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    Bridge Failures - Lessons learned

    George A. Christian, P.E.Director, Office of Structures

    New York State Dept. of Transportation

    Bridge Engineering Course

    University at Buffalo

    March 29, 2010

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    Bridge Failures – Lessons Learned

    Outline

     – Overview of Bridge Failures

    • Historic Failures in North America

    • Recent U.S. failures that impacted bridge engineering

    practice

    • Lessons and Response

    o

    Recent NYSDOT BridgeFailure Investigations

    oDealing with a failure

    Part 1:

    Part 2:

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    My general lessons from bridge failures

    • Bridges can, and will fail, if not properly designed,

    constructed and maintained

    • We may think we know everything to prevent

    failures, but we do not.• In hindsight, most failures could have been

    prevented (but not all).

    • Failures generally result from a confluence ofcontributing events and/or underlying causes.

    • When it comes to underlying causes, history can

    repeat itself.

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    ―Honest human error in the face of the

    unforeseen—or the unforeseeable—isultimately what brings bridges down.‖ 

    J.Tarkov, “Human Failure In, Bridge Failure Out ”,

    Engineering Case Library report “ECL 270”, Carleton

    University, CA

    Two “Historic” Bridge Failures

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    Quebec Bridge1800 ft. main span, collapsed Aug 29, 1907

    Buckling Failure of compression

    chord (A9L) –inadequate latticing 

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    Quebec Bridge Collapse -Findings

    • Higher allowable stresses specified

    • Underestimated dead load ( 18% +/-)

     – Decision to lengthen span by 200 ft.

     – Error discovered but accepted

    • Financial pressures

    • Project Management issues

     – Ceding to Consulting Engineer reputation

     – Lack of experience on site

     – Communication failures

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    Second Quebec Bridge - 1917

    construction collapse Sept 1914

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    Tacoma Narrows Bridge collapse- 1940

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    Advancements in suspension bridge analysis (deflection theory)

    Williamsburg Bridge

    -1903

    1600 ft. span, 40 ft.

    deep stiffening truss

    (Depth: span = 1:40)

    Manhattan Bridge -1909

    1470 ft. span, 27 ft. deep

    stiffening truss (1: 54)

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    1920’s -- Highway suspension bridges become practical

    Bear Mountain Bridge -1924

    1632 ft. spanWurts Street Bridge,

    Kingston, NY -1921

    705 ft. span

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    1930’s--“Landmark” Bridges

    Golden Gate Bridge - 19374200 ft. span, d:s = 1: 168

    George Washington Bridge -1931

    3500 ft. span, d:s = 1: 120

    Originally opened with upper level

    roadway only, no stiffening truss

    d:s = 1: 350

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    1930’s: maximize structural efficiency, economy, aesthetics

    Plate girder in place of truss for deck stiffening

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    Bronx Whitestone

    Bridge -1939

    -- 2300 ft. span

    -- 11 ft. girder 

    -- d:s = 1: 209

    --77 ft. wide, w:s = 1:31

    --BWB and other new

    suspension bridges withshallow stiffening girders

    exhibit wind-induced

    Vertical oscillations

    --Early retrofits

    implemented

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    Tacoma-Narrows Bridge--1940

    --2800 ft. span--8 ft. girder 

    --d:s = 1: 350

    --39 ft. width, w:s = 1:72

    Problem with vertical

    oscillations-

    Retrofits:

    Clamp cable to girder @midspan

    Side span tiedowns

    Wind tunnel studies initiated

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    Lessons Learned

    • Lack of understanding of aerodynamics effects

    • Extrapolated past design successes

    • Economic pressures affecting design

    • Emphasis on structural efficiency

    • Lack of emphasis on designing to avoid failure

    • Inadequate regard to failures of 19th century flexible

    suspension bridges

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    Impacts of TNB failure

    • Intensive research on aerodynamic behavior – Still no unanimous consensus on actual cause

    • Buffeting, Vortex shedding, Torsional flutter…

    • Wind tunnel tests during design for all cablesupported structures (suspension and cable stayed)

    • Ended use of stiffening plate girders

    • Stiffening trusses continued to be used until 1970’s

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    “Post-Tacoma” new bridges

    Tacoma-Narrows Bridge

    Replacement - 1950 Mackinac Straits Bridge -1954

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    Thousand Islands Bridge -Retrofits

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    Deer Isle Bridge retrofits

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    Bronx-Whitestone Bridge

    retrofits•Tower stays

    •Stiffening truss retrofit

    •Tuned mass Damper

    at midspan

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    Bronx-Whitestone Bridge --second retrofit 2007

    •Replaced Concrete

    deck with Orthotropic

    steel deck

    •Removed Stiffening

    Trusses

    • Added lateral bracingto lower flanges

    • Added wind fairings

    on stiffening girders

    •Diagonal stays and

    tuned mass damper

    remain

    Reduce Dead load,

    improve torsional stiffness,

    improve aerodynamic behavior 

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    “Recent” U.S. bridge Failures of significance(and one less significant failure)

    • Last 30 years

    • Had Significant impact on Federal and State agencybridge management and safety practices

    • NTSB findings and recommendations

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    Silver Bridge collapse

    • Collapse initiated by eyebar fracture

     – Initiated at a crack• Stress corrosion cracking

     – High residual stress

     – corrosion fatigue

     At time of design these phenomena werenot known to occur with materials and

    conditions present.

     – Higher traffic loads than when

    originally designed – New high strength steel had low

    toughness

    • Flaw was inaccessible to inspection

    • Lack of Redundancy

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    Silver Bridge Collapse

    consequences

    • Burning Question : How many other bridges canhave a similar fate??

    • Resulted in Federal National Bridge Inspection

    Standards regulations – National bridge inventory

     – Biennial inspections

     – Inspector qualifications – Reporting requirements

    • New research: fracture mechanics, materials…

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    Mianus River Bridge collapse

    • Failure of pin and hanger assembly supporting suspended span – Hanger displaced laterally, worked off the pin

     – Transferred (eccentric)load to other hanger

     – Hanger worked outward, fractured pin

    • Underlying causes

     – Corrosion- unmaintained

    drainage system

     – Lack of redundancy

     – Skew

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    Mianus Bridge Collapse

    Consequences

    • Fracture Critical Inspection requirements

     – Visual “hands on” every 2 years

     – NDT methods

    • Pin and Hanger inspection NDT methods

    improved

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    Mianus Bridge Collapse Consequences

    New York DOT Response

    • Add redundancy to all 2 and 3girder Pin and Hanger bridges

    (approx. 24 bridges)

    • Over time, these bridges (or

    superstructures) have beenreplaced or made redundant /

    continuous

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    Mianus Bridge Collapse Consequences

    New York DOT Response

    • Detailed Inspections of 3 and 3 welded girderbridges (hands-on and NDT)

     – Found many fatigue prone details, cracks

     – Removed flaws, tab plates, drilled out cracks

     – Some prioritized for replacement

    Lesson – in 1960’s welding

    became popular and economical,

    however effects of fatigue andunintended structural participation

    was not fully recognized.

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    A near collapse

    Hoan Bridge, Milwaukee, WIBuilt 1970, Failure on Dec. 13, 2000

    Brittle fractures that originated

    at a lateral bracing system

    connection to the girder, where a

    horizontal shelf plate intersects atransverse connection plate with

    intersecting and overlapping

    welds.

    2 of 3 girders completely

    fractured full depth

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    Hoan Bridge Failure

    • Connection detail provided high tri-axial

    constraint at the web, resulted in very highstress concentration (1.6 x Fy).

    • Very small initiating crack in web,

    critical crack size not detectable.

    • Cold weather contributed to

    brittle behavior of steel.

    • Steel toughness met spec.

    requirements

    Hoan Br idge Forensic I nvestigation,

    Failur e Analysis F inal Report; 

    Federal Hwy. Admin. and Wisconson DOT,

    2001

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    (The one less significant failure)

    New York County Road Bridge Failure -1986

    • Significant section losson trusses ( up to 50%)

    • Lack of redundancy

    • Excessive dead load:

     – Timber deck replaced bya steel pan deck with

    asphalt

     – 50 psf from 20 psf 

    • Shows importance

    of load ratings

    • Bridge should have

    been closed

    200 ft. deck truss span – one lane bridge

    Load posted for 8 tons

    Failure initiated by 16 ton truck crossing

    the bridge

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    Schoharie Creek BridgeNYS Thruway over Schoharie Creek

    Built 1954, Collapsed April, 1987

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    Schoharie Creek Bridge failure(NTSB Findings)

    • Caused by scour undermining pier foundation

     – 50 year flood event

     – Spread foundations on dense glacial till

     – Inadequate rip rap protection

    • Inadequate rip rap size

    • Damage from prior flood events

    • Rip rap not maintained

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    Schoharie Creek Bridge failure

    • Contributing

    causes- Lack of:

     – Redundancy

     – ductility in piers

     – resiliency

    f

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    Schoharie Creek Bridge failure

    Follow Up Actions in NY

     – Improved hydraulic and scour evaluations

    • Post flood inspections

    • Flood warning action plan

     – Bridge Safety Legislation• Uniform Code of bridge inspection

     – Codified inspection requirements

     – Structural integrity evaluations

    • NYSDOT oversight of Authorities, local owners• NYSDOT authority to close unsafe bridges

     – Priority given to bridge inspection program

    S h h i C k B id f il

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    Schoharie Creek Bridge failure

    Follow Up Actions in NY

    Bridge Safety Assurance (BSA) Initiative

     – Program of assessment of bridges’ vulnerability

    to structural failure due to their inherent

    characteristics or due to extreme events – Assessments are made for individual failure

    modes

    “Identify causes of failure beyond condition” 

    (Why do Bridges Fail?)

    Bridge Failures in the US: 1966 2005

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    Bridge Failures in the US: 1966-2005

    “Cause of Bridge Failures from 1966 to 2005”

    Figure courtesy of J-L Briaud, Texas A&M University

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    NYSDOT Bridge Failure Database

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    • Sytematic evaluations of bridges based on individual

    failure modes.

    Hydraulics Steel Details

    Overload Concrete Details

    Collision Earthquake

    • Evaluate statewide bridge population:

    Screen Assess Classify

    • Vuln. Classifications consider failure likelihood andconsequence.

    • Evaluation data needs collected during bridge

    inspections

    NYSDOT Bridge Safety Assurance Initiative

    Vulnerability Assessments

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    • Scour repairs

    • Steel Detail Retrofits

    • Add Redundancy

    BSA Retrofits

    Vulnerability score may

    influence rehab / replace

    decision

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    I-35W over Mississippi RiverBuilt 1967 , collapsed Aug 1, 2007

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    • Inadequate load capacity of gusset plates at U10 joints,

    attributed to design error• Substantial increases in weight of the bridge from prior

    modifications

    • Concentrated construction loads combined with traffic

    I-35W over Mississippi River 

    NTSB Findings

    I-35W over Mississippi River

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    I-35W over Mississippi River

    Inadequate Gusset plate thicknesses at U10 and L11

    (NTSB) Contributing Cause: Failure of designer Quality

    Control Procedures

    Deficiency seems “evident” in hindsight.

    Lesson: Design errors can slip through.

    NTSB

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    I-35W over Mississippi River

    Bowed gusset plates suggested problem for further investigation.

    NTSB

    (NTSB) Contributing cause: Inadequate attention to gusset plates by

    transportation agencies during inspections.

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    I-35W over Mississippi River

    Response by DOT’s and FHWA

    • Inspections of all non-redundant deck truss bridges

    (How many other bridges can have a similar fate?)

    • Guidance on construction loads and stockpiling on bridges

    • Gusset plate analysis

     – Include gusset plate analysis in load capacity evaluations

     – Evaluate gusset plates on all bridges that have undergone a substantial

    change in load.

    • Gusset Plate Analysis Research – NCHRP 12-84

    • FHWA Advisory on non-destructive testing of gusset plates

    I-35W over Mississippi River

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    I 35W over Mississippi River

    NYSDOT actions

    • Inspected 50 deck truss bridges in NYS

    • Analyzed Gusset Plates on 133 Trusses that had undergone asubstantial change in load.

    • Developed analytical tools for gusset plate design and load

    capacity checks (LFD and LRFD)

    •Did not find design errors

    similar to I-35W 

    •Found problems due to

    deterioration

    •Developed gusset repair and

    replacement procedures

    •Closed / replaced 1 bridge

    due to gusset evaluations

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    Failures Caused by Extreme Events

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    Failures Caused by Extreme Events• Earthquakes

    • Collisions

     – Vessel – Vehicle

    • Storm surge

    • Fire

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    Failures Caused by Extreme Events

    Lessons learned result in improved design

    specifications, detailing practices

     – Seismic research,

     – AASHTO seismic specifications

     – AASHTO Guide specs. for Vessel Collision

     – AAHSTO Guide specs. For Bridges Vulnerable to Coastal Storms

    --NCHRP 12-85:Highway Bridge Fire

    Hazard Assessment

    --NCHRP 12-72:

    Blast Resistant Highway

    Bridges- Design and

    Detailing Guidelines

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    Failures during Construction

    When a bridge may be

    most at risk to a

    structural collapse.

    Failures during Construction

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    Failures during Construction

    Rt 470 / I-70 overpass, Golden CO; May 15, 2004

    Probable Cause of Failure (NTSB Report):

    ―Failure of temporary bracing system due toinsufficient planning….‖ 

    Contributing causes:

    --girder installed out of plumb.

    --inadequate standards for temporary bracing 

    --inadequate oversight

    “Only ifs “ ---Problem reported by passerby, but miscommunication occurred.

    ---Subsequent girder erection was delayed

    (NTSB) Recommendations / Lessons:

    Improve standards for temporary works and erection procedures (FHWA, State

    DOT, AASHTO, OSHA)

    -Prequalification

    -Submit written plan, dwgs.

    -Certified by a P.E

    Failures during construction

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    Failures during construction

    Potential Issues

    • Bridges are often in their most failure vulnerable

    state during construction

    • Considering construction states during design

     – Design focuses on completed structure in service

     – Specs may be vague in addressing construction states• Division of responsibility between designer and

    contractor/erector.

     – Designer responsibility for a constructible bridge

     – Contractor responsible for means and methods for

    construction.

    l d

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    Failures during construction

    Lessons

    • Must provide a constructible design – Contract documents show one feasible method of

    construction (plans or notes)

    • Design specs shall address constructability

     – Design loads, limit states during construction

    • Structural construction operations shall be designed,

    certified by a P.E., submitted for approval

     – Temporary structures, temporary works – Erection Drawings

     – Structural lifting

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    Questions?

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    Bridge Failures - Lessons learned

    Recent NYSDOT Bridge Failure Investigations

    George A. Christian, P.E.

    Director, Office of StructuresNew York State Dept. of Transportation

    Bridge Engineering Course

    University at Buffalo

    March 29, 2010

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    4

    Structure Layout (looking east)

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    Overview of Failure

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    High Rocker Bearings

    History of Misalignment of High

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    History of Misalignment of High

    Rocker Bearings at Pier 11

    1987Inspection

    Temp. @ 45 °

    1999Inspection

    Temp. @ 70 °

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    8

    2003 Inspection – Span 12 East Bearing

    Temp @ 45 F

    Lifted 0.25 ft.(3 in.) - Eccentricity = 3.4 in.

    How did the bearings get misaligned?

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    How did the bearings get misaligned?

    Superstructure Displacements:

    • Survey of adjacent piers (w/ fixed bearings) – Pier 10 displaced north 1.6 inches.

     – Pier 12 displaced north 1.0 in (avg.) 1.7 inches oneast side.

    • History of Pier 13 joint

     – Joints ‘reset’ (vertical) in 1990

     – Joint was closed in 1990

     – Closed in 1995 thru present

    • Longitudinal forces due to braking, centrifugal force

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    Condition of Rocker Bearings• Susceptible to corrosion, debris when continually

    tilted

    • Corrosion, debris prevents rocking back towardvertical

     – Under rocker – Pin corrosion

    • Contact surfaces flatten or “dish”

    • Result: Bearings become resistant to horizontal

    movement, especially back toward being plumb .Transfers longitudinal forces to substructure

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    Corrosion &

    Flattening

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    13

    Rocker and Pintle Corrosion – Span 11

    Bearing

    Pier 11

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    Pier 11

    • Height: 82.3 feet

    • 13.9’ x 6.44’ at

    base

    • 9’ x 4’ at top of

    stem

    • Stem rebar: 46 -

    # 8 bars

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    Pier 11: Lack of Elastic Range

    • Cracks 40 ft. upnorth face

    • Rebounded51/2 in. when‘released’

    • The pier failed

    in flexure

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    16

    Comparison of Adjacent Piers

    PIER

    NO.

    HGT. BASE REINFORCING STEEL

    No.-Size Bars Area

    BEARINGS

    FIX OR EXP

    9 67.47’ 131.4” x 71.2” 42 - # 8 33.18 Fix - Exp

    10 72.79’ 132.6” x 72.6” 36 - #11 56.16 Fix

    11 82.31’ 166.6” x 77.3” 46 - # 8 36.34 Exp - Exp

    12 83.38’ 155.3” x 77.6” 42 – #11 65.52 Fix

    13 84.75’ 156.4” x 84.2” 42 - #11 65.52 Exp - Exp

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    Pier 11 Design Check

    • Designed per 1965 AASHO code

    • Meets strength req. for code assumptions

     – Allowable / Actual ratio = 0.98 =1.0 (OK)

    • No provision for large flexural displacements

    • Equivalent Column with 1% reinforcing.

    R lt f Pi A l i

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    Results of Pier Analysis

    • Limited elastic range - yields at 5.5” deflection

    • Cracking at 2.5” deflection

    • No capacity increase beyond cracking

    Old Pier 11 (AC-12)

    0

    20

    40

    60

    80

    100

    120

    140

    160

    0 5 10 15 20

    Longitudinal Pier Cap Displacement [in.]

       L   o   n   g   i   t  u   d   i   n   a

       l   P   i   e   r   C   a   p

       F   o   r   c   e   [   k   i   p   s   ]

    f’c=9

    210psi

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    19

    Forces Needed for Failure

    • Thermal: limited by resistance of bearing

     – Up to 0.58 x Dead Load if sliding assumed: approx.

    200 kip from Span 12 only

     – Limited range of movement• Corrosion Build-up:

     – Develops horizontal component of vertical dead, live

    load reactions

     – Larger range of movement

    Probable Failure Sequence

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    Probable Failure Sequence

    • Bearings tilted to north > 20 years ago

    • Bearings begin to resist horizontal mov’t.

    • Superstructure longitudinal displacements began tomove pier instead of Span 12 bearings

    • Bearings resist movement moving back toward vertical – Increased southward tipping of Span 12 and 11 bearings

    • Instability point reached – bearings tipped

    • Forces (displacements) sustained to deflect pier 16 +

    in. (bearings tipping and spans falling on tippedbearings)

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    U d l i C f F il

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    Underlying Cause of Failure

    1. Rocker bearings becoming misaligned

    2. Rocker bearing not functioning properly

    3. Pier 11 was flexible in direction longitudinal

    to the bridge

    4. Pier 11 stem was “lightly” reinforced, and

    not elastically ductile

    • 1, 2 and 3 were required for failure to occur.

    4 may have been required, but contributed

    to extent of failure

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    Follow up actions

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    Follow up actions

    • Reviewed all high rocker bearings with lowinspection ratings (CR 3 or less)

    • Inspected those overextended

    • Preventive interim retrofits – bolsters

    • Technical Advisory: INSP 05-001

    Follow up actions

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    Follow up actions

    • Bolsters installed as an extraordinaryprecautionary measures on 10 bridges

    • Alerted other owners of bridges not underDOT’s inspection jurisdiction

    • Corrective action: – Dunn Complex, bearing replacements

    Marcy Pedestrian Bridge Collapse

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    y g pOctober 2002

    South Abutment

     North Abutment

    Bracket

    Field Splice

    Span = 171 ft.

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    Acknowledgements

    • Sponsored by New York State DOT

    • P.I.—Weidlinger Associates, Inc.

    • Material testing and weld inspections byATLSS Research Engineering Center, Lehigh

    University

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    Tub Girder Cross Section

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    Tub Girder Cross Section

    Intermediate

    Diaphragm

     

    14.0 ft (4.27 m)

       6 .   3

       f   t   (   1 .   9

       3  m   )

    4.3 ft (1.3 m)

    Collapsed Bridge

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    Collapsed Bridge

     North Abutment

    South Abutment

    Screed

    Collapsed Bridge

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    Collapsed Bridge

    South Abutment

    Exp. Bearing

    Collapsed Bridge

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    Collapsed Bridge

     North AbutmentFixed Bearing

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    2. Review of Bridge Design

    Objective: Evaluate the adequacy of the

    bridge design

    2 1 D i C d

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    2.1 Design Codes

    • NYS Standard Specifications for Highway Bridges withprovisions in effect as of April 2000.

    •  AASHTO Standard Specifications for Highway Bridges, 16th

    Ed. LFD (1996) with 1997, 1998 & 1999 interim

    • · AASHTO Subsection 10.51 Composite Box Girders (LFD) ….

    “This section pertains to the design of … bridges of

    moderate length supported by two or more single cell

    composite box girders…..” 

    2 3 Finished Bridge

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    2.3 Finished Bridge

    • Design assumption: Two I-girders

    • Conclusions: The bridge, as designed, would have been

    sufficient to resist its design loads if it had survived itsconstruction.

    2 4 During Construction

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    2.4 During Construction

    Failure Modes:

    • b/t of top flange;

    Top flange buckling(between

    intermediate diaphragms)

    • Global Torsional buckling

    Intermediate

    DiaphragmTop

    Flange

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    3. Analysis of Bridge Failure

    Objective: To find and prove the cause offailure

    3.1 Deck Construction Facilities:

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    Metal Form

    Angle

    Bottom Flange

    Bracket

    (3' apart)

    Form/Catwalk 

    Tie-rod

    (4' apart)

    Web Concrete

    Top Flange

    Web

    Hanger West

    Operator 

    Drum

    C.L. Bridge

    Engine

    Screed

    East

    3.3 Elastomeric Bearings

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    Top

    Top Steel Plate

    Bottom Steel Plate

    Elastomer Steel

    Plates

    a). Expansion Bearing

    Top Steel Plate

    Bottom Steel Plate

     b). Fixed Bearing

    Steel Pin

    k ESk ES

    k EC

    X

    Y

    Z k BRG=k ES+k PIN

    k FS

    k EC

    X

    Y

    Z

    FD

     Nonlinear Spring

    k PIN

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    3.5 Global Model

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    End

    Diaphragm

    Top Flange

    Top Flange

    Web

    Diaphragm

    Strut

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    SW+DL (rebar, form, etc.)Concrete Screed

    Steel girder 

    North

     Abutment

    -10.0

    -9.0

    -8.0

    -7.0

    -6.0

    -5.0

    -4.0

    -3.0

    -2.0

    -1.0

    0.0

    0.0 10.0 20.0 30.0 40.0 50.0

    Concrete Pour Length, m

       G   i   r   d   e   r   R   o

       t   a   t   i   o   n ,

       D   e   g   r   e   e

     As-built

     As-designed (ideal)

    Y

    Rotation

    42'

    105'

    3.6 Analysis Results

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    3 9 Form Connection Model

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    F

    Fixed Boundarya

    Weak Form: a=1/2" (12 mm)Fy = 40 ksi (275 MPa)

    Strong Form: a=3/4" (20 mm)Fy = 45 ksi (310 MPa)

    3.9 Form Connection Model

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    Y

    3 11 F R t ti C

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    -10.0

    -9.0

    -8.0

    -7.0

    -6.0

    -5.0

    -4.0

    -3.0

    -2.0

    -1.0

    0.0

    0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0

    Concrete Pour Length, m

       G   i  r   d  e

      r   R  o   t  a   t   i  o  n ,

       D  e  g

      r  e  e

    As-designed (ideal),

     No form

    As-built

     No form

    Strong form,

    as-built

    Weak

    form,

    as-built

    42' 82'95' 105'

    Rotation

    3.11 Force-Rotation Curve

    4. Demolition

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    4. Demolition

    • Remove debris safely;

    • Sample materials;

    • Preserve evidence

    Temp. Support

    Cut Location

    Objectives

    5. Laboratory Testing

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    5. Laboratory Testing

    • Verify Analysis Assumptions

    • Check whether materials conform to contract specifications

    Objectives:

    5 1 Form Connection Tests

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    0

    2000

    4000

    6000

    8000

    10000

    12000

    0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25

    Lateral Deformation, mm

       F  o  r  c

      e ,

       N

    Force-Deformation Curve

    of Form Connections

    Strong Form Model

    Weak Form Model

    Lab Results

    5.1 Form Connection Tests

    Form connection test

    Gage 12

    Steel PL

    Form

    Screw

    5 1 Form Connection Tests

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    0

    2000

    4000

    6000

    8000

    10000

    12000

    0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25

    Lateral Deformation, mm

       F  o  r  c

      e ,

       N

    Force-Deformation Curve

    of Form Connections

    Strong Form Model

    Weak Form Model

    Lab Results

    5.1 Form Connection Tests

    Form connection test

    Gage 12

    Steel PL

    Form

    Screw

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    b. Bearing Model

    Fixed Boundary

    a. Damaged Fixed Bearing

    5.2 Bearing Inspection

    6. Conclusions

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    • The bridge failed in a global torsional mode;

    • Stay-in-place forms greatly delayed thecollapse, but were not strong enough to

    prevent it;

    • Progressive failure of form connections thatinitiated the failure sequence

    • The bridge would have buckled even if thetwo deck haunches were identical

    7. Recommendations

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    • Clarify applicable codes;• Add a new code provision that requires full

    length lateral bracing to be installed between

    top flanges unless proven unnecessary byanalysis

    8. NYSDOT Actions

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    • Reviewed similar ongoing projects in NYS.

    • Required bracing systems for similar bridges in

    NYS—(NYSDOT “Blue Page”)

    • Sought recommendations from AASHTO

    regarding code revisions.

    AASHTO LRFD Specs. – 3rd Edition (2004)

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    • Art. 6.11: Provisions for single or multipleclosed-box or tub girders

    • Art. 6.7.5: Lateral Bracing

     – 6.7.5.3: Top lateral bracing shall be providedbetween flanges of individual tub sections. Theneed for a full-length system shall be

    investigated…

     – If a full length lateral bracing system is not provided, the local stability of the top flanges andglobal stability of the individual tub sections shall

    be investigated for the assumed construction

    sequence

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    Application to I-Girder Bridges

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    Application to I Girder Bridges

    Application to I-Girder Bridges

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    Twin I-Girders: No bottom lateral bracing

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    Twin I-Girders: No bottom lateral bracing

    Iyy = 15,470 in^4 Izz = 472 in^4

    Twin I-Girders: With bottom lateral bracing

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    Centroid @ +19.96” 

    Shear Ctr. @ -19.06” Izz = 472 in^4Iyy = 296,426 in^4

    Twin I-Girders: With bottom lateral bracing

    Twin I-Girders: With bottom lateral bracing

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    LTB with Non-linear Plate Model

    0.0

    0.5

    1.0

    1.5

    2.0

    2.5

    0.0 20.0 40.0 60.0 80.0

    Transverse Displacement at Midspan [in.]

       D

      e  a   d

       L  o  a   d

       F  a  c   t  o  r

    Twin I Girders: With bottom lateral bracing

    6

    Twin I-Girders: No bottom lateral bracing

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    LTB with Non-linear Plate ModelNo Lateral Bracing

    0.0

    0.5

    1.0

    1.5

    2.0

    0.0 20.0 40.0 60.0 80.0 100.0

    Transverse Displacement at Midspan [in.]

       D  e  a   d

       L  o  a   d

       F  a

      c   t  o  r

    11

    Twin I Girders: No bottom lateral bracing

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    Twin I-Girder Behavior--summary

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    • More stable than open tub girder.• Lateral or lateral-torsional behavior (vs. global torsional)

    • Bottom lateral system effective for lateral resistance

    • Consider top and bottom laterals for long, narrow spans

    • No “spec-ready” equations for checking global behavior(Single Tubs or Twin-I systems)

    Dealing with a bridge failure

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    • Expect your inspection program to come underscrutiny

    • Expect safety of other bridges to be questioned

    • Expect requests for data on failed bridge and otherbridges

    • Establish point of contact for all media questions.

    • Make “public” info. Easily available –

    Dealing with a bridge failure

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    • Work with your lawyers, (but do not expect them toalways have the same priorities).

    • Establish protections for privileged material, e.g.

    ongoing investigations.

    One Final Lesson

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    The Paradox of Failure

    “When it comes to bridge

    design, collapse is a most

    reliable teacher.” 

    Henry Petroski

    “Success Through Failure; The

    Paradox of Design”

    Questions?

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