haacp inspection models project overview
DESCRIPTION
HAACP INSPECTION MODELS PROJECT OVERVIEW. HIMP Components. In-plant In-distribution. Why Are We Changing?. Put more effort into food safety in-plant zero tolerance HACCP verification collecting micro samples Put more emphasis on In-Distribution in storage in transport retail. - PowerPoint PPT PresentationTRANSCRIPT
HAACP INSPECTION MODELS PROJECT
OVERVIEW
HIMP Components
• In-plant
• In-distribution
Why Are We Changing?
• Put more effort into food safety in-plant– zero tolerance– HACCP verification– collecting micro samples
• Put more emphasis on In-Distribution– in storage– in transport– retail
SOME THINGS WON’T CHANGE
• SSOPs
• Salmonella testing
• Giblet AQL
HOW HIMP HAPPENS
• Plants Volunteer
• Baseline Phase
• Selection Process
• Training Sessions
• HACCP-PCP Developed
• Transition Phase
NEW MODELS DESIGNED FOR IN-PLANT INSPECTION --VOLUNTARY PROGRAM
• Young chickens - volunteer plants
• Young turkeys - volunteer plants
• Market hogs - volunteer plants
• Fat Cattle
BASELINE PHASE
• Research Triangle Institute (RTI)
– collected organoleptic data - dispositionsfor 5 weeks
– micro data for 6 weeks• Salmonella and generic E. coli
• post chill
SELECTION PROCESS
Staffing Configuration - First Shift
• 1 SVMO/IIC -- GS-13
• 1 CSI Team Coordinator -- GS-9
• 3 CSI/Line -- GS-8
TRAINING SESSIONS
• 3-Day CSI
• 5-Day Supervisor/Manager
• 3-Day Industry
• In-Distribution Under Development
PLANT DEVELOPS PLANS
• HACCP Plan
• Process Control Plan (PCP)
¤ Assessed by D.C. - NOT Approved
¤ Available for Inspection
TRANSITION PHASE
• Plant experiments with plan about 6 weeks
• FSIS will assure no adulterated product enters commerce
• Accept/reject process at end of transition
FULL MODELS PHASE
• After plant transition RTI collected data
• Performance standards set
• HIMP plants significant reduction in FS and OCP defects– results from 7 plants– 2/1/00 - 7/31/00
What the Plant Does
• Carcass by Carcass sorting and disposition
• Hazard Analysis - HACCP Plan– CCPs
• Process Control Plan– CPs
• Meet Performance Standards
HIMP In-Plant Inspection
Carcass inspection
Verification inspection
Systems inspection
Regulatory Responsibilities
• Plant responsible for corrective action
• Authority of IPP unchanged - Act– Official control action for adulterated product– Give the system a chance to work
DUTIES
4 Categories of Responsibility
– HACCP Plan– Process Control Plan– SSOP– Microbiological Sampling
3 Types of Inspection Procedures
• Carcass Inspection (CI)– performed continuously
• Verification Inspection (VI)– sampling and record review– performed intermittently
• Systems Inspection (SI)– performed by IIC– continuously evaluates plant controls
Carcass Inspector
• Required for line to operate
• Positioned after head, viscera, and carcass sorting
• Does not review records
Carcass Inspection
• “Hands Off” Inspection
• Observe carcasses for– Food Safety conditions– OCP conditions
Verification Inspection
• Antemortem Inspection
• Postmortem Verification for FS
• Postmortem Verification for OCP
Verification Inspection
• Selects samples (carcass, parts, micro)
• Reviews plant HACCP and PCP records
• Verifies adequacy of corrective actions
• Writes NRs
• Documents when PS are not met
Systems Inspection
• Performed by the IIC
• Monitors effectiveness of CI and VI
• Assesses overall design and function of plant HACCP and PCP
• Assures that adulterated product is condemned
HIIMP In-Distribution Inspector
• Conduct reviews– warehouses– other I-D locations
• Interview consumers with complaints
• Locations in AL, MN, PA, VA
THE END, Y’ALL.