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Page 1: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

www.stellenergy.com helio100.sun.ac.za

Page 2: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

HelioPod

Heliostat System for MGT CSP

Willem Landman

STERG Symposium - July 2016

Page 3: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

Content

• Background to Stellenergy (Pty) Ltd and Helio100

• The value proposition of MGT CSP

• Overview of the heliostat technology

• Our current status

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Page 4: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

Helio40

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Page 5: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

Typical central receiver CSP CAPEX split

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*IEA 2014 Solar Roadmap for cumulative value of CSP at 11% of world electricity

Together ~50% = USD 2.15 trillion*

Page 6: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

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Background

Page 7: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

Key facts

• Startup out of Stellenbosch University in 2013

• From STERG – One of biggest CSP university groups

• Key leadership

– Paul Gauché: 20 years in tech-dev, mostly semiconductor industry in USA. Founder and first Director of STERG. Advisor for CSP and solar energy to government, industry and IEA. Founding ExCo – SASTELA.

– Multiple PhD and Master grads

– Senior advisors and partners for management and business development

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Page 8: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

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Helioteam (Key technical staff)

Page 9: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

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Page 10: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

Thinking Different

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Page 11: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

Valley of Death

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Page 12: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

The value proposition of MGT CSP

• Lowering of perceived financing risks through staggered market entry

• Small modular units => production economics

• Distributed power generation

• Independent of water and grid access constraints

• Reduced footprint constraints

• Hybridisation

• High temp Brayton cycles => high efficiency

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Page 13: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

Heliostat Requirements for MGT CSP

• Higher flux requirements

• Small scale deployment

• Low cost

• High accuracy optics

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Page 14: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

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Page 15: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

South African heliostat

technology development

Optical

measurement

system

Own ultra-low-cost local

controller

Completely wireless

Self-developed wireless

software

PV optimizer and battery

charger

Own facet design

and customizable to

alternative designs

Can reach over

90% local content

Minimal field

preparation needed

Minimal disturbance and

low installation cost

Installable by two

people

Small heliostats low-

cost tracker with wider

application, e.g., CPV,

PV, small and large CSP

Heliostat

designed for

gas turbine

Small heliostats

drive higher

volumes quicker

Heliostat

technology &

Pod design

Can industrialize

100% drive train

local manufacture

IP, Products & Services: Pod

Page 16: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

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Page 17: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

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Page 18: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

QA system: Zebra

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Page 19: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

Pre-field assembly (Jun 2015)

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Page 20: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

Pod assembly

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Page 21: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

Field assembly (Jul 2015)

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Page 22: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

Field assembled (Jun 2015)

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Page 23: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

Helio100 System in Operation

Page 24: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

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Page 25: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

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Page 26: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

Small, Low-cost, Accurate.

• Glass inherently has 0.7mrad error…we are achieving 1mrad

• It’s a non-trivial problem which no one is able to get right (with all heliostats) let alone for MGT CSP

Page 27: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

SolarPACES 2015

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“I was really impressed by what you have set up in a relatively short time. Being involved with my team in several

heliostat development projects, I know what it means to go into the hardware phase…. So my best compliments

to you and especially to your team!”

Dr. Reiner Buck | Department Head "Point Focusing Systems“, German Aerospace Centre

Page 28: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

SolarPACES 2015 in Cape Town

Page 29: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

SBP Stellio

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• SolarPACES 2015 Technology Award • Certified by CIEMAT and CSP Services as best performing heliostat ever tested. • Would like to incorporate the Stellenergy control system – we are invited to

consortium Image used with permission from sbp gmbh.

Page 30: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

Stellenergy view of a 247Solar unit

~ 160 x 160 m (400 kW size) ~1,800 heliostats

Heliostats: - Optimized for 400kW

MGT-CSP tower - Lowest cost heliostat

Power plant: - 400 kW electric + heat 24x7

(with backup fuel)

Logistics & Manufacture: - Factory to site – no intermediate/pre-assembly

- No formally skilled workers needed

Page 31: helio100.sun.ac - STERG Websitesterg.sun.ac.za/wp-content/uploads/2016/04/4_W_Landman.pdf · Dr. Reiner Buck | Department Head "Point Focusing Syptemp}, Geoman Aeooppace Centoe. SolarPACES

Modular rollout: 10MW example