hatflex china

31
Spoolable RTP Line Pipe Company & Product Presentation March 2014

Upload: edgarmerchan

Post on 17-Dec-2015

7 views

Category:

Documents


3 download

DESCRIPTION

Tuberia Flexible HAT FLEX

TRANSCRIPT

  • Spoolable RTP Line Pipe

    Company & Product Presentation

    March 2014

  • CONTENT

    Company Profile

    Standards & Certification

    Product Features

    Production Process

    Reference

    Clients Comments

    Case Study

  • Company Profile

    Over 30 years dedication to Flexible Composite Pipe R&D and manufacture

    Globalized R&D platform, 22 patents, 5 industry innovation awards.

    Undertaker of National Offshore Flexible Composite Pipe Research and Development 863 Program of China

    Industry Leading expertise, the first drafter and reviser of Chinese Flexible Composite Pipe Industry Standards(SY.6662-2012)

    Dominates China oil & gas fields with 90% market share Up to 2014, more than 20000KM Flexible Composite Line

    Pipe was installed. Qualified Vender of CNPC , SINOPEC,CNOOC in their China

    and globle operations.

  • Standards &Certification

    Certified and manufacture completely under API Quality ManagementSystem of API Q1,ISO/TS 29001 and ISO 9001:2008.

    comply with the standards of API 15S, Shell DEP 31.40.10.20-Gen and GOST 224800 for Flexible Composite Pipe System.

  • Product Features

    Benefits of using Hengantai FlexpipeEconomic:

    Install in 40-70% of the time, 35-65% lower installed cost than welded steel line pipe

    Light weight, minimal manpower and equipment requirement

    No welding, field bending, coating or X-ray costs

    Zero operational maintenance cost

    Extremely lower life circle costs

    Technical

    Improved Safety/ and limited impact on nature and environment

    100% corrosion free

    No scaling, higher flow capacity compared with same size steel line pipes

    Continuous length and fewer connections

    Standardized and reliable connection systems

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    100%

    steel pipe RTP

    operating expenses

    Testing

    Bends

    Pipe

    Pipe joint

    Construction

    35% cost saving

    Note: An typical cost estimation Indicates that the cost of

    SRTP maybe at least 35% lower than that of steel pipeline.

    This figure refers to a pipeline with a diameter of 150mm

    and a length of 4Km on a flat.

  • Product Features

    Applications

    Oil & Gas Gathering and flow line CO2, H2S, Water & injection and transmission and disposal line

    Multiphase liquid Transmission & Utility Pipelines

    Relining existing pipelines Mining industry injection lines, pumping lines, process piping

    Other corrosive liquid Industrial Pipeline

  • Product Features

    Figure 1: Illustration of meter setup in

    allocation problems, simplified for clarity. A

    host field "A" processing plant

    separates, processes and exports

    hydrocarbon flows from field "A", and two

    satellite fields "B" and "C".

    Legend: Red M is custody transfer

    meter, black M fiscal meter, gray M indicate

    optional allocation meter.

    SRTP Line Pipe applicable for Multiphase

    flow pipeline, gathering line and flowing line

    and water methanol injection lines and

    waste water disposal

    Application Demonstration in Oil Fields

  • Product Features

    Performance Highlights

    Hengantai SRLP patented polyester fiber

    reinforced and HDPE inner liner design offers:

    Suitability for broad range of applications including oil,gas,water and methanol, H2S, CO2.

    Unmatched flexibility for ease of handling around corners and bends.

    Industry leading impact resistance; suitable for rugged terrains.

    Good roughness coefficient providing high flow capacities.

    Design life up to 50 years

  • Product Features

    Inner linner : Extruded with High Density Polyethylene (HDPE) , PEX, PA, PVDF as a barrier for conveyed fluids transportation and maintain integrity.

    Structure Layer: Weaved and inter-twined by high

    molecular, polymer fibre, Glass fiber, Aramide fiber and

    steel wire and stripes tape: Normally two or four layers

    that provide internal pressure resistance to pipe wall.

    Outer Protection Layer: Extruded with polymer material

    or polyethylene, with the function of sealing and

    protection from external elements.

    Outer Protection Layer

    Aramide Fiber Layer

    Polyethylene Liner

    Outer Protection Layer

    Polyethylene LinerSteel Wire LayerSteel strip Layer

  • Product Features

    Couplings and Fittings

  • Product Features

    Coupling and Fitting System

    Buckle-press Type Joint

    Flange Type Joints

  • Product Features

    Common Size and Operating Data

    Products Families Available Nominal ID

    (inch)

    Operating Tem

    ()

    Max Operating Pressure

    (PSI

    Polyester Fiber Reinforced (PFRP-I)

    1~4 -40~65 300-1500

    Glass Fiber Reinforced

    (GFRP-I)1~6 -40~90 300-1500

    Aramide Fiber Reinfored (AFRP-I)

    2~6 -40~90 300-2320

    Steel Wire Reinforced

    (SRRP-II)2~6 -40~90 300-2900

    Note:1.Above values apply to a maximum operating temperature of 65 and safety factor 3.75 as per API RP 15S . 2.According to Shell DEP 31.40.10.20 Sep 2013, at lower temperature the Maximum Operating Pressure can be higher if the Principal agree to use a minimum safety factor 2.5 as per API 17J.3.Smaller diameters is available by special orders

  • Product FeaturesTechnical Data

    Physical Properties Unit SRTP Fiberglass Steel Pipe

    Linear expansion 1/ 9.510-5 2.010-5 1.210-5

    Thermal conductivity Kcal/(m ) 0.30 0.35 27.2

    Yield strength MPa 120 250

    Specific gravity g/cm3 1.15 1.75 7.85

    Elastic modulus Kgf/cm2 30 19600

    Surface Roughness mm 0.0072 0.05 2.3

    Thermal deformation temperature 110 130 -

    Vicat softening point 100 82 -

    Heat resisting temperature 110 65 400-900

  • Product FeaturesPerformance Comparison With Steel Pipe

    Item SRP Pipe Steel Pipe

    Material

    HDPE,PVDF,PEX, with polyaramid, glass fiber ,polyester fiber and steel wire reinforcement and our protection layer

    Steel

    Pressure Capacity

    High pressure High pressure

    Anti-corrosion treatment

    Not required Required

    Anti-corrosion effect

    100% Corrossion free Corrosive, scaling

    Fluid Coefficiency

    Low friction. no scaling. maintenance free.

    Scaling. Maintenance required.

    SafetyNo leakage and less coupling with continue length up to 2000M line pipe

    Many connection couplings and fittings with leakage potential

  • Product Features

    Installation Comparison with Steel Pipe

    Items SRTP Pipe Steel Pipe

    Connection TypeLess connection with faster and easier and standardized fittings

    Many welding connection, man power and time consuming

    Installation equipment Light and easily handlingHeavy, man power consuming and many

    handling and testing equipment required

    Installation efficiency 5-10 Km/day 2 Km/day

    Installation ManpowerSingle project technical supervisor with few service worker

    Professional engineers for pipeline welding

    installation, testing

    Maintenance Maintenance free regular maintenace required

    Supply formSupplied by coil in continuous length, 150-2000M per spool

    Straight pipe. 12M,18M length

  • Production Process

    Extrusion Process

  • Production Process

    Inter-winding Equipment for Reinforcement Layer

  • Production ProcessFinished Products

  • Shipment & InstallationShipment

  • Shipment & InstallationInstallation Minimal professional engineering manpower Less heavy installation equipment Rapid material deployment Less material multi-handling on site

  • Installation Smaller footprint and limited impact on nature and environment

    5-10KM installation per day

  • Shipment & Installation

    Installation Minimal professional engineering manpower Less heavy installation equipment Rapid material deployment Less material multi-handling on site

  • Clients Comments

    Products tested by state agencies fully meeting the

    designed and operating requirements and application.

    Much lower and improved service life compared with

    traditional steel line pipe

    Excellent flexibility for construction and installation such

    that no limit by terrain.

    Reduced impact on the project zones and much less

    disturbance to land, vegetation, and environment minimal

    Excellent performance of stability, heat transfer, erosion

    resistance,100% corrosion free, tensile

    strength, tightness and economic advantage all excellent.

  • Case Study

    CNPC PCOC Oil Field Methanol and

    Water Injection Pipeline

    Location: CNPC PCOC 3rd Oil

    Production Plant

    Time: from 2003-2010

    Application: Water and Methanol

    injection pipeline

    Pipe: DN17 PN32MPa -4000KM

    DN40~90 PN16~25MPa-1000KM

  • Case Study

    CNPC Tarim Oil Field Oil & Gas and

    Water Gathering Pipeline

    Location: CNPC Talimu oil Gas

    Production Plant

    Time: from 2006-2010

    Application: Oil, Gas and water

    gathering pipeline

    Pipe: DN40~90 PN16~32MPa-200KM

  • Case Study

    CNPC Jilin Oil Field Oil Gathering Pipeline

    Location: CNPC Jinlin oil Field 1st oil

    Production Plant

    Time: Oct.2004

    Application: Oil gathering pipeline

    Pipe: DN50 PN6.4 -20KM

  • Case Study

    CNPC PCOC Zhenbei and Xifeng Oil

    Field Water Injection line

    Location: Ordos Basin

    Time: Oct.2006

    Application: Water injection line

    Nominal Pressure: 25Mpa

    Operation Pressure: 20.5 Mpa, 15Mpa

    Pipe: MID65 PN25 -166KM

  • Case Study

    CNPC Middle Taklimakan Desert Gas Field

    Desulfurization Project

    Location: Xijiang Taklimakan

    Time: Jun.2009

    Application: Gas and Condensate,

    water transmission

    Operation Pressure: 9.2 Mpa

    Operation Tem: 58.2

    Pipe: RFQ-102-16-16Mpa, 3600M

  • Case Study

    TOTAL Sulige Gas Field

    Location: Ordos, Inner Mongolia

    Time: Dec.2013

    Application: methanol and water injection

    pipeline

    Pipe: RFC 35-12Mpa -30KM

    RFS-80mm-12Mpa-22KM

  • Case Study

    PDVSA Maracaibo Oil & Gas Field Oil & Gas

    Gathering line

    Project Details: Project scope: Design, manufacture and supply products according to the clients requirementLocation: Maracaibo, VenezuelaTime: In processingApplication: Oil and gas gatheringDescription: In order to guarantee reliable and high efficient oil Gas gathering form subsea well head to storage facility over the sea, HATFLEX SRRP-II steel wire rope reinforced Flexible Composite line pipe is well satisfied clients requirement for excellent corrosion resistance, anti- buoyancy, rapid and easyInstallation and fairly low cost than traditional steel line pipe.

    .

    Pipe System: HATFLEX SRRP-II 2, 4 Line pipe with Max Operating Pressure 1160 PSI for 2 and 1740PSI for 4, length of 98Km

  • Thanks for your attention!

    www.hengantai.net