he va king roller 125 153 spare parts

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  • 7/28/2019 He Va King Roller 125 153 Spare Parts

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    Importa

    the Ope

    that you

    De

    1

    t: Before using the machine, please study

    rating Instructions thoroughly to ensure

    are familiar with the safety instructions.

    perating Instructions

    laration of Conformity

    Spare Part List

    ing-Roller.5m & 15.3m

    N. A.DK-7Tel: 9Fax:9www

    UK

    Christensensvej 3400 Nykbing Mors772 4288772 2112he-va.com

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    Summary drawing / Contents

    Outer wing sectionPage 26

    Inner wing sectionPage 27

    Centre sectionPage 28

    Wheel frame

    Page 20

    Outer wing sectionPage 26

    Inner wing sectionPage 27

    Outer wingPage 25

    ChassisPage 23

    DrawbarPage 22

    TrianglePage 21

    Stabilizer bar 15.3mPage 19

    Inner wingPage 17

    Blocks of ringsPage 10-16

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    1

    Contents

    SUMMARY DRAWING / CONTENTS .................................................................................. .............................. 1

    MACHINE DESCRIPTION ................................ ............................................................ ....................................... 3

    FIELDS OF APPLICATION .......................................................... ........................................................... .................... 3

    DELIVERY CHECK ...................................................... ........................................................... .............................. 3

    INSTRUCTIONS REGARDING UNLOADING AND FINAL MOUNTING ........................................................ .................... 3

    SAFETY INSTRUCTIONS........................ ............................................................ ................................................. 5

    GENERAL INFORMATION ......................................................... ........................................................... .................... 5INSTRUCTIONS ON TRANSPORT ON PUBLIC ROADS ........................................................... ....................................... 5FRONT AXLE LOAD ........................................................ ........................................................... .............................. 5SAFETY AND OTHER MARKINGS ON THE MACHINE........................................................ ....................................... 6

    TECHNICAL SPECIFICATIONS .................................................... ........................................................... .......... 7

    UNFOLDING ...................................................................................... ........................................................... .......... 8FOLDING .................................................... ............................................................ ................................................. 8

    CONSOLIDATION .................................................................. ........................................................... .................... 9

    SPARE PARTS: ........................................................................ ........................................................... .................... 10

    BLOCK OF RINGS NO.1+5 ......................................................................................................... .............................. 10BLOCK OF RINGS NO.3 .......................................................................................... ................................................. 12BLOCK OF RINGS NO.2+4 ......................................................................................................... .............................. 14RING TYPES: ........................................................ ............................................................ ....................................... 16INNER WING: ........................................................................... ........................................................... .................... 17STABILIZER BAR 15.3M ........................................................... ........................................................... .................... 19WHEEL FRAME ....................................................................................................................................................... 20

    TRIANGLE .............................................................................................................................................................. 21DRAWBAR .............................................................................................................................................................. 22CHASSIS ................................................................................................................................................................. 23OUTER WING .......................................................................................................................................................... 25OUTER WING SECTION ................................................... ........................................................... .............................. 26INNER WING SECTION .................................................... ........................................................... .............................. 27CENTRE SECTION........................................................... ........................................................... .............................. 28

    NOTES: ........................................................ ............................................................ ................................................. 29

    HYDRAULICS ...................................................... ............................................................ ....................................... 30

    BRACKET FOR ACCUMULATOR ......................................................... ........................................................... .......... 30HYDRAULIC CIRCLE:SUPPORTING LEG ....................................................... ........................................................... 31HYDRAULIC CIRCLE:CENTRE SECTION/CHAIN CYLINDER FOR OUTER WING SECTION ........................................... 32HYDRAULIC CIRCLE:SIDE SECTION /WHEEL FRAME /LOCKING CLAW ....................................................... .......... 34

    BRAKES .............................................................................................. ........................................................... .......... 36

    HYDRAULIC BRAKE....................................................... ........................................................... .............................. 36AIR BRAKE ............................................................................................................................................................. 37

    LIGHTS ........................................................................... ........................................................... .............................. 39

    LIGHT SET .............................................................................................................................................................. 39LIGHTING SET:EL. DIAGRAM .................................................. ........................................................... .................... 40

    NOTES: ........................................................ ............................................................ ................................................. 41

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    EC D

    in accor

    hereby confirms that the foll

    The

    Nykbing the 01 June 2010

    The undersigned is furthermo

    2

    CLARATION OF CONFOR

    ance with the EU Machinery Directive 2006

    applicable as from December 29th

    2009:

    HE-VA ApS

    N. A. Christensensvej 34,

    DK-7900 Nykbing Mors

    owing machine has been manufactured in a

    Directive 2006/42/EC.

    declaration comprises the following machin

    King-Roller 12.5m 15.3m

    Villy Christiansen

    re authorised to compile technical documen

    ITY

    42/EC

    cordance with the Council

    e:

    tation for the above machine.

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    Machine Description

    Fields of application

    King-Roller is a 5-section hydraconsolidating it to press stones iand 15.3m with a choice of 7 difThe independent centre-suspendfield the centre section hasAdjustable Transfer-system, whi(drawbar, cylinder and wheels),from working to transport positiand stable transport width of onl

    Delivery check

    Check the roller for any damage.that the other hydraulic componenCheck that the frame constructiohave not been exposed to impacts,Finally check that the transport w

    Instructions regarding unloadin

    To minimize freight size, the Kinthe dealer to assemble the roller

    Attach the roller to a tractor. As tsignificant upward strain on thesafety above the towing eye.

    Unfold the roller to working posi

    King-Roller 12.5m 15.3m

    3

    ulic roller with wheels. King-Roller packsnto the ground. King-Roller is available inerent ring types.d sections ensure a flexible roller which fothe same flexible independent abilities.ch distributes the weight of the constructiothe soil pressure is uniform in the entire won is hydraulic, and the low and compact c3.00m.

    Check the hydraulic hoses for cuts and squets have not been damaged during transport.has not been damaged. You should also chewhich may have damaged the rings or the doeel nuts are tightened and OK. Check the air

    g and final mounting

    g-Roller is delivered partly disassembled. Itefore delivery to the user.

    he roller tends to be heavier at the back durrawbar, the tractor must be equipped with fo

    tion however avoid raising the wheel fram

    01/06 2010

    he ploughed soils, whileorking widths of 12.5m

    llows the contours of thehanks to the Hydraulicevenly on all 5 sections

    rking width. The transfernstruction permits a safe

    ezing damage. Check also

    ck that the blocks of ringsble-sealed ball bearings.ressure in the tyres

    is therefore necessary for

    ing unfolding, causingrks or a similar type of

    .

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    Raise the roller blocks into positi

    Block no. 2 and no. 4 a

    Mount block no. 3, then block n

    Remember to tighten up all bolts

    1

    2

    King-Roller 12.5m 15.3m

    4

    on under the frame and mount them in the fo

    e mounted by

    . 1 and finally block no. 5.

    before any operation of the machine.

    3

    4

    01/06 2010

    llowing order:

    5

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    Safety instructions

    General information

    Do not start-up the machine if

    When persons are in expoattachment and uncoupling), t

    1. The machine shall be l

    2. The hydraulics shall b

    3. The tractor shall be st

    4. The driver shall ensure

    * Persons in exposed po

    hazardous area.

    ** Hazardous area: On a

    Most accidents that happemachines are caused by non-Therefore it is vital that ainstructions as well as otherThe machine may only bethis work and who are furtmachine.

    Instructions on transport on pu

    Check before transport on paccordance with the local ruletransport width, lights, warninThe transport wheels and con

    30 km/h.If this speed is exceeded, all

    Front axle load

    After the attachment of the mbe checked. Check that the frbe 20% of the tractor weightalways be observed.

    NB! The driving, controlli

    combination.

    King-Roller 12.5m 15.3m

    5

    there are persons in exposed positions* with

    sed positions (e.g. in connection with ae following conditions shall be observed:

    owered to firm ground.

    relieved.

    pped and the key removed from the ignition

    that no persons are staying in exposed posit

    itions: Any person who is staying wholly

    d under the machine within a distance of

    in connection with the operation, transcompliance with the most elementary safetyybody working at the machine carefullynstructions applying to the machine.perated, maintained and repaired by persoer familiar with the possible elements of d

    lic roads

    ublic roads that the attachment of the mas and regulations in force (permitted total weg signs, etc.).struction of the King-Rollers were designed

    arranty claims are repealed.

    chine and at maximum load, the driving pront axle is sufficiently loaded. As a minimu

    . Permitted axle load and permitted total w

    g and braking properties are affected b

    01/06 2010

    in a hazardous area**.

    djustment, maintenance,

    switch.

    ons during the operation.

    r partly within a

    10 m from the machine.

    ort and maintenance ofconditions.omplies with the safety

    s, who are familiar withnger with this particular

    hine at the tractor is inight, permitted axle load,

    for maximum speeds of

    perties of the tractor shall, the front axle load shallight for the tractor shall

    the attached machine

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    Safety and other markings on

    King-Roller 12.5m 15.3m

    6

    the machine

    Study the Operating Instructions thoperation of the machine and obser

    Take care that no persons are withiarea during the unfolding and foldi

    Tighten up the bolts regularly. If thwarranty obligations will no longer

    Plate with number and year of man

    Indication label for the machines h

    Red: Hydraulics for transport wheewings

    Blue: Hydraulics for folding the ouweight transfer system

    Green: Support leg

    01/06 2010

    roughly before anye all safety instructions.

    the machines hazardousg procedure.

    s is not performed, ourapply.

    facture

    ydraulic systems:

    ls and folding the inner

    ter wing sections and

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    Technical specification

    Working width:

    Transport width:

    Machine length:

    Wheels:

    Tyre pressure at 40km/h:

    Number of hydr. outlets:

    Hydraulic pressure (minimum):

    Oil type:

    Voltage:

    Working speed (recommended):

    Working

    widthRing type

    12.5m Cambridge12.5m Cambridge12.5m Cam

    12.5m Crosskill12.5 m Crosskill

    12.5m Corrugated12.5m Plain

    15.3m Cambridge15.3m Cambridge15.3m Cam15.3m Crosskill

    15.3m Crosskill15.3m Corrugated15.3m Plain

    King-Roller 12.5m 15.3m

    7

    12.5m

    12.5m

    3.00m

    6.55m

    500/50x17 18 Ply 500/

    4.4bar / 63 p.s.i. 4.4

    3 double-acting

    190 bar

    Hydro Texaco HD

    12 Volt

    7 - 10 Km/h

    Ring size No. of rings Weig

    510mm(21) 241 82620mm(24) 241 97550mm(22) 85 66

    485-530mm 125 78550-600mm 125 94

    505mm 250 78505mm 42 70

    510mm(21) 295 97620mm(24) 295 11550mm(22) 102 77485-530mm 153 92

    550-600mm 153 111505mm 306 92505mn 51 82

    01/06 2010

    15.3m

    15.3m

    3.00m

    7.75m

    0 x17 18 Ply

    ar / 63 p.s.i.

    2

    t kg Power re-quirement HP

    0 170-2000 190-2200 150-190

    0 170-2005 170-200

    0 170-2000 170-200

    0 180-23090 200-2500 170-2200 180-230

    70 180-2300 180-2300 180-230

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    Unfolding

    1. Check that the male quiccouplings.

    2. When (un)folding, the Kitractor is able to move fre

    3. Activate the hydraulics m

    the side sections fully bacthe wheel frame forward

    4. With the wheels completwing sections into workin

    The Hydraulic Adjustable Transf

    folding system. The S.A.T. Systeonto sections 1, 3 & 5. This allouniform pressure in the entire woThe oil pressure in the S.A.T. Sywith blue allows you to set the d

    Folding

    1. When (un)folding, the Kitractor is able to move fre

    2. Activate the hydraulics minto transport position.

    3. Activate the hydraulics mthe wheel are fully foldedside sections are fully fol

    King-Roller 12.5m 15.3m

    8

    couplings mounted from the factory fit the t

    ng-Roller should be stationary on level, firely.

    arked withredto unlock the side section trakwards. The oil flow automatically switcheshen up.

    ly raised, activate the hydraulics marked witg position.

    er-system (S.A.T. System) of the King-Rolle

    m transfers weight from sections 2 & 4, whis you to adjust the hydraulic weight transferrking width.tem can be monitored on the manometer. Tsired working pressure. 50-60 bar is recom

    ng-Roller should be stationary on level, firely.

    arked withblue to fold the outer wing sectio

    arked withredto lower the wheel frame do, the oil flow automatically switches to side sed, the transport safety activates automatica

    01/06 2010

    ractors female quick

    ground, while the

    sport safety, then pivotto the wheel frame. Pull

    hblue to fold the outer

    r is connected to the

    h carry the main frame,system to ensure a

    e hydraulics markedended.

    ground, while the

    ns from working position

    n and backwards. Whenection folding. When thely.

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    Consolidation

    The transport wheels are to be lo

    Never drive the roller on the whconstruction of the machine.

    Maximum working speed 10 km

    When turning on the headland, trings rotating in a forward directiDo not drive over large or earth-

    When working on varying soil ty

    adjust the Hydraulic Transfer Syroller.

    The recommended working pressdriver to inspect the field crosswinecessary to adjust the hydraulicIf the consolidation is heaviest oto reduce the weight transfer. Thiconsolidation is heaviest on the iput more weight on the centre se

    King-Roller 12.5m 15.3m

    9

    ered only when folding into transport positi

    els in working position, as it would put inap

    h.

    rn in the widest possible curves. Only turn aon.

    ast stones, as it may damage the rings.

    pes, it is necessary to check the work results

    tem. Current settings can be read on the ma

    ure is 50-60 bar. The best way to check these of the working direction. If the consolidatpressure:the middle and wing outer sections, the pre

    s will put more weight on the inner wing secner wing sections (2 & 4), the pressure shoution and outer wing sections.

    01/06 2010

    on.

    ropriate strain on the

    sharply as to keep the

    regularly, and possibly

    ometer in the front of the

    ork results is for theion seems uneven, it is

    sure should be decreasedtions (2 & 4) If theld be increased. This will

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    Spare parts:

    Block of rings no. 1+5

    King-Roller 12.5m 15.3m

    10

    1

    2

    3

    4

    5

    01/06 2010

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    Pos. Item no.

    1 678672720 Axle 27

    1 678672520 Axle 25

    2 690140808 Bearing3 690103147 Bolt M2

    4 690113009 Self-loc

    5 690117005 Facet pl

    6 671040400 Stop rin

    7 690150032 Cambri

    7 690150046 Cambri

    8 690150042 Cambri

    8 690150050 Cambri

    9 630150030 Cambri

    9 690150049 Cambri

    10 690150007 Cam rin

    11 690150013 Corruga12 690150028 Plain ri

    13 690150034 Crosskil

    13 690150074 Crosskil

    14 690150011 Loose C

    14 690150075 Loose C

    15 690150035 Hub for

    15 690150076 Hub for

    16 630764031 Cambri

    16 630764041 Cambri

    17 630764030 Cambri

    17 630764040 Cambri

    King-Roller 12.5m 15.3m

    11

    Designation

    20mm 60 CrNiM06

    20mm 60 CrNiM06

    complete UCF 312 (60)0x65 8.8

    ing nut M20

    ate 20

    w/bolt 60 axle

    ge serrated ring 510 mm 21

    ge serrated ring 620 mm 24

    ge plain ring 510 mm (reduced hub 80mm) 21

    ge plain ring 620 mm (reduced hub 80mm) 24

    ge plain ring 510mm 21

    ge plain ring 620mm 24

    22

    ted ring 500g 505

    l ring 485 (60)

    l ring 550 (60)

    rosskill ring 530

    rosskill ring 600

    loose Crosskill ring

    loose Crosskill ring 104/60

    ge plain ring 21 hub width 72 mm

    ge plain ring 24 hub width 72 mm

    ge plain ring 21 hub width 82 mm

    ge plain ring 24 hub width 82 mm

    01/06 2010

    12.5m 15.3m

    0 2

    2 0

    4 416 16

    16 16

    32 32

    4 4

    42 44

    42 44

    - -

    - -

    42 44

    42 44

    32 34

    46 5028 30

    48 52

    48 52

    43 48

    43 48

    43 48

    43 48

    2 2

    2 2

    2 2

    2 2

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    Block of rings no. 3

    King-Roller 12.5m 15.3m

    12

    1

    2

    3

    4

    5

    01/06 2010

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    Pos. Item number

    1 678612960 Axle 29

    2 690140808 Bearing

    3 690103147 Bolt M2

    4 690113009 Self-loc5 690117005 Facet pl

    6 671040400 Stop rin

    7 690150032 Cambri

    7 690150046 Cambri

    8 690150042 Cambri

    8 690150050 Cambri

    9 690150030 Cambri

    9 690150049 Cambri

    10 690150007 Cam rin

    11 690150013 Corruga

    12 690150028 Plain ri

    13 690150034 Crosskil13 690150074 Crosskil

    14 690150011 Loose C

    14 690150075 Loose C

    15 690150035 Hub for

    15 690150076 Hub for

    16 630764031 Cambri

    16 630764041 Cambri

    17 630764030 Cambri

    17 630764040 Cambri

    18 690117102 Shim x2

    18a 690600015 Distanc

    19 691370150 Seeger c

    20 630670250 Support21 630764008 Bearing

    22 690113008 Self-loc

    23 690117013 Facet pl

    24 690110105 U-bolt

    King-Roller 12.5m 15.3m

    13

    Designation

    60 mm 60 St.60

    complete UCF 312 (60)

    0x65 8.8

    ing nut M20ate 20

    w/bolt 60 axle

    ge serrated ring 510 mm 21

    ge serrated ring 620 mm 24

    ge plain ring 510 mm (reduced hub 80mm) 21

    ge plain ring 620 mm (reduced hub 80mm) 24

    ge plain ring 510mm 21

    ge plain ring 620mm 24

    22

    ted ring 500

    g 505

    l ring 485 (60)l ring 550 (60)

    rosskill ring 530

    rosskill ring 600

    loose Crosskill ring

    loose Crosskill ring 104/60

    ge plain ring 21 hub width 72 mm

    ge plain ring 24 hub width 72 mm

    ge plain ring 21 hub width 82 mm

    ge plain ring 24 hub width 82 mm

    mm at support bearing UC312

    bush 60 L=15

    irclip-ring outer 150 DIN471

    bearinghousing f/UC 312 bearing

    ing nut M16

    ate 16

    16x100x200x100

    01/06 2010

    12.5m 15.3m

    1 1

    2 2

    8 8

    8 816 16

    2 2

    27 27

    27 27

    1 1

    1 1

    27 27

    27 27

    18 18

    59 59

    17 17

    29 2929 29

    24 24

    24 24

    24 24

    24 24

    1 1

    1 1

    1 1

    1 1

    2 2

    1 1

    1 1

    1 11 1

    4 4

    4 4

    2 2

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    Block of rings no. 2+4

    King-Roller 12.5m 15.3m

    14

    1

    2

    3

    4

    5

    01/06 2010

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    Pos. Item no.

    1 678614140 Axle 41

    1 678612920 Axle 29

    2 690140808 Bearing3 690103147 Bolt M2

    4 690113009 Self-loc

    5 690117005 Facet pl

    6 671040400 Stop rin

    7 690150032 Cambri

    7 690150046 Cambri

    8 690150042 Cambri

    8 690150050 Cambri

    9 690150030 Cambri

    9 690150049 Cambri

    10 690150007 Cam rin

    11 690150013 Corruga

    12 690150028 Plain ri

    13 690150034 Crosskil

    13 690150074 Crosskil

    14 690150011 Loose C

    14 690150075 Loose C

    15 690150035 Hub for

    15 690150076 Hub for

    16 630764031 Cambri

    16 630764041 Cambri

    17 630764030 Cambri

    17 630764040 Cambri

    18 690117102 Support

    18a 690600015 Distanc19 691370150 Seeger-

    20 630670250 Support

    21 630764008 Bearing

    22 690113008 Self-loc

    23 690117013 Facet pl

    24 690110105 U-bolt

    King-Roller 12.5m 15.3m

    15

    Designation

    0 mm 60 St.60

    20 mm 60 St.60

    complete UCF 312 (60)0x65 8.8

    ing nut M20

    ate 20

    w/bolt 60 axle

    ge serrated ring 510 mm 21

    ge serrated ring 620 mm 24

    ge plain ring 510 mm (reduced hub 80mm) 21

    ge plain ring 620 mm (reduced hub 80mm) 24

    ge plain ring 510mm 21

    ge plain ring 620mm 24

    22

    ted ring 500

    g 505

    l ring 485 (60)

    l ring 550 (60)

    rosskill ring 530

    rosskill ring 600

    loose Crosskill ring

    loose Crosskill ring 104/60

    ge plain ring 21 hub width 72 mm

    ge plain ring 24 hub width 72 mm

    ge plain ring 21 hub width 82mm

    ge plain ring 24 hub width 82mm

    disc x2mm at support bearing UC312

    bush 60 L=15irclip ring outer 150 DIN471

    bearing

    housing f/UC 312 bearing

    ing nut M16

    ate 16

    16x100x200x100

    01/06 2010

    12.5m 15.3m

    0 2

    2 0

    4 416 16

    16 16

    32 32

    4 4

    52 76

    52 76

    2 2

    2 2

    52 76

    52 76

    36 52

    116 154

    34 46

    56 78

    56 78

    46 68

    46 68

    46 68

    46 68

    2 2

    2 2

    2 2

    2 2

    4 4

    2 22 2

    2 2

    2 2

    8 8

    8 8

    4 4

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    Ring types:

    The item numbers are to be foun

    Position 7

    Position 10

    Position 13

    King-Roller 12.5m 15.3m

    16

    under the individual roller blocks on the pr

    Position 8

    Position 11

    Position 14

    01/06 2010

    ceding pages.

    Position 9

    Position 12

    Position 15

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    Inner wing:

    Right inner wing shown, the left

    Pos. Item no.

    1 630670223 Inner

    1 630670124 Inner1 630670104 Inner1 630670105 Inner2 69435185G Pin 3

    3 630532600 Lock b4 690101101 Bolt M5 69530060F Pin 36 690200190 Cylind6 690200115 Cylind

    6a 690200268 Gasket7 690115014 Facet8 690130132 Roll pi

    9 630670260 Conne

    10 69430130G Pin 3

    11 630670261 Chain12 69440525G Pin 413 630670258 Grippi

    13 630670259 Grippi

    King-Roller 12.5m 15.3m

    17

    is laterally reversed (not shown).

    Designation

    ing, right

    ing, lefting, righting, left

    5 L=185

    ush for pin head12x25 8.80 L=58er 90/40 x800er 90/40 x800

    set for 90/40 cylinderlate 30n 6x40mm

    ting link

    0 L=130

    or wing0 L=525g bracket for locking claw

    g bracket for locking claw

    01/06 2010

    12.5m 15.3m

    1 -

    1 -- 1- 12 2

    6 66 68 82 22 2

    - -8 88 8

    4 4

    2 2

    2 22 21 1

    1 1

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    Pos. Item no.

    14 690117005 Facet15 690113009 Self-lo16 690103151 Bolt M17 630984503 Roll

    18 690117013 Facet19 690113008 Self-lo

    20 690110402 U-bolt21 690103069 Bolt M22 690136029 Lubric

    23 690103284 Bolt M24 690112005 Nut M25 690140710 Bearin

    26 690140712 Slidin

    King-Roller 12.5m 15.3m

    18

    Designation

    late 20cking nut M2020x90 10.920,5 x 56 L=30

    late 16cking nut M16

    M16x160x80x16020x80 10.9ating nipple M8

    16x100 8.816g bush 50/55 L=50

    disc 52/78x2

    01/06 2010

    12.5m 15.3m

    8 86 62 22 2

    8 88 8

    4 44 46 6

    2 24 4

    12 12

    6 6

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    Stabilizer bar 15.3m

    Left shown, the right is laterally

    Pos. Item no.

    1 6306701812 6306701821 630670179

    2 6306701803 690136029

    4 6901170055 690103188

    6 6901130097 6901031978 6901170139 690113008

    10 630670282

    King-Roller 12.5m 15.3m

    19

    eversed (not shown).

    Designation

    Stabilizer bar on chassis, leftStabilizer bar on inner wing leftStabilizer bar on chassis, right

    Stabilizer bar on inner wing, rightLubricating nipple M8

    Facet plate 20Bolt M20x160 8.8

    Self-locking nut M20Bolt M16x50 8.8Facet plate 16Self-locking nut M16

    BK-tube 30x5 L=100

    01/06 2010

    15.3m

    111

    16

    42

    2242

    2

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    Wheel frame

    Pos. Item no.

    1 630532600 Lock b2 690101101 Bolt M

    3 69435185G Pin 3

    4 630670087 Wheel5 690141360 Wheel6 690136029 Lubric7 690112005 Nut M8 690103284 Bolt M

    9 690141110 Hub 39 690141032 Hub w

    10 690141055 Hub n11 690141361 Wheel12 690141352 Tyre 5

    13 690141039 Hub b

    King-Roller 12.5m 15.3m

    20

    Designation

    ush for pin head12x25 8.8

    5 L=185

    framecomplete 500/50-17ating nipple M81616x100 8.8

    00 kgith brake 3400 kgt M18x1,5rim0/50x17 18pr

    lt M18x1.549

    01/06 2010

    12.5m 15.3m

    1 11 1

    1 1

    1 12 22 22 21 1

    2 22 2

    12 122 22 2

    12 12

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    Triangle

    Pos. Item no.

    1 630670102 Triang2 630984503 Roll

    3 690117005 Facet

    4 690113009 Self-lo5 690103157 Bolt M6 690103130 Bolt M7 690117013 Facet8 690113008 Self-lo

    9 69430100G Pin 310 630532600 Lock b11 690101101 Bolt M12 690103284 Bolt M13 690112005 Nut M

    King-Roller 12.5m 15.3m

    21

    Designation

    le20,5x56 L=30

    late 20

    cking nut M2020x100 8.816x70 10.9late 16cking nut M16

    0 L=100ush for pin head12x25 8.816x100 8.816

    01/06 2010

    12.5m 15.3m

    1 12 2

    8 8

    2 22 28 8

    18 188 8

    1 11 11 11 12 2

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    Drawbar

    Pos. Item no.

    1 630670082 Front2 630771200 Parkin

    3 690113009 Self-lo

    4 690103173 Bolt M5 690117005 Facet6 690105006 Towin7 690141098 Hydra

    King-Roller 12.5m 15.3m

    22

    Designation

    rawbardevice for hoses

    cking nut M20

    20x70 10.9late 20eye

    lic supporting leg 4300 kg

    01/06 2010

    12.5m 15.3m

    1 11 1

    14 14

    14 1428 281 11 1

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    Chassis

    Pos. Item no.

    1 69430110G Pin 32 690101101 Bolt M3 630670006 Bracke

    4 630670000 Chassi4 630670200 Chassi5 630670005 Lockin

    6 630670004 Lockin7 690200170 Cylind8 690103131 Bolt M9 690113008 Self-lo

    10 690117013 Facet11 630532600 Lock b

    King-Roller 12.5m 15.3m

    23

    Designation

    L=11012x25 8.8t for locking claws

    s frames frameg claw right

    g claw - lefter 40/25x8016x60 8.8cking nut M16

    late 16ush for pin head

    01/06 2010

    12.5m 15.3m

    2 28 101 1

    - 11 -1 1

    1 11 12 22 4

    4 88 10

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    Pos. Item no.

    12 690103151 Bolt M13 690117005 Facet14 690139001 Spring

    15 690113009 Self-lo16 630941066 Pressu17 690103098 Bolt M18 690113009 Self-lo

    19 690117012 Facet20 690200020 Cylind20a 690200028 Gasket

    21 69440230G Pin 422 69430145G Pin 4

    23 69450190G Pin 524 630532700 Lock b

    25 690103198 Bolt M26 69430393G Pin 3

    27 69435175G Pin 3

    28 690103197 Bolt M29 690200029 Cylind29a 690200028 Gasket30 690200180 Cylind

    31 69528106J Pin 232 695134004 Ring p

    33 690136029 Lubric

    King-Roller 12.5m 15.3m

    24

    Designation

    20x90 8.8late 2060x10x31 turns

    cking nut M20e gauge housing10x40 8.8cking nut M10

    late 10er 100/50 x700 35/35set 100/50

    0 L=2300 L=145

    0 L=190ush for pin head

    16x30 8.80 L=393

    5 L=175

    16x50 8.8er 100/50x700 35/35set 100/50

    er 80x40x280

    8 L=106in 10

    ating nipple M8

    01/06 2010

    12.5m 15.3m

    2 26 61 3

    2 21 12 22 2

    4 41 1- -

    2 21 1

    4 44 4

    4 42 2

    3 3

    - 22 2- -1 1

    1 11 1

    2 2

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    Outer wing

    The right outer wing shown, the l

    Pos. Item no.

    1 630670162 Outer

    1 630670163 Outer1 630670197 Outer

    1 630670198 Outer2 69450358G Pin 53 630532700 Lock b

    4 690103198 Bolt M5 690117013 Facet

    6 690103136 Bolt M7 690113008 Self-lo8 690136029 Lubric

    King-Roller 12.5m 15.3m

    25

    eft is laterally reversed (not shown).

    Designation

    ing, right

    ing, lefting, right

    ing, left0 L=358ush for pin head

    16x30 8.8late 16

    16x90 10.9cking nut M16ating nipple M8

    01/06 2010

    12.5m 15.3m

    - 1

    - 11 -

    1 -2 22 2

    2 28 8

    4 44 44 4

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    Outer wing section

    The left outer wing section show

    Pos. Item no.

    1 630670175 Outer1 630670176 Outer1 630670211 Outer1 630670213 Outer

    2 69440620G Pin 5

    4 630532600 Self-lo6 690101101 Bolt M

    King-Roller 12.5m 15.3m

    26

    , the right is laterally reversed (not shown).

    Designation

    ing section, righting section, lefting section, righting section, left

    0 L=358

    cking nut16x90 10.9

    01/06 2010

    12.5m 15.3m

    - 1- 11 -1 -

    2 2

    2 24 4

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    Inner wing section

    The right inner wing section sho

    Pos. Item no.

    1 630670165 Inner

    1 630670164 Inner1 630670216 Inner1 630670214 Inner

    2 690136029 Lubric3 630670052 Guide

    4 690103131 Bolt M5 690117013 Facet6 690113008 Self-lo

    King-Roller 12.5m 15.3m

    27

    n, the left is laterally reversed (not shown).

    Designation

    ing section, right

    ing section, lefting section, righting section, left

    ating nipple M8for inner wing section

    16x60 8.8late 16cking nut M16

    01/06 2010

    12.5m 15.3m

    - 1

    - 11 -1 -

    2 21 1

    2 24 42 2

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    Centre section

    Pos. Item no.1 630670280 Centre

    King-Roller 12.5m 15.3m

    28

    Designationsection

    01/06 2010

    12.5m 15.3m1 1

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    King-Roller 12.5m 15.3m

    29

    Notes:

    01/06 2010

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    Hydraulics

    Bracket for accumulator

    Pos. Item no.

    1 630670195 Bracke

    2 690110106 U-bolt3 690117013 Facet4 690113008 Self-lo

    5 690206510 Accu6 690106511 Clamp

    King-Roller 12.5m 15.3m

    30

    Designation

    t for accumulator

    M16x200x100x200late 16cking nut M16

    ulator HST 2,3L 40bar122 130

    01/06 2010

    12.5m 15.3m

    1 1

    2 24 44 4

    2 22 2

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    Hydraulic circle: Supporting le

    Pos. Item no.

    1 690203001 Quick

    2 690203003 Fitting

    3 690201048 Hydra4 690203016 Fitting5 690203002 Fitting

    King-Roller 12.5m 15.3m

    31

    Designation

    oupling 1/2", male

    , straight 10 x1/2" BSP

    lic hose 3610 mm 1/4" st/st90angle 10mm

    , straight 10-3/8" BSP

    01/06 2010

    12.5m 15.3m

    2 2

    2 2

    2 22 22 2

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    Hydraulic circle: Centre section

    King-Roller 12.5m 15.3m

    32

    / chain cylinder for outer wing section

    01/06 2010

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    Hydraulic circle: Centre section /

    Pos. Item no.

    1 690200115 Cylind2 690200180 Cylind3 690200190 Cylind4 690203001 Quick

    5 690203003 Fitting

    6 690203120 Fitting7 690206510 Accu8 690203016 Fitting

    9 690203020 Fitting10 690203096 Fitting11 690206823 Pressu

    12 690206822 Pressu13 690110003 U-bolt

    14 690203015 Fitting15 690206001 Filter16 690203006 Fitting17 690201005 Hydra

    18 690201007 Hydra19 690201060 Hydra20 690201029 Hydra21 690201070 Hydra

    22 690201038 Hydra23 690201074 Hydra24 690201033 Hydra

    26 690201073 Hydra27 690201072 Hydra

    28 690201038 Hydra29 690201009 Hydra30 690201064 Hydra31 690201070 Hydra

    32 690201048 Hydra

    King-Roller 12.5m 15.3m

    33

    chain cylinder for outer wing section

    Designation

    er 90/40x800er 80x40x280er 90/40x800oupling 1/2" E402, male

    straight 10 x1/2" BSP

    T 10 L, premounted w/O-ringulator HST 2,3 L -40 bar10mm, premounted w/O-ring

    EVT10 L without union nut and olive ringstraight M18x1,5x10mme gauge fitting 10 x 1/2"

    e gauge 250 bar, 100M8x60x35

    T10lug 3/8"

    , 90angle 10-3/8" BSPlic hose 3300 mm 1/4" st/st

    lic hose 3700 mm 1/4" st/stlic hose 3000 mm 1/4" st/stlic hose 4300 mm 1/4" st/stlic hose 2800 mm 1/4" st/st

    lic hose 4000 mm 1/4" st/stlic hose 7450 mm 1/4" st/stlic hose 2500 mm 1/4" st/st

    lic hose 8600 mm 1/4" st/stlic hose 5200 mm 1/4" st/st

    lic hose 4000 mm 1/4" st/stlic hose 350 mm 1/4" st/stlic hose 820 mm 1/4" st/stlic hose 2800 mm 1/4" st/st

    lic hose 3610 mm 1/4" st/st

    01/06 2010

    12.5m 15.3m

    2 21 12 22 2

    2 2

    2 22 22 2

    1 12 21 1

    1 11 1

    4 44 46 61

    111

    1

    111

    1 11

    12 22 21

    1

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    Hydraulic circle: Side section /

    King-Roller 12.5m 15.3m

    34

    wheel frame / locking claw

    01/06 2010

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    Hydraulic circle: Side section / w

    Pos. Item no.

    1 690200029 Cylind2 690200020 Cylind3 690200170 Cylind4 690203001 Quick5 690207101 Stop v

    6 690203003 Fitting7 690203002 Fitting

    8 690203006 Fitting9 690203120 Fitting

    10 690203016 Fitting

    11 690203015 Fitting12 690201004 Hydra13 690201025 Hydra

    14 690201015 Hydra

    15 690201020 Hydra16 690201055 Hydra

    17 690201041 Hydra18 690201070 Hydra

    19 690201059 Hydra20 690201073 Hydra

    21 690201066 Hydra22 690201013 Hydra23 690201060 Hydra24 690201067 Hydra

    26 690201015 Hydra

    King-Roller 12.5m 15.3m

    35

    heel frame / locking claw

    Designation

    er 100/50x700 35/35er 100/50x700 35/35er 40/25x80oupling 1/2" E402, malelve

    straight 10 x1/2" BSPstraight 10-3/8" BSP

    90angle 10-3/8" BSPT 10 L, premounted w/O-ring90angle 10mm, premounted w/O-ring

    T10lic hose 4950 mm 1/4" st/stlic hose 5640 mm 1/4" st/st

    lic hose 710 mm 1/4" st/st

    lic hose 1625 mm 1/4" st/stlic hose 1010 mm 1/4" st/st

    lic hose 1850 mm 1/4" st/stlic hose 2800 mm 1/4" st/st

    lic hose 350 mm 1/4" st/stlic hose 8600 mm 1/4" st/st

    lic hose 7800 mm 1/4" st/stlic hose 1770 mm 1/4" st/stlic hose 3000 mm 1/4" st/stlic hose 790 mm 1/4" st/st

    lic hose 710 mm 1/4" st/st

    01/06 2010

    12.5m 15.3m

    2 21 11 12 24 4

    2 26 6

    9 92 21 1

    3 11

    1

    2 4

    2 31

    1 11 1

    1 11 1

    11 11 1

    2

    2

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    Brakes

    Hydraulic brake

    Pos. Item no.

    1 690141032 Hub with br2 690201071 Hydraulic h

    3 690203018 Fitting 10m

    4 690201015 Hydraulic h

    5 690203015 FittingT10

    6 690201065 Hydraulic h

    7 690203003 Fitting, strai

    8 690203001 Quick coupl

    King-Roller 12.5m 15.3m

    36

    Designation

    ake (inner cylinder)se 500mm st/90

    se 710mm st/st

    se 10000mm st/st

    ght 10-1/2 BSP

    ing, male E402

    01/06 2010

    12.5 m 15.3 m

    2 22 2

    1 2

    1 2

    1 1

    1 1

    1 1

    1 1

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    Air brake

    King-Roller 12.5m 15.3m

    37

    01/06 2010

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    Pos. Item no.

    1 690190001 Membrane c2 690190070 Hose fitting

    3 690190005 Test fitting,

    4 690208102 Bonded seal

    5 690190010 Mounting se

    6 690202930 Fitting, strai

    7 690190015 Relay valve

    8 690202941 Fitting, strai

    9 690202940 Fitting, strai

    10 690190080 Nylon tube

    11 690190085 Nylon tube

    12 690190105 Hose 14,5

    13 690190073 Hose fitting

    14 690190090 Support bus

    15 690190095 Support bus

    16 690190020 Brake powe

    17 690190025 Trailer air br

    18 690190026 Plug

    19 690190035 Relief valve

    20 690203420 Fitting, strai

    21 690190040 Filter M22x

    22 690190045 Hose coupli

    23 690190046 Hose coupli

    24 690190030 V-Fitting M

    25 690190050 Air receiver

    26 690190051 Drainage val

    27 690190052 Suspension

    28 690190060 Pressure rin

    29 690190065 O-ring M22

    30 690109305 Clamp 15-2

    King-Roller 12.5m 15.3m

    38

    Designation

    w/nylon t

    f/

    membrane

    ylinder 16 2M16x1,5 m/ 12 fitting 0

    traight M16x1,5 2

    PP 45-12 1

    t, short U-bracket 2

    ht, lige M16x1,5, 15 hose 2

    M22x1,5 1

    ht M22x1,5, 15 hose 6

    ht M22x1,5, 10 hose 2

    10x1mm 1

    15x1,5mm 4

    5mm 2

    M22x1,5, m/12 fitting 4

    ing for tube 10x1,5mm 2

    ing for tube 15x1,5mm 8

    regulator M22x1,5 1

    ake valve M22x1,5 1

    2

    1

    ht M16x1,5+M22x1,5 1

    ,5 2

    g M22x1,5 (red) 1

    g M22x1,5 (yellow) 1

    2x1,5 1

    40ltr 1

    ve 1

    or air receiver 2

    M22x1,5 15

    1,5 15

    mm 4

    01/06 2010

    be

    cyl.

    w/rubber hose

    for

    membrane cyl.

    22

    2

    3

    2

    0

    1

    4

    2

    1

    2

    4

    6

    2

    4

    1

    1

    2

    1

    1

    2

    1

    1

    1

    1

    1

    2

    15

    15

    8

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    Lights

    Light set

    Pos. Item no.

    1 690103014 Bolt M5x20

    2 690117002 Facet plate

    3 690113002 Self-locking

    4 630930110 Bracket f/li

    5 690103025 Bolt M6x20

    6 690117003 Facet plate

    7 690113003 Self-locking

    8 690160010 Light box (l

    8 690160011 Light box (r

    9 690160030 Rear light (c

    10 690160031 Glass f/rear

    King-Roller 12.5m 15.3m

    39

    Designation

    5

    nut M5

    hting box

    6

    nut M6

    ft)

    ight)

    omplete)

    light

    01/06 2010

    12.5 m 15.3 m

    8 8

    8 8

    10 10

    2 2

    8 8

    12 12

    4 4

    1 1

    1 1

    2 2

    2 2

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    Pos. Item no.

    11 690160032 Bulb f/flash

    12 690160033 Bulb f/rear

    13 690160041 Reflex (whi

    14 690160040 Reflex (red)

    15 690160042 Reflex (yell

    16 690160060 Side light (

    17 690160065 Glass f/side

    18 690160066 Glass f/side

    19 690160067 Bulb f/side l

    20 690210100 Screw M5x

    21 690160080 Cable 5 x 1

    21 690160080 Cable 5 x 1

    22 690209492 Connecting

    23 690209475 Connector

    24 690160080 Cable 5 x 1

    24 690160080 Cable 5 x 1

    25 690160070 Plug 7-pole

    Lighting set: El. diagram

    King-Roller 12.5m 15.3m

    40

    Designation

    r 12V 1x21W BA15s

    nd stop light 12V 1x21/5W BAY 15d

    e) w/screwed pin and nut

    w/hole

    w) w/screwed pin and nut

    +R)

    light (white)

    light (red)

    ight 12V 10W BA15s

    6

    mm, left

    mm, right

    box 105x105x60

    G11 w/nut

    mm

    mm

    DIN 72 577 ISO 1724

    01/06 2010

    12.5 m 15.3 m

    2 2

    2 2

    2 2

    2 2

    2 2

    2 2

    2 2

    2 2

    4 4

    4 4

    1 1

    1 1

    1 1

    3 3

    1 0

    0 1

    1 1

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    King-Roller 12.5m 15.3m

    41

    Notes:

    01/06 2010

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