC5110-00040 84 70 90 143 105 40 16 45 15º 10º 400 C8 C8-NC5110-00050 100 90 110 180 120 50 20 59 15º 10º 500

Capto size Dimensions, mm

Neutral style shown.

Automatic clamping units with probe contactMin. bore

Min. bore

≤80 bar

Boring bar adapter for Multi-Task machines

l1 = programming length

dmt D5m D1 l1 l3 l21 H7

C5 C5-131-00100-25 25 50 63 20 80 100

C6 C6-131-00098-25 25 63 63 22 – 98 C6-131-00112-40 40 63 80 – 90 112

C8 C8-131-00098-25 25 80 63 48 50 98 C8-131-00112-40 40 80 80 – – 112

Coupling size

Dimensions, mm

Technical information: C = Coolant goes straight through the centre L = Left coolant nozzle will get coolant R = Right coolant nozzle will get coolant

H 45


A

B

C

D

E

F

G

H

Coupling size machine side

Coupling size tool side

Dimensions, mm

dmm dmt D21 l1

40 25 570-4-25-40-000-AX 50 12 40 32 570-4-32-40-000-AX 58 15

CoroTurn SL mini-turret for cutting heads and blades with serrated coupling

Axial mounting of heads and blades

Coupling size machine side

Coupling size tool side

Dimensions, mm

dmm dmt b21 b22 l21 l22

40 25 570-4-25-40-050-RA 46 48.5 28 15 40 32 570-4-32-40-050-RA 46 49.25 34.5 18

5° radial mounting of heads and blades

5°

dmmb21 b22

l21

l22

=

=

dmt

H 46


A

B

C

D

E

F

G

H

Reduction adapter391.02

D5m D5t l1 l3 α21

C4 C3 C4-391.02- 32 055 40 32 55 31 – 0.4 C5 C3 C5-391.02- 32 060 50 32 60 35 – 0.4 C4 40 065 50 40 65 40 – 0.8 C6 C3 C6-391.02- 32 070 63 32 70 39 – 1.0 1 C4 40 080 63 40 80 51.3 – 1.2 C5 50 080 63 50 80 51.5 – 1.4 C8 C3 C8-391.02- 32 060 80 32 60 29.3 – 1.8 C4 40 070 80 40 70 36.5 – 2.0 C5 50 080 80 50 80 49.3 – 2.3 C6 63 080 80 63 80 53 – 2.5 C4 C3 C4-391.02- 32 070 40 32 70 12 6° 0.6 2 C5 C4 C5-391.02- 40 085 50 40 85 12 5° 1.1 C6 C5 C6-391.02- 50 110 63 50 110 12 4°30′ 2.0 C8 C6 C8-391.02- 63 120 80 63 120 12 6° 3.8

1 C8 C8 C8-391.02HD-80 100 107 80 100 62.2 – 4.7


AdapterDesign Basic holder

l1 = programming lengthDesign 1 Design 2

Heavy Duty

When Coromant Capto cutting units for turning are mounted on reduction and coolant is required, a separate centre screw has to be ordered. See below.

Heavy Duty

Extension adapter391.01

D5m D5t l1


AdapterBasic holder

l1 = programming length

When Coromant Capto cutting units for turning are mounted on extension and coolant is required, a separate centre screw has to be ordered. See below.

Heavy Duty

C3 C3 C3-391.01-32 060 32 32 60 0.3 32 080 32 32 80 0.4C4 C4 C4-391.01-40 060 40 40 60 0.6 40 080 40 40 80 0.8

C5 C5 C5-391.01-50 080 50 50 80 1.2 50 100 50 50 100 1.4

C6 C6 C6-391.01-63 100 63 63 100 2.3 63 140 63 63 140 3.2

C8 C8 C8-391.01-80 100 80 80 100 3.8 80 125 80 80 125 4.7

C8 C8 C8-391.01HD-107 100 107 107 100 4.7 C8-391.01HD-107 200 107 107 200 8.2

Heavy Duty

H 47

General information

A

B

C

D

E

F

G

H

P

➤

02.1 4360 43C 1412 A573-81 1.0144 St.44-2 E 28-3 - - SM 400A;B;C 02.1 4360 50B 2132 - 1.0570 St.52-3 E36-3 Fe52BFN/Fe52CFN - SM490A;B;C;YA;YB 02.1 150 M 19 2172 5120 1.0841 St.52-3 20 MC 5 Fe52 F-431 02.1 250A53 45 2085 9255 1.0904 55Si7 55S7 55Si8 56Si7 - 02.1 - - - 9262 1.0961 60SiCr7 60SC7 60SiCr8 60SiCr8 - 02.1 534A99 31 2258 52100 1.3505 100Cr6 100C6 100Cr6 F.131 SUJ2 02.1 1501-240 - 2912 ASTM A204Gr.A 1.5415 15Mo3 15D3 16Mo3KW 16Mo3 - 02.1 1503-245-420 - - 4520 1.5423 16Mo5 - 16Mo5 16Mo5 - 02.1 - - - ASTM A350LF5 1.5622 14Ni6 16N6 14Ni6 15Ni6 - 02.1 805M20 362 2506 8620 1.6523 21NiCrMo2 20NCD2 20NiCrMo2 20NiCrMo2 SNCM220(H) 02.1 311-Type 7 - - 8740 1.6546 40NiCrMo22 - 40NiCrMo2(KB) 40NiCrMo2 SNCM240 02.1 820A16 - - - 1.6587 17CrNiMo6 18NCD6 - 14NiCrMo13 - 02.1 523M15 - - 5015 1.7015 15Cr3 12C3 - - SCr415(H) 02.1 - - 2245 5140 1.7045 42Cr4 - - 42Cr4 SCr440 02.1 527A60 48 - 5155 1.7176 55Cr3 55C3 - - SUP9(A) 02.1 - - 2216 - 1.7262 15CrMo5 12CD4 - 12CrMo4 SCM415(H) 02.1 1501-620Gr27 - - ASTM A182 1.7335 13CrMo4 4 15CD3.5 14CrMo4 5 14CrMo45 - F11;F12 15CD4.5 02.1 1501-622 - 2218 ASTM A182 1.7380 10CrMo9 10 12CD9. 10 12CrMo9. 10 TU.H - Gr.31;45 - F.22 - - - 02.1 1503-660-440 - - - 1.7715 14MoV6 3 - - 13MoCrV6 - 02.1 722 M 24 2240 - 1.8515 31 CeMo 12 30 CD 12 30CrMo12 F-1712 02.1 897M39 40C - - 1.8523 39CrMoV13 9 - 36CrMoV12 - - 02.1 524A14 - 2092 L1 1.7039 34MoCrS4 G - 105WCR 5 - - 02.1 605A32 - 2108 8620 1.5419 20MoCrS4 - - F520.S - 02.1 823M30 33 2512 - 1.7228 55NiCrMoV6G - 653M31 - - 02.1 - - 2127 - 1.7139 16MnCr5 - - - - 02.1 830 M 31 2534 - - 31NiCrMo134 - - F-1270 02.1 - 2550 L6 1.2721 50NiCr13 55NCV6 - F-528 02.2 640A35 111A - 3135 1.5710 36NiCr6 35NC6 - - SNC236 02.2 - - - 3415 1.5732 14NiCr10 14NC11 16NiCr11 15NiCr11 SNC415(H) 02.2 655M13; A12 36A - 3415;3310 1.5752 14NiCr14 12NC15 - - SNC815(H) 02.2 - - 2090 9255 1.0904 55Si7 55S7 - - -

Workpiece materials – cross reference lists

BS EN SS AISI/SAE W.-nr. DIN AFNOR UNI UNE JIS

01.1 4360 40 C 1311 A570.36 1.0038 RSt.37-2 E 24-2 Ne STKM 12A;C 01.1 030A04 1A 1325 1115 1.0038 GS-CK16 - - - - 01.1 4360 40 B 1312 A573-81 65 1.0116 St.37-3 E 24-U Fe37-3 01.1 080M15 - 1350 1015 1.0401 C15 CC12 C15C16 F.111 - 01.1 050A20 2C/2D 1450 1020 1.0402 C22 CC20 C20C21 F.112 - 01.1 230M07 - 1912 1213 1.0715 9SMn28 S250 CF9SMn28 11SMn28 SUM22 01.1 - - 1914 12L13 1.0718 9SMnPb28 S250Pb CF9SMnPb28 11SMnPb28 SUM22L 01.1 - - - - 1.0722 10SPb20 10PbF2 CF10SPb20 10SPb20 - 01.1 240M07 1B - 1215 1.0736 9SMn36 S 300 CF9SMn36 12SMn35 - 01.1 - - 1926 12L14 1.0737 9SMnPb36 S300Pb CF9SMnPb36 12SMnP35 - 01.1 080M15 32C 1370 1015 1.1141 Ck15 XC12 C16 C15K S15C 01.1 - - – 1025 1.1158 Ck25 - - - S25C 01.1 4360 55 E 2145 A572-60 1.8900 StE 380 - FeE390KG 01.1 4360 55 E 2142 A572-60 - 17 MnV 6 NFA 35 - - - 501 E 36 01.2 060A35 - 1550 1035 1.0501 C35 CC35 C35 F.113 - 01.2 080M46 - 1650 1045 1.0503 C45 CC45 C45 F.114 - 01.2 212M36 8M 1957 1140 1.0726 35S20 35MF4 - F210G - 01.2 150M36 15 - 1039 1.1157 40Mn4 35M5 - - - 01.2 – – 2120 1335 1.1167 36MN5 40M5 – 36Mn5 SMn438(H) 01.2 150M28 14A - 1330 1.1170 28Mn6 20M5 C28Mn - SCMn1 01.2 060A35 - 1572 1035 1.1183 Cf35 XC38TS C36 - S35C 01.2 080M46 - 1672 1045 1.1191 Ck45 XC42 C45 C45K S45C 01.2 060A52 - 1674 1050 1.1213 Cf53 XC48TS C53 - S50C 01.3 070M55 - 1655 1055 1.0535 C55 - C55 - - 01.3 080A62 43D - 1060 1.0601 C60 CC55 C60 - - 01.3 070M55 - - 1055 1.1203 Ck55 XC55 C50 C55K S55C 01.3 080A62 43D 1678 1060 1.1221 Ck60 XC60 C60 - S58C 01.4 060 A 96 1870 1095 1.1274 Ck 101 XC 100 - F-5117 01.4 BW 1A 1880 W 1 1.1545 C 105 W1 Y105 C36KU F-5118 SK 3 01.4 BW2 - 2900 W210 1.1545 C105W1 Y120 C120KU F.515 SUP4

Ste

elISO Coromant

Material Classi- fication (CMC)

Country

Great Britain

Standard

Sweden USA Germany France Italy Spain Japan

Unalloyed steel

Low-alloy steel (02.1 = Non-hardened, 02.2 = Hardened and tempered)

H 48

General information

A

B

C

D

E

F

G

H

P➤

03.11 1501-509;510 - - ASTM A353 1.5662 X8Ni9 - X10Ni9 XBNi09 - 03.11 - - - 2515 1.5680 12Ni19 Z18N5 - - - 03.11 832M13 36C - - 1.6657 14NiCrMo134 - 15NiCrMo13 14NiCrMo131 -

03.11 BD3 - - D3 1.2080 X210Cr12 Z200C12 X210Cr13KU X210Cr12 SKD1 X250Cr12KU 03.11 2314 1..2083 03.11 BH13 - 2242 H13 1.2344 X40CrMoV5 1 Z40CDV5 X35CrMoV05KU X40CrMoV5 SKD61 X40CrMoV511KU 03.11 BA2 - 2260 A2 1.2363 X100CrMoV5 1 Z100CDV5 X100CrMoV51KU X100CrMoV5 SKD12 03.11 - - 2312 - 1.2436 X210CrW12 - X215CrW12 1KU X210CrW12 SKD2 03.11 BS1 - 2710 S1 1.2542 45WCrV7 - 45WCrV8KU 45WCrSi8 - 03.11 BH21 - - H21 1.2581 X30WCrV9 3 Z30WCV9 X28W09KU X30WCrV9 SKD5 X30WCrV9 3KU X30WCrV9 3KU 03.11 - - 2310 - 1.2601 X165CrMoV 12 - X165CrMoW12KU X160CrMoV12 - 03.11 401S45 52 - HW3 1.4718 X45GrSi93 Z45CS9 X45GrSi8 F322 SUH1 03.11 4959BA2 - 2715 D3 1.3343 S6-5-2 Z40CSD10 15NiCrMo13 - SUH3 03.13 BM 2 2722 M 2 1.3343 S6/5/2 Z 85 WDCV HS 6-5-2-2 F-5603. SKH 51 03.13 BM 35 2723 M 35 1.3243 S6/5/2/5 6-5-2-5 HS 6-5-2-5 F-5613 SKH 55 03.13 - 2782 M 7 1.3348 S2/9/2 - HS 2-9-2 F-5607 - 03.21 - - 2736 HNV3 1.2379 X210Cr12 G - - - -

06.2 - - 2223 - - - - 06.33 Z120M12 - - - 1.3401 G-X120Mn12 Z120M12 XG120Mn12 X120Mn12 SCMnH/1 06.33 BW 10 2183 1.3401 2120 M12 GX120 Mn12 F-8251 SEMn H1

02.1 OVAKO 520M (Ovako Steel) 02.1 FORMAX (Uddeholm Tooling) 02.1 IMACRO NIT (Imatra Steel) 02.2 INEXA 482 (XM) (Inexa Profil) S355J2G3(XM) C45(XM) 16MnCrS5(XM) INEXA280(XM) 070M20(XM) 02.2 HARDOX 500 (SSAB - Swedish Steel Corp.) 02.2 WELDOX 700 (SSAB - Swedish Steel Corp.)

➤

BS EN SS AISI/SAE W.-nr. DIN AFNOR UNI UNE JIS 02.1/02.2 816M40 110 - 9840 1.6511 36CrNiMo4 40NCD3 38NiCrMo4(KB) 35NiCrMo4 - 02.1/02.2 817M40 24 2541 4340 1.6582 35CrNiMo6 35NCD6 35NiCrMo6(KB) - - 02.1/02.2 530A32 18B - 5132 1.7033 34Cr4 32C4 34Cr4(KB) 35Cr4 SCr430(H) 02.1/02.2 530A40 18 - 5140 1.7035 41Cr4 42C4 41Cr4 42Cr4 SCr440(H) 02.1/02.2 (527M20) - 2511 5115 1.7131 16MnCr5 16MC5 16MnCr5 16MnCr5 - 02.1/02.2 1717CDS110 - 2225 4130 1.7218 25CrMo4 25CD4 25CrMo4(KB) 55Cr3 SCM420;SCM430 AM26CrMo4 02.1/02.2 708A37 19B 2234 4137;4135 1.7220 34CrMo4 35CD4 35CrMo4 34CrMo4 SCM432;SCCRM3 02.1/02.2 708M40 19A 2244 4140;4142 1.7223 41CrMo4 42CD4TS 41CrMo4 42CrMo4 SCM 440 02.1/02.2 708M40 19A 2244 4140 1.7225 42CrMo4 42CD4 42CrMo4 42CrMo4 SCM440(H) 02.1/02.2 722M24 40B 2240 - 1.7361 32CrMo12 30CD12 32CrMo12 F.124.A - 02.1/02.2 735A50 47 2230 6150 1.8159 50CrV4 50CV4 50CrV4 51CrV4 SUP10 02.1/02.2 905M39 41B 2940 - 1.8509 41CrAlMo7 40CAD6,12 41CrAlMo7 41CrAlMo7 - 02.1/02.2 BL3 - - L3 1.2067 100Cr6 Y100C6 - 100Cr6 - 02.1/02.2 - - 2140 - 1.2419 105WCr6 105WC13 10WCr6 105WCr5 SKS31 107WCr5KU SKS2, SKS3 02.1/02.2 - - - L6 1.2713 55NiCrMoV6 55NCDV7 - F.520.S SKT4

Country

Standard

High-alloy steel

Steel castings

Trade names

ISO Coromant Material Classi- fication (CMC)

Great Britain Sweden USA Germany France Italy Spain Japan

Ste

el

H 49

General information

A

B

C

D

E

F

G

H

M➤

05.51/15.51 - - 2376 S31500 1.4417 X2CrNiMoSi19 5 - - - - 05.51/15.51 - - 2324 S32900 - X8CrNiMo27 5 - - - - 05.52/15.52 - - 2327 S32304 - X2CrNiN23 4 Z2CN23-04AZ - - - 05.52/15.52 - - 2328 - - - - - - - 05.52/15.52 - - 2377 S31803 - X2CrNiMoN22 53 Z2CND22-05-03 - - -

05.21/15.21 304S11 - 2352 304L 1.4306 - Z2CN18-10 X2CrNi18 11 - - 05.21/15.21 304S31 58E 2332/2333 304 1.4350 X5CrNi189 Z6CN18.09 X5CrNi18 10 F.3551 SUS304 F.3541 F.3504 05.21/15.21 303S21 58M 2346 303 1.4305 X12CrNiS18 8 Z10CNF 18.09 X10CrNiS 18.09 F.3508 SUS303 05.21/15.21 304S15 58E 2332 304 1.4301 X5CrNi189 Z6CN18.09 X5CrNi18 10 F.3551 SUS304 304C12 2333 Z3CN19.10 - - SUS304L 05.21/15.21 304S12 - 2352 304L 1.4306 X2CrNi18 9 Z2CrNi18 10 X2CrNi18 11 F.3503 SCS19 05.21/15.21 - - 2331 301 1.4310 X12CrNi17 7 Z12CN17.07 X12CrNi17 07 F.3517 SUS301 05.21/15.21 304S62 - 2371 304LN 1.4311 X2CrNiN18 10 Z2CN18.10 - - SUS304LN 05.21/15.21 316S16 58J 2347 316 1.4401 X5CrNiMo18 10 Z6CND17.11 X5CrNiMo17 12 F.3543 SUS316 05.21/15.21 - - 2375 316LN 1.4429 X2CrNiMoN18 13 Z2CND17.13 - - SUS316LN 05.21/15.21 316S13 2348 316L 1.4404 - Z2CND17-12 X2CrNiMo1712 - - 05.21/15.21 316S13 - 2353 316L 1.4435 X2CrNiMo18 12 Z2CND17.12 X2CrNiMo17 12 - SCS16 - - - SUS316L 05.21/15.21 316S33 - 2343 316 1.4436 - Z6CND18-12-03 X8CrNiMo1713 - - 2347 05.21/15.21 317S12 - 2367 317L 1.4438 X2CrNiMo18 16 Z2CND19.15 X2CrNiMo18 16 - SUS317L 05.21/15.21 - 2562 UNS 1.4539 X1NiCrMo Z2 NCDU25-20 - - - V 0890A 05.21/15.21 321S12 58B 2337 321 1.4541 X10CrNiTi18 9 Z6CNT18.10 X6CrNiTi18 11 F.3553 SUS321 F.3523 05.21/15.21 347S17 58F 2338 347 1.4550 X10CrNiNb18 9 Z6CNNb18.10 X6CrNiNb18 11 F.3552 SUS347 F.3524 05.21/15.21 320S17 58J 2350 316Ti 1.4571 X10CrNiMoTi18 10 Z6NDT17.12 X6CrNiMoTi17 12 F.3535 - 05.21/15.21 - - - 318 1.4583 X10CrNiMoNb 18 12 Z6CNDNb17 13B X6CrNiMoNb17 13 - - 05.21/15.21 309S24 - - 309 1.4828 X15CrNiSi20 12 Z15CNS20.12 - - SUH309 05.21/15.21 310S24 - 2361 310S 1.4845 X12CrNi25 21 Z12CN25 20 X6CrNi25 20 F.331 SUH310 05.21/15.21 301S21 58C 2370 308 1.4406 X10CrNi18.08 Z1NCDU25.20 - F.8414 SCS17 15.21 - 2387 - 1.4418 X4 CrNiMo16 5 Z6CND16-04-01 05.22/15.22 316S111 - - 17-7PH 1.4568/ - Z8CNA17-07 X2CrNiMo1712 - - 1.4504 05.23/15.23 - - 2584 NO8028 1.4563 - Z1NCDU31-27-03 - - - 05.23/15.23 - - 2378 S31254 - - Z1CNDU20-18-06AZ - - -

➤


05.11/15.11 403S17 - 2301 403 1.4000 X7Cr13 Z6C13 X6Cr13 F.3110 SUS403 1.4001 X7Cr14 - - F.8401 - 05.11/15.11 416 S 21 2380 416 1.4005 X12CrS13 Z11CF13 X12 CrS 13 F-3411 SUS 416 05.11/15.11 430S15 960 2320 430 1.4016 X8Cr17 Z8C17 X8Cr17 F3113 SUS430 05.11/15.11 410S21 56A 2302 410 1.4006 X10Cr13 Z10C14 X12Cr13 F.3401 SUS410 05.11/15.11 430S17 60 2320 430 - X8Cr17 Z8C17 X8Cr17 F.3113 SUS430 05.11/15.11 420S45 56D 2304 - 1.4034 X46Cr13 Z40CM X40Cr14 F.3405 SUS420J2 Z38C13M 05.11/15.11 405S17 - - 405 1.4002 - Z8CA12 X6CrAl13 - - 05.11/15.11 420S37 - 2303 420 1.4021 - Z20C13 X20Cr13 - - 05.11/15.11 431S29 57 2321 431 1.4057 X22CrNi17 Z15CNi6.02 X16CrNi16 F.3427 SUS431 05.11/15.11 - - 2383 430F 1.4104 X12CrMoS17 Z10CF17 X10CrS17 F.3117 SUS430F 05.11/15.11 434S17 - 2325 434 1.4113 X6CrMo17 Z8CD17.01 X8CrMo17 - SUS434 05.11/15.11 425C11 - 2385 CA6-NM 1.4313 X5CrNi13 4 Z4CND13.4M (G)X6CrNi304 - SCS5 05.11/15.11 403S17 - - 405 1.4724 X10CrA113 Z10C13 X10CrA112 F.311 SUS405 05.11/15.11 430S15 60 - 430 1.4742 X10CrA118 Z10CAS18 X8Cr17 F.3113 SUS430 05.11/15.11 443S65 59 - HNV6 1.4747 X80CrNiSi20 Z80CSN20.02 X80CrSiNi20 F.320B SUH4 05.11/15.11 - - 2322 446 1.4762 X10CrA124 Z10CAS24 X16Cr26 - SUH446 05.11/15.11 349S54 - - EV8 1.4871 X53CrMnNiN21 9 Z52CMN21.09 X53CrMnNiN21 9 - SUH35. SUH36 05.11/15.11 - 2326 S44400 1.4521 X1CrMoTi18 2 - - - 05.11/15.11 - 2317 - 1.4922 X20CrMoV12-1 - X20CrMoNi 12 01 - - 05.12/15.12 - - - 630 1.4542/ - Z7CNU17-04 - - - 1.4548

Austenitic / ferritic materials (Duplex) (05.51. 52 = Forged, 15.51. 52 = Cast)

Austenitic materials (05.21. 22. 23 = Forged, 15.21. 22. 23 = Cast)

Stainless steels Ferritic / martensitic materials (05.11. 12 = Forged, 15.11. 12 = Cast)

Country

Standard



Sta

inle

ss s

teel

H 50

General information

A

B

C

D

E

F

G

H

M➤

05.21/15.21 SANMAC 304 (Sandvik Steel) 05.21/15.21 SANMAC 304L (Sandvik Steel) 05.21/15.21 SANMAC 316 (Sandvik Steel) 05.21/15.21 SANMAC 316L (Sandvik Steel) 05.23/15.23 254 SMO 05.23/15.23 654 SMO 05.23/15.23 SANMAC SANICRO (Sandvik Steel) 05.52/15.52 SANMAC SAF 2205 (Sandvik Steel) 05.52/15.52 SANMAC SAF 2507 (Sandvik Steel)

K

08.1 0100 08.1 0110 No 20 B GG 10 Ft 10 D FC100 08.1 Grade 150 0115 No 25 B 0.6015 GG 15 Ft 15 D G 15 FG 15 FC150 08.1 Grade 220 0120 No 30 B 0.6020 GG 20 Ft 20 D G 20 FC200 08.2 Grade 260 0125 No 35 B 0.6025 GG 25 Ft 25 D G 25 FG 25 FC250 No 40 B 08.2 Grade 300 0130 No 45 B 0.6030 GG 30 Ft 30 D G 30 FG 30 FC300 08.2 Grade 350 0135 No 50 B 0.6035 GG 35 Ft 35 D G 35 FG 35 FC350 08.2 Grade 400 0140 No 55 B 0.6040 GG 40 Ft 40 D 08.3 L-NiCuCr202 0523 A436 Type 2 0.6660 GGL-NiCr202 L-NC 202 - -

09.1 SNG 420/12 0717-02 60-40-18 0.7040 GGG 40 FCS 400-12 GS 370-17 FGE 38-17 FCD400 09.1 SNG 370/17 0717-12 - GGG 40.3 FGS 370-17 09.1 - 0717-15 - 0.7033 GGG 35.3 - 09.1 SNG 500/7 0727-02 80-55-06 0.7050 GGG 50 FGS 500-7 GS 500 FGE 50-7 FCD500 09.1 Grade S6 0776 A43D2 0.7660 GGG-NiCr202 S-NC 202 - - 09.2 SNG 600/3 0732-03 - GGG 60 FGS 600-3 FCD600 09.2 SNG 700/2 0737-01 100-70-03 0.7070 GGG 70 FGS 700-2 GS 700-2 FGS 70-2 FCD700

07.1 8 290/6 0814 - MN 32-8 FCMB310 07.1 B 340/12 0815 32510 GTS-35 MN 35-10 FCMW330 07.2 P 440/7 0852 40010 0.8145 GTS-45 Mn 450 GMN 45 FCMW370 07.2 P 510/4 0854 50005 0.8155 GTS-55 MP 50-5 GMN 55 FCMP490 P 570/3 0858 70003 GTS-65 MP 60-3 FCMP540 07.2 P570/3 0856 A220-70003 0.8165 GTS-65-02 Mn 650-3 GMN 65 - FCMP590 07.3 P690/2 0862 A220-80002 0.8170 GTS-70-02 Mn700-2 GMN 70 FCMP690


Stainless steels

Trade names

Nodular cast iron

Malleable cast iron

Grey cast iron

Country

Standard



Cas

t ir

on

H 51

General information

A

B

C

D

E

F

G

H

S

➤

23.22 TA14/17 - - AMS R54520 - TiAl5Sn2.5 T-A5E - - 23.22 TA10-13/TA28 - - AMS R56400 - TiAl6V4 T-A6V - - 23.22 TA11 - - AMS R56401 - TiAl6V4ELI - - - 23.22 - - - - - TiAl4Mo4Sn4Si0.5 - - -

20.11 Incoloy 800

20.2 Haynes 600 20.2 Nimocast PD16 20.2 Nimonic PE 13 20.2 Rene 95 20.21 Hastelloy C 20.21 Incoloy 825 20.21 Inconel 600 20.21 Monet 400 20.22 Inconel 700 20.22 Inconel 718 20.22 Mar - M 432 20.22 Nimonic 901 20.22 Waspaloy 20.24 Jessop G 64

20.3 Air Resist 213 20.3 Jetalloy 209

30.21 - - 4251 SC64D 3.2373 G-AISI9MGWA A-S7G - - C4BS 30.21 LM5 - 4252 GD-AISI12 - G-ALMG5 A-SU12 - - AC4A 30.21/30.22 LM25 4244 356.1 A5052 4247 A413.0 GD-AlSi12 A6061 LM24 4250 A380.1 GD-AlSi8Cu3 A7075 LM20 4260 A413.1 G-AlSi12(Cu) ADC12 LM6 4261 A413.2 G-AlSi12 LM9 4253 A360.2 G-AlSi10Mg(Cu)

N

04.1 - - 2258-08 440A 1.4108 X100CrMo13 - - - C4BS 04.1 - - 2534-05 610 1.4111 X110CrMoV15 - - - AC4A 04.1 - - 2541-06 0-2 - X65CrMo14 - - - AC4A

H


20.11 - - - 330 1.4864 X12NiCrSi36 16 Z12NCS35.16 F-3313 - SUH330 20.11 330C11 - - - 1.4865 G-X40NiCrSi38 18 - XG50NiCr39 19 - SCH15 20.21 - - - 5390A 2.4603 - NC22FeD - - 20.21 - - - 5666 2.4856 NiCr22Mo9Nb NC22FeDNB - - 20.21 HR5.203-4 - - - 2.4630 NiCr20Ti NC20T - - 20.22 - - - 5660 LW2.4662 NiFe35Cr14MoTi ZSNCDT42 - - 20.22 3146-3 - - 5391 LW2 4670 S-NiCr13A16MoNb NC12AD - - 20.22 HR8 - - 5383 LW2.4668 NiCr19Fe19NbMo NC19eNB - - 20.22 3072-76 - - 4676 2.4375 NiCu30Al - - - 20.22 Hr401.601 - - - 2.4631 NiCr20TiAk NC20TA - - 20.22 - - - AMS 5399 2.4973 NiCr19Co11MoTi NC19KDT - - 20.22 - - - AMS 5544 LW2.4668 NiCr19Fe19NbMo NC20K14 - - 20.24 - - - AMS 5397 LW2 4674 NiCo15Cr10MoAlTi - - - 20.32 - - - 5537C LW2.4964 CoCr20W15Ni KC20WN - - - - - AMS 5772 - CoCr22W14Ni KC22WN - -

Trade names

Iron base

Nickel base

Cobalt base

Heat resistant super alloys

Titanium alloys

Hardened materials

Country

Standard



Hea

t re

sist

ant

sup

er a

lloys

No

n-fe

rro

us

met

als

h - additional machining

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