Heidelberg System Manufacturing

Machining

Heidelberger Druckmaschinen AGSystem Manufacturing Gutenbergring 69168 Wiesloch Germany Phone +49 6222 82-5601 Fax +49 6222 82-995601 Info.HSM@heidelberg.com www.heidelberg.com/manufacturing

Uncompromising precision and quality. Heidelberg® is one of the world’s

leading solution providers for the print media industry. Today’s presses

are mechatronic masterpieces, combining tremendous speed with high

precision, excellent reliability, and a long service life. Heidelberg System

Manufacturing now enables the particular skills in production to be

harnessed for other branches of industry, too. The vertical range of in-house

manufacturing at Heidelberg is 40 percent, and around half of this involves

machining. Skilled specialists combining a wealth of experience with the

necessary dexterity ensure certified precision in series production. You, too,

can benefit from this know-how and the unique expertise that Heidelberg

has to offer.

Full range of machining technologies. Customers of Heidelberg System

Manufacturing operate in a wide variety of sectors, including mechanical

engineering, the supply industry, automotive engineering, and drive technol-

ogy. Whatever your needs, Heidelberg provides you with a solution that is

perfectly adapted to your work, whether in the form of one-off components,

series-produced parts or mechatronic systems. The company is famed for

its outstanding expertise, precision, reliability, and cutting-edge machining

technology. If required, special tools are also developed to meet the specific

needs of the particular process. With its comprehensive range of machinery,

Heidelberg is also always able to cope with capacity peaks.

More than just standard. Specific needs call for specific solutions. That’s

why the boundaries between standard and special technology are fluid at

Heidelberg System Manufacturing. All necessary technologies are utilized

to ensure jobs meet strict requirements in terms of quality and precision.

These include processes such as friction welding, NC-controlled induction

hardening, and magnesium machining and also extend to developing and

procuring special machining tools/assembly equipment.

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Trademarks Heidelberg and the Heidelberg logotype are registered trademarks of Heidelberger Druckmaschinen AG in the U.S. and other countries. All other trademarks are property of their respective owners.Subject to technical modifications and other changes.

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Production processes as a proportion of total production volume:

Components Dimensions Weight Accuracy

Cubic components Volumes from 10 × 10 × 10 mm to 2,200 × 2,500 × 700 mm(0.39 × 0.39 × 0.39 in to 86.61 × 98.43 × 27.56 in)

Up to 5,000 kg(11,023.11 lb)

Up to IT5

Gears Diameters from 10 mm to 1,000 mm(0.39 in to 39.37 in)

From 20 g to 650 kg(0.71 oz to 1,433.00 lb)

Up to IT4

Cams Diameters up to 1,000 mm(39.37 in)

From 500 g to 140 kg(1.10 lb to 308.65 lb)

Up to IT5

Rotationally symmetrical parts Diameters from 32 to 1,200 mm (1.26 to 47.24 in); lengths up to 3,000 mm (118.11 in)

Up to 5,000 kg(11,023.11 lb)

Up to IT5

Flat and profiled parts Cross-sections up to 250 × 250 mm (9.84 × 9.84 in); lengths up to 3,000 mm (118.11 in)

Up to 2,500 kg (5,511.56 lb)

Up to IT5

Raw materials machined. Machining of gray cast iron,

spheroidal iron, heat-treated cast iron (e.g. ADI),

(stainless) steel, brass, aluminum, and magnesium is

all in a day’s work at Heidelberg System Manufacturing.

We also advise you on part-specific material require-

ments so as to be able to develop appropriate tools

for these special tasks and achieve the agreed

machining results.

More on machinery from Heidelberg. Over 600

machine tools and machining centers are available at

Heidelberg System Manufacturing. We would be

pleased to provide you with details of our portfolio.

Consistent quality assurance. Heidelberg System

Manufacturing achieves excellent measuring perfor-

mance thanks to state-of-the-art measuring technology.

Quality is tested and assured throughout the process,

helped by cutting-edge tool technology and an inte-

grated quality planning process. Statistical methods

for process approval ensure controlled and stable

processes at all times.

The wide range of products and services from

Heidelberg System Manufacturing. Whether it’s

lightweight cast iron or castings weighing several

tons, machining expertise at Heidelberg is

virtually unlimited.

Connection (precision casting, machined) Transfer gripper bar for paper transfer

Primary forming (casting)

Shaping

Separation

Joining

Coating (HVOF, Rilsan, etc.)

Changing material properties (annealing, induction hardening, anodization, burnishing, nitrocarburizing, etc.)

LappingHoning

Turning Polishing

MillingEroding

Reaming Grinding

DeburringSawing

Shaping

Drilling

Broaching

Rolling Bending Drawing

Gluing Welding Soldering

Riveting

Casting

CoatingPowder coating

Finishing

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