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Head Office: SIIT BuildingMain Road, Thalayolaparambu, Kottayam Dist., Kerala, India, PIN: 686 605
�: 0489 236669, � : +91 99 61 73 66 55, 99 61 97 66 33 e-mail : [email protected], www.siitonline.com
Eligibility : B.Tech / BE / Diploma / Science Graduates / ITI
Duration : 45 Days Timing: Full Time; 9.30 AM to 04.30 PM
Curriculum & Qualification Authorities:
Learners can have choices to obtain qualification from any of the following:
International Qualifications:
1. TÜV Rheinland (Germany)
Diploma in Process Control
Instrumentation - IVQ: Level 3
2. City & Guilds Institute of London, UK.
Advanced Diploma in Instrumentation
Maintenance Technician - IVQ: Level 3
National Qualifications:
1. KITCO – ASSOCHAM (Under Kerala Govt.)
Diploma in Process Control
Instrumentation
2. National Skill Development Corporation
Students have the chance write examinations
of IASC Skill Sector Council of NSDC [Under Ministry of Skill
Development & Entrepreneurship, GOVT. OF INDIA] according to the
periodical notifications of NCVT.
3. Certificate of Diploma in Instrumentation form S IIT.
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Scope of Job of this course:
In very huge and gigantic Industrial Plants to small plants also the machineries are
working with fully computerized and Automated Systems. All Industrial Plants have
Instruments like Turbines, Compressors, Pumps, and Generators etc…. and they are
controlled by Computerized Programs . These computerized systems are working on
many of the hardware like PLC and Industrial Software like SCADA, Lab View, VDF
and DCS etc…. All the hardware and software are released from its manufactures with
empty programming. The Automation Engineers in the plant is
creating programs according to the needs of Industry. There are
huge opportunities in all over the world to Create, Run and
Maintenance/Troubleshoot of these Controlling Program s in
Industrial Software .
Type of Industries:
Petrochemicals, Pharmaceuticals, Fertilizers, Plast ics, Pulp and Paper, Oil and
Gas, Refineries, Aerospace, Alcoholic Beverages, Al ternative Energy Production,
Automobiles, Aviation, Beverage, Cement,
Chemical & Related Manufacturing, Dairy, Electric
power, Electronics Manufacturing, Energy, Food
Industry, Natural Gas Pipelines, Renewable
Energy, Semiconductor, Steel & Iron, Textiles
etc…..
Job Opportunities of this course:
The students passing out from SIIT can enter into career as Junior Automation
Engineer and can grow up into the hierarchy of Shift Engineer ,
Site Engineer , Plant Engineer , and Plant Manager and to
highest and reputed position of Project Engineer in International
Companies all over the world as well as National Companies.
There remuneration and other perks may be in International
Standard according to their individual skills.
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PLC/ Automation Lab
The PLC lab of SIIT contains Multiple Workstations equipped with Computers , PLC
units and other Interfacing Devices to train students how to program and upload
Ladder Logic Code . Students program ladder logic code using the RSLogix software,
which provides a graphical interface representing conditional computer programming
functions such as if/else statements. The primary objective of the PLC lab is to
familiarize students with how signals from Input Devices (i.e. switches , sensors , etc.)
can interface with PLC units in order to invoke certain actions (i.e. start/stop an electric
motor, turn on a light, etc.). A PLC functions similar to the computer. A computer
processes input (i.e. keyboard entries, sounds from microphones, etc.) and invokes a
certain output (i.e. showing the letter you typed on the screen, sending a request
through the internet, etc.). Similarly, PLC units processes input and invoke output, but
the inputs to a PLC unit are usually devices such as
sensors, buttons, switches, etc. The outputs are
usually signaling to start/stop motors, turn on/off
lights, sound a horn, etc. The lab is based on the
International Brands Allen Bradley , Siemens ,
Honeywell , ABB and Omron etc… of
Programmable Logic Controllers, which are widely
used in factories and other settings.
SCADA
SCADA stands for Supervisory Control and Data Acquisition. It is not a full control
system, but it focuses on the supervisory level .SCADA is a purely software package
which positioned on the top of hardware to
which it is interfaced, in general through
Programmable Logic Controllers(PLCs) or
any other hardware modules. SCADA can be
used for Monitoring and Controlling the Plant
or Equipments .The control may be automatic
and sometimes initiated by operator
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commands. The primary interface for an operator is a graphical display usually through
computer screen. The updating in Parameters in the field will be reflected or updated in
computer screen. For Monitoring the situations in Plants the Operators or Engineers
must have knowledge about SCADA software and its controls.
Variable Frequency Drive [VFD]
A Variable Frequency Drive (VFD) is a type of Motor Controller that drives an Electric
Motor by varying the Frequency and Voltage supplied to the Electric Motor. Frequency
(or hertz) is directly related to the Motor’s Speed (RPMs). If an application does not
require an Electric Motor to run at full speed, the VFD can be used to ramp down the
Frequency and Voltage to meet the requirements of the Electric Motor’s load. As the
application’s motor speed requirements change, the VFD can simply turn up or down
the motor speed to meet the speed requirement. A VFD controls the speed of an AC
Motor, which provides flexibility to the process since Speed can be changed easily for
Process Optimization. Optimizing Motor Control Systems by installing or upgrading to
VFDs can reduce energy consumption in facility by as much as 70%. Additionally, the
utilization of VFDs improves product quality, and reduces production costs. VFD may
enhance the user’s profitability by improving the process, which in turn produces a fast
Return On Investment (ROI).VFD’s are used in Mechanical Field
for controlling the Pump Control Systems and also it is used in
Electrical and Instrumentation fields. So now-a day engineers
need to have awareness about the use and working of VFDs.
Scheme of Valuation
Part - I Paper - 1 Industrial Automation Theory 100 Marks
Part - II Paper - 1 Practical Test 200 Marks
Total 300 Marks
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Syllabus
PART - I Paper - 1 Industrial Automation Theory
Chapter - 1 Programmable Logic Controllers An Introduction to Instrumentation and Automation Background for PLC Hardwired Circuits Versus PLC Control PLCs an Overview - Introduction to PLC Fundaments The PLC - A Look Inside AB PLC Programming Memory and Addressing Timers and Counters Instructions Programs Based on Latching, Interlocking, Timers, Counters &
Instruction Chapter - 2 SCADA Introduction to SCADA Different Types of Communications used in SCADA Systems Tag Names and Scripts Features of SCADA Trends Alarms Report Generation SCADA - Excel Communication SCADA - PLC Communication Programs in SCADA Chapter - 3 Variable Frequency Drive - VFD What is VFD Purpose of VFD VFD System Drive Operation Operating Modes VFD Block Diagram Components of VFD Advantages Applications Practical Demonstration Conclusion Chapter - 4 Distributed Control System - DCS Historical Perspective Interactive System
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Definition - RTUs Multitasking Data Acquisition What is DCS? Why DCS? Basic Building Blocks Communication DCS Design Basics DCS Manufacturers Honeywell DCS System Software Overview Functionality Basic Programming Graphical Display Alarm Manager, Historian & Reports Trends Advantages Conclusion
PART - II
Practical Practical all the above mentioned Topics will be provided to the students in SIIT’s well elaborated and sophisticated Instrumentation Lab by the long years’ experienced and well qualified faculties.
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Wish You All The Best….