heat treatment of steels - semantic scholar...course pearlite fine pearlite bainite: 200 – 500 c...
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Heat Treatment of Steels
MSE 201Lab IV
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Samples
AISI-SAE 1018 – 0.18 % CAISI-SAE 1045 – 0.45 % CAISI-SAE 1095 – 0.95 % C
Austenitized at 870°C for 2 hours
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Heat Treatments
A – Furnace Annealed – Slow cooledN - Normalized - Air cooled.O - Oil QuenchedWQ – Water quenched.WT(370)– Water quenched, tempered at 370°C for 1 hour.WT(705)– Water quenched, tempered at 705°C for 1 hour.
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Proceed to Furnace Room to:
Quench the samples (except the normalized ones)Place the tempering samples into FurnacesJominy Test demonstration
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Pearlite Formation
Austenite precipitates Fe3C at Eutectoid Transformation Temperature (727°C). When slow cooled, this is Pearlite (looks like Mother of Pearl)
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Diffusion of Carbon in Pearlite
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Morphology of Pearlite
(a) coarse pearlite (b) fine pearlite3000X
(a) (b)
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What About Cooling Rates?
Faster cooling gives “non-equilibrium microconstituents”…
BainiteMartensiteAnd more!
To know what microconstituents are present, you must look at cooling curve diagrams
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Microconstituents vs. Cooling Rate
Spheroidite: Spherical “globs” of Fe3C in Ferrite
Pearlite: Layers of α ferrite and Fe3CCourse PearliteFine Pearlite
Bainite: 200 – 500 °C Transformation
Martensite: Rapid Cooling
In creasing Cooling R
ate
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Bainite
Upper (550-350°C)Rods of Fe3C
Lower (350-250°C)Fe3C Precipitates in Plates of Ferrite
It is still Ferrite and Cementite! It’s just acicular.
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Martensite
Diffusionlesstransformationof FCC to BCT (more volume!)Lenticular structureVery hard & very brittle.
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TTT Diagrams
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Full TTT Diagram
The complete TTT diagram for an iron-carbon alloy of eutectoid composition.A: austeniteB: bainiteM: martensiteP: pearlite
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So What’s a CCT Diagram?
Phase Transformations and Production of Microconstituents takes TIME.Higher Temperature = Less Time.If you don’t hold at one temperature and allow time to change, you are “Continuously Cooling”.Therefore, a CCT diagram’s transition lines will be different than a TTT diagram.
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Slow Cooling
Time in region indicates amount of microconstituent!
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Medium Cooling
Cooling Rate, R, is Change in Temp / Time °C/s
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Fast Cooling
This steel is very hardenable… 100% Martensite in ~ 1 minute of cooling!
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What is Tempering?
Martensite needs to be tempered to get better ductility. This happens when Fe3C is allowed to precipitate from the supercooled Martensite.
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Spheroidite
If tempered for a long time, Fe3C forms “spheres” and grows inside Ferrite.Very soft, easy to machine
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Tempering Demonstration
Observe Steel Wire Experiment…What causes wire to sag on heating?When cooling, wire gets tight, then sags again. Why?Why does steel snap like chalk when cooled fast, but tempering restores “strength”?
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Quenching and tempering process
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So What is “Hardenability”?
Jominy Bar used to show how cooling rate affects hardnessAlloyed steels (Cr, Mo, Ni, etc.) have higher hardenbility at same cooling rates than carbon steels
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Jominy Test
Generally, the faster steel cools, the harder it will be. The Jominy bar measures the hardenbility of a steel
Softest
Hardest
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Typical Jomminy Curves
4340: Very hardenable, More expensive1040: Less hardenable, Less expensive