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Hardened Concrete

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  • Hardened Concrete

  • Strength

  • Water-to-Cement Ratio

    According to Abrams (1918)

    fc=k1/(k2w/c)

    Where k1 and k2 are

    empirically derived

    constants

    When w/c

  • Cement Type

  • Cement

    Fineness

    • Max size ~50µm diam.

    • 10-15% particles

  • Air Entrainment

    Rule of thumb:

    Every 1% increase in air content, reduces fc by 5%

    However, in very lean mixes, some air entrainment can

    improve strength.

    Strength, MPa

  • Air Entrainment

    • Strength is

    typically higher at

    higher cement

    content (richer

    mixes)

    • Effect of air

    entrainment is

    greater in richer

    mixes

    Strength, MPa

  • Aggregate

    • Aggregate strength not commonly a factor

    • Size

    • Gradation

    • Shape

    • Surface texture

    • Mineralogy

  • MSA

    Moist curing period (days)

  • MSA

    Two competing effects:

    • Larger MSA, less water

    for a given workability

    • Larger ITZ with larger

    MSA aggregate, with

    more pronounced effect

    at lower w/c

  • Gradation

    • Relative amounts of

    coarse and fine

    aggregate influence

    tendency toward

    bleeding and

    segregation.

    • For a lower fine

    aggregate content,

    slump may decrease,

    but so also might fc

  • Texture

    • Rougher texture,

    better physical

    bond with paste

    • Small advantage

    may be lost by

    increased water

    necessary to

    maintain

    workability

  • Admixtures

    • Accelerators and retarders affect the rate of strength

    gain

    • Ultimate strength is not really affected

    • Some research has shown that retarders can

    improve later strength

  • SCMs

    • Effect on strength varies with type, dosage, and

    characteristics of SCM and mix

    • Generally, reduced rate of strength gain

    • Generally, improved later strength

    • Greater relative effect on tensile strength

  • Curing

    Curing - procedures to promote the hydration of cement

    over time (time, temperature, humidity)

    • Concrete moist cured

    is up to 3x stronger

    than concrete air cured

    • 7 day moist cure is

    recommended

  • Curing

    • Concrete placed and

    cured at varying

    temperatures

    • The higher the

    temperature, the

    higher the initial

    strength

    • Effect diminished

    over time

  • Curing

    • Concrete cast

    at varying

    temperatures;

    cured at 70F

    • Concretes

    cast at lower

    temperatures

    achieve higher

    strength

  • Testing Conditions

    • ASTM C39 for compression test

    • Specimen size – U.S. standard is 6”x12” cylinder with h/d = 2

    • the larger the diameter the lower the measured strength

  • Testing Conditions

    • With a greater h/d, fc seems lower

    • With lower h/d, fc seems higher

    • for h/d =1, fc seems 10-15% higher than for the same

    mixtures tested with 6x12 cylinders.

  • Testing Conditions

    • Cylinders should be moist at time of testing

    - air dry samples show 20-25% higher fc

    • Loading rate should be 20-50psi/sec so that samples

    fail within 2-3 minutes

    - faster load rate yields higher fc

    - load at 1000 psi/sec, fc seems 12% higher

    - load at 1 psi/sec, fc seems 12% lower

  • Uniaxial Compression

    • Linear elastic behavior in

    concrete to ~ 0.30fc

    • Gradual increase in curvature

    up to 0.75 to 0.90 fc, then

    flattens, and decreases

    • At 0.30-0.50 fc some

    extension or growth of pre-

    existing cracks in TZ (stable

    crack growth)

  • Uniaxial CompressionAt 0.50-0.75 fc,

    further crack

    growth in ITZ,

    with some

    instability

  • Splitting Tension

    • Splitting tension test

    introduces some

    compressive stress

    at top and bottom of

    (6x12”) cylinder

    • Measured strength

    is 10-15% higher

    than nominal

    strength

    ft = 2P/πLD

  • Third Point Bending

    • 6x6x20” beam is loaded at a rate of 125-

    175 psi/min.

    • MOR = PL/bd2

    L= span length

    P= max load sustained

    b = width

    d=depth

    • Tends to overestimate tensile capacity

    by 50-100% because a linear

    relationship between stress and strain is

    assumed through the section

  • Schmitt Rebound Hardness

    • ASTM C805

    • Very simple

    • Measures rebound of a hardened

    steel hammer impacted on the

    concrete surface by a spring

    • Amount of rebound is related to

    strength

    • +/- 25% accuracy

    • Very sensitive to smoothness,

    moisture content, carbonation,

    presence of agg at surface

    • Good for comparison, not

    absolute measurements

  • Penetration Resistance

    • Windsor Probe ASTM C803

    • A powder-actuated gun drives a hardened alloy probe (needle)

    into the concrete.

    • The exposed length of the probe is measured and related by a

    calibration table to the compressive strength of the concrete

    • Useful for measuring time to strip forms

  • Penetration Resistance

    • Less affected by surface

    texture and carbonation

    • Affected by mix design and

    aggregate hardness

    • Must be calibrated

  • Pullout Test

    • ASTM C900

    • Steel insert with an enlarged

    end is embedded

    • Insert is either completely pulled

    out or is pulled until a desired

    resistance is measured

    • Pullout strength (force) ~ 20% fc

    • Approximates shear strength

    • Can be installed during or after

    casting

    • Requires patching

  • Pullout Test

  • Maturity Method

    • Not really at test, more of a concept

    • Way to estimate the strength of a concrete, knowing

    the curing time (t) and curing temperature (T)

    • ASTM C1072 (calculating maturity) and C918

    (estimating strength)

  • Maturity Method

    M(t) = Σ(Ta-To)∆t Nurse-Saul equation

    M(t) = maturity at some age, t

    ∆t = time interval, days or hours

    Ta = average concrete temperature

    during each time interval

    To = datum temperature, below which

    concrete will show no increase in

    strength with time (32 and 14oF are

    common)

    • Correlate M(t) to fc

  • Maturity Method

    • Effect of RH is neglected

    • Large variations in temperature, which may greatly

    affect fc and rate of hardening, are neglected

    • Accelerated curing may affect accuracy

    • Some uncertainty in knowing datum temperature;

    testing often required