hales moulding

Suppliers to the Tooling & Plastic Industry

mouldingcomponents

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Water Fittings & Hose ................................................................................3Connector Plugs..................................................................................................................................................................................3

Socket Connectors...........................................................................................................................................................................4

Brass Extension Plugs..................................................................................................................................................................5

Quick Connect Water Jumpers..........................................................................................................................................6

Telescopic Water Fittings...........................................................................................................................................................7

Brass Water / Air Fittings..................................................................................................................................................8-15

Pressure Plugs....................................................................................................................................................................................15

Hose & Fittings...................................................................................................................................................................................16

Push Lock Fittings & Hose ...................................................................................................................................................16

Temperature Controllers & Plugs...................................................17Hot Runner Temperature Control Systems........................................................................................................17

Multi Zone Cables & Plugs..................................................................................................................................................18

Single Zone Controller ...............................................................................................................................................................19

Mould Junction Box .....................................................................................................................................................................20

Hot Runner Controller Accessories...........................................................................................................................20

Multipole Connectors.........................................................................................................................................................21-23

Heaters & Thermocouples..................................................................24Band Heaters......................................................................................................................................................................................24

Special Nozzle & Barrel Heaters Made to Order.....................................................................................25

Coil Heaters ..........................................................................................................................................................................................26

Cartridge Heaters. Hi Density...........................................................................................................................................27

Thermocouples - J Type.........................................................................................................................................................28

Sprays, Releases, Protector’s & Cleaners ............................29Mould Release...................................................................................................................................................................................29

Rust Protection & Lubricants ............................................................................................................................................30

Cleaners.....................................................................................................................................................................................................31

Oil Absorb Kitty Litter ...................................................................................................................................................................31

Lubricants, Oils & Greases ................................................................32Hydraulic Oils - Shell Tellus ................................................................................................................................................32

Compressor Oils - Shell Corena..................................................................................................................................33

General Greases for Industry ...........................................................................................................................................34

PTFE................................................................................................................................................................................................................34

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Contents continued...

Date Stamps....................................................................................................35Cumsa Standard Date Stamp........................................................................................................................................35

Cumsa Standard Date Insert ...........................................................................................................................................35

Mould Dating Inserts ..................................................................................................................................................................36

Double Date Stamp.....................................................................................................................................................................37

Mould Identification Month / Year Inserts...........................................................................................................38

Reference Insert ...............................................................................................................................................................................39

Production Accessories .........................................................................40Ejector Couplers ..............................................................................................................................................................................40

Air Ejector Couplers......................................................................................................................................................................41

Air Poppets .............................................................................................................................................................................................42

Double Valve ........................................................................................................................................................................................42

Counter Views ....................................................................................................................................................................................43

Thinswitch® Limit Switch ............................................................................................................................................44-45

Hopper Magnets..............................................................................................................................................................................46

Water Flow Meter............................................................................................................................................................................46

Sprue Snips ...........................................................................................................................................................................................47

Knives............................................................................................................................................................................................................47

Deburring Tools.................................................................................................................................................................................48

Slotted Clamps .................................................................................................................................................................................49

Boat Clamps........................................................................................................................................................................................49

Mould Maintenance & Set Up .........................................................50Magnetic Pick-up Tool................................................................................................................................................................50

Inspection Mirrors ..........................................................................................................................................................................50

Hexagon Wrench (Allen Keys)...........................................................................................................................................51

Allen Key Sets......................................................................................................................................................................................51

Sprue Radius Cutters ................................................................................................................................................................52

Sprue Reamers.................................................................................................................................................................................52

Diamond Paste..................................................................................................................................................................................53

Felt Bobs & Cones .......................................................................................................................................................................53

Wet & Dry Sheets...........................................................................................................................................................................53

Precision Air Grinders................................................................................................................................................................53

Starpoint Eye Bolt...........................................................................................................................................................................54

Collard Lifting Eyebolts.............................................................................................................................................................55

Conversion Charts ........................................................................................................................................................................56

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Connector Plugs

Male Type Brass

Part R Di H A LNumber Series BSPT

RR

H

d1 dA

d1 d

L

L

SW

RR

H

d1 dA

d1 d

L

L

SW

CM251200

1/8 9 17 22 25

CM252 Series 1/4 9 19 26 29

CM253 1/4 Flow 3/8 9 19 30 30

CM351300

1/8 13 25 26 35

CM352* Series 1/4 13 25 26 35

CM353* 3/8 Flow 3/8 13 26 30 38

CM354 1/2 13 28 37 42

CM552500

1/4 20 37 30 41

CM553 Series 3/8 20 37 32 41

CM554 1/2 Flow 1/2 20 38 32 39

CM556 3/4 20 38 38 45

Female Type Brass

Part R d di L SWNumber Series Thread

CM251F 1/8 6 9 28 13

CM252F 200 Series 1/4 6 9 32 17

CM253F 3/8 6 9 34 19

CM352F 1/4 9 13 37 17

CM353F 300 Series 3/8 9 13 39 19

CM354F 1/2 9 13 46 24

200 Series plugs are also available with an internal shut-offvalve. 300 Series plugs are also available with an internal shut-offvalve.

*Also available with internal valve, specify “V”

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Socket Connectors

L1

L1

L

L

DD

L

D

Hose

ID

Hose ID

Ho

se ID

Flow

Flow

Flo

w

Straight Socket

Part Part Hose Flow L D SeriesNumber Number ID

W/O Valve With Valve

CM206 CM206V 3/8 1/4 51mm 17 200

CM306 CM306V 3/8 1/4 64mm 23 300

CM308 CM308V 1/2 3/8 66.5mm 23 300

CM506 CM506V 3/4 5/8 89mm 30 500

L1

L1

L

L

DD

L

D

Hose

ID

Hose ID

Hose

ID

Flow

Flow

Flo

w

90O Socket

Part Part Hose Flow L L1 D SeriesNumber Number ID


CM216 CM216V 3/8 1/4 40mm 22mm 17 200

CM318 CM318V 1/2 3/8 56mm 28.5mm 23 300

CM516 CM516V 3/4 5/8 77mm 32mm 30 500

L1

L1

L

L

DD

L

D

Hose

ID

Hose IDH

ose

ID

Flow

Flow

Flo

w

45O Socket

Part Part Hose Flow L L1 D SeriesNumber Number ID


CM226 CM226V 3/8 1/8 55.5mm 22mm 18 200

CM328 CM328V 1/2 3/8 75mm 25mm 24 300

CM526 CM526V 3/4 5/8 77mm 30mm 32 500

Hales Socket Connectors offer an efficient andspeedy method of hose removal. Made of brass withstainless steel bearings, they are of premium quality.

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Brass Extension Plugs

300 Series 3/8 Flow

CM351252 2 1/2 1/8 3/8 1/2 7/8

CM3514 4 1/8 3/8 1/2 1

CM351512 5 1/2 1/8 3/8 1/2 1

CM3517 7 1/8 3/8 1/2 1

CM351812 8 1/2 1/8 3/8 1/2 1

CM352212 2 1/2 1/4 3/8 1/2 7/8

CM3524 4 1/4 3/8 1/2 1 1/4

CM352512 5 1/2 1/4 3/8 1/2 1 1/4

CM3527 7 1/4 3/8 1/2 1 1/4

CM352812 8 1/2 1/4 3/8 1/2 1 1/4

CM35210 10 1/4 3/8 1/2 1 1/4

CM3534 4 3/8 3/8 1/2 1

CM353512 5 1/2 3/8 3/8 1/2 1 1/4

CM3537 7 3/8 3/8 1/2 1 1/4

CM35310 10 3/8 3/8 1/2 1 1/4

Part L T d di ANumber

H

15/8

L

A

dd1

Heig

ht

T

200 Series 1/4 Flow

CM251252 2 1/2 1/8 1/4 3/8 11/16

CM2514 4 1/8 1/4 3/8 1

CM251512 5 1/2 1/8 1/4 3/8 1

CM2517 7 1/8 1/4 3/8 1

CM251812 8 1/2 1/8 1/4 3/8 1

CM252212 2 1/2 1/4 1/4 3/8 7/8

CM2524 4 1/4 1/4 3/8 1 1/4

CM252512 5 1/2 1/4 1/4 3/8 1 1/4

CM2527 7 1/4 1/4 3/8 1 1/4

CM252812 8 1/2 1/4 1/4 3/8 1 1/4

CM253212 2 1/2 3/8 1/4 3/8 1

CM2534 4 3/8 1/4 3/8 1 1/4

CM253512 5 1/2 3/8 1/4 3/8 1 1/4

CM2537 7 3/8 1/4 3/8 1 1/4

Part L T d di ANumber

Hales Brass Extensions offer the flexibility of a long thread, making precise adjustments easy.

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Quick Connect Water Jumpers

WJ200-6 200 3/8 1 1 1/4 3/8 5/8

WJ300-6 300 3/8 1 7/16 1 9/16 1/2 7/8

WJ300-8 300 1/2 1 7/16 1 9/16 1/2 7/8

Part FHS Hose L C M ANumber Series ID

A

C

L

Hose

ID

M

Twist lock sleeve prevents accidental disconnect

Viton seals

A

CL

Hose

ID

M

Twist lock sleeve prevents accidental disconnect

Viton seals

Hales Water Jumpers offer smooth unrestricted flow pathsand consistent coolant flow rate, eliminating crimped hoses.

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Telescopic adjustment. Integral part of the tool. Reduces time inconnecting the water circuits. Offers a standard solution to themoulder.

Telescopic Water Fittings

MA.506518 35 21 26 1/8” 5 6 50 65

MA.650018 35 21 26 1/8” 5 6 65 100

MA.506514 35 21 26 1/4” 6 6 50 65

MA.650014 35 21 26 1/4” 6 6 65 100

MA.608514 39 25 30 1/4” 9 8 60 85

MA.851314 39 25 30 1/4” 9 8 85 130

MA.608538 39 25 30 3/8” 9 8 60 85

MA.851338 39 25 30 3/8” 9 8 85 130

Ref. A B C R S SW L Min. L Max.

Cad Insertion Point

øS

øB

SW

L Max.

L Min.

R

AC

Min. 32

øS

ø21

SW6

L Max.

L Min.

R

3526

Cad Insertion Point

øS

øB

SW

L Max.

L Min.

R

AC

Min. 32

øS

ø21

SW6

L Max.

L Min.

R

3526

Cad Insertion Point

øS

øB

SW

L Max.

L Min.

R

AC

Min. 32

øS

ø21

SW6

L Max.

L Min.

R

3526

MA.101318 1/8” 5 100 130

MA.132018 1/8” 5 130 200

MA.101314 1/4” 6 100 130

MA.132014 1/4” 6 130 200

Ref. R S L Min. L Max.

Mat.: POM + BRASSMPatented System

Brass Water / Air Fittings

Part Number Adjustable Hose Clips

HC0816 8-16 Hose Clips



Part Number Air Gun

JBG Blow Gun (Red) Air Boy

Part Number Male 31/2” Extension Connectors

TFP4M2 1/4 BSP X 1/8 Ext. Conn.

TFP4M4 1/4 BSP x 1/4 Ext. Conn.

Part Number Male to Female Reducing Bushes

TF24-1418 1/4 X 1/8 Red Bush

TF24-3818 3/8 x 1/8 Red Bush

TF24-3814 3/8 x 1/4 Red Bush

TF24-1214 1/2 x 1/4 Red Bush

TF24-1238 1/2 x 3/8 Red Bush

TF24-3414 3/4 x 1/4 Red Bush

TF24-3438 3/4 x 3/8 Red Bush

TF24-3412 3/4 x 1/2 Red Bush

TF24-1012 1 x 1/2 Red Bush

TF24-1034 1 x 3/4 Red Bush

Part Number Male to Female 90 Deg Elbow

TF25E-18-90 1/8 M - F 90 Elbow

TF25E-14-90 1/4 M - F 90 Elbow

TF25E-38-90 3/8 M - F 90 Elbow

TF25E-12-90 1/2 M - F 90 Elbow

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Brass Water / Air FittingsBrass Water / Air Fittings

Part Number Female Hex Socket

TF26-18 1/8 Hex Socket





Part Number Male Hex. Nipple

TF27-18 1/8 BSP Hex Nipple





TF27-10 1” BSP Hex Nipple

Part Number BSP End Cap - Female

TF33-18 1/8 Cap

TF33-14 1/4 Cap

TF33-38 3/8 Cap

TF33-12 1/2 Cap

TF33-34 3/4 Cap

TF33-10 1” Cap

Part Number 90 Deg Elbow - BSP Female

TF34-18 1/8 90 Deg Elbow





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Brass Water / Air Fittings Brass Water / Air Fittings

Part Number 3 Way Tee Hose Joiner Hose Size

TFP14-316 3/16 3-Way Tee

TFP14-14 1/4 3-Way Tee

TFP14-516 5/16 3-Way Tee




Part Number Female to Male BSP Adaptor

TF72-1818 1/8F - 1/8M

TF72-1418 1/4F - 1/8M

TF72-1414 1/4F - 1/4M

TF72-3814 3/8F - 1/4M

TF72-3838 3/8F - 3/8M

TF72-1214 1/2F - 1/4M

TF72-1238 1/2F - 3/8M

TF72-1212 1/2F - 1/2M

TF72-3412 3/4F - 1/2M

Part Number Male to Male Reducing Nipple

TF73-1418 1/4M - 1/8M

TF73-3818 3/8M - 1/8M

TF73-3814 3/8M - 1/4M

TF73-1214 1/2M - 1/4M

TF73-1238 1/2M - 3/8

TF73-3438 3/4M - 3/8

TF73-3412 3/4M - 1/2M

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Part Number Female Cross - BSP

TF37-14 1/4 Female Cross

Part Number Male to Male Elbow - BSP

TF48-1818 M1/8 - M1/8 90 Elbow

TF48-1414 M1/4 - M1/4 90 Elbow

TF48-3838 M3/8 - M3/8 90 Elbow

TF48-3814 M3/8 - M1/4 90 Elbow

Part Number BSP Taper Plug

TF64-18 1/8 Taper Plug





TF64-10 1” Taper Plug

Part Number 310 Series Coupler with Male BSP Thread

TF310-M2 1/8 Male Coupler





Part Number Female Tee - BSP

TF35-18 1/8 Female Tee






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Part Number Quick Connect Coupler with Male BSP Thread

TF20-SM 1/4 Male Coupler




Part Number 310 Series Coupler with Female BSP Thread

TF310-F4 1/4 Female Coupler



Part Number 310 Series Snap on with Male BSP Thread

TF31-M2 1/8 Male Adapter




Part Number 310 Series Snap on with Female BSP Thread

TF31-F4 1/4 Female Adapter

TF31-F6 3/8 Female Adapter

Part Number 310 Series Snap on with Hose Tail

TF31-T8 1/2 Barb

Part Number 310 Series Coupler with Hose Tail

TF310-T4 T4 Tail Coupler




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Part Number Quick Connect Coupler with Hose Tail

TF20-SH TF-20 1/4 Tail Coupler

TF30-SH TF-30 3/8 Tail Coupler

Part Number Quick Connect Coupler with Female BSP Thread

TF20-SF TF-20 1/4 Female Coupler



Part Number Male Snap On

TF20-PM NO-20 1/4 Male snap on



Part Number Tail Snap On

TF30-PH TF-30 3/8 Tail snap on



Part Number Quick Connect Snap on withFemale BSP Thread

TF20-PF TF-20 1/4 Female snap on




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Part Number Hose to Hose Joiner

TFP7-316 3/16 Hose Joiner






Part Number Male BSP to Hose Tail Tail X BSP Thread

TFP3-31618 3/16 x 1/8 Male

TFP3-1418 1/4 x 1/8 Male

TFP3-1414 1/4 x 1/4 Male

TFP3-1438 1/4 x 3/8 Male

TFP3-1412 1/4 x 1/2 Male

TFP3-51618 5/16 x 1/8 Male

TFP3-51614 5/16 x 1/4 Male

TFP3-51638 5/16 x 3/8 Male

TFP3-51612 5/16 x 1/2 Male

TFP3-3818 3/8 x 1/8 Male

TFP3-3814 3/8 x 1/4 Male

TFP3-3838 3/8 x3/8 Male

TFP3-3812 3/8 x 1/2 Male

TFP3-3834 3/8 x 3/4 Male

TFP3-1218 1/2 x 1/8 Male

TFP3-1214 1/2 x 1/4 Male

TFP3-1238 1/2 x 3/8 Male

TFP3-1212 1/2 x 1/2 Male

TFP3-1234 1/2 x 3/4 Male

TFP3-3438 3/4 x 3/8 Male

TFP3-3412 3/4 x 1/2 Male

TFP3-3410 3/4 x 1” Male

TFP3-1034 1” x 3/4 Male

TFP3-1010 1” x 1” Male

Part Number 3 Way Male BSP Tee

TF50-14 1/4 Male Tee


Part Number Male to Female 40 Degree Elbow

TF25E-18-45 1/8M - 1/8F

TF25E-14-45 1/4M - 1/4F

TF25E-38-45 3/8M - 3/8F

TF25E-12-45 1/2M - 1/2F

Part Number Female BSP to Hose Tail Tail X BSP Thread

TFP5-3814 3/8 Tail 1/4 Female



TFP5-1212 1/2 Tail 1/2 female

Part Number Teflon Tape

TEF 1/2 teflon Tape

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Pressure Plugs

Part Number Male to Female 40 Degree Elbow

TF25E-18-45 1/8M - 1/8F

TF25E-14-45 1/4M - 1/4F

TF25E-38-45 3/8M - 3/8F

TF25E-12-45 1/2M - 1/2F

Part Number Female BSP to Hose Tail Tail X BSP Thread




TFP5-1212 1/2 Tail 1/2 female

Part Number Teflon Tape

TEF 1/2 teflon Tape

Size Part No. Height

1/8 UPLUG18 .382

1/4 UPLUG14 .503

3/8 UPLUG38 .559

1/2 UPLUG12 .691

5/8 UPLUG58 .731

3/4 UPLUG34 .815

1 UPLUG1 .998


1/16 CBP05 .245

1/8 CBP10 .250

1/4 CBP20 .406

3/8 CBP40 .406

1/2 CBP60 .531

3/4 CBP80 .531

1 CBP100 .656


1/8 PP10 .250

1/4 PP20 .406

3/8 PP40 .406

1/2 PP60 .531

3/4 PP80 .531

1 PP100 .656

BSPT Steel NPT Brass BSPT Brass

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Rated +140˚C

Hose & Fittings

Push Lock Fittings & Hose

Water Hose

Oil Hose

Crimping ServiceHose crimped to order

No. ID OD Roll Colour Pressure

TFW10B 10/9 17.5 50m Blue max. 15 bar

TFW10R 10/9 17.5 50m Red max. 15 bar

TFW13B 13 21 50m Blue max. 15 bar

TFW13R 13 21 50m Red max. 15 bar

TFW..Material EPDM

No. ID OD Roll Colour Pressure

TFO13S 13 21 50m Black max. 15 bar

Part Number Description

PC-06-01 6mm Hose 1/8 BSPT Straight




PL-6-01 6mm Hose 1/8 BSPT 90˚ Elbow




Polyurethane Hose

PU0604-200-U 6mmOD x 4mmID x 200m, Blue

PU0805-100-U 8mmOD x 5mmID x 100m, Blue

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Hot Runner Temperature Control SystemsIMP Module• Available in single zone, 15amp and 30amp temperature controllers, as well

as for multi-zone temperature control systems.

• CompuStep feature removes moisture from the heater before full power isapplied.

• CompuCycle feature improves response time, reduces thermal fatigue andprolongs heater life by applying AC power smoothly and continuously.

• Manual control for non-thermocouple applications, provides standby or“weekend” heat or to manually control temperature if a thermocouple fails.

• Diagnostic and protection features include power “on”, power to load,manual made, and over/under temperature, plus indicators and systemprotection for reversed and open thermocouples.

RMA Module• Simultaneous digital setpoint and digital temperature indication.

• Accepts Type J or Type K thermocouple input (jumper selectable).

• Auto-tuning, with adjustable proportional band and rate.

• Bumpless auto/manual transfer.

• CompuStep bakeout feature prevents moisture at start-up.

• Built-in loop break, short, open, and reverse thermocouple protection

• Optional triac failure protection.

• Preset alarms at 30oF (17oC).

• Jumper-selectable self-start mode.

• Current monitor feature displays average current to load.

• CE-compliant.

RMA Module

Multi Zone Temperature Control System

IMP Module

Description Code

2 Zone 15 Amp MFFMP2

3 Zone 15 Amp MFFMP3

5 Zone 15 Amp MFx5

8 Zone 15 Amp MFx8

12 Zone 15 Amp MFx12

16 to 48 Zone Mainframes are alsoavailable to order. 30 Amp optionalso available.

Mounting Boxes

Box Zones Kit

PTCL= Combination Box 005= 5 Zones TB= Terminal Box

(domestic and 008= 8 Zones

export) 012= 12 Zones

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Multi Zone ControllerThermocouple Cables

TC= Mould 05= 5 Zones C10= 10’

Thermocouple 08= 8 Zones C20= 20’

Cable 12= 12 Zones

Cable Zones Length

Power Cables

MPC= Mould 05= 5 Zones C10= 10’

Power Cable 08= 8 Zones C20= 20’

12= 12 Zones

Cable Zones Length

Thermocouple Connecters

Connecter Zones

MTC= Mould Thermocouple Connecter 05= 5 Zones

08= 8 Zones

12= 12 Zones

Mould Power/Input Connecters

Connecter Zones

PIC= Mould Power Connecter 05= 5 Zones

08= 8 Zones

12= 12 Zones

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Single Zone Controller

Single Zone Connecters

CKPTM1 CKPTOC1 CKPTF1 CKPTIC1

Single Zone Temperature Control System

Description Code

10 Amp Unit PIM1Bx10

Features as per IMPX15 Module

Combination Power and Thermocouple Cables

MPTC= Combination Power C10= 10’

and Thermocouple Cables C20= 20’

Cable Length

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Closure (Blanking) Panels

Panel Zones

MFB= Blank 10= Single Zone

Universal Floor Stand

senoZlenaP

MFS= Floorstand 5812= Adjustable

Module Replacement Fuses

spmA.oN eugolataC

ABC15 15

A25X30 30

ABC10 10

Insulated Crimp Connecters

spmA.oN eugolataC

511-CCWH

032-CCWH

Must be used to cover unused zones in main frames. Suppliedwith push-pull panel fasteners.

Mould Junction Box

Hot Runner Controller Accessories

Ask about our in house service and repairs

Part Number # of Zones

PTBC005 005

PTBC008 008

PTBCO12 012

Length (Y) Width (X) Height (H) Mounting Hole (M1) Mounting Hole (M2)

8.66˝ 2.75˝ 4.50˝ 1.500 8.031

9.47˝ 2.75˝ 4.50˝ 1.500 8.843

10.53˝ 2.75˝ 4.50˝ 1.500 9.906

H

X

Y

M2

Y

Cover - Side View

Mold Mounting Footprint

Cover - Top View

M1 X

Dimensions

Athena Prewired Combination MouldJunction Boxes are available in threedifferent models and offer a fast and simplemethod for mounting of power andthermocouple connectors to the mould.Each box contains a terminal strip for easywiring of the power connector withouthaving to crimp the wires.

Each Box• Is Constructed of Plated Heavy Gauge Steel

• Has Drilled Holes for Quick Mounting of the Boxto the Mold

• Features Pre-Numbered Terminal Strips toCorrespond with the Power Connectors

• Comes with All Necessary Mounting Hardware

Prewired Combination Mould Junction Box for Hot Runner Wiring

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Multipole ConnectorsCHI 06 L MHV 06 LG25 CNEM 06 T - Male Inserts

CNEF 06 T - Female Inserts

CHI 10 L MHV 10 L 32 CNEM10 T

CNEF10 T

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Multipole ConnectorsMHP16.225/240 MHV16.25/32 CHI 16L

MHP16 L225 MHV 16 L25/32 CNEM 16T

CNEF 16T

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CZI 25L MZP 25 L225

Mzav 25L25 CDM 25 CDF 25

Multipole Connectors

MHP L225

CHI24 LMHV24.32MHP24.225/240

CNEM 24T

CNEF 24 T

MHV24L32

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Band Heaters

BH2525 25x25 BAND HEATER 125WATT


BH3030 30 x 30 BAND HEATER 150WATT


BH3075 30 x 75 BAND HEATER 300






BH3538 35 X 38 BAND HEATER 200WATT





BH4038 40X38 BAND HEATER 220 WAT






BH6060 60 X 60 BAND HEATER 275 W

Part Number Size Watts

To compliment the range of mould products that we supply, Halesoffer the following standard Nozzle Band Heaters.

• Low profile flexible leads

• 1 metre leads

• Premium MICA insulation

• Stainless bands

• Welded style made to order

• Other sizes made to order, fast delivery

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Special Nozzle & Barrel Heaters

Made to OrderNozzle and BandHeaters made to yourrequirements.

Ask for your specialheater form to fill in.

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Coil Heaters

Nozzle Heater Wattage & Length

Code L Watt id

X13045H 38.8 220 16X13055H 48.8 230 16X13065H 58.8 240 16X13075H 68.8 250 16X13095H 88.8 275 16X13115H 108.8 300 16X13145H 138.8 330 16X13175H 168.8 365 16

X16045H 37.8 290 18.1X16055H 47.8 310 18.1X16065H 57.8 335 18.1X16075H 67.8 360 18.1X16095H 87.8 385 18.1X16115H 107.8 410 18.1X16145H 137.8 440 18.1X16175H 167.8 475 18.1

X19055H 45.5 400 21.5X19065H 55.3 435 21.5X19075H 65.3 470 21.5X19095H 85.3 505 21.5X19115H 105.3 540 21.5X19145H 135.3 575 21.5X19175H 165.3 610 21.5

X27075H 60.4 570 30.3X27095H 80.4 680 30.3X27115H 100.4 780 30.3X27145H 103.4 815 30.3X27175H 160.4 850 30.3X27225H 210.4 905 30.3X27275H 260.4 960 30.3

MX Nozzle Heater Front Load Style

Code L id Watt

MX13045HFS 38.8 13.9 225MX13055HFS 38.8 13.9 250MX13065HFS 38.8 13.9 250MX13075HFS 38.8 13.9 290MX13095HFS 38.8 13.9 330MX13115HFS 38.8 13.9 400MX13145HFS 38.8 13.9 470MX13175HFS 38.8 13.9 550

MX16045HFS 37.8 16.6 290MX16055HFS 47.8 16.6 330MX16065HFS 57.8 16.6 330MX16075HFS 67.8 16.6 400MX16095HFS 87.8 16.6 470MX16115HFS 107.8 16.6 550MX16145HFS 137.8 16.6 620MX16175HFS 167.8 16.6 700

MX19055HFS 45.8 20.4 400MX19065HFS 55.8 20.4 470MX19075HFS 65.8 20.4 470MX19095HFS 85.8 20.4 550MX19115HFS 105.8 20.4 620MX19145HFS 135.8 20.4 700MX19175HFS 165.8 20.4 850

MT Nozzle Heater

Code L id Watt

MT13045H 34 12.7 225MT13056H 44 12.7 250MT13066H 54 12.7 250MT13075H 64 12.7 290MT13105H 94 12.7 400

MT16036H 28 15.2 250MT16046H 38 15.2 290MT16056H 48 15.2 330MT16076H 68 15.2 400MT16086H 78 15.2 470MT16116H 108 15.2 550MT16146H 138 15.2 620MT16167H 158 15.2 700

MT22056H 46.7 21.8 470MT22086H 74 21.8 620MT22116H 104 21.8 700MT22146H 134 21.8 850

MT27075H 62.2 26.4 550MT27125H 111 26.4 800MT27175H 161 26.4 1000MT27225H 211 26.4 1400

MT33100H 90.4 32.4 800MT33150H 137 32.4 1000MT33200H 187 32.4 1400MT33250H 237 32.4 1800

SX Sprue Heater

Code L Watt id

SX24H SX13 & 16 Sprue Heater22 250 24.3

SX30H SX19 & 27 Sprue Heater22.5 290 30

Coil Heater with inbuilt Thermo J Type

Part No ID L Watt

HI1939 19ID x 39mm 290 WattHI1957 19ID x 57mm 470 WattHI1977 19ID x 77mm 620 WattHI19117 19ID x 117mm 620 Watt

Coil Heaters without thermocouple

L

ID

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Cartridge Heaters. Hi Density

No Thermocouple, 1000mm fibreglass insulated leads

Part Number Size Wattage Volt

CH124 1/2 x 4 400W 230V

CH126 1/2 x 6 1000W 230V

CH128 1/2 x 8 1250W 230V

CH1210 1/2 x 10 1600W 230V

CH1212 1/2 x 12 2000W 230V

With J Type Thermocouple, 1000mm fibreglass leads

Part Number Size Wattage Volt

CHT14334 1/4 x 3 3/4 200W 230V

CHT14434 1/4 x 4 3/4 275W 230V

CHT14534 1/4 x 5 3/4 350W 230V

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Thermocouples - J Type

Thermocouples

ETC 0251 Thread TypeThermocouple

ETC 0168 Washer TypeThermocouple

TE7003 Surface TypeThermocouple

14

20

11

É”4.1

83

1/4




14

20

11

É”4.1

83

1/4




14

20

11

É”4.1

83

1/4

Part Number Diameter Probe Length L

XTCG1X60 1mm Thick 60mm






MASMT6015TC 1.5mm Thick 60mm

OO24-00011H 1.5mm Thick 200mm




L

ETC0251 Threaded Type

ETC0168 Washer Type

MASTE7003 Surface Type

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Mould Release

Silicone Mould Release

Part Number Size

SiliconeMould 300g Aerosol

A proven release agent to prevent sticking in mould cavities.

Paintable Mould Release

Part Number Size

PaintableMould 300g Aerosol

A release agent which enables parts to be printed, painted or plated afteruse.

Food Grade Silicone

Part Number Size

CRC-FOODSILICON 300g Aerosol

NSF H1 Registered for incidental food contact. Meets FDA CFR-21. Excellentrelease agent & lubricant for all surfaces.

Nano Mould Coating

Part Number Size

NANO-5MLKIT 5ml

NANO-FG-5MLKIT Food Grade 5ml

Releases plastic parts for up to 300,000 cycles, part design dependant.Reduces cycle times, semi permanent.

Die Protector

Part Number Size

DieProtector 400g Aerosol

A heavy duty formulation designed to protect tools from oxidization &rusting during storage

Soft Seal

Part Number Size

CRC-SoftSeal 300g Aerosol

Seals out moisture forming a waxy film, highly resistant to humidity & saltspray.

CRC 5.56 Multipurpose

Part Number Size

CRC-5.56Can 300g Aerosol

CRC-5.5620lt 20Lt Drum

Part Number Size

CRC-5.564lt 4Lt Drum

A multipurpose product that protects, lubricates, disperses water & protectsagainst rust.

Power Lube with P.T.F.E.

Part Number Size

CRC-PowerLub 300g Aerosol

Power Lube is a unique lubricant with P.T.F.E. to provide long lastingprotection against friction and wear.

Food Grade Machine Oil

Part Number Size

CRC-MachineOil 300g Aerosol

Food Grade Machine Oil has excellent penetration and lubricationproperties.

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Rust Protection & Lubricants

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Cleaners

Oil Absorb Kitty Litter

Tool & Die Parts Cleaner

Part Number Size

DieCleaner 400g Aerosol

A heavy duty formulation designed to clean injection moulds, tools or dies.

Contact Cleaner

Part Number Size

CRC-ConClean 350g Aerosol

Contact cleaner is a precision electronic cleaning solvent, leaves noresidue & is low in toxicity.

Lectra Clean

Part Number Size

CRC-LectraClean 400g Aerosol

Electric motor & equipment cleaner. No flash point and quick drying.


Halesabsorbclay All purpose spill absorber, made from 100% absorbent granuleswhich are effective at absorbing spills and liquids.Environmentally safe and easy to use 20kg bags.

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Hydraulic Oils - Shell Tellus

Shell Tellus Oil

Description High quality anti-wear hydraulic oils which contain oxidation, anti-foam and corrosion inhibitors.

Applications Suitable for most hydraulic applications such as machine tools, hydraulic presses and ramsas well as earthmoving equipment. Shell Tellus Oil(s) are not suitable for equipment containingsilver plated components with coated surfaces. Use Shell Tellus S instead.

Viscosity availability 22, 32, 46, 68, 100

Shell Tellus T

Description Shear stable hydraulic oils with high viscosity indexes which also contain zinc. Shell Tellus Toffers all the protection of Shell Tellus Oil but are specially formulated to be used in hydraulicequipment subject to temperature extremes.

Applications Hydraulic power and control systems which are subject to the extremes of temperature.

Viscosity availability 15, 37, 46, 68, 100

Shell Tellus S

Description Premium quality hydraulic oils which contain no zinc or chlorine additives. Shell Tellus S offersall the benefits of Shell Tellus Oil in addition to providing exceptional performance and long lifein hydraulic systems which are subject to severe duty.

Applications Hydraulic systems that are subject to severe duty and are critical to a plants operation. ShellTellus S can be used in systems containing silver plated components.

Viscosity availability 32, 46, 68, 100

The most important component of any hydraulic system isthe fluid it contains. Shell Tellus Oils are proven anti-wear

performers; from the control of London’s Tower Bridge andthe London Eye to the lock gates on the Panama Canal,

precision control on Boeing flight simulators torubbish removal, Shell Tellus has you covered.

Performance features of Shell Tellus• Superior anti wear performance – wear rates are approximately 1/10th

of those obtained with other anti wear hydraulic oils • Outstandingpump protection and performance • Prolonged oil life • Good thermal

stability • Rapid air release and low foaming

Industry applications• General manufacturing • Earth moving • Mining • Forestry

Hydraulic Oils - Shell Tellus

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Compressor Oils - Shell Corena

Shell Corena S

Description Shell Corena S is a premium quality lubricant that is based on a blend of selected solventrefined base oils and carefully chosen additives.

Applications Shell Corena S is specifically developed for oil-flooded rotary sliding vane and screwcompressors.

Viscosity availability 46, 68

Shell Corena AS (Top Tier)

Description Shell Corena AS is a fully synthetic compressor oil which is intended for oil-flooded rotary aircompressors which are operating at higher than normal temperatures.

Applications Shell Corena AS is intended for oil-flooded rotary air compressors which are operating athigher than normal temperatures, equipment running under arduous conditions and ABBTurbochargers.


Shell Corena P

Description Shell Corena P is a premium quality reciprocating compressor lubricant. It is based upon arange of specially selected base oils to provide a level of performance approaching that ofsynthetic oils.

Applications Shell Corena P is suitable for reciprocating air compressors and breathing air compressors.

Viscosity availability 68, 100, 150

Shell Corena AP (Top Tier)

Description Shell Corena AP is an advanced fully synthetic reciprocating air compressor lubricant forindustrial reciprocating compressors operating under higher than normal temperatures andsevere duty.

Applications All industrial reciprocating air compressors which are operating at high pressures (over 30bar) and high temperatures.


Shell Corena CH 46

Description Shell Corena CH 46 is formulated using paraffinic base oils and additives which imparts anti-oxidation, anti-wear, anti-corrosion and anti-foam properties.

Applications Shell Corena CH 46 has been developed specifically for the lubrication of oil flooded rotarysliding vane and screw air compressors.

Viscosity availability 46

Shell Corena oils are a range of high quality, high performancecompressor oils for a range of different air compressors and

compressor applications

Performance features of Shell Corena• Very good rusting and wear protection • Very good oxidation resistance

Industry applications• Compressor hire or manufacture • General manufacturing

• Mining Air Compressors • Construction Air CompressorsTiersShell Corena AS - HighShell Corena AP - High

Shell Corena S - RegularShell Corena P - Regular

Compressor Oils - Shell Corena

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EDM Fluid


PROLON-2.5KG

PROLON-250G

PROLON-500G

PROLON-SPRAY

Prolon 2.5kg Tub

Prolon 250gm Tube

Prolon 500gm Tub

Prolon Spray Can 400g

General Greases for Industry

PTFE

General Greases for Industry

Shell Alvania EP (LF)

Description Lithium based multi-purpose, lead free, extreme pressure grease with improved vibration resistance.

Applications Suitable for ball and roller bearings, plain bearings and general grease applications.

NLGI Availability 0, 1, 2

Shell Alvania RL

Description Shell Alvania RL are general purpose industrial greases based on a new lithium hydroxystearate soapthickener fortified with anti-oxidant, antiwear and anti-rust additives.

Applications Suitable for use in electric motor bearings, generators, fans, alternators and pump bearings. Notsuitable in extreme pressure applications.

NLGI Availability 2, 3

Other Shell Alvania Greases: Shell Alvania HDX and Shell Alvania SDX

Shell Albida EP

Description High performance lithium complex, long life grease suited to high temperatures (max 150°C).Applications Suited to general industrial applications.NLGI Availability 1, 2

Other Shell Albida Greases include: Shell Albida GC1, Shell Albida HD2,Shell Albida HDX2, Shell Albida MDX1 and Shell Albida MDX2

Shell Stamina EP

Description Shell Stamina EP is a fully synthetic, high temperature (max 180°C) Polyurea long life grease.Applications Recommended for heavy-duty bearings subjected to high temperatures and extreme pressures.NLGI Availability 2

Other Shell Stamina Greases: Shell Stamina HDS and Shell Stamina RL2

Shell Greases for Trucks and CarsThe Retinax range consists of automotive greases for virtually any kind of application, from highly specialized formulationsfor specific applications, to hard working general-purpose greases.

Shell Retinax EP

Description Multi-purpose automotive grease with extreme pressure additives.Applications Suited to general chassis and bearing applications.NLGI Availability 2, 3

Shell Retinax HD

Description Premium automotive grease with excellent water resistance and good mechanical stability.Applications Suitable for both on-road and off-road greasing requirements.NLGI Availability 2

Other Shell Retinax Greases: Shell Retinax LX, Shell Retinax HDX and Shell Retinax SD

A grease is a lubricant which has a semi-liquid to solid consistency. A grease is made from oil which have been mixedwith other ingredients to form a gel-like material. Greases have the advantage that they tend to stay where they are put!

Performance features of Shell Greases• Good corrosion resistance • Good oxidation and mechanical stability • Reliable high temperature performance

Industry applications • Automotive • Road transport • Agriculture • General manufacturing • Mining • Construction

The ultimate P.T.F.E. paste for the assembly ofinjection mould tools, engine head assembly andmany other uses.

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Cumsa Standard

Date Stamp

Date Insert

IA.2275SF IA.2275.. 2.2 7.5

IA.3075SF IA.3075.. 3 7.5

IA.3217SF IA.3217.. 3.2 17

IA.4717SF IA.4717.. 4.7 17

IA.5717SF IA.5717.. 5.7 17

IA.6717SF IA.6717.. 6.7 17

IA.8717SF IA.8717.. 8.7 17

IA.1007SF IA.1007.. 10.7 17

Arrow only Year C MImportant: When replacing the insert, be sureto tighten until hearing the engagement “click”.

Inner insert is always at the same level as the body of the date stamp.

Wide range of diameters. Only a H7 pocket required for assembly. No

downtime when changing inserts. Internal mechanism guarantees secure

replacement of inserts.

FA.0422SF FA.042212-.. FA.042204-.. FA.042200 4 2.2 6 3.5 12 4

FA.0530SF FA.053012-.. FA.053004-.. FA.053000 5 3 6 3.5 12 4

FA.0632SF FA.063212-.. FA.063205-.. FA.063200 6 3.2 12 4 20 5

FA.0847SF FA.084712-.. FA.084705-.. FA.084700 8 4.7 12 6 20 5

FA.1057SF FA.105712-.. FA.105706-.. FA.105700 10 5.7 12 8 20 6

FA.1267SF FA.126712-.. FA.126708-.. FA.126700 12 6.7 12 10 20 8

FA.1687SF FA.168712-.. FA.168710-.. FA.168700 16 8.7 12 12 20 10

FA.2007SF FA.200712-.. FA.200710-.. FA.200700 20 10.7 12 14 20 10

12 Months 12 Mon. + Yr Years Blank A C D E L N

Important: Indicate thedesired year after thereferenceSpecial engravingavailable under request

Mat.: INOX. 1.4034Hardened 51 ± 3 HRC.

Mat.: INOX. 1.4034 - Hard. 51 ± 3 HRC.Maximum working temperature 150°C. Patented System

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Mould Dating InsertsFront removable insertsProduct traceability required in part quality program Year, month, day, shift

or numerals (0-9) on part for batch identification or product quality control

Easily adjustable inner insert that is removable using a screwdriver.

Dimension

DIA D L F

6 6 8 3.1

8 8 10 4.4

10 10 12 6.2

12 12 14 6.2

16 16 14 8.2

20 20 16 11

DIA Part No. DIA Part No.

6 FYM_*_06 12 FYM_*_12

8 FYM_*_08 16 FYM_*_16

10 FYM_*_10 20 FYM_*_20

6 FOM0006 12 FOM0012

8 FOM0008 16 FOM0016

10 FOM0010 20 FOM0020

6 FOY_*_06 12 FOY_*_12

8 FOY_*_08 16 FOY_*_16

10 FOY_*_10 20 FOY_*_20

12 FOD0012 20 FOD0020

16 FOD0016 20 FOD0020

6 FOR0006 12 FOR0012

8 FOR0008 16 FOR0016

10 FOR0010 20 FOR0020

6 FOS0006 12 FOS0012

8 FOS0008 16 FOS0016

10 FOS0010 20 FOS0020

6 FOB0006 12 FOB0012

8 FOB0008 16 FOB0016

10 FOB0010 20 FOB0020

Indication Indication DIA Part No. DIA Part No.

3.1 YON_*_06 6.2 YON_*_12

4.2 YON_*_08 8.2 YON_*_16

5.2 YON_*_10 11 YON_*_20

3.1 OON0006 6.2 OON0012

4.4 OON0008 8.2 OON0016

5.2 OON0010 11 OON0020

6 OOM0008 12 OOM0012

8 OOM0008 16 OOM0016

10 OOM0010 20 OOM0020

6 OOY_*_06 12 OOY_*_12

8 OOY_*_08 16 OOY_*_16

10 OOY_*_10 20 OOY_*_20

12 OOD0012 20 OOD0020

16 OOD0016 20 OOD0020

6 OOR0006 12 OOR0012

8 OOR0008 16 OOR0016

10 OOR0010 20 OOR0020

6 OOS0008 12 OOS0012

8 OOS0008 16 OOS0016

10 OOS0010 20 OOS0020

6 OOB0006 12 OOB0012

8 OOB0008 16 OOB0016

10 OOB0010 20 OOB0020

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Double Date Stamp

FD.080512-.. FD.080500 8 5.5 3 6 5

FD.120812-.. FD.120800 12 8 4 10 6

FD.161012-.. FD.161000 16 10.5 5.3 12 10

12 Month. + Yr Blank A B C E N

Important: Indicate the desired year after the referenceSpecial engraving available under request

Replaces the need for 2 separate date stamps. No need tomachine 2 separate holes. Minimum space required forinstallation.

Mat.: INOX. 1.4034 - Hard. 51 ± 3 HRC.Maximum working temperature 100°C. Patented System

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Mould Identification Month / Year Inserts

Cat No DY-08 DY-10 DY-12 DY-16

A Dia 8.00 Dia 10.00 Dia 12.00 Dia 16.00

B 10.00 10.00 12.00 14.00

Cat No DM-08 DM-10 DM-12 DM-16

A Dia 8.00 Dia 10.00 Dia 12.00 Dia 16.00

B 10.00 10.00 12.00 14.00

A = Diameter / Tol = + .00– .02

B = Length / Tol = + .03

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Reference Insert

Inserts with engraving. Engraving by laser. Hardened and groundto size. Offers a standard solution to the moulder.

Mat.: INOX. 1.4034Hardened 51 ± 3 HRC.

IR.1012.. 10 12 8 7 1.5 5.6

IR.1212.. 12 12 10 7 1.8 6.8

IR.1616.. 16 16 12 9 2.4 9

IR.2016.. 20 16 16 9 3.2 11.5

Ref. A B E H K S

Important: Indicate the desired model after the reference

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Ejector Couplers

L

M

K

D

E

C F G H I J

COUPLER

302M12COUP 12X1.75 34 32 32 39 43 9 15 42.5

402M16COUP 16X1.5 40 38 38 48 53 13 15 52

402M162COUP 16X2 40 38 38 48 53 13 15 52

402M20COUP 20X1.5 40 38 38 48 53 13 15 52

412M16COUP 16X1.5 58 56 52 65 70 17 18 68

Code Thread F G H I J K L M

BARBS

301M12Barb 12x1.75 22.8 20 45.5

401M16Barb 16x2 25.8 20 55

401M20Barb 20x2.5 25.8 20 55

411M16Barb 16x2 35 35 68

Code Thread C D E

Mould Closed-Material Injected Mould Open-Coupler Engages and Pushes Forward Coupler and Bars Pull Back the Ejector Plate

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Air Ejector Couplers

Large Coupler: QKA20

Standard Coupler: QKAC18

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Air Poppets

Double Valve

VA.050412 5 3 12 1.5 4 7

VA.065212 6 5.2 12 1.5 4 7

VA.086512 8 6.5 12 1.5 4 7

VA.100812 10 8 12 2 8 7

VA.121012 12 10 12 2.5 10 7

VA.161320 16 13 20 3 12 12

VA.201720 20 17 20 3.5 16 12

Ref. A B C D E H

2

3

1 VA-FVVD

Helps part ejection with air. Wide range of diameters. Offers astandard solution to the moulder.

Mat.: INOX. 1.4034Hardened 51 ± 3 HRC. Working pressure 1.5-6 BARS.

VD.080512 8 5 12 4 7

VD.100612 10 6 12 5 7

VD.120812 12 8 12 7 7

VD.161020 16 10 20 9 12

Ref. A B C E H

VA

2

3

1 VA-FVVD

2

3

1 VA-FVVD

Standard Air Poppets

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Counter ViewsProgressive Counter Views positively mould usage by trackingactivity for the life of the tool. Three mounting styles are availablefor easy installation of the Counter View.

Material: Glass-Filled Nylon Housing

Maximum Operating Temperature is 250 F (120 C)

Counter: Non-Resettable Mechanical, 7 Digit

US Patent Number 5,571,539, Others Pending.

Front ID plate may be stamped for easy tool identification prior toattachment onto Counter View housing. Machine pocket, threads,and extension clearance hole as shown. Attach Counter View withscrews, ensuring that housing seats firmly into pocket, with theaculator parallel to the parting line.

Installation Guidelines

PL

1.000

5/16 R

x 1.00" long#8-32 SHCS (4)

1.125

-.000+.015

1.500

-.00+.01

.938

1.875

1.000

-.000+.015

.465

Ø.375

.750

PL

PL

1.000

5/16 R

x 1.00" long#8-32 SHCS (4)

1.125

-.000+.015

1.500

-.00+.01

.938

1.875

1.000

-.000+.015

.465

Ø.375

.750

PL

x 1.00" long#8-32 SHCS (4)

ID5

64

23

71

.93

.250

1.125

PL

x 1.00" long#8-32 SHCS (4)

ID5

64

23

71

.93

.250

1.125

PL

100 Series

No pocket machining necessary; designed specifically for retrofitapplications.

Parting Line Mount CVPL-100 Internal Extension Mount CVIN-100

External Mount CVEX-100 CVEX 200 Metric

Parting the mount makes the unit visible to the operator. The machinable 8” extension allows for mounting in the support plateor rails.

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THINSWITCH® Limit Switch

General DescriptionSmartflow® Thinswitch® Limit Switch is designed toverify ejector plate return before permitting the mold toclose in injection molding machines. This small switchis thin enough to fit inside the ejector housing. It canalso be used for core slides, or any place space islimited.

The Thinswitch® Limit Switch has been tested forreliability over 10 million cycles without failure. Twoswitches can be used in series for larger molds toensure the ejector plate return, preventing costly molddamage.

Features and Benefits

• Over 10 million cycle life provides longdependable service.

• 175oF (79.4oC) standard temperature ratingallows installation into most molding applications.

• 250oF (121oC) high temperature unit is availablefor higher temperature needs.

• Adjustable operating point allows actuationbetween .187# and .250# from the base.

• In stock to provide same day delivery in mostcases.

• 3/16# thick design fits snugly behind the ejectorplate in the space provided by the rest buttons.

• Stripped and tinned 6 ft. wire leads make theswitch ready to install without modification.

Specifications

Electrical250VAC..................................................................................5 Amps resistive

4 Amps inductive28VDC (sea level) .....................................................5 Amps resistive

4 Amps inductive

Operating TemperatureT-222-LR Standard Model ...............................175oF max.

(79.4oC max.)HT-291-LR High Temp Model........................250oF max.

(121oC max.)Switching .............................................................................SPDT

The Thinswitch® Limit Switch is designed for use invery low power mold protection control circuits. It isnot intended to switch heavy loads in powerapplications.

MaterialsBody.................................................................Fibreglass-reinforced nylonDome......................................................................................................PolyurethaneBack Cover.....................................................................................Polyester filmWire Leads.................................................................................22ga stranded,

3-conductor, shielded cable,6 ft. (1.8m) long,

ends stripped and tinned

Rated Current vs. Steel TemperatureT-222-LR HT-291-LR

Amps °F °C Amps °F °C5.0 85 29.4 5.0 100 37.74.0 120 49.0 4.5 155 68.33.0 155 68.3 4.0 210 98.82.0 175 79.4 3.5 250 121.1

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THINSWITCH® Limit Switch

NormallyOpen(black)

NormallyClosed(red)

Common(white)

Wiring Diagram

DimensionsStandard Housing

Parts Included

1 Thinswitch Limit Switch1 Allen wrench (for height adjustment)4 #10-24 button head screws2 Wire Clamps1 Instruction sheet

THINSWITCH® Limit Switchs are in stock andready for same day shipment.

Housing TemperatureStandard Rating

T-222 Standard175oF / 79.4oC maximum

HT-291 High Temperature250oF / 121oC maximum

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Hopper Magnets

Water Flow Meter

Model L (mm) W (mm) H (mm) Type

5” Round 120 112 90 Round Type - 5 Bars

5” Square 120 112 90 Square Type - 5 Bars







FSML400 8 Litres per minute. Each zone sold separately


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Sprue Snips

Part No Description Specifications


TSK 145mm Long Disposable

WF620 (Small)WF1540 (Large)

Fixed Knife Blade

MCTS125 125mm Model Length Overall 130mmBlade Length 19mmUsable Blade Opening at Tip 13.5mmUsable Blade Opening at Base 5.5mm


MCTS150 150mm Model Length Overall 155mmBlade Length 21mmUsable Blade Opening at Tip 16mmUsable Blade Opening at Base 6mm


MC160S Flat Back Japanese quality snips

MC170S Angled Back Japanese quality snips

MCTS180 180mm Model Length Overall 185mmBlade Length 25mmSpring Type Coil


Small and large Work Finishers offer deburring of of hard plastics, without the possibility of cutting your hand.


Throwaway Knife

Work Finisher Ceramic Blade

Knives

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Deburring ToolsDeburring Tools


NRB1000 Holds “S10” blades, easily replaced bypushing back sleeve.

Rapid Burr


NTB1000 Holds all “N” blades, easy to replaceComes with handy pcoket clip.

Teddy Burr


NEO1000 Light duty plastic handle with non-replaceable S10 blades.

Edge-Off Plastic


NB5000 Suitable for coarse to extra fine deburring,takes all “S” blades.

Noga Burr 5


NLB1000 UN1000 Handle, SN-Holder. N1 & N2blades with extension arm.

Liza Burr


S10 Light duty for steel, aluminium and plastic.

S10 Blade


BN1410 Specially ground for deburring plastics.

B10-Plastic


NBN1010 Light duty for steel, aluminium and plastic.

N1 Blade

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Slotted Clamps

Boat Clamps

Part Number Model A B C D E F G H

MC12 12 x 100mm 100 32 19 71 43 88 13 M12

MC16 16 x 150mm 150 37 25 100 60 130 17 M16

MC20 20 x 200mm 200 50 32 114 82 185 21 M20

MC25 25 x 250mm 250 70 45 157 100 224 27 1”BSW

Part Number Attachment OverallBolt Size Length

BC12 12mm 100mm

BC16 16mm 125mm

BC20 20mm 160mm

BC24 24mm 200mm

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Magnetic Pick-up Tool

Inspection Mirrors

The POWERCAP shields the sides of the magnet fromattaching to unwanted surfaces, and increases lifting capacityby over 45%

Stainless steel telescoping handle is strong, long & lightweight

Comfortable textured cushion grip keeps

handle secure even in oily hands

Lifts 900g with POWERCAP165mm extends to 845mm

Lifts 2.2Kg with POWERCAP165mm extends to 845mm

Lifts 4.5Kg with POWERCAP171mm extends to 769mm

Stainless steel telescoping handle is strong, long and lightweightComfortable textured cushion grip keeps handle secure even in oily hands

Mirror encased in rugged corrosion resistant brushed stainless steelAll-angle ball joint holds mirror firmly for 360˚ viewing

32mm mirrordiameter165mm extends to890mm



83mm mirrordiameter300mm extends to1,334mm

Super Strength High Tech MagneticPick-Up Tool with POWERCAP

High Tech Inspection Mirrors - Longer, Stronger & Lightweight

HT-1

HT-2

HTE-2 HTC-2 HTS-2 HTS-2L

HT-3

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Hexagon Wrench (Allen Keys)

Allen Key Sets

lairepmIcirteMA/F MM A/F MM

Short Arm Short Arm Short Arm Long arm

1.5 1.5 1/16 1/162 2 5/64 5/64

2.5 2.5 3/32 3/323 3 7/64 7/644 4 1/8 1/8 5 5 9/64 9/646 6 5/32 5/328 8 3/16 3/1610 10 7/32 7/3212 12 1/4 1/4 14 14 5/16 5/1617 17 3/8 3/8 19 19 7/16 7/16

2/1 2/12261/961/942 8/5 8/572 4/3 4/323

7/8 7/8 1 1


UMFKM Metric long arm 9pce (plastic moulded case)UMSM Metric short arm 10 pc (Plastic Wallet)

UMFKI Imperial long arm 13pc (Plastic moulded case)UMSI Imperal short arm 10pc (plastic wallet)

UMFBI Imperial Ballnose Long Series 13 pcUMFBM Metric Ballnose Long Series 9 pc

* Note straight & ballnose available

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Sprue Radius Cutters

Sprue Reamers

CRS1202 1/2 2 .120” .300” 5” 7”

CRS1203 1/3 3 .120” .390” 5” 7”

CRS1204 1/4 4 .120” .470” 5” 7”

CRS1205 1/5 5 .120” .560” 5” 7”

CRS1802 2/2 2 .180” .430” 7” 9”

CRS1803 2/3 3 .180” .550” 7” 9”

CRS1804 2/4 4 .180” .670” 7” 9”

Part Code Taper Flute OverallNumber Number Degrees Small Dia. Large Dia. Length Length

The HSS tipped radius cutter ensures a smooth, precise fitbetween your machine nozzle and the sprue. 3/4 Radius.

Part Number SRC48

The new range of Sprue Reamers suitable for both machineand hand use are made from High Speed Steel and are of 6flute left hand slow spiral design with a 1/2” diameter parallelshank.

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Diamond Paste

Felt Bobs & Cones

Hales Diamond Compound contains the finest grades of diamond particles. The resultis the best concentration.

PART NO. MICRON SIZE MESHCONCENTRATION COLOUR RECOMMENDATIONS

DP01 1 14,000 LIGHT BLUE For the finest finish on all tooling

DP03 3 8,000 GREEN

DP06 6 3,000 YELLOW Commercial finish for most tooling

DP09 9 18,000 RED

DP15 15 12,000 LIGHT BROWN

DP30 30 750 DARK BROWN First stage on all materials

DP45 45 325 PURPLE

DP60 60 250 ORANGE Stock removed

CONE (FC)BOB (FB)

MEDIUM GRADE FELT

PART NO. SIZE DIA.FB1414 1/4

SIZE LENGTH1/4

SHANK1/8

FB14516 1/4 5/16 1/8

FB1212 1/2 1/2 1/8

FB121 1/2 1 1/8

FB3434 3/4 3/4 1/8

FB11 1 1 1/4

MEDIUM GRADE FELT

PART NO. SIZE DIA. SIZE LENGTH SHANKFC14 1/4 5/8 1/8

FC24 3/8 7/8 1/8

FC12 1/2 1 1/8

FC58 5/8 1 1/4 1/8

Wet & Dry Sheets Precision Air GrindersPREMIUM GRADE WET AND DRY

WD0080 80#

WD0100 100#

WD0120 120#

WD0150 150#

WD0180 180#

WD0220 220#

WD0240 240#

WD0280 280#

WD0320 320#

WD0400 400#

WD0500 500#

WD0600 600#

WD0800 800#

WD1000 1000#

WD1200 1200#

LDG5202

54,000 RPM Economy Air Grinder.

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Starpoint Eye Bolt

VRS-F-M8 1000 400 25 47 15 0.10

VRS-F-M10 1000 400 25 47 15 0.12

VRS-F-M12 2000 750 30 56 18 0.18

VRS-F-M16 4000 1500 35 65 24 0.32

VRS-F-M20 6000 2300 40 75 30 0.51

VRS-F-M24 8000 3200 48 90 36 0.92

VRS-F-M30 12000 4500 60 112 45 1.80

VRS-F-M36 16000 7000 72 135 54 3.35

VRS-F-M42 24000 9000 82 158 63 5.14

VRS-F-M48 32000 12000 94 180 72 7.80

Type WLL Weight D K L WeightF1 (t) F2 (kg) (mm) (mm) (mm) (kg)

L

D

F1

K

F2

VRS-F StarpointEyebolt with Metric coarse thread, 360˚ Rotation

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Collard Lifting EyeboltsCollard Lifting Eyebolts

Part Number H450/2B

305

26.5

57

110

67

66

41.3

Ø8.7

128

13.541.543

12.7

HOLDING FORCE

WEIGHT

450kg

1.5kg

A ˚19ELGNA GNINEPO MR

STANDARD SPINDLE MODEL NO.

O ˚86ELGNA GNINEP

HANDLE

M121

Supplied with standard spindle, nuts and flanged washers.

For front mounting use bracket Model FM3.

Part No. AØ B CØ D E F

EYE10 M10 21 14 9 20 18EYE12 M12 28 19 11 25 23EYE16 M16 35 24 15 32 30EYE20 M20 42 29 16 37 40EYE22 M22 50 33 20 44 41EYE24 M24 57 38 22 51 46EYE30 M30 71 48 28 66 50EYE33 M33 71 48 28 65 50EYE38 M38 86 55 33 75 66EYE39 M39 86 55 33 75 66EYE42 M42 102 66 40 92 77EYE48 M48 115 72 49 102 89EYE56 M56 143 95 56 127 111EYE64 M64 143 95 56 127 111EYE76 M76 163 106 66 144 125

Part No. AØ B CØ D E F

EYE24 3/8” 21 14 9 20 18EYE32 1/2” 28 19 11 25 23EYE40 5/8” 35 24 15 32 30EYE48 3/4” 42 29 16 37 40EYE56 7/8” 50 33 20 44 41EYE64 1” 57 38 22 51 46EYE72 1 1/8” 71 48 28 66 50EYE80 1 1/4” 71 48 28 65 50EYE96 1 1/2” 86 55 33 75 66EYE112 1 3/4” 86 55 33 75 66EYE128 2” 102 66 40 92 77EYE160 2 1/2” 115 72 49 102 89EYE192 3” 143 95 56 127 111

Metric & Imperial

Horizontal Toggle Clamps

E

D

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CØ

F

AØ

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INJECTION MACHINE SHOTS PER HOUR(BASED ON SECONDS PER CYCLE)

GRAMS INTO OUNCES CONVERSION CHART

SecondsPer Cycle

ShotsPer Hour

SecondsPer Cycle

ShotsPer Hour

SecondsPer Cycle

ShotsPer Hour

SecondsPer Cycle

ShotsPer Hour

1 3600.0 31 116.1 61 59.0 91 39.62 1800.0 32 112.5 62 58.1 92 39.13 1200.0 33 109.1 63 57.1 93 38.74 900.0 34 105.9 64 56.3 94 38.35 720.0 35 102.9 65 55.4 95 37.96 600.0 36 100.0 66 54.5 96 37.57 514.3 37 97.3 67 53.7 97 37.18 450.0 38 94.7 68 52.9 98 36.79 400.0 39 92.3 69 52.2 99 36.410 360.0 40 90.0 70 51.4 100 36.011 327.3 41 87.8 71 50.7 101 35.612 300.0 42 85.7 72 50.0 102 35.313 276.9 43 83.7 73 49.3 103 35.014 257.1 44 81.8 74 48.6 104 34.615 240.0 45 80.0 75 48.0 105 34.316 225.0 46 78.3 76 47.4 106 34.017 211.8 47 76.6 77 46.8 107 33.618 200.0 48 75.0 78 46.2 108 33.319 189.5 49 73.5 79 45.6 109 33.020 180.0 50 72.0 80 45.0 110 32.721 171.4 51 70.6 81 44.4 111 32.422 163.6 52 69.2 82 43.9 112 32.123 156.5 53 67.9 83 43.4 113 31.924 150.0 54 66.7 84 42.9 114 31.625 144.0 55 65.5 85 42.4 115 31.326 138.5 56 64.3 86 41.9 116 31.027 133.3 57 63.2 87 41.4 117 30.828 128.6 58 62.1 88 40.9 118 30.529 124.1 59 61.0 89 40.4 119 30.330 120.0 60 60.0 90 40.0 120 30.0

GRAMS OUNCES GRAMS OUNCES GRAMS OUNCES GRAMS OUNCES GRAMS OUNCES1 0.0353 21 0.7408 41 1.4462 61 2.1517 81 2.85722 0.0705 22 0.7760 42 1.4815 62 2.1870 82 2.89253 0.1058 23 0.8113 43 1.5168 63 2.2223 83 2.92774 0.1411 24 0.8466 44 1.5521 64 2.2575 84 2.96305 0.1764 25 0.8818 45 1.5873 65 2.2928 85 2.99836 0.2116 26 0.9171 46 1.6226 66 2.3281 86 3.03367 0.2469 27 0.9524 47 1.6579 67 2.3634 87 3.06888 0.2822 28 0.9877 48 1.6932 68 2.3986 88 3.10419 0.3175 29 1.0229 49 1.7284 69 2.4339 89 3.139410 0.3527 30 1.0582 50 1.7637 70 2.4692 90 3.174711 0.3880 31 1.0935 51 1.7990 71 2.5045 91 3.209912 0.4233 32 1.1288 52 1.8342 72 2.5397 92 3.245213 0.4586 33 1.1640 53 1.8695 73 2.5750 93 3.280514 0.4938 34 1.1993 54 1.9048 74 2.6103 94 3.315815 0.5291 35 1.2346 55 1.9401 75 2.6455 95 3.351016 0.5644 36 1.2699 56 1.9753 76 2.6808 96 3.386317 0.5997 37 1.3051 57 2.0106 77 2.7161 97 3.421618 0.6349 38 1.3404 58 2.0459 78 2.7514 98 3.456819 0.6702 39 1.3757 59 2.0812 79 2.7866 99 3.492120 0.7055 40 1.4110 60 2.1164 80 2.8219 100 3.5274

(28.34952 Grams = 1 Ounce) (453.5924 Grams = 1 Pound)

www.halestooling.com

Suppliers to the Tooling & Plastic Industry

Hales Tool & Die LimitedUnit 10, Heybridge House Ind. Est.

The Causeway, Maldon, Essex. CM9 4XL.United Kingdom

Email: [email protected]

Phone: 01621 859 141

UK Freephone: 0800 634 8800 UK Freefax: 0800 634 3800

hales moulding

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