hardness matters - sem-technologies
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• Versatility
• Repeatability
• Fast testing
HARDNESSMATTERS
DuraScan G5Automatic Micro/Macro Hardness Tester
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DuraScan G5 micro/macro hardness testers are designed for fast, accurate and repeatable Vickers, Knoop and Brinell hardness testing in the laboratory. The wide load range means you can use a single hardness tester for multiple applications, and full automation of the test procedure means extremely short turn-around times.
Did you know...The new DuraScan range represents the fifth generation of highly successful hardness testers. Struers is committed to constant improvement by listening to our customers and understanding their evolving needs.
VERSATILITY
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Versatility The unique test load range from 0.25 gf to 62.5 kgf means you can use DuraScan G5 for many different applications that previously required both a micro and a macro indentation hardness tester. Saving you both time and money.
Repeatability Load cell technology ensures that the DuraScan G5 not only conforms to all standards but offers the highest possible degree of accuracy and repeatability throughout its entire load range.
Fast testingDuraScan G5 lets you change test method and load immediately. The automatic turret and the ecos Workflow™ software mean full automation of the entire test cycle of loading, indenting, unloading, focusing and evaluation. A motorized stage can be used to run entire test series automatically, saving time and allowing the operator to attend to other tasks.
Versatile and fast hardness testing ensuring repeatability over a wide load range
The hardness testing workflow step by stepThe ecos workflow software follows the natural flow in hardness testing. It makes machine operation easier and requires a mini-mum of training. The software guides you through setting up and running the hardness test, with each tab-page representing each step in the hardness testing workflow.
5. HistoryArchive results and manage templates
4. Result Display results and statistics and print report
3. PositionPosition test points and execute test
2. MethodSelect test method and procedure
1. SpecimenSet up specimenwith name etc.
FAST TESTING
260
mm
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DuraScan-10 and -20 G5Hardness testing made easyIntuitive software guarantees ease of use. Auto focus and automatic hardness evaluation adds accuracy and repeatability to these semi-automatic testers.
Asymmetric and compact designDespite a small footprint the DuraScan G5 is capable of testing large samples due to its asymmetric design. There are no limitations to depth of sample which also means faster positioning of samples.
Vertical test head and fixed anvil/stageAccurate and reproducible results regardless of sample size and excellent working comfort.
Built-in PCThe built-in PC offers connections for data export and service
Touch screen operated10.4” colour touch screen
Manual XY-stageAvailable with manual or digital micrometer spindles with different strokes (DuraScan-20 G5)
The manual turret lets you swivel indenter or lens easily (automatic 6-position turret is optional).
3-position turret
260
mm
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DuraScan-50, -70 and -80 G5Automatic functions – advanced test runs, fast and easyA range of advanced automatic functions and intuitive software makes execution of high volume or advanced test patterns quick and easy.
Operated from separate PC
Motorised X- and Y-movementImproved accuracy and repeatability during series measurements.
2nd overview (macro) camera Shorter set-up time and inclusion of overview image in the test report.(DuraScan-70/-80 G5)
Versatile overview cameraWith the overview camera you can analyse the entire specimen in a low magnification macro view, easily enabling you to position and place the test points. This is particularly useful for testing large or multiple specimens and welds.
Advanced auto focusThe advanced auto focus technology and high quality optics provide perfect auto focusing even on non-reflective surfaces as on etched or welded surfaces.
Increases automation and minimises the need for calibration.
Fully automatic 6-position turret
50 mm 62 mm
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With the overview camera you can analyse the en-tire specimen in a low magnification macro view, easily enabling you to position and place the test points. This is particularly useful for testing large specimens, multiple specimens and welds.
DuraScan G5 is second to none when it comes to automatic case hardness depth measuring (CHD) and weld testing. DuraScan G5 lets you perform reliable case depth evaluations and hardness testing of welds faster than other testers in its class.
DuraScan G5 offers you significant productivity and quality gains with the following time-saving features like easy test point editor, automatic stop at defined hardness limit (for CHD), automatic indent spacing and graphical projection of case depth evaluation.
Case depth measurement and weld testing
REPEATABILITY
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DuraScan G5 comes with a wide selection of accessories, including a broad range of indenters, turrets, objective lenses and additional holders in various sizes and shapes, designed to help you with your particular hardness testing operations. Find out more at www.struers.com
Accessories
Experience constant uptimebased on cost-efficiency and on-time delivery and supported by expert maintenance services and knowledge sharing.
Discover peace of mindbased on fast access to original spare parts and service expertise and supported by Struers’ local service presence worldwide.
Improve results and customer satisfaction based on certainty of valid testing, calibration and fine-tuning, and sup-ported by certified service engineers and application specialists.
Service and support
Max
. 816
mm
700
mm
97 mm
700 mm
Max
. 816
mm
700
mm
155 mm
550 mm
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Technical data DuraScan-10 G5 DuraScan-20 G5 DuraScan-50 G5 DuraScan-70 G5 DuraScan-80 G5
Stage / Cross slide
Size XY [mm] Ø 90 135 x 135 200 x 150 200 x 150 300 x 150
Stage movement XY [mm] - 25 x 25 (50 x 50))*** 150 x 0 150 x 0 300 x 0
Effective stroke XY [mm] - 25 x 25 (50 x 50))*** 150 x 150 150 x 150 300 x 150
Movement - Manual Motorized Motorized Motorized
Stage resolution [µm] - 10 0.5 0.5 0.5
Positioning accuracy [mm] - 0.1 +/- 0.0035 (+/-0.001)***
+/- 0.0035 (+/-0.001)***
+/- 0.0035 (+/-0.001)***
Max. sample weight [kg] 50 50 50 50 50
Test head
Movement (Z) Motorized Motorized Motorized Motorized Motorized
Movement (Y) - - Motorized Motorized Motorized
Stroke (Y) [mm] - - 150 150 150
Measurement Turret
Automatic Optional Optional Yes Yes Yes
No. of positions 3 / 6* 3 / 6* 6 6+1** 6+1**
Max. no. of indenters 1 / 2* 1 / 2* 2 2 2
Overview camera No No No Yes Yes
Field of view [mm] - - 62 x 50 62 x 50
Interfaces
Operation Embedded Windows 7 64-bit PC with 10” touch screen and 32 GB HD
Embedded Windows 7 64-bit PC with 10” touch screen and 32 GB HD
External PC External PC External PC
Communication Ports 2 x USB RS232 (serial), RJ45 (LAN), VGA, PS2
2 x USB RS232 (serial), RJ45 (LAN), VGA, PS2
See PC requirements
See PC requirements
See PC requirements
Software
CHD module Optional Yes, manual input Yes Yes Yes
Multiple specimen software - - Optional Optional Optional
AreaMaster Mapping Module - - Optional Optional Optional
* Manual 3-position turret standard; Automatic 6-position optional** Incl. overview camera***Optional
TECHNICAL DATA
DuraScan-20 G5 DuraScan-80 G5
ecos Workflow areaMASTER
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Test load range0.098 N – 612.9 N (10 gf – 62.5 kgf) – Standard 0.002452 N – 612.9 N (0.25 gf – 62.5 kgf) – Optional
Loading mechanism Load cell
Test methods available Vickers HV0.01-HV50 (Optional: HV0.00025-HV50)Knoop HK0.01-HK2 (Optional: HK0.00025-HK2)Brinell HBW 1/1-30, HBW 2.5/6.25-62.5, HBW 5/25-62.5
Conforms with standards Vickers: EN ISO 6507, ASTM E384, JIS Z 2244Knoop: EN ISO 4545, ASTM E384, JIS Z 2251Brinell: EN ISO 6506, ASTM E10, JIS Z 2243
Evaluation camera 10 Mpix CMOS
Overview camera ½” high res CMOS 1.3 mpix
Illumination source LED
Illumination adjustment Automatic
Focus Automatic
Hardness evaluation Automatic
Test head movement (Z-axis) Motorized
Test head resolution (Z-axis) 2.6 nm (0.0026 µm)
Test anvil height adjustment Fixed
Max. sample height / vertical capacity 260 mm (10.2”)
Throat depth N/A
Base plate material Granite
Power supply 1 x 110-230 V / 50-60 Hz
Operating conditions 23 +/-5 °C, max. 70% relative humidity
Dimensions H x W x D [mm] 700 x 550 x 450 mm (DuraScan-80 G5: 700 x 700 x 450 mm)
Weight 85 - 98 kg (187 – 216 lbs)
TECHNICAL DATA
Struers’ equipment conforms with the provisions of the applicable International Directives and their appurtenant Standards. (Please contact your local supplier for details)
Struers’ products are subject to constant product development. Therefore, we reserve the right to introduce changes in our products without notice.
• Global hotline support• Global network of certified field service engineers• Global network of materialographic specialists• Documentation support online• Annual service review• Access to complete range of performance enhancing services• All critical parts on stock for immediate shipping
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Ensuring CertaintyWith offices and affiliates in 24 countries and a presence in more than 50 countries worldwide, Struers is the world’s leading materialographic solution supplier. We are dedicated to enabling our customers to ensure certainty in all aspects of materialographic preparation and testing as well as material hardness testing - wherever they are in the world. Struers offers a complete range of equipment, consumables, service and training programmes – all supported by the most comprehensive knowledge base, global applications support and a certified global service set-up.
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