HATZ ENGINE WIRING (FOR CUMMINS / JD SEE PAGES 2B / 2C)

CUMMINS ENGINE WIRING (FOR HATZ / JD SEE PAGE 2A / 2C)

JOHN DEERE 4024 ENGINE WIRING (FOR HATZ / CUMMINS SEE PAGES 2A / 2B)

S/N390200 TO S/N390233

(DISTRIBUTION PANEL 520128)

S/N390234 & UP(DISTRIBUTION PANEL 520236)

S/N390200 TO S/N390233

(DISTRIBUTION PANEL 520128)

S/N390234 & UP(DISTRIBUTION PANEL 520236)

LEFT

RIGHT

FLIP CHART PRINTING INSTRUCTIONS:ALL PAGES IN THIS DOCUMENT (WITH THE EXCEPTION OF THIS ONE) ARE TO BE PRINTED IN BLACK AND WHITE ON 11X17 SIZE PAPER. PRINT ON BOTH SIDES, LAMINATE, AND SPIRAL BIND AS SHOWN IN EXAMPLE. DO NOT PRINT, LAMINATE OR BIND THIS SHEET.

SHEET 1

SHEET 2B

SHEET 2A

SPIRAL BINDING

EXAMPLE:

CUMMINS ENGINE WIRING (FOR HATZ / JD SEE PAGE 2A / 2C)

HATZ ENGINE WIRING (FOR CUMMINS / JD SEE PAGES 2B / 2C)

0I

EMERGENCY STOP

ENGINE HOURS

P/N 690049

HOLD IN TO START OR OVERRIDE

IGNITION

GLOW PLUG:PUSH AND HOLD FOR 15 SEC

PRIOR TO ENGINE START

BATTERY /ALTERNATOR

LOW OILPRESSURE

HIGHCOOLANT

TEMP.

REPLACEAIR FILTER

GAUGE OPTIONS520124M03 - VOLT METER

520124M04 - ENGINE TEMPERATURE

520124M05 - OIL PRESSURE

520124M06 - TACHOMETER

520124M07 - HYD OIL TEMPERATURE

NOTE: S/N390200 TOS/N390233 ONLY

SEE DRAWING 520236 FOR NEWER MACHINES

NOTE: S/N390200 TOS/N390233 ONLY

SEE DRAWING 520236 FOR NEWER MACHINES

A

A

A

A

AA

A

A

A

A

A

A

B

C

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1

ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.

NO.1 / 2

SHEET NO.

DPLANE ANGLES +/- 1

SIZE SCALE REV.DRAWING CODE NUMBER

DESCRIPTION:PRODUCT:

ALL DIMENSIONS IN INCHES

MACHINE FINISHUNLESS OTHERWISESTATED

CUSTOMARY:NORDCO

SHEET 1 OF 2ASSEMBLY:-

IMPLIED TOLERANCES

FRACTION 1/8.X .06.XX .03.XXX .010

THIRD ANGLEPROJECTION

D520127NTS

SS SPIKER

520127

ENG. ORDER #BY DATE:CHANGEREVMF

C040876/22/04NEW ISSUE- JWW

HARNESS, FRAME, SS SPIKER

SS SPIKER

2/B

2/BBA

BA

BA

TRAVEL LIGHT FRONT

54/A

TRAVEL LIGHT REAR

53/A

9/A 2/B

BEACON/STROBE

SEE NO

TE 2

SEE

NOTE

2 S

EE NOTE

2

SEE NO

TE 2

255

BACK UP ALARM

5656

HORN

56

HORN

562

BACK UP ALARM

55 2

2/WHT

54/BLACK (TAIL)

51/RED(BRAKE/STOP)

2/WHT

54/BLACK (TAIL)

REAR BRAKE LIGHT

BRAKE LIGHT, FRONT 51/RED(BRAKE/STOP)

2/BBA

TRAVEL LIGHT REAR

53/A

2/BBA

TRAVEL LIGHT FRONT

54/A

2/B

43/APERIMETER LIGHT

WORK LIGHTS

10 2

10 2

8

6 7PERIMETER LIGHT

6 7

4

3

42 102 10

P16

P24 P17P26

P21

P93

P25

P19P14P18

P27

P23

P92

P40

OIL COOLER

B A 15/A2/B

2 10

GAGER

9/A25/B

7 6

P01

P38

P12

P44

250

7/A

7/A

2/B

2/B

P41

P42

P43 1 2

VIEW A-A

A

SOLENOIDGAGER SLOW

2/EBLANK/F

P08

P392

3

P02

A

BJH

G

FE

D

C

M

LK

XWV

U

T

SR Q

P

O

N

R

S U

T

Z

YX

W

V

P01 SOCKET REARINSERT VIEW

INSERT VIEWSOCKET REAR

127 6

24

25 26 27

28 21

P02

21

19 20

CP 6-JUL-04

15

JWW13-MAR-08 80059

PERIMETER LIGHT CONN.ADDED. CAB FANS REMOVED.ITEM 1: QTY 2 WAS 4.ITEM 2: QTY 4 WAS 8.ITEM 4: QTY 8 WAS 4.ITEM 5: REMOVED.ITEM 6: QTY 26 WAS 24ITEM 7: QTY 10 WAS 6.ITEM 8: 960057 WAS 5166795,GROTE 66815 WAS TRUCKLITE #94707.ITEMS 9,22,23 REMOVED.88.0 WAS 112.5.P26 AND P27: ADDED GROUND, REPLACED ITEM 5 W/ ITEM 4.

PERIMETER LIGHT

2/B

P94

43/A7 6

2

22

52012716

BRAKE LIGHT, FRONT

P20

8

3

2/WHT

53/BLACK (TAIL)

(BRAKE/STOP)

8

51/RED REAR BRAKE LIGHTP22

43/A 2/B

51/RED(BRAKE/STOP)

8

2/WHT

53/BLACK (TAIL)

PERIMETER LIGHT

P9542/A

2/B

67

87/B86/A

7 6

P09ENGINE CONTROL

2/B 7/A

7/A

2/B

7 6

ADDED END LOCATIONS NOTES.ADDED HARNESS CONN. POINTS.ADDED NOTE #8.

JJA30-NOV-11

BATT. POWER

WORK LIGHTS

WORK LIGHTS

WORK LIGHTS

FOOT PEDALS

LOGIC BOX MAIN

LOGIC BOX AUX.

RE-FORMATTED DRAWING, MOVED BOM & NOTES TO SHEET 2.

JWW9-JAN-12

600508

NONE

AA

25/1 2/2

A

63/D

11 6

62/C51/B8/A

10"

18"

7" 6" 7" 8"

8"14" 17" 17" 12" 12"

8"8"

12"

6"

8" 7" 7" 7" 10"

8" 16" 23" 11" 14" 10.5"

49"

12"

88"

4"

12"

20"

8"

42"

8"

42"

20"

8"

18"

6"

6"36"

20"

8"

12" 55" 30" 12"

4" 28"

80"

ENG. ORDER #BY DATE:CHANGEREVMF

D P38 WAS P10 (E2)ARADLOFF

21JUN12600718

D

CLOSE ASPOSSIBLE

(2.0)

2.0

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

B

B

C

C C

C

D

C

C

C

C

C

C

C

C

C

C

C

C

C

BILL OF MATERIALSDWGSIZEPART NAME

DTL.

QTY.REQ.

PART NUMBEROR MATERIAL

ITEM NO.

SLEEVE, FEMALE, PACKARD #12089188251667831CONNECTOR,2 WAY TOWER PACKARD #12015792451667622TERMINAL,#10 RING, PANDUIT #PN14-10R43TERM,FULLY INSUL. FASTON ETC. #BB-2263 OR EQ.84

5PIN,MALE PACKARD #120336742651667826CONNECTOR,2 WAY SHROUD,PACKARD #120109731051667727PLUG, BRAKE/MARKER LED GROTE #6681549600578

9SLEEVE, FEMALE, PACKARD #1212458112516678510CONNECTOR, 6 WAY SHROUD,PACKARD #120109751516677611RING TERMINAL, 8 GA, 3/8" STUD212DIODE, MOTOROLA #1N562452968001813TUBING, TEFLONAR14BLACK BRAIDING MATERIALAR15

11617

1/4 POLYOLEFIN HEAT SHRINK TUBING 1.0 FT.AR18PLUG, DEUTSCH HD46-24-23-SN-059 P01119SOCKET, 14-18 AWG, DEUTSCH #1062-16-0722AR20SEALING PLUG, 12-16 GA, DEUTSCH #114017AR21

2223

BA

BEACON (1)

2/B

9/A

2

55

BACK UP ALARMS (2)

56

2

56

HORNS (2)

SEE NOTE 1

SEE NOTE 1

NOTES:

1. DIODE, ITEM #13, IS TO BE USED ONLY WHEN WIRE #2 IS PAIRED WITH WIRE NOS.: 9, 55, & 56. THIS DIODE IS TO BE SOLDERED BETWEEN THE WIRE PAIRS AND COVERED WITH HEAT SHRINK TUBING, ITEM #18. ALL OTHER WIRES DO NOT REQUIRE A DIODE.

2. ALL NON-DIODE SPLICES SHOULD BE IN MAIN HARNESS BODY. DO NOT SPLICE ANY WIRES #55 & #56 & THEIR RESPECTIVE GROUND WIRES, #2, EXCEPT TO DIODES. SEE DRAWING EXAMPLES FOR LOCATION OF DIODES.

3. ALL BREAKOUTS ARE TO BE PROTECTED W/TEFLON TUBING (ITEM #14).

4. SEE WIRE CONNECTION CHART FOR SPECIFIC WIRE SIZING AND ROUTING.

5. DESIGNATIONS OF "A" OR "B" AT WIRE NUMBERS INDICATE POSITION IN PACKARD CONNECTOR.

1313

13P14

TYP P24,P25

TYP P26, P27

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1

ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.

NO.2 / 2

SHEET NO.

DPLANE ANGLES +/- 1

SIZE SCALE REV.DRAWING CODE NUMBER

DESCRIPTION:PRODUCT:

ALL DIMENSIONS IN INCHES

MACHINE FINISHUNLESS OTHERWISESTATED

CUSTOMARY:NORDCO

SHEET 2 OF 2ASSEMBLY:-

IMPLIED TOLERANCES

FRACTION 1/8.X .06.XX .03.XXX .010

THIRD ANGLEPROJECTION

D520127NTS

HARNESS, FRAME, SS SPIKER

SS SPIKER

520127

ENG. ORDER #BY DATE:CHANGEREVMF

C040876/22/04NEW ISSUE- JWW

SS SPIKER

250

WIRE WIRE DESC. END LOCATIONP01

51 16 AWG BLACK P20@3

NO.

P21@3

P16@A

P23@3

P20@2

P23@2

P21@2P19@A

53

54 P18@A

D5-ANODEP25-55 D4-ANODEP P24-55

P08@D

P27-56

P08@C

D2-ANODE

R

X

Q

55

P08@B

P17@AP22@2N

P22@3

62

56

S P09@A

63

86

87 P09@BT

16 AWG BLACK

12 AWG RED

25

15

P39@1

P12@A8 AWG RED

16 AWG RED

16 AWG RED

9

3

8

P10@A

P44-3

P08@A

12 AWG GREEN

8 AWG GREEN

2

2

P12@B

P44-2

16 AWG GREEN

16 AWG GREEN

16 AWG GREEN

2

2

2

P08@E

P39@2

P42@B16 AWG GREEN

16 AWG GREEN

16 AWG GREEN

2

2

2

P14@B

P40@B

D3-CATHODE

P23@1

12 AWG GREEN

16 AWG GREEN

2

2

P27-2

P18@B

16 AWG GREEN2 P25-2

P21@1

P16@BP17@B

WIRE DESC.WIRE NO.

P10@B

T

B

U

A

W

S

J

K

H

P43@B

F

P41@B

G

E

V

C

D

P22@1

P19@B

END LOCATION

7 16 AWG BLACK P41@AL P40@A7 16 AWG BLACK P42@AP43@AM

16 AWG BLACK

16 AWG BLACKO

16 AWG BLACK

P26-56D3-ANODE12 AWG BLACK

16 AWG BLACK

16 AWG BLACK

16 AWG BLACK

16 AWG BLACK SOCKET, 8 AWG, 0462-203-08141421

24

252627

1DIN PLUG 43650 A WITH GROUNDED TERMSIN4007 OR IN 4004 SUPRESSION DIODE AND LED

PLUG, DEUTSCH HD46-24-9-SN-059 P02

28 1 SEALING PLUG, 4 GA, DEUTSCH #114019SOCKET, 12-14 AWG, 1062-12-0166

18

18

18

CP 6-JUL-04

7. ALL WIRE TO BE GXL TYPE OF INDICATED COLOUR AND SIZE.

13-MAR-08JWW 80059

REMOVED RETURN AND PRESSURE FILTER CONNECTIONS.ADDED PERIMETER LT CONNECTOR AND WIRE CONNECTIONS.CONNECTION LISTS FOR P01 AND P02 SEPARATED FROM MAIN LIST.GROUND WIRES TO P26 & P27 CHANGED.WIRE 56 WIRE GAUGE CHANGED.

P02 WIRE CONNECTION LIST WIRE DESC.

NO.WIRE END LOCATIONP02

P01 WIRE CONNECTION LIST

MISC. WIRE CONNECTION LIST

PIN

PIN

X

W

U

V

2

2

43

42

14 AWG GREEN

14 AWG BLACK

P92@A

P92@B

P95@B

P95@A

14 AWG GREEN

14 AWG BLACK P94@AP93@A

P93@B P94@B

2

47380100

8. LABEL EACH CONNECTOR, FOR EXAMPLE "P93 - PERIMETER LIGHT".

P26-2 D2-CATHODE

P24-2D5-CATHODE D4-CATHODE

P14@A D1-ANODE

D1-CATHODEP14@B

P20@1

ADDED END LOCATION NOTES.ADDED HARNESS CONNECTION POINTS.

30-NOV-11JJA

LABEL PANDUIT T400X000VXIY

D1

D4D5

D2D3

RE-FORMATTED WIRE LISTS.P01@G, @H, AND @M END LOCATIONS CHANGED.MOVED HARNESS DRAWING TO FIRST SHEET.ITEM 16: CHANGED LABEL FROM FASTAG TO PANDUIT, REMOVED NOTE 6.LABELLED DIODES IN DETAILS.ADDED NORDCO NUMBERS FOR ITEMS 3, 4, 12, 18, 19, 21, 24.

ARADLOFF21JUN12

600718

600508

5164420

51024485120778

5166788

51644085166693

5120820

CJWW

9-JAN-12NONE

NO CHANGES THIS SHEET

4.0

2.0

(12.0)